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CN114919930B - Pipe fitting conveying device - Google Patents

Pipe fitting conveying device Download PDF

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Publication number
CN114919930B
CN114919930B CN202210653115.5A CN202210653115A CN114919930B CN 114919930 B CN114919930 B CN 114919930B CN 202210653115 A CN202210653115 A CN 202210653115A CN 114919930 B CN114919930 B CN 114919930B
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China
Prior art keywords
pipe
bearing
roller
groove
assembly
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CN202210653115.5A
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Chinese (zh)
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CN114919930A (en
Inventor
蒋峥嵘
谢小良
蒋险峰
陈刚胜
孙晓晓
阳小春
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Zhejiang Sorfa Life Science Research Co ltd
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Zhejiang Sorfa Life Science Research Co ltd
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Priority to CN202210653115.5A priority Critical patent/CN114919930B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30Details; Auxiliary devices
    • B65G17/32Individual load-carriers
    • B65G17/36Individual load-carriers having concave surfaces, e.g. buckets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/12Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
    • B65G17/14Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element with two spaced connections to traction element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0276Tubes and pipes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

本发明涉及管件加工技术领域,具体涉及一种管件输送装置,包括传送带和沿前后方向并排安装在所述传送带上的输送组件,所述输送组件具有开口朝上且左右横向延伸的容纳槽,所述容纳槽用于放置管件,所述输送组件在左右方向上的中间部位具有加工槽,所述加工槽将所述容纳槽分为左右间隔的两部分。所述输送组件具有所述容纳槽,供管件左右横向放置,保证管件在输送组件上放置的稳定可靠,使得管件在后续加工过程中不容易发生位置偏移;另外,管件放置在所述容纳槽中之后,由于所述加工槽的存在,管件的中间部位悬在加工槽上方,即管件上待加工的中间部位不与输送组件的本体接触,能够在后续的加工过程中避免输送组件的实体结构对管件加工的干扰。

The present invention relates to the technical field of pipe processing, and specifically to a pipe conveying device, comprising a conveyor belt and a conveying assembly installed side by side on the conveyor belt along the front-back direction, the conveying assembly having a receiving groove with an opening facing upward and extending horizontally to the left and right, the receiving groove being used to place the pipe, and the conveying assembly having a processing groove in the middle part in the left-right direction, the processing groove dividing the receiving groove into two parts spaced apart from the left and right. The conveying assembly has the receiving groove for the pipe to be placed horizontally to the left and right, ensuring that the pipe is placed on the conveying assembly stably and reliably, so that the pipe is not easily displaced during the subsequent processing; in addition, after the pipe is placed in the receiving groove, due to the presence of the processing groove, the middle part of the pipe is suspended above the processing groove, that is, the middle part of the pipe to be processed does not contact the body of the conveying assembly, which can avoid the interference of the physical structure of the conveying assembly on the pipe processing during the subsequent processing.

Description

一种管件输送装置A pipe conveying device

技术领域Technical Field

本发明涉及管件加工技术领域,具体涉及一种管件输送装置。The invention relates to the technical field of pipe fitting processing, and in particular to a pipe fitting conveying device.

背景技术Background Art

移液管是用来准确移取一定体积的溶液的量器。移液管是一种量出式仪器,只用来测量它所放出溶液的体积。通常为一根细长玻璃管,其下端为尖嘴状,上端管颈处刻有一标线,是所取的准确体积的标志。传统的移液管是采用玻璃制造,由于管径细小,管壁较薄,在使用后清洗时容易破碎而报废,为改变移液管的上述不足,出现了采用通用聚苯乙烯,即GPPS材料制造的移液管,这种移液管为一次性使用,不易破损,使用也很方便。但现有的塑料管嘴拉伸成型制造设备自动化程度低下,以致生产成本高,限制了塑料移液管的推广应用。A pipette is a measuring instrument used to accurately transfer a certain volume of solution. A pipette is a measuring instrument that is only used to measure the volume of the solution it releases. It is usually a slender glass tube with a pointed tip at the lower end and a marking line engraved on the neck of the upper end, which is a mark of the exact volume taken. Traditional pipettes are made of glass. Due to their small diameter and thin walls, they are easily broken and scrapped when cleaned after use. In order to change the above-mentioned shortcomings of pipettes, pipettes made of general polystyrene, i.e. GPPS material, have appeared. This type of pipette is disposable, not easy to break, and easy to use. However, the existing plastic nozzle stretching and molding manufacturing equipment has a low degree of automation, resulting in high production costs, which limits the promotion and application of plastic pipettes.

针对上述问题,出现了能够较高效率生产移液管的设备,如申请号为CN202123324727.X的专利所公开的一种移液管加热拉伸成型装置,包括拉伸台,所述拉伸台上设置有若干支撑台,所述支撑台等间距设置,所述支撑台包括半弧板,所述半弧板的内壁上设置有第一氧化锆板,所述拉伸台上滑动配合有移动架,所述移动架上设置有电机放置架,所述电机放置架上设置有电机,所述电机连接有螺杆,所述移动架包括后板,所述移动架上滑动配合有移动板,所述螺杆依次穿过后板和移动板延伸至移动板一侧,所述螺杆与移动板转动连接,所述移动板上设置有安装板,所述安装板处于螺杆的下方。该专利通过两组夹取组件将移液管的一端夹持住,然后夹取组件慢慢将处于热塑状态的移液管拉长,在拉长的过程中进行喷淋降温,最终成型;虽然通过自动化提升了工作效率,但管件从吹塑机中挤出后进行拉伸,其温度极高,从挤出到拉伸完成并冷却成型需要较长的时间,而且一次挤出也仅生产一根移液管,总体上生产效率仍然较低;另外生产精度较差,移液管质量难以得到保证。因此出现了带动管件沿垂直于自身轴向的方向上横向平移的输送系统,用于移液管生产线上对管件输送的同时对其局部位置进行加工成型,但目前这种输送系统输送效率较低,且不便于移液管生产线对管件的加工成型。In response to the above problems, equipment that can produce pipettes with higher efficiency has emerged, such as a pipette heating and stretching forming device disclosed in the patent with application number CN202123324727.X, including a stretching table, a plurality of support tables are arranged on the stretching table, and the support tables are arranged at equal intervals. The support table includes a semi-arc plate, and a first zirconium oxide plate is arranged on the inner wall of the semi-arc plate. A movable frame is slidably matched with the stretching table, and a motor placement frame is arranged on the movable frame. A motor is arranged on the motor placement frame, and a screw is connected to the motor. The movable frame includes a rear plate, and a movable plate is slidably matched with the movable frame. The screw passes through the rear plate and the movable plate in turn and extends to one side of the movable plate. The screw is rotatably connected to the movable plate, and a mounting plate is arranged on the movable plate, and the mounting plate is located below the screw. This patent clamps one end of the pipette by two sets of clamping components, and then the clamping components slowly stretch the pipette in the hot plastic state, spray and cool it down during the stretching process, and finally form it; although the work efficiency is improved through automation, the temperature of the pipe is extremely high after it is extruded from the blow molding machine and stretched. It takes a long time from extrusion to stretching and cooling to form, and only one pipette is produced at a time. The overall production efficiency is still low; in addition, the production accuracy is poor, and the quality of the pipette is difficult to guarantee. Therefore, a conveying system that drives the pipe to move horizontally in a direction perpendicular to its own axis has emerged, which is used to transport the pipette on the pipette production line and process and shape its local position at the same time. However, the current conveying system has a low conveying efficiency and is not convenient for the pipette production line to process and shape the pipette.

发明内容Summary of the invention

本发明针对上述现有技术存在的问题做出改进,即本发明所要解决的技术问题是提供一种管件输送装置,包括传送带和沿前后方向并排安装在所述传送带上的输送组件,所述输送组件具有开口朝上且左右横向延伸的容纳槽,所述容纳槽用于放置管件,所述输送组件在左右方向上的中间部位具有加工槽,所述加工槽将所述容纳槽分为左右间隔的两部分。The present invention makes improvements to the problems existing in the above-mentioned prior art, that is, the technical problem to be solved by the present invention is to provide a pipe conveying device, including a conveyor belt and a conveying assembly installed side by side on the conveyor belt along the front-to-back direction, the conveying assembly has a receiving groove with an opening facing upward and extending horizontally to the left and right, the receiving groove is used to place pipes, the conveying assembly has a processing groove in the middle part in the left-right direction, and the processing groove divides the receiving groove into two parts separated by left and right.

作为本发明的优选,所述输送组件包括左右间隔设置的两个承载机构,两个所述承载机构之间围成所述加工槽,所述承载机构具有左右横向延伸的承载槽,左右两个承载槽左右对应连通且组成所述容纳槽。As a preferred embodiment of the present invention, the conveying assembly includes two supporting mechanisms spaced apart from each other on the left and right sides, the two supporting mechanisms enclose the processing groove, the supporting mechanism has a supporting groove extending laterally on the left and right sides, the two supporting grooves on the left and right sides are connected to each other on the left and right sides and constitute the accommodating groove.

作为本发明的优选,所述承载机构包括左右两块支板以及至少两个左右横向架设在两块所述支板之间的承载辊,相邻两个所述承载辊之间形成所述承载槽,所述支板上开设有对应连通所述承载槽且朝上敞开的承载口。As a preferred embodiment of the present invention, the bearing mechanism includes two left and right support plates and at least two left and right bearing rollers horizontally mounted between the two support plates, the bearing groove is formed between two adjacent bearing rollers, and the support plate is provided with a bearing opening corresponding to the bearing groove and open upward.

作为本发明的优选,所述承载口具有前后两个倾斜导向面,左右两个所述倾斜导向面使所述承载口呈上大下小的开口形状。As a preferred embodiment of the present invention, the load-bearing opening has two front and rear inclined guide surfaces, and the left and right inclined guide surfaces make the load-bearing opening present an opening shape that is larger at the top and smaller at the bottom.

作为本发明的优选,还包括设置在所述输送组件上方的转动组件,所述转动组件包括固定架、安装在所述固定架上且伸出在所述固定架下方的滚轮以及带动所述滚轮转动的驱动机构,所述滚轮用于抵靠管件并带动管件在所述容纳槽内转动,所述承载辊能够相对于所述支板绕自身中心轴转动。As a preferred embodiment of the present invention, it also includes a rotating assembly arranged above the conveying assembly, the rotating assembly includes a fixed frame, a roller installed on the fixed frame and extending below the fixed frame, and a driving mechanism for driving the roller to rotate, the roller is used to abut against the pipe and drive the pipe to rotate in the receiving groove, and the load-bearing roller can rotate around its own center axis relative to the support plate.

作为本发明的优选,左右并排的两个所述转动组件组成一个转动单元,所述转动单元同时用于带动同一根管件转动,左边的所述转动组件用于带动管件位于左边的所述承载机构中的部分,右边的所述转动组件用于带动管件位于右边的所述承载机构中的部分。As a preferred embodiment of the present invention, the two rotating components arranged side by side on the left and right form a rotating unit, and the rotating unit is used to drive the same pipe to rotate at the same time. The rotating component on the left is used to drive the part of the pipe located in the supporting mechanism on the left, and the rotating component on the right is used to drive the part of the pipe located in the supporting mechanism on the right.

