CN114921730B - Ultra-high-strength high-performance sheet maraging stainless steel and preparation method thereof - Google Patents
Ultra-high-strength high-performance sheet maraging stainless steel and preparation method thereof Download PDFInfo
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 73
- 239000010935 stainless steel Substances 0.000 title claims abstract description 71
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- KHYBPSFKEHXSLX-UHFFFAOYSA-N iminotitanium Chemical class [Ti]=N KHYBPSFKEHXSLX-UHFFFAOYSA-N 0.000 description 2
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/52—Ferrous alloys, e.g. steel alloys containing chromium with nickel with cobalt
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- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/005—Manufacture of stainless steel
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- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0236—Cold rolling
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- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
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- C22C33/00—Making ferrous alloys
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Abstract
Description
技术领域technical field
本发明涉及一种超高强高性能薄板马氏体时效不锈钢及其制备方法,属于马氏体不锈钢领域。The invention relates to a super-high-strength and high-performance thin-plate maraging stainless steel and a preparation method thereof, belonging to the field of martensitic stainless steel.
背景技术Background technique
马氏体沉淀强化不锈钢是20世纪60年代发展起来的新钢钟。既具有马氏体时效强化钢的强度又兼具不锈钢的耐腐蚀性能。由于其优秀的综合力学性能,常用在航空、航天、航海等关键高端装备等领域中。Martensitic precipitation strengthened stainless steel is a new steel bell developed in the 1960s. It not only has the strength of maraging strengthened steel but also has the corrosion resistance of stainless steel. Due to its excellent comprehensive mechanical properties, it is often used in key high-end equipment such as aviation, aerospace, and navigation.
马氏体沉淀强化不锈钢可实现超高强度的主要原因就是马氏体相变强化与时效的沉淀强化相叠加;其耐腐蚀性的主要原因为Cr与Mo的添加在表面形成了钝化膜,从而使其具有耐腐蚀性。表1为市面上现有的商用高强不锈钢成分及其性能。可以看出,目前的高强不锈钢存在以下几方面的问题:第一,当强度较高时其塑韧性较差;第二,当力学性能表现优异时,其耐腐蚀性能较差;很难将强度、塑韧性以及耐腐蚀性三者统一到一起而获得优异的综合性能。由此可见,如何在保证不锈钢耐蚀性能的前提下提高其强韧性,以满足工程应用对不锈钢综合性能提出的更高要求,是不锈钢领域的研究热点与难点,因此,研制具有自主知识产权的新型超高强度马氏体时效不锈钢迫在眉睫。The main reason why martensitic precipitation-strengthened stainless steel can achieve ultra-high strength is the superposition of martensitic transformation strengthening and aging precipitation strengthening; the main reason for its corrosion resistance is that the addition of Cr and Mo forms a passivation film on the surface, making it corrosion-resistant. Table 1 shows the composition and properties of commercially available high-strength stainless steels on the market. It can be seen that the current high-strength stainless steel has the following problems: first, when the strength is high, its plasticity and toughness are poor; second, when the mechanical properties are excellent, its corrosion resistance is poor; it is difficult to unify the strength, plasticity, toughness and corrosion resistance to obtain excellent comprehensive performance. It can be seen that how to improve the strength and toughness of stainless steel on the premise of ensuring the corrosion resistance of stainless steel to meet the higher requirements for the comprehensive performance of stainless steel in engineering applications is a research hotspot and difficulty in the field of stainless steel. Therefore, it is imminent to develop a new type of ultra-high strength maraging stainless steel with independent intellectual property rights.
表1市面上现有的商用高强不锈钢成分及其性能Table 1 Composition and properties of existing commercial high-strength stainless steels on the market
Co的含量较高使高强度不锈钢的力学性能表现较为优秀。当Co的含量较低或其含量为0时,其综合力学性能表现较低。Co的添加在高强不锈钢当中是一把双刃剑,Co的添加能降低马氏体基体中Ti和Mo的溶解度,形成含Mo或者Ti的沉淀相,进而提升强度。同时,Co也能阻碍位错的回复,减小沉淀相尺寸并稳定马氏体基体,可产生一个较高的二次硬化,是较好的强度等力学性能的保障。因此,要获得优异的力学性能,不可避免地要加入大量的Co元素。然而,Co添加在马氏体不锈钢中会促进Cr的调幅分解,Co的含量越高,Cr的调幅分解程度越大,这就会降低基体的耐点腐蚀性能。因此,Co要适量的添加。本发明的创新之处通过优化合金元素、双真空熔炼以及相应的热机械处理工艺相结合形成一种特殊的结构,这种结构由马氏体板条以及被板条界修饰的非晶层所组成,其中马氏体板条内含有多种纳米尺寸弥散分布的沉淀相。多种纳米相协同强化获得超高强度;同时,被非晶装饰的板条界既促进位错增殖又吸收位错,从而获得大塑性及巨大加工硬化能力。同时,逆转变奥氏体的存在也为材料的塑韧性提供了贡献。本发明不锈钢一方面通过纳米相强化代替碳强化,大大地降低碳含量,另一方通过成分优化提高合金的耐点腐蚀当量。极低的碳含量和高的耐点腐蚀当量设计保证了本发明不锈钢的优异耐腐蚀性能。因此,与现有不锈钢相比,本发明不锈钢力学性能和耐腐蚀性能都有较高的提升。The higher content of Co makes the mechanical properties of high-strength stainless steel better. When the content of Co is low or its content is 0, its comprehensive mechanical properties are low. The addition of Co is a double-edged sword in high-strength stainless steel. The addition of Co can reduce the solubility of Ti and Mo in the martensite matrix, form a precipitate phase containing Mo or Ti, and then improve the strength. At the same time, Co can also hinder the recovery of dislocations, reduce the size of the precipitated phase and stabilize the martensite matrix, which can produce a higher secondary hardening, which is the guarantee of better mechanical properties such as strength. Therefore, to obtain excellent mechanical properties, it is inevitable to add a large amount of Co element. However, the addition of Co to martensitic stainless steel will promote the amplitude modulation decomposition of Cr. The higher the Co content, the greater the amplitude modulation decomposition of Cr, which will reduce the pitting corrosion resistance of the matrix. Therefore, Co should be added in an appropriate amount. The innovation of the present invention is to form a special structure through the combination of optimized alloy elements, double vacuum smelting and corresponding thermomechanical treatment process. This structure is composed of martensite lath and amorphous layer modified by lath boundary, wherein the martensite lath contains a variety of precipitated phases dispersedly distributed in nanometer size. A variety of nanophases are synergistically strengthened to obtain ultra-high strength; at the same time, the lath boundaries decorated by amorphous can both promote dislocation proliferation and absorb dislocations, thereby obtaining large plasticity and great work hardening ability. At the same time, the presence of reverse transformed austenite also contributes to the plasticity and toughness of the material. On the one hand, the stainless steel of the invention replaces carbon strengthening by nano phase strengthening, greatly reducing the carbon content, and on the other hand, improves the pitting corrosion resistance equivalent of the alloy through component optimization. The design of extremely low carbon content and high pitting corrosion resistance equivalent ensures the excellent corrosion resistance of the stainless steel of the invention. Therefore, compared with the existing stainless steel, the mechanical properties and corrosion resistance of the stainless steel of the present invention are all improved.
