Disclosure of Invention
The invention aims to solve the problems of uneven cooling and poor device replaceability caused by limited cooling effect in the prior art, and provides a cooling system of an all-in-one electric drive assembly for a new energy automobile.
The invention aims to solve the problems, which are realized by the following technical scheme:
The all-in-one electric drive assembly cooling system for the new energy automobile comprises a driving motor, a speed reducer and an electric control box, wherein the all-in-one electric drive assembly comprises an oil storage cavity, an electronic oil pump, a heat exchanger and an oil cooling branch, the oil storage cavity is arranged at the bottom of a shell of the all-in-one electric drive assembly, the oil cooling branch is respectively arranged on the driving motor and the speed reducer, one end of the oil cooling branch is connected with the heat exchanger, the other end of the oil cooling branch is connected with the environment in the oil storage cavity, an outlet of the oil storage cavity is connected with the electronic oil pump, the other end of the electronic oil pump is connected with the heat exchanger, the oil storage cavity is arranged at the front end of the driving motor and at the bottom of the speed reducer, and the heat exchanger is arranged at the top of the front end of the driving motor.
Preferably, the oil cooling branch comprises a first branch, a second branch, a third branch, a fourth branch and a fifth branch, wherein the first branch is used for cooling a front end winding and a rear end winding of a stator of the driving motor, the second branch is used for cooling a rotor of the driving motor, a spline of a speed reducer and a rear end bearing of the driving motor, the third branch is used for cooling a high-speed bearing at the shell end of an I-stage shaft of the speed reducer, the fourth branch is used for cooling an I-stage shaft gear of the speed reducer, and the fifth branch is used for cooling a bearing between the driving motor and the speed reducer.
Preferably, the electric control box comprises an upper module, a middle module and a lower module, wherein the upper module comprises a charger and a DC/DC converter, the middle module comprises a buried copper pipe water cooling plate, and the lower module comprises a driving plate and a control plate.
Preferably, the copper pipe water cooling plate is internally provided with a snakelike cooling water channel, two ends of the cooling water channel are respectively provided with a water inlet and a water outlet, the water inlet is connected with an external water pump, the water outlet is connected with one end of a cooling liquid pipe of the heat exchanger, and the other end of the cooling liquid pipe of the heat exchanger is connected with the external water pump.
Compared with the prior art, the invention has the following beneficial effects:
The invention discloses a cooling system of an all-in-one electric drive assembly for a new energy automobile, wherein cooling liquid flows out from a water pump, is contacted with a charger, a DC/DC converter and a motor controller shell to finish cooling of an electric control box, cooling oil enters a heat exchanger through an electronic oil pump to finish heat exchange, and then enters a plurality of oil cooling branches to respectively cool a stator winding of a driving motor, a rotor of the driving motor, a spline of a speed reducer, a rear end bearing of the driving motor, a high-speed bearing at the shell end of a I-stage shaft of the speed reducer, a I-stage shaft gear of the speed reducer and a bearing between the driving motor and the speed reducer, so that cooling uniformity of different parts is ensured, and the whole mechanism is simpler and more scientific, and meets the current design requirements.
Detailed Description
The invention is further described below with reference to fig. 1-5:
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1, the first embodiment of the present invention provides a cooling system for a new energy automobile with an all-in-one electric drive assembly on the basis of the prior art, wherein the all-in-one electric drive assembly 1 comprises a driving motor 11, a speed reducer 12 and an electric control box 13, and comprises an oil storage cavity 16, an electronic oil pump 15, a heat exchanger 14 and an oil cooling branch. The structure of the above components and the connection relationship with each other will be described in detail.
The oil storage cavity 16 is arranged at the bottom of the shell of the all-in-one electric drive assembly 1, the oil cooling branch is respectively arranged on the driving motor 11 and the speed reducer 12, one end of the oil cooling branch is connected with the heat exchanger 14, the other end of the oil cooling branch is connected with the environment in the oil storage cavity 16, the outlet of the oil storage cavity 16 is connected with the electronic oil pump 15, and the other end of the electronic oil pump 15 is connected with the heat exchanger 14. The electric drive shell is shared by the driving motor 11 and the speed reducer 12, a filter screen is arranged between the oil storage cavity 16 and the electronic oil pump 15, the oil storage cavity 16 is arranged at the front end of the driving motor 11 and at the bottom of the speed reducer 12, the heat exchanger 14 is arranged at the top of the front end of the driving motor 11, and the heat exchanger 14 is a water-oil heat exchanger.
The electronic oil pump 15 adopts a gear pump structure, and sucks and pressurizes and sprays cooling oil in the oil storage cavity 16 into the all-in-one electric drive assembly 1. The cooling oil directly enters the heat exchanger 14 to be cooled along the inside of the shell, and is divided into five branches after being cooled by the heat exchanger 14.
Wherein the first branch cools the front end winding and the rear end winding of the stator of the driving motor 11. The first branch takes the output end of the heat exchanger 14 as a starting point, extends to the middle position of the stator winding of the driving motor 11 along the top of the driving motor 11, then wraps the outside of the stator winding and shunts to the front end and the rear end of the stator winding of the driving motor 11, and reaches the two ends of the stator of the driving motor 11. And oil injection rings are arranged at two ends of the stator winding. After the cooling oil reaches the oil spraying ring, the stator winding of the driving motor 11 is sprayed under the pressure action, so that the cooling effect is realized.