作为本发明的优选,所述承载辊上对应所述滚轮的部位沿周向开设有一圈缓冲槽。As a preferred embodiment of the present invention, a circle of buffer grooves is circumferentially provided on the bearing roller at a position corresponding to the roller.

作为本发明的优选,所述承载机构包括三个间隔均匀并排的所述承载辊,形成两个所述承载槽。As a preferred embodiment of the present invention, the bearing mechanism includes three bearing rollers that are evenly spaced and arranged side by side to form two bearing grooves.

作为本发明的优选,所述转动组件还包括挤压机构,所述挤压机构包括安装在所述固定架上并能够上下移动的推杆以及压缩弹簧,所述压缩弹簧一端连接所述推杆下端而另一端连接所述固定板,所述滚轮用于同时抵靠位于同一个所述承载机构上的两根管件。As a preferred embodiment of the present invention, the rotating assembly also includes an extrusion mechanism, which includes a push rod installed on the fixed frame and capable of moving up and down, and a compression spring, one end of the compression spring is connected to the lower end of the push rod and the other end is connected to the fixed plate, and the roller is used to simultaneously abut against two pipes located on the same supporting mechanism.

作为本发明的优选,所述固定架沿前后方向延伸,所述固定架上沿前后方向间隔设置有多个所述挤压机构,每个所述挤压机构上都设置有所述滚轮;所述转动组件还包括围成一圈的传动带和前后两个传动轮,所述传动轮支撑起所述传动带并能够带动所述传动带循环行进,所述滚轮均抵靠在所述传动带上,所述传动带用于阻隔在所述滚轮和管件之间,所述驱动机构通过带动所述传动轮转动而带动所述传动带循环行进。As a preferred embodiment of the present invention, the fixed frame extends in the front-to-back direction, and a plurality of the extrusion mechanisms are arranged on the fixed frame at intervals in the front-to-back direction, and each of the extrusion mechanisms is provided with the roller; the rotating assembly also includes a transmission belt and two front and rear transmission wheels forming a circle, the transmission wheels support the transmission belt and can drive the transmission belt to circulate, the rollers all abut against the transmission belt, the transmission belt is used to block between the roller and the pipe, and the driving mechanism drives the transmission belt to circulate by driving the transmission wheel to rotate.

有益效果:Beneficial effects:

所述输送组件具有所述容纳槽,供管件左右横向放置,使管件的轴向与容纳槽的延伸方向一致,保证管件在输送组件上放置的稳定可靠,使得管件在后续加工过程中不容易发生位置偏移;另外,管件放置在所述容纳槽中之后,由于所述加工槽的存在,管件的中间部位悬在加工槽上方,即管件上待加工的中间部位不与输送组件的本体接触,能够在后续的加工过程中避免输送组件的实体结构对管件加工的干扰。The conveying component has the accommodating groove for placing the pipe fittings horizontally on the left and right sides, so that the axial direction of the pipe fittings is consistent with the extension direction of the accommodating groove, ensuring that the pipe fittings are placed on the conveying component stably and reliably, making it less likely for the pipe fittings to be positionally shifted during subsequent processing; in addition, after the pipe fittings are placed in the accommodating groove, due to the existence of the processing groove, the middle part of the pipe fittings is suspended above the processing groove, that is, the middle part of the pipe fittings to be processed does not contact the body of the conveying component, which can avoid the interference of the physical structure of the conveying component on the processing of the pipe fittings during subsequent processing.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为所述管件加热拉伸工装的总体结构示意图;FIG1 is a schematic diagram of the overall structure of the pipe heating and stretching tool;

图2为所述加热装置和所述输送装置之间的位置关系示意图;FIG2 is a schematic diagram showing the positional relationship between the heating device and the conveying device;

图3为所述安装支板的结构示意图;FIG3 is a schematic structural diagram of the mounting support plate;

图4为所述移液管切割成型设备的侧视图;FIG4 is a side view of the pipette cutting and forming device;

图5为所述移液管切割成型设备的俯视图;FIG5 is a top view of the pipette cutting and forming device;

图6为所述转动组件的示意图;FIG6 is a schematic diagram of the rotating assembly;

图7为所述输送装置的总体结构示意图;FIG7 is a schematic diagram of the overall structure of the conveying device;

图8为所述输送组件的示意图;FIG8 is a schematic diagram of the conveying assembly;

图9为所述承载机构的结构示意图;FIG9 is a schematic structural diagram of the carrying mechanism;

图10 为所述承载机构的侧视图;FIG10 is a side view of the carrying mechanism;

图11为所述转动组件的总体结构示意图;FIG11 is a schematic diagram of the overall structure of the rotating assembly;

图12为所述拉伸装置的总体结构示意图;FIG12 is a schematic diagram of the overall structure of the stretching device;

图13为所述移动组件的结构示意图;FIG13 is a schematic diagram of the structure of the mobile assembly;

图14为所述夹持组件的结构示意图;FIG14 is a schematic structural diagram of the clamping assembly;

图15为所述支撑板的示意图;FIG15 is a schematic diagram of the support plate;

图16为所述夹爪机构的示意图。FIG. 16 is a schematic diagram of the clamping mechanism.

具体实施方式DETAILED DESCRIPTION

以下具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。The following specific embodiments are merely explanations of the present invention and are not limitations of the present invention. After reading this specification, those skilled in the art may make modifications to the embodiments without any creative contribution as needed. However, such modifications are protected by the patent law as long as they are within the scope of the claims of the present invention.

实施例一:Embodiment 1:

本发明一种管件加热拉伸工装,包括平台a、设置在所述平台a上的输送装置b、设置在所述输送装置b上方的加热装置c、拉伸装置d以及冷却成型装置e,所述输送装置b用于供管件左右横向放置并沿前后方向输送管件,所述管件为已经加工成型的直管,管件放置在所述输送装置b上之后,管件的正中间部位对应所述输送装置b在左右方向上的中间部位,而上述中间部位正是管件需要加热拉伸的部位,所以所述加热装置c对准所述输送装置b在左右方向上的中间部位,这样就能够对准管件的中间部位进行加热。加热工序完成后,需要输送装置b将管件继续往前输送至所述拉伸装置d所在的工位上,由所述拉伸装置d将管件同时往左右两侧拉伸,使管件中间被加热的部分被拉长,形成所需要的形状;上述工序完成后,管件还没有冷却成型,因此所述拉伸装置d还需要使管件保持在被拉伸的状态下,由所述冷却成型装置e对管件的中间部位进行冷却成型,带冷却成型工序结束后,所述拉伸装置d才停止工作,松开对管件的夹持。所以在前后方向上看,本实施例中所述冷却成型装置e和所述拉伸装置d在同一工位上,拉伸装置d作用于管件的左右两端,而冷却成型装置e作用于管件的中部,所以所述冷却成型装置e对准所述输送装置b在左右方向上的中间部位并用于冷却管件的中间部位。在前后方向上看,所述加热装置c位于所述冷却成型装置e后方,这样才能够满足上述管件的加工顺序。本实施例的所述管件加热拉伸工装能够实现对管件中间部位的局部加工成型,不需要整个管件的加工成型,成本较低,加工效率较高,尤其在用于将管件加工成移液管时,管件的中间部位拉伸成型之后整体形成管径由大均匀变小又由小均匀变大的形状,可以视为两个尖嘴部对顶拼接,只要在其中间切割,从而将管件对半切割成两根,就形成了两根具有尖嘴部的移液管。所以本实施例的所述管件加热拉伸工装能够通过对一根普通直管的局部加热拉伸完成尖嘴部的制造成型,局部加工成本低、效率高,并且形成一个能够分割形成两个移液管的整体,也提高了移液管的总的生产效率。The present invention discloses a pipe heating and stretching tool, comprising a platform a, a conveying device b arranged on the platform a, a heating device c arranged above the conveying device b, a stretching device d and a cooling and forming device e. The conveying device b is used for placing pipes horizontally left and right and conveying the pipes in the front-back direction. The pipes are straight pipes that have been processed and formed. After the pipes are placed on the conveying device b, the middle part of the pipes corresponds to the middle part of the conveying device b in the left-right direction, and the middle part is exactly the part of the pipe that needs to be heated and stretched. Therefore, the heating device c is aligned with the middle part of the conveying device b in the left-right direction, so that the middle part of the pipe can be aligned and heated. After the heating process is completed, the conveying device b is required to continue to convey the pipe forward to the workstation where the stretching device d is located, and the stretching device d stretches the pipe to both sides at the same time, so that the heated part in the middle of the pipe is elongated to form the required shape; after the above process is completed, the pipe has not yet been cooled and formed, so the stretching device d also needs to keep the pipe in a stretched state, and the cooling and forming device e cools and forms the middle part of the pipe. After the cooling and forming process is completed, the stretching device d stops working and releases the clamping of the pipe. Therefore, in the front-to-back direction, the cooling and forming device e and the stretching device d in this embodiment are at the same workstation, the stretching device d acts on the left and right ends of the pipe, and the cooling and forming device e acts on the middle part of the pipe, so the cooling and forming device e is aligned with the middle part of the conveying device b in the left-right direction and is used to cool the middle part of the pipe. In the front-to-back direction, the heating device c is located behind the cooling and forming device e, so that the processing sequence of the above pipe can be met. The pipe heating and stretching tool of this embodiment can realize the local processing and forming of the middle part of the pipe, and does not need to process and form the entire pipe, which has low cost and high processing efficiency. Especially when used to process the pipe into a pipette, after the middle part of the pipe is stretched and formed, the overall shape of the pipe diameter changes from large to small and then from small to large, can be regarded as two pointed mouths spliced top to top. As long as the pipe is cut in the middle, the pipe is cut in half into two pieces, and two pipettes with pointed mouths are formed. Therefore, the pipe heating and stretching tool of this embodiment can complete the manufacturing and forming of the pointed mouth by local heating and stretching of an ordinary straight pipe. The local processing cost is low and the efficiency is high. It forms a whole that can be divided into two pipettes, which also improves the overall production efficiency of the pipette.