公开号CN 102031459 A的发明专利申请公开了一种含W高强高韧二次硬化不锈钢,不锈钢的成分为(以质量百分数表示,%)C=0.10~0.20%,Cr=11.0~13.0%,Ni=2.0~3.5%,Mo=3.5~5.5%,Co=12~15%,W=0.8~3.0%,V=0.1~0.6%,Nb=0.01~0.06%,Si≤0.2%,Mn≤0.2%,S≤0.01%,P≤0.01%,O≤30PPm,N≤30PPm,其余为Fe;其屈服强度为1300~1600MPa,抗拉强度为1920~2030MPa,其塑性为10~13.5%。美国专利7160399发明了超高强度的耐腐蚀钢;所述名为Ferrium S53合金的名义组成为:14.0Co、10.0Cr、5.5Ni、2.0Mo、1.0W、0.30V、0.21C,其余的为Fe;Ferrium S53合金的室温极限拉伸强度约为1980MPa,且室温0.2%屈服应力约1560MPa。公开号CN 110358983 A的发明专利申请公开了一种沉淀硬化马氏体不锈钢及其制备方法,不锈钢具体化学成分为(以质量百分数表示,%),C=0.14~0.20%,Cr=13.0~16.0%,Ni=0.5~2.0%,Co=12.0~15.0%,Mo=4.5~5.5%,V=0.4~0.6%,Si≤0.1%,Mn≤0.5%,P≤0.01%,S≤0.01%,N≤0.10%,余量为Fe;其抗拉强度1840~1870MPa,屈服强度780~820MPa,延伸率12.5~14%。上述三个技术方案虽然具有高强度不锈钢的性能,由于Co的添加量较高使得原料成本高;Co的含量升高可使Cr的条幅分解,进一步产生贫Cr区与富Cr区,降低其耐腐蚀性能;其碳含量也较高,高碳会严重恶化耐腐蚀性能,并且碳化物在基体中的存在尺寸、形态以及分布难以控制,当其尺寸较大并出现在晶界上时,会严重的恶化力学性能;公开号CN 110358983 A与Ferrium S53的生产工艺需要两次时效、两次深冷处理,工艺较为复杂。The invention patent application with the publication number CN 102031459 A discloses a high-strength and high-toughness secondary hardening stainless steel containing W. The composition of the stainless steel is (in mass percentage, %) C=0.10-0.20%, Cr=11.0-13.0%, Ni=2.0-3.5%, Mo=3.5-5.5%, Co=12-15%, W=0.8-3.0%, V=0.1-0.6 %, Nb=0.01~0.06%, Si≤0.2%, Mn≤0.2%, S≤0.01%, P≤0.01%, O≤30PPm, N≤30PPm, and the rest is Fe; its yield strength is 1300~1600MPa, tensile strength is 1920~2030MPa, and its plasticity is 10~13.5%. U.S. Patent 7160399 invented ultra-high-strength corrosion-resistant steel; the nominal composition of the Ferrium S53 alloy is: 14.0Co, 10.0Cr, 5.5Ni, 2.0Mo, 1.0W, 0.30V, 0.21C, and the rest is Fe; the room temperature ultimate tensile strength of Ferrium S53 alloy is about 1980MPa, and the room temperature 0.2% yield stress is about 1560MPa. The invention patent application with the publication number CN 110358983 A discloses a precipitation hardening martensitic stainless steel and its preparation method. The specific chemical composition of the stainless steel is (in mass percentage, %), C=0.14-0.20%, Cr=13.0-16.0%, Ni=0.5-2.0%, Co=12.0-15.0%, Mo=4.5-5.5%, V=0.4-0.6%, Si≤0 .1%, Mn≤0.5%, P≤0.01%, S≤0.01%, N≤0.10%, and the balance is Fe; its tensile strength is 1840-1870MPa, yield strength is 780-820MPa, and elongation is 12.5-14%. Although the above three technical schemes have the performance of high-strength stainless steel, the cost of raw materials is high due to the high addition of Co; the increase in Co content can decompose the banners of Cr, further producing Cr-poor areas and Cr-rich areas, reducing its corrosion resistance; its carbon content is also high, high carbon will seriously deteriorate corrosion resistance, and the size, shape and distribution of carbides in the matrix are difficult to control. The production process of S53 requires two aging treatments and two cryogenic treatments, and the process is relatively complicated.
公开号CN 107653421 A的发明专利申请公开了一种耐海水腐蚀的超高强度马氏体时效不锈钢,不锈钢具体化学成分为(以质量百分数表示,%)C≤0.03%,Cr=13.0~14.0%,Ni=5.5~7.0%,Co=5.5~7.5%,Mo=3.0~5.0%,Ti=1.9~2.5%,Si≤0.1%,Mn≤0.1%,P≤0.01%,S≤0.01%,余量为Fe。其抗拉强度1926~2032MPa,屈服强度1538~1759MPa,延伸率7.5~13.0%,点蚀电位Epit≥0.15V。该发明的强化机制虽为沉淀强化机制,但其沉淀相的种类与本发明专利的种类不同,同本发明相比,该发明力学性能以及耐腐蚀的均没有本发明高,说明两个发明强韧化机制以及耐腐蚀性完全不同。The invention patent application with the publication number CN 107653421 A discloses a super-high-strength maraging stainless steel resistant to seawater corrosion. The specific chemical composition of the stainless steel is (expressed in mass percentage, %) C≤0.03%, Cr=13.0-14.0%, Ni=5.5-7.0%, Co=5.5-7.5%, Mo=3.0-5.0%, Ti=1.9-2.5%, Si≤0.1%, Mn≤0.1%, P≤0.01%, S≤0.01%, and the balance is Fe. Its tensile strength is 1926-2032MPa, yield strength is 1538-1759MPa, elongation is 7.5-13.0%, and pitting potential Epit≥0.15V. Although the strengthening mechanism of this invention is a precipitation strengthening mechanism, the type of precipitated phase is different from that of the patent of the present invention. Compared with the present invention, the mechanical properties and corrosion resistance of this invention are not as high as the present invention, which shows that the strengthening and toughening mechanism and corrosion resistance of the two inventions are completely different.