The second branch is used for cooling a rotor of the driving motor 11, a spline of a speed reducer and a rear end bearing of the driving motor 11. The second branch takes the output end of the heat exchanger 14 as a starting point, the shell of the all-in-one electric drive assembly 1 reaches the bearing seat at the end of the I-stage hollow shaft shell of the speed reducer, then the second branch is split, a part of the split flow reaches the central groove of the bearing seat through an oil duct in the shell, and the split flow reaches the rear end bearing through the hollow shaft of the rotor of the drive motor 11. The center of the bearing seat is provided with a groove which is directly connected with the I-level hollow shaft of the speed reducer. The level I hollow shaft of the speed reducer is connected with the rotor hollow shaft of the driving motor 11 through a spline, and cooling oil cools the speed reducer when flowing through the spline.
The hollow shaft of the level I of the speed reducer and the hollow shaft of the rotor of the driving motor 11 are communicated. The driving motor 11 has a specific oil path between the rotor shaft center and the rotor fit clearance, when the cooling oil flows through the center part of the rotor shaft, one part of the cooling oil enters the specific oil path to cool the rotor, especially the magnetic steel, and the other part of the cooling oil reaches the rear end bearing. Rotor specific oil way outlet arrangement at the maximum diameter of the two ends of the rotor, is uniformly distributed in a small hole shape. After the cooling oil reaches the two ends of the rotor, the cooling oil is sprayed out under the action of centrifugal force to cool the windings at the two ends and the rear end bearing of the driving motor 11.
The third branch is used for cooling a high-speed bearing at the end of the I-stage shaft outer shell of the speed reducer. The third branch takes the output end of the heat exchanger 14 as a starting point, the shell of the all-in-one electric drive assembly 1 reaches the bearing seat at the end of the shell of the speed reducer I-stage hollow shaft, then the third branch is split, and the third branch reaches the high-speed bearing at the end of the shell of the speed reducer I-stage shaft through the outer ring of the bearing at the end of the shell of the speed reducer I-stage shaft, and is cooled. The third branch and the second branch share an oil passage in the shell. And the outer ring of the bearing is grooved, and cooling oil flows through the high-speed bearing.
Wherein, fourth branch road cooling reduction gear I level axle gear. The fourth branch takes the output end of the heat exchanger 14 as a starting point, and the shell of the all-in-one electric drive assembly 1 reaches the upper part of the I-stage shaft gear of the speed reducer to be sprayed and cooled.
Wherein, the fifth branch circuit cools the bearing between the driving motor 11 and the speed reducer 12. The fifth branch takes the output end of the heat exchanger 14 as a starting point, and the shell of the all-in-one electric drive assembly 1 reaches the bearing seat of the output end of the speed reducer I-stage hollow shaft driving motor 11 to cool the bearing between the driving motor 11 and the speed reducer 12.
The cooling oil of each branch flows downwards under the action of gravity, and is gathered into the oil storage cavity 16 and enters the oil pump 15 to complete one-time oil cooling and heat dissipation cycle.
The electric control box 13 comprises an upper module, a middle module and a lower module, wherein the upper module comprises a charger and a DC/DC converter, and the electronic components are connected with the shell through silicone grease. The middle module comprises a buried copper pipe water cooling plate 19, and cooling water channels distributed in a serpentine shape are arranged in the middle module. The water inlet 17 and the water outlet 18 are arranged outside and are on the same horizontal plane. The lower module comprises a driving plate and a control plate. The inside is provided with cooling water channels distributed in a serpentine shape. The water inlet 17 and the water outlet 18 are arranged outside and are on the same horizontal plane.
The embedded copper pipe water cooling plate 19 is internally provided with a snakelike cooling water channel, two ends of the cooling water channel are respectively provided with a water inlet 17 and a water outlet 18, the water inlet 17 is connected with an external water pump, the water outlet 18 is connected with one end of a cooling liquid pipe of the heat exchanger 14, and the other end of the cooling liquid pipe of the heat exchanger 14 is connected with the external water pump. The cooling liquid flows out from the water pump, flows into the water inlet 17 of the electric control box through an external water pipe, enters the copper pipe, contacts with the charger, the DC/DC converter and the motor controller shell through the copper pipe-embedded water cooling plate 19 to finish cooling of the electric control box 13, and then flows out through the water outlet 18. The cooling oil reaches the heat exchanger 14 through the connecting pipe, is cooled by the cooling oil, and enters the water pump through the external water pipe after leaving the heat exchanger 14, so that one-time water cooling heat dissipation cycle is completed. The turning part of the pipeline is arranged in an arc shape, so that the effect of improving the flow velocity of the cooling liquid and the cooling capacity is achieved.
Although embodiments of the invention have been disclosed above, they are not limited to the use listed in the specification and embodiments. It can be applied to various fields suitable for the present invention. Additional modifications will readily occur to those skilled in the art. Therefore, the invention is not to be limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.