对管件的加热需要达到较高的温度,才能使管件的中间部位达到能够被拉伸成型的程度,通常采用目前常用的热熔器51等工具,但由于本实施例中对管件进行的是局部加热,在保证对管件中间部位进行将充分热熔的前提下,还需要避免热量传递到管件的其他部位,避免管件其他部位也被热熔,否则管件在后续的拉伸工序中会大幅度变形,产生次品。因此本实施例的所述加热装置c包括热熔器51、安装支板52和安装接头53,所述安装支板52上具有上下贯通的加热通道54,所述安装接头53固定在所述安装支板52的上表面并连通所述加热通道54,所述热熔器51安装固定在所述安装接头53上并能够将热量通过所述加热通道54往下传递,这样加热通道54对热熔器51发出的热量有传导作用,只要所述加热通道54往下直接对准所述输送装置b在左右方向上的中间部位,则输送装置b将管件运送至加热通道54的正下方,所述加热装置c就能够精准地对管件的中间部位进行加热,使热量集中到管件的中间部位上,既节省能源成本,提高了管件加热的效率,又避免了管件其他部位产生热熔,降低次品率。The heating of the pipe fitting needs to reach a relatively high temperature so that the middle part of the pipe fitting can reach the degree that it can be stretched and formed. Usually, a tool such as a currently commonly used heat melter 51 is used. However, since the pipe fitting is locally heated in this embodiment, while ensuring that the middle part of the pipe fitting is fully hot-melted, it is also necessary to prevent heat from being transferred to other parts of the pipe fitting to prevent other parts of the pipe fitting from being hot-melted. Otherwise, the pipe fitting will be greatly deformed in the subsequent stretching process, resulting in defective products. Therefore, the heating device c of this embodiment includes a heat melter 51, a mounting support plate 52 and a mounting joint 53. The mounting support plate 52 is provided with a heating channel 54 which passes through from top to bottom. The mounting joint 53 is fixed on the upper surface of the mounting support plate 52 and is connected to the heating channel 54. The heat melter 51 is mounted and fixed on the mounting joint 53 and can transfer heat downward through the heating channel 54. In this way, the heating channel 54 has a conduction effect on the heat emitted by the heat melter 51. As long as the heating channel 54 is directly aligned downward with the middle part of the conveying device b in the left and right directions, the conveying device b transports the pipe to the bottom of the heating channel 54. The heating device c can accurately heat the middle part of the pipe and concentrate the heat on the middle part of the pipe, which not only saves energy costs and improves the efficiency of pipe heating, but also avoids hot melting in other parts of the pipe and reduces the defective rate.

为提高加工效率,本实施例中所述输送装置b对管件的运送是连续的,即一次运送停止后,有管件到达加热工位上,有经过加热的管件达到冷却成型工位上,分别同时进行加热工序、拉伸和冷却成型工序,然后二次运送,将新的管件运送至加热工位上,将加热工位上的管件运送至冷却成型工位上,将冷却成型工位上的管件运送继续往前运送进行下一道工序,以此类推,实现流水线式生产,提高生产效率。要实现上述生产流程,管件在每个工序上停留的时间都是一致的,停留时间的长度取决于加工工序中时间最长的一个,若这个工序没有完成,其他工序即便完成了,也需要停止在原地等待这个工序完成,之后才能够由输送装置b一同完成运送,这就大大影响了生产效率。在本实施例中,经过实验表明,加热工序所需要的时间比冷却成型工序要长,因此本实施例优选所述安装支板52沿前后方向延伸,所述安装支板52上沿前后方向均匀间隔设置有多个所述安装接头53,每个所述安装接头53都对应连通有所述热熔器51,将加热工序分为多次加热,加热工序的总时长也被均分为多个部分,使得每一次加热的时长都一致,并且与拉伸、冷却成型工序的时长一致,这样能够避免任一工序出现等待其他工序加工完成的情况,实现连续加工,有效提高生产效率。管件需要经历每一次的加热之后才能够达到所需要的热熔程度,才算完成加热工序,才能进入到后面的拉伸、冷却成型工序中。In order to improve the processing efficiency, the conveying device b in this embodiment conveys the pipe fittings continuously, that is, after one conveying stops, some pipe fittings arrive at the heating station, and some heated pipe fittings arrive at the cooling and forming station, and the heating process, stretching and cooling and forming process are carried out simultaneously, and then the second conveying is carried out, the new pipe fittings are transported to the heating station, the pipe fittings on the heating station are transported to the cooling and forming station, and the pipe fittings on the cooling and forming station are transported forward to the next process, and so on, so as to realize the assembly line production and improve the production efficiency. To realize the above production process, the time that the pipe fittings stay in each process is the same, and the length of the stay time depends on the longest one in the processing process. If this process is not completed, even if the other processes are completed, they need to stop in place and wait for this process to be completed, and then they can be transported by the conveying device b together, which greatly affects the production efficiency. In this embodiment, experiments show that the time required for the heating process is longer than that for the cooling and forming process. Therefore, in this embodiment, the mounting support plate 52 preferably extends in the front-to-back direction, and a plurality of mounting joints 53 are evenly spaced on the mounting support plate 52 in the front-to-back direction. Each mounting joint 53 is connected to the heat melter 51, and the heating process is divided into multiple heatings. The total duration of the heating process is also divided into multiple parts, so that the duration of each heating is consistent and consistent with the duration of the stretching and cooling forming processes. This can avoid the situation where any process has to wait for other processes to be completed, realize continuous processing, and effectively improve production efficiency. The pipe fitting needs to undergo each heating to reach the required degree of hot melting, complete the heating process, and enter the subsequent stretching and cooling forming processes.

将加热工序分为多次加热之后,管件在一次运送后位于第一个加热通道54下方,这根管件在二次运送后位于第二个加热通道54下方,这根管件在三次运送后位于第三个加热通道54下方,在运送过程中没有受到加热,加热中断,而且在进入到下一个加热通道54下方之后热熔器51重新给管件加热的瞬时效果也逊于不间断的连续加热,这都会导致整个加热工序的总时长变长。因此本实施例优选所述加热装置c还包括固定在所述安装支板52下表面上且对应所述加热通道54的加热头55,所述加热头55围成有上下贯通且连通所述加热通道54的腔体,所述加热头55对往下传递的热量有聚集作用,减少热量朝四周的扩散,使热量尽可能多的朝向下方传递到管件上,提高加热效率,缩短加热工序的总时长,从而提高生产效率。进一步改进,优选所述加热装置c中每个所述加热头55处的温度皆一致,保证加热效率,同时保证管件达到较精准的热熔程度。After the heating process is divided into multiple heating processes, the pipe is located under the first heating channel 54 after one transportation, under the second heating channel 54 after the second transportation, and under the third heating channel 54 after the third transportation. It is not heated during the transportation process, and the heating is interrupted. Moreover, after entering the next heating channel 54, the instantaneous effect of the heat fuser 51 reheating the pipe is inferior to the uninterrupted continuous heating, which will cause the total duration of the entire heating process to be longer. Therefore, in this embodiment, the heating device c preferably also includes a heating head 55 fixed on the lower surface of the mounting support plate 52 and corresponding to the heating channel 54. The heating head 55 is surrounded by a cavity that is through and connected to the heating channel 54. The heating head 55 has a gathering effect on the heat transferred downward, reduces the diffusion of heat to the surroundings, and transfers as much heat as possible downward to the pipe, thereby improving the heating efficiency and shortening the total duration of the heating process, thereby improving production efficiency. As a further improvement, it is preferred that the temperature at each heating head 55 in the heating device c is consistent to ensure heating efficiency and at the same time ensure that the pipe reaches a more precise degree of hot melting.

在管件完成加热工序之后,进入到拉伸工序中完成拉伸,具体的,所述拉伸装置d包括左右两个夹持组件6以及能够带动所述夹持组件6左右移动的移动组件7,当管件到达拉伸工位上之后,左边的夹持组件6夹住管件的左端部分,右边的夹持组件6夹住管件的右端部分,然后所述移动组件7同时带动左右两个夹持组件6相背移动向相同的距离,将管件中间被加热的部位拉伸形成两个对称的尖嘴部,使得左右两个尖嘴部尽量对称一致,保证产品质量,另外也使得管件的中间部位仍处于输送装置b在左右方向上的中间部位,为后续的冷却成型工序做准备。在将管件拉伸之后,管件中间部位尚未冷却成型,所以在冷却成型的整个过程中所述拉伸装置d需要保持在管件的拉伸状态,避免管件产生其他形变;而本实施例中所述冷却成型装置e包括具有气嘴e1的喷气管e2,所述喷气管e2能够通过气嘴e1喷出冷却空气,所述气嘴e1位于左右两个所述夹持组件6中间并指向所述输送装置b在左右方向上的中间部位,这样当管件被运送至这个工位上,气嘴e1就能够对准管件的中间部位进行喷气,使管件的中间部位快速冷却成型。After the pipe has completed the heating process, it enters the stretching process to complete the stretching. Specifically, the stretching device d includes two left and right clamping components 6 and a moving component 7 that can drive the clamping component 6 to move left and right. When the pipe arrives at the stretching station, the left clamping component 6 clamps the left end of the pipe, and the right clamping component 6 clamps the right end of the pipe. Then the moving component 7 simultaneously drives the left and right clamping components 6 to move back to each other to the same distance, stretching the heated part in the middle of the pipe to form two symmetrical pointed mouths, so that the left and right pointed mouths are as symmetrical as possible to ensure product quality. In addition, the middle part of the pipe is still in the middle part of the conveying device b in the left and right directions, preparing for the subsequent cooling and molding process. After the pipe is stretched, the middle part of the pipe has not yet been cooled and formed, so the stretching device d needs to be kept in the stretched state of the pipe during the entire cooling and forming process to avoid other deformations of the pipe; and the cooling and forming device e in this embodiment includes an air jet pipe e2 with an air nozzle e1, and the air jet pipe e2 can spray cooling air through the air nozzle e1, and the air nozzle e1 is located between the left and right clamping components 6 and points to the middle part of the conveying device b in the left and right directions. In this way, when the pipe is transported to this station, the air nozzle e1 can aim at the middle part of the pipe to spray air, so that the middle part of the pipe can be quickly cooled and formed.

按照上述加工步骤,管件需要始终保持在左右横向放置的状态下,让管件的中间部位始终位于输送装置b在左右方向上的中间部位,便于对管件中间部位的加工。所以本实施例优选所述输送装置b包括传送带1和沿前后方向间隔均匀并排安装在所述传动带45上的输送组件2,所述输送组件2上具有左右横向延伸的容纳槽21,所述容纳槽21用于左右横向放置管件。在本实施例中,在前后方向上看,相邻两个加热通道54之间的间距一致,同时与最后一个加热通道54和所述喷气管e2的气嘴e1之间的间距也一致,而输送装置b中所述输送组件2间隔均匀排布,当其中一个输送组件2位于一个加热通道54正下方时,相邻的一个输送组件2位于相邻的加热通道54的正下方或者相邻的气嘴e1的正下方,总之,在每一次运送之后的短暂停留的加工阶段,每一个所述加热通道54以及气嘴e1下方都存在一个输送组件2,实现连续加工,提高生产效率。According to the above processing steps, the pipe fittings need to be kept in a horizontal position at all times, so that the middle part of the pipe fittings is always located in the middle part of the conveying device b in the left-right direction, which is convenient for processing the middle part of the pipe fittings. Therefore, in this embodiment, the conveying device b preferably includes a conveyor belt 1 and a conveying assembly 2 evenly spaced and installed side by side on the transmission belt 45 in the front-to-back direction, and the conveying assembly 2 has a receiving groove 21 extending horizontally from left to right, and the receiving groove 21 is used to place the pipe fittings horizontally from left to right. In this embodiment, in the front-to-back direction, the spacing between two adjacent heating channels 54 is consistent, and the spacing between the last heating channel 54 and the air nozzle e1 of the air injection pipe e2 is also consistent, and the conveying assemblies 2 in the conveying device b are evenly spaced. When one of the conveying assemblies 2 is located directly below a heating channel 54, the adjacent conveying assembly 2 is located directly below the adjacent heating channel 54 or directly below the adjacent air nozzle e1. In short, in the short-term processing stage after each transportation, there is a conveying assembly 2 under each heating channel 54 and the air nozzle e1, so as to achieve continuous processing and improve production efficiency.