发明内容Contents of the invention
发明目的:针对现有的超高强不锈钢的制备工艺复杂、耐腐蚀性及其力学性能较低等问题,本发明提供了一种超高强高性能薄板马氏体时效不锈钢,并提供一种该马氏体时效不锈钢的制备方法。Purpose of the invention: In view of the problems of complex preparation process, low corrosion resistance and low mechanical properties of the existing ultra-high-strength stainless steel, the present invention provides an ultra-high-strength and high-performance thin-plate maraging stainless steel, and provides a method for preparing the maraging stainless steel.
技术方案:本发明所述的一种超高强高性能薄板马氏体时效不锈钢的组成如下:按质量百分比计,Co=2.0~5.0%,Ni=6.0~9.0%,Cr=11.0~17.0%,Ti=0.5~1.8%,Mo=3.0~7.0%,Mn=0.08~1.0%,Si=0.08~0.5%,C≤0.02%,P≤0.003%,S≤0.003%,余量为Fe。Technical solution: The composition of an ultra-high-strength and high-performance thin-plate maraging stainless steel according to the present invention is as follows: by mass percentage, Co=2.0-5.0%, Ni=6.0-9.0%, Cr=11.0-17.0%, Ti=0.5-1.8%, Mo=3.0-7.0%, Mn=0.08-1.0%, Si=0.08-0.5%, C≤0.02%, P≤ 0.003%, S≤0.003%, the balance is Fe.
该超高强高性能薄板马氏体时效不锈钢的发明原理及成分设计依据如下:The invention principle and composition design basis of the ultra-high-strength and high-performance thin-plate maraging stainless steel are as follows:
发明原理:本发明的不锈钢不利用碳强化,控制碳在非常低的水平,可以同时提高不锈钢的韧性和耐腐蚀性能。但是超低碳带来的最大问题是强度低。通过优化合金元素、双真空熔炼以及相应的热机械处理工艺相结合形成一种特殊的结构,这种结构由马氏体板条以及被板条界修饰的非晶层所组成,其中马氏体板条内含有多种纳米尺寸弥散分布的沉淀相。冰水淬火以及大的冷轧变形量会使得马氏体板条的尺寸细小且位错密度增加,这些细小高位错密度的马氏体板条会为沉淀相体提供形核位点;同时,这些纳米板条层片结构间的高密度位错和缺陷集中了大量晶格应变,由于原子间的不协调产生了大量的弹性应变能。为了释放原子之间的弹性应变能,它们之间必须将相互作用。于是,局部晶格就会破坏而使原子排列变得无序化,产生了非晶结构的形核区域。板条界处的对原子的吸引能力强,时效过程中,元素配分至板条界处,进一步增大了板条界的无序度,增加了板条界上非晶的形成能力。这种复合结构在变形过程中,通过多种纳米相沉淀强化贡献极高的屈服强度,屈服后界面处纳米尺寸的非晶体相一方面可以促进位错增殖提供塑性和强度,同时可以吸收位错,避免过度位错缠结硬化而断裂,进一步的提供加工硬化,从而能获得超高强度以及大塑性。在热机械处理过程中基体中还会有逆转变奥氏体的析出,这些析出相在变形过程中,也可以推迟材料的应力集中,保证塑性。Invention principle: The stainless steel of the present invention does not use carbon to strengthen, and the carbon is controlled at a very low level, which can improve the toughness and corrosion resistance of stainless steel at the same time. But the biggest problem brought by ultra-low carbon is low strength. A special structure is formed by optimizing alloy elements, double vacuum melting and corresponding thermomechanical treatment process. This structure is composed of martensitic lath and amorphous layer modified by lath boundary, in which the martensitic lath contains a variety of precipitated phases dispersed in nanometer size. Ice water quenching and large cold rolling deformation will make the size of martensite laths small and the dislocation density will increase. These small and high dislocation density martensite laths will provide nucleation sites for the precipitated phase body; at the same time, the high-density dislocations and defects between the lamellar structures of these nano laths concentrate a large amount of lattice strain, and a large amount of elastic strain energy is generated due to the inconsistency between atoms. In order to release the elastic strain energy between atoms, they must interact with each other. As a result, the local lattice breaks down and the atomic arrangement becomes disordered, creating nucleation regions of an amorphous structure. The attraction to atoms at the lath boundary is strong. During the aging process, the elements are distributed to the lath boundary, which further increases the disorder of the lath boundary and increases the formation ability of the amorphous on the lath boundary. During the deformation process, this composite structure contributes extremely high yield strength through the precipitation strengthening of various nano-phases. After yielding, the nano-sized amorphous phase at the interface can promote dislocation proliferation and provide plasticity and strength. In the process of thermomechanical treatment, there will be precipitation of reverse transformed austenite in the matrix. During the deformation process, these precipitates can also delay the stress concentration of the material and ensure the plasticity.
本发明的沉淀相是通过调整Ni、Ti、Mo、Si的含量形成富Mo的R’相、α`-Cr与Ni3(Ti、Mo)纳米相通过协同强化来实现强度的提升,三个纳米强化相主要表现为协同沉淀的关系,时效初期马氏体板条内部或位错上形成尺寸细小且弥散分布的Ni-Ti-Mo-Si团簇,随着时效时间的延长Mo与Si逐渐被排除团簇外,率先形成了纳米尺寸的Ni3(Ti、Mo)强化相,经一段保温后,Mo与Si被完全排除在Ni3Ti的表面形成富Mo的R’相,将其包裹住,Ni3Ti的长大受到抑制,保证析出相细小弥散,同时在马氏体板条内部还会生成纳米尺寸的α`-Cr;新形成的富Mo的R’相、Ni3Ti以及α`-Cr一起为基体提供较高的强度。弥散分布的DO24结构的Ni3Ti以与基体界面的共格应变能为驱动力通过刃型位错的攀移以及Fe原子的扩散会形成纳米尺寸的逆转变奥氏体,均匀的分布于基体当中,易于发生TRIP效应,能有效地缓解应力集中。本发明的沉淀相是通过调整Ni、Ti、Mo、Si的含量形成富Mo的R'相、α`-Cr与Ni 3 (Ti、Mo)纳米相通过协同强化来实现强度的提升,三个纳米强化相主要表现为协同沉淀的关系,时效初期马氏体板条内部或位错上形成尺寸细小且弥散分布的Ni-Ti-Mo-Si团簇,随着时效时间的延长Mo与Si逐渐被排除团簇外,率先形成了纳米尺寸的Ni 3 (Ti、Mo)强化相,经一段保温后,Mo与Si被完全排除在Ni 3 Ti的表面形成富Mo的R'相,将其包裹住,Ni 3 Ti的长大受到抑制,保证析出相细小弥散,同时在马氏体板条内部还会生成纳米尺寸的α`-Cr;新形成的富Mo的R'相、Ni 3 Ti以及α`-Cr一起为基体提供较高的强度。 Ni 3 Ti with a dispersed DO24 structure takes the coherent strain energy at the interface with the matrix as the driving force to form nanometer-sized inversely transformed austenite through the climbing of edge dislocations and the diffusion of Fe atoms, which are evenly distributed in the matrix, prone to the TRIP effect, and can effectively relieve stress concentration.