在加热工序中,若管件在输送装置b上保持静止,则加热装置c只能指向管件朝上的面进行加热,管件朝下的面被加热的效果不佳,导致总的加热工序时长增加,影响生产效率,而且可能会导致管件中间部位加热不均匀,导致后续被拉伸成型的部分在周向上不均匀,产生次品。因此本实施例优选所述输送装置b还包括位于所述输送组件2上方的转动组件4,所述转动组件4包括滚轮41和带动所述滚轮41转动的驱动机构43,所述滚轮41用于抵靠管件,当驱动机构43带动滚轮41转动时,滚轮41能够带动管件在所述容纳槽21内转动。所以将所述转动组件4中的滚轮41设置在加热工位上,当管件被运送到加热工位后,滚轮41抵靠在管件上,并带动管件转动,此时加热装置c能够对管件进行周向均匀的加热,既通过保证均匀加热效果来提高后续管件拉伸的质量,又减少了加热工序的时长,提高了生产效率。In the heating process, if the pipe fitting remains stationary on the conveying device b, the heating device c can only heat the upward side of the pipe fitting, and the downward side of the pipe fitting is not heated effectively, resulting in an increase in the total heating process time, affecting production efficiency, and may cause uneven heating in the middle part of the pipe fitting, resulting in uneven circumferential heating of the subsequent stretched and formed part, resulting in defective products. Therefore, in this embodiment, the conveying device b preferably also includes a rotating component 4 located above the conveying component 2, and the rotating component 4 includes a roller 41 and a driving mechanism 43 that drives the roller 41 to rotate, and the roller 41 is used to abut against the pipe fitting. When the driving mechanism 43 drives the roller 41 to rotate, the roller 41 can drive the pipe fitting to rotate in the receiving groove 21. Therefore, the roller 41 in the rotating assembly 4 is set on the heating station. When the pipe is transported to the heating station, the roller 41 abuts against the pipe and drives the pipe to rotate. At this time, the heating device c can heat the pipe uniformly in the circumferential direction, which not only improves the quality of subsequent pipe stretching by ensuring uniform heating effect, but also reduces the duration of the heating process and improves production efficiency.

管件在经过所述管件加热拉伸工装中依次的加热、拉伸和冷却成型之后,已经在中间部位形成有两个对称且一体的尖嘴部,也即左右两个对称的移液管已经形成,此时还需要在两个尖嘴部的中间进行分割,将管件左右对半切割成两个移液管,得到最终的移液管成品。因此本发明一种移液管切割成型设备,包括所述管件加热拉伸工装,还包括设置在所述输送装置b上方的切割组件8,所述切割组件8位于冷却成型装置e前方,即管件在经过冷却成型之后被运送至切割组件8下方,所述切割组件8包括升降机构81、安装在所述升降机构81上的刀架82以及安装在所述刀架82上的刀具83,所述升降机构81能够带动所述刀架82上下移动,当管件位于切割组件8下方时,升降机构81带动刀架82往下移动,使刀具83切割管件,得到两根移液管。但刀具83直接往下挤压并切割管件需要较大的压力,在这个过程中管件可能会产生变形甚至折断,所以所述切割组件8也可以搭配所述转动组件4进行使用,即在切割工位上设置转动组件4,在切割过程中启动转动组件4带动管件自转,这种情况下不需要刀具83对管件有很大的切割深度,只需要刀具83切入深度达到管件的壁厚,通过管件的自转完成刀具83对管件一周的切割,就能够实现对管件切断,降低切割难度,不需要刀具83对管件有很大的挤压力,提高了切割时管件的稳定性。After the pipe fitting is heated, stretched and cooled in the pipe fitting heating and stretching tooling, two symmetrical and integrated pointed mouths are formed in the middle part, that is, two symmetrical pipettes on the left and right have been formed. At this time, it is necessary to split the pipe fitting in the middle of the two pointed mouths, and cut the pipe fitting into two pipettes in half on the left and right to obtain the final finished pipette. Therefore, a pipette cutting and forming device of the present invention includes the pipe fitting heating and stretching tooling, and also includes a cutting assembly 8 arranged above the conveying device b, and the cutting assembly 8 is located in front of the cooling and forming device e, that is, the pipe fitting is transported to the bottom of the cutting assembly 8 after cooling and forming, and the cutting assembly 8 includes a lifting mechanism 81, a tool holder 82 installed on the lifting mechanism 81, and a tool 83 installed on the tool holder 82, and the lifting mechanism 81 can drive the tool holder 82 to move up and down. When the pipe fitting is located below the cutting assembly 8, the lifting mechanism 81 drives the tool holder 82 to move downward, so that the tool 83 cuts the pipe fitting to obtain two pipettes. However, it takes a lot of pressure for the tool 83 to directly squeeze downward and cut the pipe. During this process, the pipe may be deformed or even broken. Therefore, the cutting component 8 can also be used in conjunction with the rotating component 4, that is, the rotating component 4 is set on the cutting station, and the rotating component 4 is started during the cutting process to drive the pipe to rotate. In this case, the tool 83 does not need to have a large cutting depth on the pipe. The tool 83 only needs to cut into the wall thickness of the pipe. The tool 83 can complete a circle of cutting on the pipe through the rotation of the pipe, so that the pipe can be cut off, reducing the difficulty of cutting. The tool 83 does not need to have a large squeezing force on the pipe, thereby improving the stability of the pipe during cutting.

本实施例一中的所述输送装置b采用下述实施例二中的具体实施方式,本实施例一中的所述拉伸装置d采用下述实施例三中的具体实施方式。The conveying device b in the first embodiment adopts the specific implementation of the second embodiment described below, and the stretching device d in the first embodiment adopts the specific implementation of the third embodiment described below.

实施例二:Embodiment 2:

本发明一种管件输送装置,包括传送带1和沿前后方向并排安装在所述传送带1上的输送组件2,所述输送组件2具有开口朝上且左右横向延伸的容纳槽21,所述容纳槽21用于放置管件,所述输送组件2在左右方向上的中间部位具有加工槽22,所述加工槽22将所述容纳槽21分为左右间隔的两部分。本实施例的所述输送装置主要用于在加工生产线上输送管件,并且被输送管件的中间部位需要被加工,例如用于实施例一中,在运送管件的同时,配合管件中间部位的加工。所以本实施例的所述输送组件2具有所述容纳槽21,供管件左右横向放置,使管件的轴向与容纳槽21的延伸方向一致,保证管件在输送组件2上放置的稳定可靠,使得管件在后续加工过程中不容易发生位置偏移;另外,管件放置在所述容纳槽21中之后,由于所述加工槽22的存在,管件的中间部位悬在加工槽22上方,即管件上待加工的中间部位不与输送组件2的本体接触,能够在后续的加工过程中避免输送组件2的实体结构对管件加工的干扰,特别是如实施例一中的管件加热拉伸成型工艺,在管件中间部位发生热熔的情况下,任何其余部件与该部位的接触都会影响该部位的成型效果,导致产生次品,而本实施例中所述加工槽22的存在则避免了上述情况的发生,有效保证了管件加工质量。The present invention provides a pipe conveying device, comprising a conveyor belt 1 and a conveying assembly 2 installed side by side on the conveyor belt 1 in the front-to-back direction, wherein the conveying assembly 2 has a receiving groove 21 with an opening facing upward and extending horizontally from left to right, wherein the receiving groove 21 is used to place pipes, and the conveying assembly 2 has a processing groove 22 in the middle part in the left-right direction, wherein the processing groove 22 divides the receiving groove 21 into two parts spaced apart from each other. The conveying device of this embodiment is mainly used to convey pipes on a processing production line, and the middle part of the conveyed pipes needs to be processed, for example, in the first embodiment, the processing of the middle part of the pipes is coordinated while conveying the pipes. Therefore, the conveying component 2 of this embodiment has the accommodating groove 21 for placing the pipe fittings horizontally on the left and right sides, so that the axial direction of the pipe fittings is consistent with the extension direction of the accommodating groove 21, ensuring that the pipe fittings are placed stably and reliably on the conveying component 2, so that the pipe fittings are not easily displaced during subsequent processing; in addition, after the pipe fittings are placed in the accommodating groove 21, due to the existence of the processing groove 22, the middle part of the pipe fittings is suspended above the processing groove 22, that is, the middle part of the pipe fittings to be processed does not contact the main body of the conveying component 2, which can avoid the interference of the physical structure of the conveying component 2 on the processing of the pipe fittings during subsequent processing, especially in the pipe fitting heating and stretching forming process as in Example 1. When the middle part of the pipe fittings is hot-melted, any contact between the remaining components and this part will affect the forming effect of this part, resulting in defective products. The existence of the processing groove 22 in this embodiment avoids the occurrence of the above situation and effectively ensures the processing quality of the pipe fittings.

若所述输送组件2在结构上是一个完整的整体,则在其中部开设所述加工槽22的成本较高,因此本实施例优选所述输送组件2包括左右间隔设置的两个承载机构3,两个所述承载机构3之间围成所述加工槽22,所述承载机构3具有左右横向延伸的承载槽31,左右两个承载槽31左右对应连通且组成所述容纳槽21,即所述容纳槽21被所述加工槽22分隔为左右两个承载槽31,但左右两个承载槽31在空间上仍然是左右连通的,满足供管件放置。所述加工槽22在左右两个承载机构3的中间间隔处自然形成,无需专门加工形成,降低加工槽22的制造成本,另外左右两个承载机构3是相互独立的个体,在加工槽22位置没有输送组件2的实体结构,输送组件2本身的制造成本也得到降低;另外,当同一个输送组件2中的任一个承载机构3出现损坏、故障等需要更换时,也只需要更换出现损坏、故障的一个承载机构3即可,另一个承载机构3不用更换,降低了维护成本。If the conveying assembly 2 is a complete whole in structure, the cost of opening the processing groove 22 in the middle thereof is high. Therefore, in this embodiment, the conveying assembly 2 preferably includes two bearing mechanisms 3 arranged at intervals on the left and right, and the processing groove 22 is surrounded by the two bearing mechanisms 3. The bearing mechanism 3 has a bearing groove 31 extending horizontally on the left and right sides. The two bearing grooves 31 on the left and right sides are connected to each other and constitute the receiving groove 21, that is, the receiving groove 21 is divided into two bearing grooves 31 on the left and right sides by the processing groove 22, but the two bearing grooves 31 on the left and right sides are still connected to each other in space, which satisfies the placement of pipe fittings. The processing groove 22 is naturally formed at the middle interval between the left and right bearing mechanisms 3, and does not need to be specially processed to reduce the manufacturing cost of the processing groove 22. In addition, the left and right bearing mechanisms 3 are independent individuals, and there is no physical structure of the conveying assembly 2 at the position of the processing groove 22, so the manufacturing cost of the conveying assembly 2 itself is also reduced; in addition, when any bearing mechanism 3 in the same conveying assembly 2 is damaged, fails, etc. and needs to be replaced, only the damaged or failed bearing mechanism 3 needs to be replaced, and the other bearing mechanism 3 does not need to be replaced, which reduces the maintenance cost.