同时,高合金化的Fe、Cr、Co、Ni、Mo元素在向板条界配分的过程中,使得板条界的成分变为近共晶成分,提高了非晶的形成能力,使得界面由偏聚转变为非晶。在均匀变形过程中非晶体相一方面可以促进位错增殖提供塑性和强度,同时可以吸收位错,避免过度位错缠结硬化而断裂,进一步的提供加工硬化,从而能获得超高强度以及大塑性。At the same time, during the process of partitioning the highly alloyed Fe, Cr, Co, Ni, and Mo elements to the lath boundary, the composition of the lath boundary becomes a near-eutectic composition, which improves the formation ability of amorphous and makes the interface change from segregation to amorphous. In the process of uniform deformation, the amorphous phase can promote dislocation proliferation on the one hand to provide plasticity and strength, and at the same time can absorb dislocations to avoid excessive dislocation entanglement hardening and fracture, and further provide work hardening, so as to obtain ultra-high strength and large plasticity.
本发明的一个重要创新是大大地降低了昂贵的合金元素Co的含量,在提高耐腐蚀的同时,可以明显降低成本。本发明虽然Co的含量设计在较低水平,降低了Ni-Ti团簇的形成,但是通过优化合金元素、双真空熔炼以及相应的热机械处理工艺相结合,利用多种纳米相协同强化获得超高强度;同时,在板条界引入非晶层,被非晶装饰的板条界既促进位错增殖又吸收位错,从而获得大塑性及巨大加工硬化能力。本发明在强化机制以及相应的成分、热机械处理设计等方面创新的基础上,实现工艺简单可控并有效地提升了力学性能和耐腐蚀性能。An important innovation of the present invention is that the content of the expensive alloy element Co is greatly reduced, and the cost can be obviously reduced while improving the corrosion resistance. Although the content of Co in the present invention is designed at a relatively low level, the formation of Ni-Ti clusters is reduced, but through the combination of optimized alloy elements, double vacuum smelting and corresponding thermomechanical treatment processes, a variety of nanophase synergistic strengthening is used to obtain ultra-high strength; at the same time, an amorphous layer is introduced into the lath boundary, and the lath boundary decorated with amorphous can not only promote dislocation proliferation but also absorb dislocations, thereby obtaining large plasticity and great work hardening ability. On the basis of innovations in strengthening mechanism, corresponding composition, thermomechanical treatment design, etc., the present invention realizes simple and controllable process and effectively improves mechanical properties and corrosion resistance.
成分设计依据:Co是该发明要考虑的重要元素之一,Co能提高Ms点,保证基体为马氏体,但它对于马氏体沉淀强化不锈钢来说是一把双刃剑。Co的添加能降低马氏体基体中Ti和Mo的溶解度,形成含Mo或者Ti的沉淀,进而提升强度。Co也能阻碍位错的回复,减小沉淀相及基体的尺寸,可产生一个较高的二次硬化。然而,Co添加在马氏体不锈钢中会促进Cr的调幅分解,Co的含量越高,Cr的调幅分解程度越大,这就会降低基体的耐点腐蚀性能,考虑到耐腐蚀性,Co的添加也要适量。同时Co元素的价格也较为昂贵,Co的含量高,也迫使超高强不锈钢的原材料成本花费较高。综合考虑Co的质量百分含量应控制在2.0~5.0%。例如2.0%、2.5%、3.0%、2.5%、3.0%、3.5%、4.0%、4.5%、5.0%等。Composition design basis: Co is one of the important elements to be considered in this invention. Co can increase the Ms point and ensure that the matrix is martensite, but it is a double-edged sword for martensite precipitation strengthening stainless steel. The addition of Co can reduce the solubility of Ti and Mo in the martensite matrix, and form Mo or Ti-containing precipitates, thereby improving the strength. Co can also hinder the recovery of dislocations, reduce the size of the precipitated phase and the matrix, and produce a higher secondary hardening. However, the addition of Co to martensitic stainless steel will promote the amplitude modulation decomposition of Cr. The higher the Co content, the greater the amplitude modulation decomposition of Cr, which will reduce the pitting corrosion resistance of the matrix. Considering the corrosion resistance, the addition of Co should also be appropriate. At the same time, the price of Co element is also relatively expensive, and the high content of Co also forces the raw material cost of ultra-high-strength stainless steel to be high. Comprehensively considering that the mass percentage of Co should be controlled at 2.0-5.0%. For example, 2.0%, 2.5%, 3.0%, 2.5%, 3.0%, 3.5%, 4.0%, 4.5%, 5.0%, etc.
Ni是形成金属间化合物的重要元素,在前期通过形成B2-Ni(Ti,Mn)和η-Ni3(Ti,Mo)来对基体进行强化,η-Ni3(Ti,Mo)也是富Mo-R’相形核的核心;另外,Ni可强化基体,为该发明的不锈钢提供一定的塑韧性;Ni也能提高马氏体的淬透性。同时,Ni也是逆变奥氏体形成的主要元素,但是Ni的含量过高会促使基体中有残余奥氏体生成,从而影响该不锈钢的强度。综合考虑Ni的质量百分含量应控制在6.0~9.0%。例如6.0%、6.5%、7.0%、7.5%、8.0%、8.5%、9.0%等。Ni is an important element for the formation of intermetallic compounds. In the early stage, the matrix is strengthened by forming B2-Ni (Ti, Mn) and η-Ni 3 (Ti, Mo). η-Ni 3 (Ti, Mo) is also the core of Mo-R'-rich phase nucleation; in addition, Ni can strengthen the matrix and provide certain plasticity and toughness for the stainless steel of the invention; Ni can also improve the hardenability of martensite. At the same time, Ni is also the main element for the formation of reversed austenite, but too high Ni content will promote the formation of retained austenite in the matrix, thus affecting the strength of the stainless steel. Comprehensively considering that the mass percentage of Ni should be controlled at 6.0-9.0%. For example, 6.0%, 6.5%, 7.0%, 7.5%, 8.0%, 8.5%, 9.0%, etc.