所述承载机构3包括左右两块支板32以及至少两个左右横向架设在两块所述支板32之间的承载辊33,相邻两个所述承载辊33之间形成所述承载槽31,所述支板32上开设有对应连通所述承载槽31且朝上敞开的承载口321,管件放置在容纳槽21中时,管件左边的一部分位于左边的承载槽31中,管件右边的一部分位于右边的承载槽31中,承载辊33为圆柱状,管件为圆形直管,所以管件与承载辊33之间的接触为两个圆面相切的线接触,尽可能多的减少管件与输送组件2之间的接触面积,减少承载辊33对管件表面的磨损,而且为后续加工中可能出现的管件自转提供便利。实际加工时管件的长度不一,若管件较长,则会出现管件的左右两端部需要伸出在承载机构3之外的情况,即承载机构3实际仅直接支撑管件左右端部和中间部之间的部分,所以本实施例的所述支板32上开设有所述承载口321,管件能够从承载口321伸出在承载机构3之外,这样所述输送组件2就能够用于运送不同长度规格的管件。管件在输送装置上存在上料和下料两个环节,本实施例优选所述承载口321具有前后两个倾斜导向面322,左右两个倾斜导向面322使所述承载口321呈上大下小的开口形状,这样不论以何种方式进行上料和下料,都便于管件落入所述容纳槽21中,也便于管件脱离所述容纳槽21,提高上料、下料的效率。另外,本实施例中所述支板32为所述承载机构3的边界,左右两个间隔的支板32围成所述加工槽22,并且将加工槽22与承载辊33阻隔开,所以在后续的加热工序中,所述支板32能够对热量起到阻隔作用,避免承载辊33被长时间加热而导致其使用寿命减少,避免承载辊33甚至可能会出现的局部产生热熔的情况,在实际实施时,所述支板32采用金属材质,所述承载辊33采用塑料、尼龙等材质。The bearing mechanism 3 includes two left and right support plates 32 and at least two left and right bearing rollers 33 horizontally erected between the two support plates 32. The bearing groove 31 is formed between two adjacent bearing rollers 33. The support plate 32 is provided with a bearing opening 321 corresponding to the bearing groove 31 and open upward. When the pipe is placed in the accommodating groove 21, a part of the left side of the pipe is located in the bearing groove 31 on the left, and a part of the right side of the pipe is located in the bearing groove 31 on the right. The bearing roller 33 is cylindrical and the pipe is a circular straight pipe, so the contact between the pipe and the bearing roller 33 is a line contact tangent to two circular surfaces, which reduces the contact area between the pipe and the conveying component 2 as much as possible, reduces the wear of the bearing roller 33 on the surface of the pipe, and provides convenience for the self-rotation of the pipe that may occur in subsequent processing. In actual processing, the lengths of pipes vary. If the pipes are long, the left and right ends of the pipes need to extend outside the bearing mechanism 3, that is, the bearing mechanism 3 actually only directly supports the portion between the left and right ends and the middle portion of the pipes. Therefore, the support plate 32 of this embodiment is provided with the bearing port 321, and the pipes can extend from the bearing port 321 outside the bearing mechanism 3, so that the conveying assembly 2 can be used to transport pipes of different lengths. There are two links of loading and unloading of pipes on the conveying device. In this embodiment, the bearing port 321 preferably has two front and rear inclined guide surfaces 322. The left and right inclined guide surfaces 322 make the bearing port 321 have an opening shape with a larger top and a smaller bottom. In this way, no matter how the loading and unloading is performed, it is convenient for the pipes to fall into the receiving groove 21, and it is also convenient for the pipes to leave the receiving groove 21, thereby improving the efficiency of loading and unloading. In addition, the support plate 32 in this embodiment is the boundary of the supporting mechanism 3. The two spaced support plates 32 on the left and right surround the processing groove 22 and separate the processing groove 22 from the supporting roller 33. Therefore, in the subsequent heating process, the support plate 32 can block the heat, thereby preventing the supporting roller 33 from being heated for a long time and causing its service life to be reduced, and even preventing the supporting roller 33 from partially melting. In actual implementation, the support plate 32 is made of metal, and the supporting roller 33 is made of plastic, nylon or other materials.

本实施例的所述输送装置对管件进行运送实现流水线式高效率的加工制造,但在某些工序中,比如实施例一中对管件进行加热的工序,要实现均衡、高效的加热,需要管件能够自转。为满足上述要求,本实施例优选还包括设置在所述输送组件2上方的转动组件4,所述转动组件4包括固定架42、安装在所述固定架42上且伸出在所述固定架42下方的滚轮41以及带动所述滚轮41转动的驱动机构43,所述滚轮41用于抵靠管件并带动管件在所述容纳槽21内转动,所述承载辊33能够相对于所述支板32绕自身中心轴转动,所述滚轮41设置在需要管件自转的工位上方,当管件被运送至这个工位上之后,滚轮41抵靠管件,将管件压在承载辊33上,驱动机构43带动滚轮41转动就可以通过滚动摩擦力带动管件在承载槽31内绕自身轴线转动,同时承载辊33在滚动摩擦力的作用下也绕自身中心轴转动,使管件顺利转动,配合对管件加工的进行。所述承载辊33与管件之间为圆面与圆面之间相切的线接触,减轻管件自转所受到的阻力,便于管件的自转。放置在输送组件2上的管件有部分落在承载机构3上,也有部分处于悬空状态,若滚轮41抵靠管件的悬空部分,则可能会造成管件较为明显的受压变形,甚至可能造成管件整体位置偏移,所以所述滚轮41设置在承载机构3上方,这样管件上被滚轮41抵靠的部分同时抵靠在承载机构3上的,管件整体处于稳定的放置状态下,而且也不会造成管件较明显的弯曲变形。进一步地,优选左右并排的两个所述转动组件4组成一个转动单元,所述转动单元同时用于带动同一根管件转动,左边的所述转动组件4用于带动管件位于左边的所述承载机构3中的部分,右边的所述转动组件4用于带动管件位于右边的所述承载机构3中的部分,进一步提高管件自转时的整体稳定性。但是所述滚轮41对管件是单点抵靠,虽然上述方案中是滚轮41对同一根管件的左右两点抵靠,但管件主要还是这两点位置的部分与承载辊33之间的压力较大,使得摩擦力较大,而其他部位与承载辊33之间的压力较小,摩擦力也较小,仅仅依靠两个摩擦力较大的点来带动管件和承载辊33同时转动的难度较大,很可能出现承载辊33无法被带动转动的情况,此时管件也可能无法转动,即便管件可以转动,管件外表面与承载辊33之间也是滑动摩擦,造成管件外表面的严重磨损。为避免上述情况的发生,本实施例优选所述承载辊33上对应所述滚轮41的部位沿周向开设有一圈缓冲槽331,所述缓冲槽331在左右方向上的宽度较小,当滚轮41抵靠管件时,将管件被抵靠的部分往缓冲槽331中轻微压入,管件产生轻微的局部形变,但管件上位于上述被抵靠部分左右两边的部分会被连带着往下压并抵靠在承载辊33上,这左右两边的部分是在左右方向上较长的两部分,与承载辊33之间的压力也较大,滚动摩擦力也就较大;与原本方案中管件上仅被滚轮41抵靠的两点位置与承载辊33之间有较大的压力相比,该改进的方案中是管件上被滚轮41抵靠的两点位置左右两边较长的连续部分都与承载辊33之间有较大的压力,提高了管件整体与承载辊33之间的滚动摩擦力,保证在所述滚轮41的带动下,承载辊33能够和管件一起自转,从而保证管件能够顺利转动。The conveying device of this embodiment transports pipe fittings to achieve assembly line-style high-efficiency processing and manufacturing, but in certain processes, such as the process of heating the pipe fittings in Example 1, in order to achieve balanced and efficient heating, the pipe fittings need to be able to rotate. To meet the above requirements, the present embodiment preferably also includes a rotating assembly 4 arranged above the conveying assembly 2, the rotating assembly 4 including a fixed frame 42, a roller 41 mounted on the fixed frame 42 and extending below the fixed frame 42, and a driving mechanism 43 for driving the roller 41 to rotate, the roller 41 is used to abut against the pipe fitting and drive the pipe fitting to rotate in the accommodating groove 21, the bearing roller 33 can rotate around its own center axis relative to the support plate 32, the roller 41 is arranged above the workstation where the pipe fitting needs to rotate, when the pipe fitting is transported to this workstation, the roller 41 abuts against the pipe fitting and presses the pipe fitting on the bearing roller 33, the driving mechanism 43 drives the roller 41 to rotate, and the pipe fitting can be driven to rotate around its own axis in the bearing groove 31 through rolling friction, and at the same time, the bearing roller 33 also rotates around its own center axis under the action of rolling friction, so that the pipe fitting can rotate smoothly and cooperate with the processing of the pipe fitting. The bearing roller 33 and the pipe are in tangent line contact between the circular surfaces, which reduces the resistance of the pipe to self-rotation and facilitates the self-rotation of the pipe. The pipe placed on the conveying assembly 2 is partially on the bearing mechanism 3, and partially in a suspended state. If the roller 41 abuts against the suspended part of the pipe, it may cause a more obvious compression deformation of the pipe, and may even cause the overall position of the pipe to shift. Therefore, the roller 41 is arranged above the bearing mechanism 3, so that the part of the pipe abutted by the roller 41 also abuts against the bearing mechanism 3, and the pipe is in a stable placement state as a whole, and it will not cause a more obvious bending deformation of the pipe. Further, it is preferred that the two rotating assemblies 4 arranged side by side on the left and right form a rotating unit, and the rotating unit is used to drive the same pipe to rotate at the same time. The rotating assembly 4 on the left is used to drive the part of the pipe located in the bearing mechanism 3 on the left, and the rotating assembly 4 on the right is used to drive the part of the pipe located in the bearing mechanism 3 on the right, so as to further improve the overall stability of the pipe during self-rotation. However, the roller 41 abuts against the pipe at a single point. Although the roller 41 abuts against the left and right points of the same pipe in the above scheme, the pressure between the pipe part at these two points and the bearing roller 33 is relatively large, resulting in relatively large friction, while the pressure and friction between other parts and the bearing roller 33 are relatively small. It is difficult to drive the pipe and the bearing roller 33 to rotate at the same time by relying solely on two points with relatively large friction. It is very likely that the bearing roller 33 cannot be driven to rotate, and the pipe may also be unable to rotate at this time. Even if the pipe can rotate, there is sliding friction between the outer surface of the pipe and the bearing roller 33, causing serious wear on the outer surface of the pipe. In order to avoid the above situation, in this embodiment, a circle of buffer grooves 331 are preferably provided in the circumferential direction at the portion of the bearing roller 33 corresponding to the roller 41. The width of the buffer grooves 331 in the left-right direction is small. When the roller 41 abuts against the pipe fitting, the abutted portion of the pipe fitting is slightly pressed into the buffer groove 331, and the pipe fitting undergoes slight local deformation. However, the left and right portions of the pipe fitting located on the left and right sides of the abutted portion will be pressed downward and abut against the bearing roller 33. The left and right portions are the longer portions in the left-right direction. The pressure between the pipe and the supporting roller 33 is also relatively large, and the rolling friction is also relatively large; compared with the original scheme in which only the two points on the pipe that are abutted by the roller 41 have a relatively large pressure between them and the supporting roller 33, in this improved scheme, the longer continuous parts on both sides of the two points on the pipe that are abutted by the roller 41 have a relatively large pressure between them and the supporting roller 33, thereby increasing the rolling friction between the entire pipe and the supporting roller 33, ensuring that under the drive of the roller 41, the supporting roller 33 can rotate together with the pipe, thereby ensuring that the pipe can rotate smoothly.

所述输送组件2沿前后方向间隔排布,每个输送组件2上都放置有管件,当所述输送装置用于加工生产线上时,所述传送带1同时将每个输送组件2往前运送,让每个输送组件2依次经过每一个加工工位,使得每一个输送组件2上放置的管件都完整经历一遍整个加工过程,所以为满足高效的加工,通常生产线上的加工工位都是均匀间隔排布的,即每一次传送带1短暂停止时,每一个加工工位下方都停留有一个输送组件2,因此本实施例中的所述输送组件2在前后方向上也是均匀间隔排布的。为进一步提高效率,本实施例优选所述承载机构3包括三个间隔均匀并排的所述承载辊33,形成两个所述承载槽31,这样左右两个承载机构3所组成的所述承载组件就能够一次放置两根管件,这两根管件同步经历加工,有效提高了加工效率。在这种情况下,同一个输送组件2上的两根管件相距较近,若每一根管件都单独需要一个滚轮41来带动转动,则成本提高,而且同一工位上的这两个滚轮41之间相距太近,在设计时还需要避免在装配上、运行时相互干涉,引入很多新的问题。因此本实施例优选使用一个滚轮41来同时带动放置在同一个承载机构3上的两根管件的转动,这样就需要所述滚轮41位于承载机构3上两个承载槽31中间的正上方,滚轮41能够同时抵靠到两根管件;但这种情况下滚轮41的一部分伸入在两根管件之间的空间中才能够实现对两根管件的同时抵靠,即滚轮41的最低点低于管件的最高点,这样当输送组件2带动管件进入或离开该工位时,需要滚轮41整体往上移动才能够不阻挡管件。因此本实施例优选所述转动组件4还包括挤压机构44,所述挤压机构44包括安装在所述固定架42上并能够上下移动的推杆441以及压缩弹簧442,所述压缩弹簧442一端连接所述推杆441下端而另一端连接所述固定板,所述滚轮41用于同时抵靠位于同一个所述承载机构3上的两根管件。当滚轮41抵靠管件时,是由压缩弹簧442所具有的上下撑开的力将所述推杆441往下推,从而实现滚轮41对管件的较大压力的抵靠,而当输送组件2带动管件一起进入或离开该工位时,则其中一根管件在移动过程中将滚轮41往上挤压,压缩弹簧442被压缩,推杆441被往上推动,总之管件通过将滚轮41挤开的方式消除滚轮41的阻挡。The conveying components 2 are arranged at intervals along the front-to-back direction, and each conveying component 2 is placed on a pipe. When the conveying device is used on a processing production line, the conveyor belt 1 simultaneously transports each conveying component 2 forward, allowing each conveying component 2 to pass through each processing station in turn, so that each pipe placed on each conveying component 2 undergoes the entire processing process completely. Therefore, in order to meet efficient processing, the processing stations on the production line are usually arranged at even intervals, that is, each time the conveyor belt 1 stops briefly, a conveying component 2 stays under each processing station. Therefore, the conveying components 2 in this embodiment are also arranged at even intervals in the front-to-back direction. In order to further improve efficiency, the bearing mechanism 3 in this embodiment preferably includes three bearing rollers 33 that are evenly spaced and arranged side by side to form two bearing grooves 31, so that the bearing assembly composed of the left and right bearing mechanisms 3 can place two pipes at a time, and these two pipes undergo processing synchronously, effectively improving processing efficiency. In this case, the two pipes on the same conveying assembly 2 are close to each other. If each pipe needs a separate roller 41 to drive the rotation, the cost will increase, and the two rollers 41 on the same station are too close to each other. When designing, it is also necessary to avoid mutual interference during assembly and operation, which will introduce many new problems. Therefore, in this embodiment, it is preferred to use a roller 41 to simultaneously drive the rotation of two pipes placed on the same bearing mechanism 3, so that the roller 41 needs to be located directly above the middle of the two bearing grooves 31 on the bearing mechanism 3, and the roller 41 can abut against the two pipes at the same time; but in this case, a part of the roller 41 extends into the space between the two pipes to achieve simultaneous abutment against the two pipes, that is, the lowest point of the roller 41 is lower than the highest point of the pipe, so that when the conveying assembly 2 drives the pipe to enter or leave the station, the roller 41 needs to move upward as a whole to avoid blocking the pipe. Therefore, in this embodiment, the rotating assembly 4 preferably further includes a squeezing mechanism 44, which includes a push rod 441 and a compression spring 442 mounted on the fixing frame 42 and capable of moving up and down, wherein one end of the compression spring 442 is connected to the lower end of the push rod 441 and the other end is connected to the fixing plate, and the roller 41 is used to simultaneously abut against two pipes located on the same bearing mechanism 3. When the roller 41 abuts against the pipe, the push rod 441 is pushed downward by the upward and downward force of the compression spring 442, thereby achieving a greater pressure abutment of the roller 41 against the pipe, and when the conveying assembly 2 drives the pipe to enter or leave the station together, one of the pipes squeezes the roller 41 upward during the movement, the compression spring 442 is compressed, and the push rod 441 is pushed upward. In short, the pipe eliminates the obstruction of the roller 41 by squeezing the roller 41 away.

由于在生产线上通常有多个工位需要管件转动,所以这些工位上都需要设置滚轮41,若每一个滚轮41都单独运行,则每一个滚轮41都需要配备一个驱动机构43,成本过高。因此本实施例优选所述固定架42沿前后方向延伸,所述固定架42上沿前后方向间隔设置有多个所述挤压机构44,每个所述挤压机构44上都设置有所述滚轮41;所述转动组件4还包括围成一圈的传动带45和前后两个传动轮46,所述传动轮46支撑起所述传动带45并能够带动所述传动带45循环行进,所述滚轮41均抵靠在所述传动带45上,所述传动带45用于阻隔在所述滚轮41和管件之间,所述驱动机构43通过带动所述传动轮46转动而带动所述传动带45循环行进,所述传动带45能够同时带动全部的所述滚轮41转动,有效节省了驱动机构43的成本,而且进一步提高所有滚轮41转动速率的一致性,提高加工效果。另外,所述传送带1可以采用摩擦系数较大的软性材质,降低带动管件转动的难度。Since there are usually multiple stations on the production line where pipes need to be rotated, rollers 41 need to be installed at these stations. If each roller 41 operates independently, each roller 41 needs to be equipped with a driving mechanism 43, which is too costly. Therefore, in this embodiment, the fixing frame 42 preferably extends in the front-to-back direction, and a plurality of the squeezing mechanisms 44 are arranged at intervals in the front-to-back direction on the fixing frame 42, and each squeezing mechanism 44 is provided with the roller 41; the rotating assembly 4 also includes a transmission belt 45 and two front and rear transmission wheels 46 that are arranged in a circle, and the transmission wheels 46 support the transmission belt 45 and can drive the transmission belt 45 to circulate, and the rollers 41 are all against the transmission belt 45, and the transmission belt 45 is used to block between the rollers 41 and the pipe fittings, and the driving mechanism 43 drives the transmission belt 45 to circulate by driving the transmission wheel 46 to rotate, and the transmission belt 45 can drive all the rollers 41 to rotate at the same time, which effectively saves the cost of the driving mechanism 43, and further improves the consistency of the rotation speed of all the rollers 41, thereby improving the processing effect. In addition, the conveyor belt 1 can be made of a soft material with a large friction coefficient to reduce the difficulty of driving the pipe fittings to rotate.

实施例三:Embodiment three:

本发明一种用于管件热拉成型的拉伸装置,包括左右两个对称设置的夹持组件6以及能够带动所述夹持组件6左右移动的移动组件7,所述夹持组件6包括夹爪机构61和开合机构62,所述夹爪机构61用于夹紧管件,所述开合机构62能够带动所述夹爪机构61开合。本实施例的所述拉伸装置主要针对左右横向放置的管件,在拉伸管件时由左边的夹持组件6夹住管件的左端部,由右边的夹持组件6夹住管件的右端部,然后使用所述移动组件7推动一个或两个夹持组件6移动来增大两个夹持组件6之间的间距,从而实现对管件的拉伸。本实施例中左右两个夹持组件6同时夹住管件,对于管件而言左右两边的夹持状况一样,任意一边对其进行拉伸都能够达到预期的拉伸效果,而且所述移动组件7还能够同时推动两个夹持组件6实现对管件的双向拉伸,提高拉伸效率。在本实施例的优选方案中,所述移动组件7能够同时带动左右两个所述夹持组件6相背移动,实现高效的拉伸;而且使得管件上被拉伸成型的部位尽量达到两边对称一致的拉伸效果,提高拉伸质量;另外,管件上被拉伸部位尽管整体上被拉长,但在左右方向上看其整体仍大致处于原来的位置上,该部位在沿前后方向移动之后并进行后续加工时不需要额外调整位置,例如所述拉伸装置用于实施例一中移液管的生产,管件中间部位被双向同时拉伸之后,该部位整体仍处于所述输送装置在左右方向上的中间部位,不影响后续加工工位的对准,同样能够对总的生产效率起到提升作用。The present invention discloses a stretching device for hot-drawing of pipe fittings, comprising two symmetrically arranged left and right clamping assemblies 6 and a moving assembly 7 capable of driving the clamping assemblies 6 to move left and right, wherein the clamping assemblies 6 comprise a clamping mechanism 61 and an opening and closing mechanism 62, wherein the clamping mechanism 61 is used to clamp the pipe fitting, and the opening and closing mechanism 62 can drive the clamping mechanism 61 to open and close. The stretching device of this embodiment is mainly for pipe fittings placed horizontally on the left and right sides. When stretching the pipe fittings, the left end of the pipe fitting is clamped by the clamping assembly 6 on the left side, and the right end of the pipe fitting is clamped by the clamping assembly 6 on the right side, and then the moving assembly 7 is used to push one or two clamping assemblies 6 to move to increase the spacing between the two clamping assemblies 6, thereby achieving the stretching of the pipe fittings. In this embodiment, the left and right clamping assemblies 6 clamp the pipe fittings at the same time. For the pipe fittings, the clamping conditions on the left and right sides are the same, and stretching on any side can achieve the expected stretching effect, and the moving assembly 7 can also simultaneously push the two clamping assemblies 6 to achieve bidirectional stretching of the pipe fittings, thereby improving the stretching efficiency. In the preferred scheme of this embodiment, the moving component 7 can simultaneously drive the left and right clamping components 6 to move in opposite directions to achieve efficient stretching; and the stretched and formed part of the pipe can achieve a symmetrical and consistent stretching effect on both sides as much as possible, thereby improving the stretching quality; in addition, although the stretched part of the pipe is elongated as a whole, it is still roughly in its original position when viewed from the left and right directions. After this part moves in the front and back directions and undergoes subsequent processing, no additional position adjustment is required. For example, the stretching device is used in the production of the pipette in Example 1. After the middle part of the pipe is stretched in both directions at the same time, this part is still in the middle part of the conveying device in the left and right directions as a whole, which does not affect the alignment of subsequent processing stations and can also improve the overall production efficiency.