Mo是十分重要的沉淀强化元素。Mo是形成富Mo-R’相以及Ni3(Ti,Mo)的主要元素之一。富Mo-R’相经过长时间的时效形成,并包裹着Ni3Ti形成细小弥散分布的核壳结构,能有效的提升强度。Mo也是有效耐腐蚀元素,Mo的添加能显著的提升材料的耐腐蚀性能。同时,Mo也是铁素体的形成元素,Mo的含量过高会增加δ铁素体的析出趋势,使其含量升高,恶化材料的性能。综合考虑Mo的质量百分含量应控制在3.0~7.0%。例如3.0%、3.5%、4.0%、4.5%、5.0%、5.5%、6.0%、6.5%、7.0%等。Mo is a very important precipitation strengthening element. Mo is one of the main elements forming the Mo-R'-rich phase as well as Ni 3 (Ti, Mo). The Mo-R'-rich phase is formed after long-term aging, and wraps Ni 3 Ti to form a fine and dispersed core-shell structure, which can effectively improve the strength. Mo is also an effective corrosion-resistant element, and the addition of Mo can significantly improve the corrosion resistance of materials. At the same time, Mo is also a forming element of ferrite. Excessive Mo content will increase the precipitation tendency of δ ferrite, increase its content, and deteriorate the performance of the material. Considering that the mass percentage of Mo should be controlled at 3.0-7.0%. For example, 3.0%, 3.5%, 4.0%, 4.5%, 5.0%, 5.5%, 6.0%, 6.5%, 7.0%, etc.
Cr是不锈钢中十分重要的元素。为保证不锈钢的防腐蚀性,其质量百分含量一般需大于10%。但是Cr是铁素体形成元素,其含量过高,会使得基体中δ铁素体的含量升高,影响材料的强韧性和耐蚀性。因此,Cr的质量百分含量应控制在11.0~17.0%。例如11.0%、11.5%、12.0%、12.5%、13.0%、13.5%、14.0%、14.5%、15.0%、15.5%、16.0%、16.5%、17.0%等。Cr is a very important element in stainless steel. In order to ensure the corrosion resistance of stainless steel, its mass percentage generally needs to be greater than 10%. However, Cr is a ferrite-forming element, and its content is too high, which will increase the content of δ ferrite in the matrix and affect the strength, toughness and corrosion resistance of the material. Therefore, the mass percentage of Cr should be controlled at 11.0-17.0%. For example, 11.0%, 11.5%, 12.0%, 12.5%, 13.0%, 13.5%, 14.0%, 14.5%, 15.0%, 15.5%, 16.0%, 16.5%, 17.0%, etc.
Si是新型不锈钢的重要元素之一,Si是富Mo-R’相的主要形成元素之一,它的添加能有效促进富Mo-R’相的形成;Si还能够有效的抑制回火过程中马氏体基体中碳化物的析出和长大,从而防止贫Cr区的出现以降低耐蚀性;但Si的含量过高会严重的损坏材料的塑性。综合考虑,Si的质量百分含量应控制在0.08~0.50%。例如0.08%、0.10%、0.15%、0.20%、0.25%、0.30%、0.35%、0.40%、0.45%、0.50%等。Si is one of the important elements of new stainless steel. Si is one of the main forming elements of Mo-R'-rich phase. Its addition can effectively promote the formation of Mo-R'-rich phase; Si can also effectively inhibit the precipitation and growth of carbides in the martensite matrix during tempering, thereby preventing the appearance of Cr-poor areas and reducing corrosion resistance; but excessive Si content will seriously damage the plasticity of the material. Considering comprehensively, the mass percentage of Si should be controlled at 0.08-0.50%. For example, 0.08%, 0.10%, 0.15%, 0.20%, 0.25%, 0.30%, 0.35%, 0.40%, 0.45%, 0.50%, etc.
Ti是主要的强化相形成元素,其在初期可形成Ni-Ti团簇为后续的强化相的析出做准备。Ti含量过多时,析出相在马氏体板条边界析出的倾向变大,当马氏体板条边界析出相过多时,极易演变成裂纹源,并沿马氏体板条界面扩展,引发准解理开裂。综合考虑,Ti的质量百分含量应控制在0.5~1.8%。例如0.5%、1.0%、1.5%、1.8%等。Ti is the main strengthening phase forming element, and it can form Ni-Ti clusters in the early stage to prepare for the subsequent precipitation of strengthening phases. When the Ti content is too much, the tendency of precipitates to precipitate at the martensite lath boundary becomes larger. When there are too many precipitates at the martensite lath boundary, it is easy to evolve into a crack source and propagate along the martensite lath interface, causing quasi-cleavage cracking. Considering comprehensively, the mass percentage of Ti should be controlled at 0.5-1.8%. For example, 0.5%, 1.0%, 1.5%, 1.8%, etc.
Mn主要是参与纳米相析出,形成Ni(Mn,Ti,Mo)金属间化合物,因而可少量取代Ti,Mo元素,降低成本。Mn元素是影响逆变奥氏体的主要元素。但过高的Mn含量使钢坯偏析严重、热应力及组织应力大、焊接性下降等。综合考虑,Mn的质量百分含量应控制在0.08~1.0%。例如0.08%、0.1%、0.2%、0.3%、0.4%、0.5%、0.6%、0.7%、0.8%、0.9%、1.0%等。Mn mainly participates in the precipitation of nano phases to form Ni (Mn, Ti, Mo) intermetallic compounds, so it can replace Ti and Mo elements in a small amount to reduce costs. Mn element is the main element affecting reversed austenite. However, too high Mn content will lead to serious segregation of billets, large thermal stress and structural stress, and decreased weldability. Considering comprehensively, the mass percentage of Mn should be controlled at 0.08-1.0%. For example, 0.08%, 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1.0%, etc.
C在该不锈钢中作为杂质元素存在于基体当中,当C含量过高,会形成MX或者M23C6形的碳化物(M=Cr、Ti),这些碳化物会严重的滞后逆变奥氏体的形成,抵消了冷轧带来的高位错密度的收益,当其尺寸过大会严重恶化钢的韧性和耐蚀性,因而C含量严格控制在0.02%以下;P与S也为杂质元素,其含量的增加也会严重的损害不锈钢的性能,所以要严格控制其含量。C exists in the matrix as an impurity element in this stainless steel. When the C content is too high, MX or M 23 C 6 -shaped carbides (M=Cr, Ti) will be formed. These carbides will seriously delay the formation of inverted austenite and offset the benefits of high dislocation density brought by cold rolling. So to strictly control its content.
本发明所述的超高强高性能薄板马氏体时效不锈钢的制备方法,包括如下步骤:The preparation method of the ultra-high-strength and high-performance thin-plate maraging stainless steel of the present invention comprises the following steps:
(1)合金元素配比;(1) Proportion of alloying elements;
(2)真空感应熔炼炉进行真空冶炼电极;(2) Vacuum induction melting furnace for vacuum smelting electrodes;
(3)真空自耗重熔;(3) Vacuum self-consumption remelting;
(4)高温均火处理;(4) high temperature uniform fire treatment;
(5)锻造或热轧开坯;(5) Forging or hot-rolling billets;
(6)冷轧变形;(6) cold rolling deformation;
(7)热处理。(7) Heat treatment.