本实施例中所述移动组件7包括左右横向设置的导向安装杆71和第一气缸72,所述导向安装杆71供所述夹持组件6安装,所述第一气缸72与所述夹持组件6连接并能够推动所述夹持组件6沿着所述导向安装杆71移动;所述导向安装杆71规定了所述夹持组件6的移动路径,导向安装杆71本身的加工精度以及安装的位置精度都能够较轻易达到较高的程度,所以夹持组件6的移动路径精度较高,在拉伸管件时的拉伸方向精度较高,进一步提高拉伸质量;所述第一气缸72的采用常用的气缸形式,输出力大,对夹持组件6的推动速度快,进而提高对管件的拉伸速度,提高加工效率,此外,气缸还具有适应性强、安装维护方便等优点。所述第一气缸72推动夹持组件6的速度快,在每次推动行程结束时可以视为急停,而夹持组件6的主体部分通常为钢结构,较重,在急停时惯性较大,影响整体的稳定性,而且在急停时第一气缸72对夹持组件6的力突然由推力变为拉力,第一气缸72的负担较重。因此本实施例优选所述移动组件7还包括缓冲机构73,所述缓冲机构73包括固定在所述导向安装杆71上的挡板731以及套设在所述导向安装杆71上的波纹缓冲软管732,所述波纹缓冲软管732一端抵靠所述挡板731而另一端供所述夹持组件6抵靠,在夹持组件6停止之前即与波纹缓冲软管732抵靠,波纹缓冲软管732对夹持组件6的阻力能够提升夹持组件6在停止时的稳定性。本实施例中夹持组件6的相背移动由移动组件7推动实现,拉伸完成后夹持组件6相向移动而回到初始位置不需要第一气缸72推动,第一气缸72泄压后夹持组件6移动复位,所以上述急停现象主要是针对夹持组件6相背移动的情况,所以对于左边的夹持组件6而言,所述缓冲机构73设置在其左侧,对于右边的夹持组件6而言,所述缓冲机构73设置在其右侧。In this embodiment, the moving assembly 7 includes a guide mounting rod 71 and a first cylinder 72 which are arranged laterally on the left and right sides. The guide mounting rod 71 is used to install the clamping assembly 6. The first cylinder 72 is connected to the clamping assembly 6 and can push the clamping assembly 6 to move along the guide mounting rod 71. The guide mounting rod 71 defines the moving path of the clamping assembly 6. The machining accuracy of the guide mounting rod 71 itself and the installation position accuracy can be easily achieved to a high degree. Therefore, the moving path accuracy of the clamping assembly 6 is relatively high, and the stretching direction accuracy during stretching of the pipe is relatively high, which further improves the stretching quality. The first cylinder 72 adopts a commonly used cylinder form, has a large output force, and a fast pushing speed for the clamping assembly 6, thereby increasing the stretching speed of the pipe and improving the machining efficiency. In addition, the cylinder also has the advantages of strong adaptability and convenient installation and maintenance. The first cylinder 72 pushes the clamping assembly 6 at a fast speed, and each push stroke can be regarded as an emergency stop. The main part of the clamping assembly 6 is usually a steel structure, which is heavy and has a large inertia during an emergency stop, which affects the overall stability. In addition, during an emergency stop, the force of the first cylinder 72 on the clamping assembly 6 suddenly changes from a thrust to a pull, and the burden of the first cylinder 72 is heavy. Therefore, in this embodiment, the moving assembly 7 preferably also includes a buffer mechanism 73, and the buffer mechanism 73 includes a baffle 731 fixed on the guide mounting rod 71 and a corrugated buffer hose 732 sleeved on the guide mounting rod 71. One end of the corrugated buffer hose 732 abuts against the baffle 731 and the other end is abutted by the clamping assembly 6. Before the clamping assembly 6 stops, it abuts against the corrugated buffer hose 732. The resistance of the corrugated buffer hose 732 to the clamping assembly 6 can improve the stability of the clamping assembly 6 when it stops. In this embodiment, the opposite movement of the clamping assembly 6 is achieved by the movement assembly 7. After the stretching is completed, the clamping assembly 6 moves toward each other and returns to the initial position without the need for the first cylinder 72 to push it. After the first cylinder 72 is depressurized, the clamping assembly 6 moves and resets. Therefore, the above-mentioned emergency stop phenomenon is mainly for the situation where the clamping assembly 6 moves away from each other. Therefore, for the clamping assembly 6 on the left, the buffer mechanism 73 is arranged on its left side, and for the clamping assembly 6 on the right, the buffer mechanism 73 is arranged on its right side.

本实施例中所述夹持组件6还包括固定滑块63和支撑板64,所述固定滑块63安装在所述导向安装杆71上并能够沿所述导向安装杆71移动,所述支撑板64上端固定在所述固定滑块63上而下端供所述开合机构62固定连接,所述夹爪机构61固定连接在所述开合机构62上。所述夹持组件6通过固定滑块63专门与导向安装杆71配合,实现夹持组件6整体与导向安装杆71之间的稳固连接,所述支撑板64则为所述开合机构62和所述夹爪机构61的安装提供便利。所述支撑板64是一体成型的结构,是可靠的、不会轻易形变的,所以支撑板64本身对夹爪机构61位置精度的影响不大,主要是支撑板64与固定滑块63之间的安装精度会对夹爪机构61的位置精度产生影响。因此本实施例优选所述支撑板64包括上固定部641、下固定部642和位于上固定部641和所述下固定部642之间的衔接部643,所述上固定部641为沿竖直方向延伸且具有左右两个竖直外侧壁的直板结构,所述固定滑块63上开设有沿竖直方向延伸且具有竖直内侧壁的安装槽631,所述上固定部641固定安装在所述安装槽631内,并且所述竖直外侧壁和所述竖直内侧壁相贴靠,通过上固定部641在安装槽631内的装配,保证上固定部641不会轻易产生相对于固定滑块63的位置偏移,提升支撑板64整体相对于固定滑块63的位置精度,从而保证夹住机构的位置精度,进而保证拉伸质量。In this embodiment, the clamping assembly 6 further includes a fixed slider 63 and a support plate 64. The fixed slider 63 is mounted on the guide mounting rod 71 and can move along the guide mounting rod 71. The upper end of the support plate 64 is fixed on the fixed slider 63 and the lower end is fixedly connected to the opening and closing mechanism 62. The clamping mechanism 61 is fixedly connected to the opening and closing mechanism 62. The clamping assembly 6 is specifically matched with the guide mounting rod 71 through the fixed slider 63 to achieve a stable connection between the clamping assembly 6 as a whole and the guide mounting rod 71. The support plate 64 facilitates the installation of the opening and closing mechanism 62 and the clamping mechanism 61. The support plate 64 is an integrally formed structure, which is reliable and will not be easily deformed. Therefore, the support plate 64 itself has little effect on the position accuracy of the clamping mechanism 61. It is mainly the installation accuracy between the support plate 64 and the fixed slider 63 that affects the position accuracy of the clamping mechanism 61. Therefore, in this embodiment, the support plate 64 preferably includes an upper fixing portion 641, a lower fixing portion 642 and a connecting portion 643 located between the upper fixing portion 641 and the lower fixing portion 642, the upper fixing portion 641 is a straight plate structure extending in the vertical direction and having two left and right vertical outer walls, the fixed slider 63 is provided with a mounting groove 631 extending in the vertical direction and having a vertical inner wall, the upper fixing portion 641 is fixedly installed in the mounting groove 631, and the vertical outer wall and the vertical inner wall are abutted against each other, and the upper fixing portion 641 is assembled in the mounting groove 631 to ensure that the upper fixing portion 641 will not easily produce a position deviation relative to the fixed slider 63, thereby improving the overall position accuracy of the support plate 64 relative to the fixed slider 63, thereby ensuring the position accuracy of the clamping mechanism and further ensuring the stretching quality.

进一步改进,优选所述衔接部643为沿左右横向延伸的直板结构,所述衔接部643在左右方向上的一端连接所述上固定部641而另一端连接所述下固定部642,所述固定部位于所述衔接部643上方,所述下固定部642位于所述衔接部643下方。通过支撑板64整体的两次弯折,缩短支撑板64整体在竖直方向上的长度,减少在竖直方向上空间的占用;而且所述衔接部643的延伸方向与夹持组件6的移动方向一致,对力的传递效果更佳;此外也提高了所述支撑板64本身的结构强度。本实施例中所述夹爪机构61包括导向板611和上下两块夹持板612,所述导向板611上沿竖直方向开设有导向槽613,所述夹持板612一端安装在所述导向板611上并能够沿所述导向槽613移动,所述开合机构62推动所述夹持板612相向、相背移动,实现开合。所述拉伸装置用于实施例一中时,一个所述输送组件2上同时放置有两个管件,所述夹持板612上下移动就能够同时夹住两根管件,实现对两根管件的同时拉伸成型,配合所述输送组件2提高加工效率。所述开合机构62包括固定在所述下固定部642上的第二气缸,所述导向板611安装在所述第二气缸上,所述第二气缸连接所述夹持板612并能够带动所述夹持板612沿所述导向槽613移动,利用了气缸输出力大、推动速度快的优点,提高拉伸效率。As a further improvement, the connecting portion 643 is preferably a straight plate structure extending in the left-right direction, one end of the connecting portion 643 in the left-right direction is connected to the upper fixing portion 641 and the other end is connected to the lower fixing portion 642, the fixing portion is located above the connecting portion 643, and the lower fixing portion 642 is located below the connecting portion 643. By bending the supporting plate 64 twice as a whole, the length of the supporting plate 64 as a whole in the vertical direction is shortened, and the space occupied in the vertical direction is reduced; and the extending direction of the connecting portion 643 is consistent with the moving direction of the clamping assembly 6, which has a better effect on the force transmission effect; in addition, the structural strength of the supporting plate 64 itself is also improved. The clamping mechanism 61 in this embodiment includes a guide plate 611 and two upper and lower clamping plates 612. A guide groove 613 is provided on the guide plate 611 in the vertical direction. One end of the clamping plate 612 is mounted on the guide plate 611 and can move along the guide groove 613. The opening and closing mechanism 62 pushes the clamping plates 612 to move toward and away from each other to achieve opening and closing. When the stretching device is used in the first embodiment, two pipes are placed on one conveying assembly 2 at the same time. The clamping plate 612 can clamp the two pipes at the same time by moving up and down, so as to achieve simultaneous stretching and forming of the two pipes, and cooperate with the conveying assembly 2 to improve the processing efficiency. The opening and closing mechanism 62 includes a second cylinder fixed on the lower fixing part 642. The guide plate 611 is mounted on the second cylinder. The second cylinder is connected to the clamping plate 612 and can drive the clamping plate 612 to move along the guide groove 613, taking advantage of the large output force and fast pushing speed of the cylinder to improve the stretching efficiency.

进一步改进,优选所述夹爪机构61还包括固定在所述夹持板612上的夹持头614,上下两个夹持头614上下对称且相向设置,所述夹持头614上固定有夹持垫615,所述夹持垫615上开设有弧形夹持槽616,上下两个所述夹持垫615上的所述弧形夹持槽616上下对应。通过两个夹持头614夹住管件,减少了夹持板612需要移动的形成,降低了成本,提高了效率,而且力的传递效果更好,夹持效果也更好。所述夹持头614和所述夹持板612都是钢结构,便于两者之间的牢固固定,但其摩擦系数较小,导致对管件的夹紧效果不佳,所以所述夹持头614通过夹持垫615接触管件,所述夹持垫615可以选用摩擦系数较大且质地较软的塑料件,既提高了夹持头614对管件的夹紧力,又能够减小管件因夹持而产生的磨损,所述弧形夹持槽616的形状与管件的外轮廓形状匹配,增大了接触面积,提高夹紧效果。As a further improvement, the clamping mechanism 61 preferably further includes a clamping head 614 fixed on the clamping plate 612, the upper and lower clamping heads 614 are symmetrical and arranged facing each other, a clamping pad 615 is fixed on the clamping head 614, an arc clamping groove 616 is provided on the clamping pad 615, and the arc clamping grooves 616 on the upper and lower clamping pads 615 correspond to each other. By clamping the pipe by two clamping heads 614, the clamping plate 612 needs to be moved less, the cost is reduced, the efficiency is improved, and the force transmission effect is better and the clamping effect is also better. The clamping head 614 and the clamping plate 612 are both steel structures, which facilitates firm fixation between the two, but their friction coefficient is small, resulting in poor clamping effect on the pipe fitting, so the clamping head 614 contacts the pipe fitting through the clamping pad 615. The clamping pad 615 can be made of plastic with a large friction coefficient and a softer texture, which not only improves the clamping force of the clamping head 614 on the pipe fitting, but also reduces the wear of the pipe fitting caused by clamping. The shape of the arc-shaped clamping groove 616 matches the outer contour of the pipe fitting, increases the contact area, and improves the clamping effect.

以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present invention, and these modifications or replacements should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the claims.

Claims (7)

1.一种管件输送装置,其特征在于,包括传送带(1)和沿前后方向并排安装在所述传送带(1)上的输送组件(2),所述输送组件(2)具有开口朝上且左右横向延伸的容纳槽(21),所述容纳槽(21)用于放置管件,所述输送组件(2)在左右方向上的中间部位具有加工槽(22),所述加工槽(22)将所述容纳槽(21)分为左右间隔的两部分;1. A pipe conveying device, characterized in that it comprises a conveyor belt (1) and a conveying assembly (2) installed side by side on the conveyor belt (1) in a front-to-rear direction, the conveying assembly (2) having a receiving groove (21) with an opening facing upward and extending laterally to the left and right, the receiving groove (21) being used to place the pipe, the conveying assembly (2) having a processing groove (22) in the middle portion in the left-right direction, the processing groove (22) dividing the receiving groove (21) into two parts spaced apart from each other on the left and right sides; 所述输送组件(2)包括左右间隔设置的两个承载机构(3),两个所述承载机构(3)之间围成所述加工槽(22),所述承载机构(3)具有左右横向延伸的承载槽(31),左右两个承载槽(31)左右对应连通且组成所述容纳槽(21);The conveying assembly (2) comprises two bearing mechanisms (3) arranged at a distance from each other on the left and right, the two bearing mechanisms (3) enclose the processing groove (22), the bearing mechanism (3) has a bearing groove (31) extending laterally on the left and right, the two bearing grooves (31) on the left and right are connected to each other on the left and right and constitute the containing groove (21); 所述承载机构(3)包括左右两块支板(32)以及至少两个左右横向架设在两块所述支板(32)之间的承载辊(33),相邻两个所述承载辊(33)之间形成所述承载槽(31),所述支板(32)上开设有对应连通所述承载槽(31)且朝上敞开的承载口(321);The bearing mechanism (3) comprises two left and right support plates (32) and at least two left and right bearing rollers (33) transversely mounted between the two support plates (32); the bearing groove (31) is formed between two adjacent bearing rollers (33); and the support plate (32) is provided with a bearing opening (321) corresponding to the bearing groove (31) and open upwards. 还包括设置在所述输送组件(2)上方的转动组件(4),所述转动组件(4)包括固定架(42)、安装在所述固定架(42)上且伸出在所述固定架(42)下方的滚轮(41)以及带动所述滚轮(41)转动的驱动机构(43),所述滚轮(41)用于抵靠管件并带动管件在所述容纳槽(21)内转动,所述承载辊(33)能够相对于所述支板(32)绕自身中心轴转动。The invention also comprises a rotating assembly (4) arranged above the conveying assembly (2), the rotating assembly (4) comprising a fixing frame (42), a roller (41) mounted on the fixing frame (42) and extending below the fixing frame (42), and a driving mechanism (43) for driving the roller (41) to rotate, the roller (41) being used to abut against the pipe and drive the pipe to rotate in the containing groove (21), and the bearing roller (33) being able to rotate around its own central axis relative to the supporting plate (32). 2.根据权利要求1所述的一种管件输送装置,其特征在于,所述承载口(321)具有前后两个倾斜导向面(322),左右两个所述倾斜导向面(322)使所述承载口(321)呈上大下小的开口形状。2. A pipe conveying device according to claim 1, characterized in that the load-bearing opening (321) has two front and rear inclined guide surfaces (322), and the two left and right inclined guide surfaces (322) make the load-bearing opening (321) present an opening shape that is larger at the top and smaller at the bottom. 3.根据权利要求1所述的一种管件输送装置,其特征在于,左右并排的两个所述转动组件(4)组成一个转动单元,所述转动单元同时用于带动同一根管件转动,左边的所述转动组件(4)用于带动管件位于左边的所述承载机构(3)中的部分,右边的所述转动组件(4)用于带动管件位于右边的所述承载机构(3)中的部分。3. A pipe conveying device according to claim 1, characterized in that the two rotating assemblies (4) arranged side by side on the left and right form a rotating unit, and the rotating unit is used to drive the same pipe to rotate at the same time, the rotating assembly (4) on the left is used to drive the part of the pipe located in the supporting mechanism (3) on the left, and the rotating assembly (4) on the right is used to drive the part of the pipe located in the supporting mechanism (3) on the right. 4.根据权利要求3所述的一种管件输送装置,其特征在于,所述承载辊(33)上对应所述滚轮(41)的部位沿周向开设有一圈缓冲槽(331)。4. A pipe conveying device according to claim 3, characterized in that a circle of buffer grooves (331) are provided along the circumferential direction at a portion of the bearing roller (33) corresponding to the roller (41). 5.根据权利要求4所述的一种管件输送装置,其特征在于,所述承载机构(3)包括三个间隔均匀并排的所述承载辊(33),形成两个所述承载槽(31)。5. A pipe conveying device according to claim 4, characterized in that the bearing mechanism (3) comprises three bearing rollers (33) evenly spaced and arranged side by side to form two bearing grooves (31). 6.根据权利要求5所述的一种管件输送装置,其特征在于,所述转动组件(4)还包括挤压机构(44),所述挤压机构(44)包括安装在所述固定架(42)上并能够上下移动的推杆(441)以及压缩弹簧(442),所述压缩弹簧(442)一端连接所述推杆(441)下端而另一端连接所述固定架(42),所述滚轮(41)用于同时抵靠位于同一个所述承载机构(3)上的两根管件。6. A pipe conveying device according to claim 5, characterized in that the rotating assembly (4) further includes a squeezing mechanism (44), the squeezing mechanism (44) includes a push rod (441) installed on the fixed frame (42) and capable of moving up and down, and a compression spring (442), one end of the compression spring (442) is connected to the lower end of the push rod (441) and the other end is connected to the fixed frame (42), and the roller (41) is used to simultaneously abut against two pipes located on the same supporting mechanism (3). 7.根据权利要求6所述的一种管件输送装置,其特征在于,所述固定架(42)沿前后方向延伸,所述固定架(42)上沿前后方向间隔设置有多个所述挤压机构(44),每个所述挤压机构(44)上都设置有所述滚轮(41);所述转动组件(4)还包括围成一圈的传动带(45)和前后两个传动轮(46),所述传动轮(46)支撑起所述传动带(45)并能够带动所述传动带(45)循环行进,所述滚轮(41)均抵靠在所述传动带(45)上,所述传动带(45)用于阻隔在所述滚轮(41)和管件之间,所述驱动机构(43)通过带动所述传动轮(46)转动而带动所述传动带(45)循环行进。7. A pipe conveying device according to claim 6, characterized in that the fixed frame (42) extends in the front-to-back direction, and a plurality of the squeezing mechanisms (44) are arranged on the fixed frame (42) at intervals in the front-to-back direction, and each of the squeezing mechanisms (44) is provided with the roller (41); the rotating assembly (4) also includes a transmission belt (45) and two front and rear transmission wheels (46) that form a circle, the transmission wheel (46) supports the transmission belt (45) and can drive the transmission belt (45) to circulate, the rollers (41) are all against the transmission belt (45), the transmission belt (45) is used to block between the roller (41) and the pipe, and the driving mechanism (43) drives the transmission belt (45) to circulate by driving the transmission wheel (46) to rotate.
CN202210653115.5A 2022-06-10 2022-06-10 Pipe fitting conveying device Active CN114919930B (en)

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