合金冶炼后,冷却成型至室温后切除冒口并扒去表皮而后进入热机械处理工艺。经过热轧开坯,冷轧变形,再通过热处理,可获得尺寸均匀细小的组织,使其具有较高强度、韧性和耐蚀性。After the alloy is smelted, it is cooled and formed to room temperature, then the riser is cut off and the skin is peeled off, and then enters the thermomechanical treatment process. After hot-rolling, cold-rolling deformation, and heat treatment, a uniform and fine-sized structure can be obtained, which makes it have high strength, toughness and corrosion resistance.
步骤(1)中,所述合金元素配比,按照不锈钢中各元素的质量百分比,选取金属铬、金属镍、金属锰、金属钼、金属钴、金属钛、铁硅,其余为纯铁以及不可避免杂质,上述金属均为高纯度金属,不包含工业废金属。In step (1), the ratio of the alloying elements is selected according to the mass percentage of each element in the stainless steel, including metal chromium, metal nickel, metal manganese, metal molybdenum, metal cobalt, metal titanium, iron silicon, and the rest are pure iron and unavoidable impurities. The above metals are all high-purity metals and do not contain industrial waste metals.
上述步骤(2)中,所述采用真空感应熔炼炉进行真空冶炼电极,全程采用高真空冶炼,真空度达到0.1Pa以下;纯铁、金属镍、金属钼、金属钴随炉加入,金属铬、金属钛从高位料仓加入,工业硅、金属锰从合金料仓加入。随炉加入料熔清后,加入高位料仓金属,完全融化后,进行脱氧合金化,最后加入合金料仓金属。熔炼期,精炼温度达到1550~1650℃,精炼时间不少于60分钟,搅拌时间不少于10分钟;炉前取样分析冶炼成分,然后按照权利要求1所设计的目标进行成分调整;调整至目标成分后,温度在1530~1550℃进行浇注,冒口采取普通保温。In the above step (2), the vacuum induction melting furnace is used to smelt the electrode in vacuum, and the whole process is smelted in a high vacuum, and the vacuum degree reaches below 0.1Pa; pure iron, metallic nickel, metallic molybdenum, and metallic cobalt are added with the furnace; metallic chromium and metallic titanium are added from high-level silos; industrial silicon and metallic manganese are added from alloy silos. After the furnace feeding materials are melted, the high-level silo metal is added. After complete melting, deoxidation alloying is carried out, and finally the alloy silo metal is added. During the smelting period, the refining temperature reaches 1550-1650°C, the refining time is not less than 60 minutes, and the stirring time is not less than 10 minutes; samples are taken before the furnace to analyze the smelting composition, and then the composition is adjusted according to the design goal of claim 1; after adjustment to the target composition, the temperature is 1530-1550°C for pouring, and the riser adopts ordinary heat preservation.
上述步骤(3)中,所述真空自耗重熔,熔速为100~260Kg/h,重熔过程中真空度保持在10-2Pa及以下。In the above step (3), the vacuum self-consumption remelting, the melting rate is 100-260Kg/h, and the vacuum degree is kept at 10 -2 Pa or below during the remelting process.
上述步骤(4)中,所述高温均火处理,在空气、真空或保护气氛中加热,加热方式为随炉加热,升温速率为100~180℃/h,在600~900℃保温4~8h,随后升温至1100~1300℃保温20~50h,随炉冷却、空冷或油冷至室温。In the above step (4), the high-temperature homogenization treatment is heated in air, vacuum or in a protective atmosphere. The heating method is heating with the furnace, the heating rate is 100-180 °C/h, and the temperature is kept at 600-900 °C for 4-8 hours. Then the temperature is raised to 1100-1300 °C and kept for 20-50 hours, and the furnace is cooled, air-cooled or oil-cooled to room temperature.
上述步骤(5)中,所述锻造或轧制可以铸造或轧制成尺寸为方锭或者圆锭;所述锻造或热轧开坯的工艺条件为:铸坯加热到1100~1300℃,保温10~24h后出炉轧制;锻造或热轧开始温度≥1100℃,终锻或终轧温度≥950℃,板材热轧总下量不小于50%,冰水混合物冷至室温。In the above step (5), the forging or rolling can be cast or rolled into a square ingot or a round ingot; the process conditions for the forging or hot rolling billet are: the cast billet is heated to 1100-1300°C, kept for 10-24 hours and then rolled out of the furnace; the forging or hot rolling start temperature is ≥1100°C, the final forging or final rolling temperature is ≥950°C, the total drop of the plate hot rolling is not less than 50%, and the ice-water mixture is cooled to room temperature.
上述步骤(6)中,所述冷轧变形,板材冷轧总压下量不少于60%,根据产品要求,可冷轧至1.5~5mm。In the above step (6), the cold rolling deformation, the total cold rolling reduction of the plate is not less than 60%, and can be cold rolled to 1.5-5mm according to product requirements.
上述步骤(7)中,所述热处理的工艺包括:时效处理。In the above step (7), the heat treatment process includes: aging treatment.
进一步的,步骤(7)中,所述的时效处理:温度为450℃~600℃,时效时间为0.5-300h,空冷或淬火至室温。Further, in step (7), the aging treatment: the temperature is 450°C-600°C, the aging time is 0.5-300h, air cooling or quenching to room temperature.
有益效果:与现有技术相比,本发明的优点在于:(1)同其他的高强度不锈钢相比,本发明中的贵金属含量较低,原材料成本较少(2)本发明的不锈钢含碳量极低或不含碳(3)本发明超高强高性能薄板马氏体时效不锈钢制备方法简单,通过不同的热处理工艺就可得到高强度的不锈钢,工艺可控性强,容易实现工业化生产。最终,获得了一种耐腐蚀性好、力学性能优异的不锈钢。Beneficial effects: Compared with the prior art, the present invention has the following advantages: (1) Compared with other high-strength stainless steels, the precious metal content of the present invention is lower, and the cost of raw materials is less; (2) The carbon content of the stainless steel of the present invention is extremely low or does not contain carbon; (3) The preparation method of the ultra-high-strength and high-performance thin-plate maraging stainless steel of the present invention is simple, and high-strength stainless steel can be obtained through different heat treatment processes. The process is highly controllable and easy to realize industrial production. Finally, a stainless steel with good corrosion resistance and excellent mechanical properties was obtained.
附图说明Description of drawings
图1实施例1时效后的应力应变曲线图;图中横坐标是工程应变,纵坐标是工程应力;The stress-strain curve figure after the aging of Fig. 1 embodiment 1; Among the figure, abscissa is engineering strain, and ordinate is engineering stress;
图2实施例1时效后的XRD曲线图;图中横坐标是扫描角度,纵坐标是衍射强度;The XRD graph after the aging of Fig. 2 embodiment 1; Among the figure, the abscissa is the scanning angle, and the ordinate is the diffraction intensity;
图3实施例1时效后透射电镜高分辨电子衍射图;Fig. 3 embodiment 1 aging rear transmission electron microscope high-resolution electron diffraction pattern;
图4实施例2时效后的金相形貌图;The metallographic appearance figure after the aging of Fig. 4 embodiment 2;
图5实施例2时效后的TEM图像。Figure 5 is the TEM image of Example 2 after aging.
具体实施方式Detailed ways
下面结合附图说明和具体实施例对本发明所述的一种超高强高性能薄板马氏体时效不锈钢及其制备方法作进一步的解释和说明,然而该解释和说明并不对本发明的技术方案构成不当限定。The ultra-high-strength and high-performance thin-plate maraging stainless steel and its preparation method described in the present invention will be further explained and described below in conjunction with the description of the drawings and specific examples. However, the explanation and description do not constitute an improper limitation on the technical solution of the present invention.
实施例1Example 1
选取纯铁、金属铬、金属镍、金属锰、金属钼、金属钴、金属钛、铁硅原料,不锈钢成分如下(质量百分含量%):Co=2.0,Cr=12.0,Mn=0.8,Mo=7.0,Ni=6.0,Si=0.08,Ti=1.5,C≤0.02%,P≤0.003%,S≤0.003%,Fe余量。C、P、S为不可避免的杂质。Select pure iron, metal chromium, metal nickel, metal manganese, metal molybdenum, metal cobalt, metal titanium, iron-silicon raw materials, stainless steel composition as follows (mass percentage): Co=2.0, Cr=12.0, Mn=0.8, Mo=7.0, Ni=6.0, Si=0.08, Ti=1.5, C≤0.02%, P≤0.003%, S≤0.003%, Fe balance. C, P, and S are inevitable impurities.
全程采用真空熔炼制备坯锭。Vacuum melting is used throughout the process to prepare ingots.
高温均火处理,在空气中加热,加热方式为随炉加热,升温速率为100℃/h,在700℃保温4h,随后升温至1100℃保温20h,随炉冷却至室温。High-temperature homogenization treatment, heating in air, the heating method is heating with the furnace, the heating rate is 100°C/h, holding at 700°C for 4 hours, then raising the temperature to 1100°C for 20 hours, and cooling to room temperature with the furnace.
热轧开坯的工艺条件为:铸坯加热到1100℃,保温10h后出炉轧制;热轧开始温度1100±20℃,终轧温度≥950℃,板材热轧总下量为60%,冰水混合物冷却。The process conditions for hot rolling blanking are: the cast billet is heated to 1100°C, held for 10 hours and then rolled out of the furnace; the hot rolling start temperature is 1100±20°C, the final rolling temperature is ≥950°C, the total amount of hot rolling of the plate is 60%, and the ice water mixture is cooled.
板材进行冷轧,板材的总压下量为90%,板材轧制1.5mm。The plate is cold-rolled, the total reduction of the plate is 90%, and the plate is rolled 1.5mm.
冷轧板材时效处理,时效温度为480℃,时效时间为20h,空冷至室温。The cold-rolled sheet is subjected to aging treatment, the aging temperature is 480°C, the aging time is 20h, and air-cooled to room temperature.
实施例1的力学性能见表2,平均硬度为578.3HV,屈服强度为2330MPa,抗拉强度为2713MPa,延伸率为10.8%,点蚀电位为0.24VSCE。图1为实施例1时效后的应力应变曲线图。图2为实施例1时效后的TEM图像,从图中可以看到马氏体板条中有数量密度很高的位错。图3为实施例1时效后透射电镜高分辨电子衍射图;马氏体板条界面上有非晶体衍射环。The mechanical properties of Example 1 are shown in Table 2. The average hardness is 578.3HV, the yield strength is 2330MPa, the tensile strength is 2713MPa, the elongation is 10.8%, and the pitting potential is 0.24V SCE . Fig. 1 is the stress-strain curve figure after aging of embodiment 1. Fig. 2 is a TEM image after aging in Example 1, from which it can be seen that there are dislocations with a high number density in the martensite lath. Fig. 3 is a transmission electron microscope high-resolution electron diffraction pattern after aging in Example 1; there is an amorphous diffraction ring on the interface of the martensitic lath.
实施例2Example 2
选取纯铁、金属铬、金属镍、金属锰、金属钼、金属钴、金属钛、铁硅原料,不锈钢成分如下(质量百分含量%):Co=5.0,Cr=11.0,Mn=0.5,Mo=6.0,Ni=9.0,Si=0.5,Ti=1.8,C≤0.02%,P≤0.003%,S≤0.003%,Fe余量。C、P、S为不可避免的杂质。Select pure iron, metal chromium, metal nickel, metal manganese, metal molybdenum, metal cobalt, metal titanium, iron-silicon raw materials, stainless steel composition as follows (mass percentage): Co=5.0, Cr=11.0, Mn=0.5, Mo=6.0, Ni=9.0, Si=0.5, Ti=1.8, C≤0.02%, P≤0.003%, S≤0.003%, Fe balance. C, P, and S are inevitable impurities.
全程采用真空熔炼制备坯锭。Vacuum melting is used throughout the process to prepare ingots.
高温均火处理,在空气中加热,加热方式为随炉加热,升温速率为150℃/h,在800℃保温6h,随后升温至1150℃保温30h,随炉冷却至室温。High-temperature homogenization treatment, heating in air, the heating method is heating with the furnace, the heating rate is 150°C/h, holding at 800°C for 6 hours, then raising the temperature to 1150°C for 30 hours, and cooling to room temperature with the furnace.
热锻开坯的工艺条件为:铸坯加热到1250℃,保温10h后出炉锻造;热锻开始温度1200±20℃,终锻温度≥950℃,锻造坯锭锻造比为6,锻造完成冰水混合物冷却。The process conditions for hot forging billet opening are as follows: the billet is heated to 1250°C, held for 10 hours and then out of the furnace for forging; the hot forging start temperature is 1200±20°C, the final forging temperature is ≥950°C, the forging ratio of the forged billet is 6, and the forging is completed and the ice-water mixture is cooled.
试样进行冷轧,总压下量为80%,板材轧制3.0mm。The samples were cold rolled with a total reduction of 80%, and the sheet was rolled to 3.0 mm.
冷轧板材时效处理,时效温度为450℃,时效时间为30h,空冷至室温。Cold-rolled sheet aging treatment, the aging temperature is 450°C, the aging time is 30h, and air-cooled to room temperature.
实施例2的力学性能见表2,平均硬度为568.1HV,屈服强度为2250MPa,抗拉强度为2690MPa,延伸率为10.5%,点蚀电位为0.19VSCE。图4为实施例2时效后的金相形貌图。图5为实施例2时效后的TEM图像,从图中可以看到马氏体板条中有数量密度很高的位错。The mechanical properties of Example 2 are shown in Table 2. The average hardness is 568.1HV, the yield strength is 2250MPa, the tensile strength is 2690MPa, the elongation is 10.5%, and the pitting potential is 0.19V SCE . Fig. 4 is the metallographic appearance diagram of embodiment 2 after aging. Fig. 5 is a TEM image after aging in Example 2, from which it can be seen that there are dislocations with a high number density in the martensite lath.
上述实施例中对超高强高性能薄板马氏体时效不锈钢的耐腐蚀性能、硬度和拉伸力学性能的测试方法如下。The test methods for the corrosion resistance, hardness and tensile mechanical properties of ultra-high-strength and high-performance thin-plate maraging stainless steel in the above examples are as follows.
(1)硬度:采用HVS-50维氏硬度计进行硬度测试,载荷为1Kg,打5个点后取平均值,列于表2。(1) Hardness: HVS-50 Vickers hardness tester is used for hardness test, the load is 1Kg, and the average value is taken after punching 5 points, which is listed in Table 2.
(2)拉伸力学性能:采用电子万能实验机进行拉伸实验,样品标称段尺寸为2~3×4×20.6mm的矩形试样,取3个相同处理样品的抗拉强度、屈服强度和延伸率的平均值,列于表2。(2) Tensile mechanical properties: An electronic universal testing machine was used to carry out the tensile test. The nominal section size of the sample was a rectangular sample with a size of 2 to 3×4×20.6mm. The average values of the tensile strength, yield strength and elongation of three samples with the same treatment were listed in Table 2.
(3)耐腐蚀性能(3) Corrosion resistance
试样加工成10mmⅹ10mmⅹ2mm的规格,用环氧树脂封装后露出1cm2进行试验,表面用砂纸打磨至2000#,酒精擦洗除去油污,去离子水清洗,吹干待用。实验溶液为0.1M Na2SO4+xNaCl(PH=3),实验温度为室温25℃。采用CHI660E电化学工作站进行电化学测试。采用常用的三电极体系进行电化学实验,超高强不锈钢的实验为工作电极,Pt片为辅助电极,饱和甘汞电极(SCE)作为参比电极。在电化学实验之前,先给试样施加-1.2VSEC的外加电位,恒电位极化5min,以去除试样表面在空气中形成的氧化膜。体系稳定30min,并开始记录。动电位极化测试,扫描速率为0.5mV/S,扫描电位区为-0.3V(vs.开路电位EOC)~1.5V(vs.参比电极电位ER),电流变化稳定后停止试验。测定3次后取平均值,列于表2。The sample is processed into a specification of 10mmⅹ10mmⅹ2mm, encapsulated with epoxy resin and expose 1cm 2 for testing, the surface is polished to 2000# with sandpaper, scrubbed with alcohol to remove oil, cleaned with deionized water, and dried for use. The experimental solution is 0.1M Na 2 SO 4 +xNaCl (PH=3), and the experimental temperature is room temperature 25°C. Electrochemical tests were performed using a CHI660E electrochemical workstation. The commonly used three-electrode system was used for electrochemical experiments. The ultra-high-strength stainless steel was used as the working electrode, the Pt sheet was used as the auxiliary electrode, and the saturated calomel electrode (SCE) was used as the reference electrode. Before the electrochemical experiment, an external potential of -1.2V SEC was applied to the sample, and the constant potential was polarized for 5 minutes to remove the oxide film formed on the surface of the sample in the air. The system was stable for 30 minutes, and the recording was started. Potentiodynamic polarization test, the scan rate is 0.5mV/S, the scan potential area is -0.3V (vs. open circuit potential E OC ) ~ 1.5V (vs. reference electrode potential E R ), and the test is stopped after the current changes stably. Take the average value after measuring 3 times, and list it in Table 2.
表2实施例的成分与硬度、拉伸性能与点腐蚀点位Composition and hardness, tensile properties and pitting corrosion site of table 2 embodiment
注:表2中各实施例的C、P、S等成分的含量符合不锈钢的元素组成。其中C≤0.02%,P≤0.003%,S≤0.003%,没有列于表2中。Bal.表示余量。Note: The contents of C, P, S and other components in each embodiment in Table 2 conform to the elemental composition of stainless steel. Among them, C≤0.02%, P≤0.003%, S≤0.003%, which are not listed in Table 2. Bal. Indicates the balance.
综上所述,本发明公开一种超高强高性能薄板马氏体时效不锈钢及其制备方法,该不锈钢的组成如下:按质量百分比计%,Co=2.0~5.0,Ni=6.0~9.0,Cr=11.0~17.0,Ti=0.5~1.8,Mo=3.0~7.0,Mn=0.08~1.0,Si=0.08~0.5,C≤0.02,P≤0.003,S≤0.003,余量为Fe。本发明不锈钢通过优化合金元素、双真空熔炼以及相应的热机械处理工艺相结合,利用多种纳米相协同强化获得超高强度;同时,在板条界引入非晶层,被非晶装饰的板条界既促进位错增殖又吸收位错,从而获得大塑性及巨大加工硬化能力。本发明不锈钢在C≤0.02%,Co不多于5%情况下,抗拉强度高达2700MPa,延伸率高达10.5%,点蚀电位高达0.24VSCE;可用于海洋平台及舰船的舱体材料等领域。In summary, the present invention discloses an ultra-high-strength and high-performance thin-plate maraging stainless steel and a preparation method thereof. The composition of the stainless steel is as follows: % by mass, Co=2.0-5.0, Ni=6.0-9.0, Cr=11.0-17.0, Ti=0.5-1.8, Mo=3.0-7.0, Mn=0.08-1.0, Si=0.08-0.5, C≤0.02, P≤0 .003, S≤0.003, the balance is Fe. The stainless steel of the present invention combines optimization of alloying elements, double vacuum smelting and corresponding thermomechanical treatment processes to obtain ultra-high strength by synergistic strengthening of multiple nanophases; at the same time, an amorphous layer is introduced into the lath boundary, and the lath boundary decorated by the amorphous not only promotes dislocation proliferation but also absorbs dislocations, thereby obtaining large plasticity and huge work hardening capacity. The stainless steel of the present invention has a tensile strength of up to 2700MPa, an elongation of up to 10.5%, and a pitting potential of up to 0.24V SCE when C≤0.02% and Co no more than 5%. It can be used in fields such as cabin materials of ocean platforms and ships.
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