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CN114916589A - Preparation method of nutritional functional powdered oil rich in walnut phospholipid and membrane protein - Google Patents

Preparation method of nutritional functional powdered oil rich in walnut phospholipid and membrane protein Download PDF

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CN114916589A
CN114916589A CN202210445647.XA CN202210445647A CN114916589A CN 114916589 A CN114916589 A CN 114916589A CN 202210445647 A CN202210445647 A CN 202210445647A CN 114916589 A CN114916589 A CN 114916589A
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walnut
phospholipid
membrane protein
oil
rich
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CN114916589B (en
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陈业明
李泽宸
徐嘉辰
张彩猛
孔祥珍
华欲飞
李兴飞
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Jiangnan University
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS OR COOKING OILS
    • A23D9/00Other edible oils or fats, e.g. shortenings or cooking oils
    • A23D9/02Other edible oils or fats, e.g. shortenings or cooking oils characterised by the production or working-up
    • A23D9/04Working-up
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS OR COOKING OILS
    • A23D9/00Other edible oils or fats, e.g. shortenings or cooking oils
    • A23D9/007Other edible oils or fats, e.g. shortenings or cooking oils characterised by ingredients other than fatty acid triglycerides
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/02Pretreatment
    • C11B1/04Pretreatment of vegetable raw material
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/16Refining fats or fatty oils by mechanical means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/74Recovery of fats, fatty oils, fatty acids or other fatty substances, e.g. lanolin or waxes

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
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Abstract

The invention provides a preparation method of nutritional functional powdered oil rich in walnut phospholipid and membrane protein, which comprises the steps of removing coat of walnuts, pulping and centrifuging to obtain a light phase, an intermediate phase and a heavy phase; freezing-unfreezing demulsification treatment is carried out on the obtained light phase, and walnut oil and phospholipid-membrane protein concentrate are obtained after centrifugal treatment; and then fully mixing the obtained phospholipid-membrane protein concentrate with at least one of embedding substances or ingredients, stirring and homogenizing, and then carrying out spray drying to obtain the powdered oil. Through the mode, the invention can efficiently utilize the lipid in the walnut under the condition of not using organic solvent and enzyme preparation, prepare natural, green and nutritional powder rich in walnut phospholipid and membrane protein, and simultaneously enable the powder to have better emulsibility and stability so as to meet the requirements of practical application, and play a positive role in the development of the large health field and the walnut industry.

Description

富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法Preparation method of nutritional functional powder oil rich in walnut phospholipid and membrane protein

技术领域technical field

本发明涉及油料脂质和蛋白质加工技术领域,尤其涉及一种富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法。The invention relates to the technical field of oil lipid and protein processing, in particular to a method for preparing a nutritional functional powder oil rich in walnut phospholipids and membrane proteins.

背景技术Background technique

粉末油脂(植脂末)在奶茶、咖啡伴侣等中的运用非常广泛和普遍。但是,常用的粉末油脂的主要原料是:氢化植物油、蛋白质(如牛奶酪蛋白)、包埋壁材、食用香精等。其中,氢化植物油在加工不当的情况下,会生成反式脂肪酸,对于人体健康存在安全风险。随着消费者对于健康饮食意愿的提升,天然健康的粉末油脂将越来越受到消费者和市场的青睐。Powdered oil (non-dairy creamer) is widely used in milk tea, coffee mate, etc. However, the main raw materials of commonly used powder oils are: hydrogenated vegetable oil, protein (such as cow cheese protein), embedded wall material, edible flavor and so on. Among them, if hydrogenated vegetable oil is improperly processed, trans fatty acids will be generated, which poses a safety risk to human health. With the increasing willingness of consumers to eat healthy, natural and healthy powdered oils will be more and more favored by consumers and the market.

在各类富含油脂的天然原料中,核桃以其高脂质含量和高磷脂含量受到广泛关注。核桃仁含65~70%的脂质,脂质的脂肪酸主要是多不饱和脂肪酸,其中,亚油酸(ω-6脂肪酸)占脂肪酸的50~70%,α-亚麻酸(ω-3脂肪酸)占5.5-18%。并且,核桃脂质在核桃细胞中是以贮油细胞器——油体状态存在,是一种天然的球状乳化油滴粒子,其内芯是甘油三酯,外壳是磷脂和膜蛋白。研究表明,核桃磷脂约占核桃总脂质的2.5%,显著大于花生和杏仁磷脂在总脂质中的占比,加之核桃脂质含量高,使得核桃成为磷脂的一个良好来源。因此,如何有效利用核桃中的磷脂和膜蛋白,制备天然健康且富含核桃磷脂和膜蛋白的营养功能性粉末油脂,已成为当前亟待解决的问题。Among all kinds of natural raw materials rich in oil, walnut has received extensive attention for its high lipid content and high phospholipid content. Walnut kernels contain 65-70% lipids, and the fatty acids of lipids are mainly polyunsaturated fatty acids, of which linoleic acid (ω-6 fatty acids) accounts for 50-70% of fatty acids, α-linolenic acid (ω-3 fatty acids) ) accounted for 5.5-18%. Moreover, walnut lipids exist in the state of oil storage organelles—oil bodies in walnut cells. They are natural spherical emulsified oil droplet particles whose inner core is triglyceride, and outer shell is phospholipid and membrane protein. Studies have shown that walnut phospholipids account for about 2.5% of the total lipids of walnuts, which is significantly larger than the proportion of peanut and almond phospholipids in total lipids. In addition, the high lipid content of walnuts makes walnuts a good source of phospholipids. Therefore, how to effectively utilize the phospholipids and membrane proteins in walnuts to prepare natural and healthy nutritional functional powder oils rich in walnut phospholipids and membrane proteins has become an urgent problem to be solved.

目前,核桃除了主要加工成坚果产品外,还会用于加工成核桃油,其主要加工技术是冷榨,得到核桃油和核桃粕。但是,核桃粕中通常夹杂着核桃衣碎片,导致其外观品质和食用口感不佳,一般主要用做饲料。一方面,造成了核桃蛋白的低值化;另一方面,核桃磷脂也残留在核桃粕中,从而也造成了核桃磷脂的浪费。At present, in addition to being mainly processed into nut products, walnuts are also used for processing into walnut oil. The main processing technology is cold pressing to obtain walnut oil and walnut meal. However, walnut meal is usually mixed with walnut coat fragments, resulting in poor appearance and taste. Generally, it is mainly used as feed. On the one hand, it causes the low value of walnut protein; on the other hand, walnut phospholipids also remain in the walnut meal, which also causes the waste of walnut phospholipids.

为了提高核桃中营养成分的利用率,申请号为201910878935.2的专利提供了一种高蛋白含量的核桃蛋白粉的制备方法,通过将核桃去衣、制浆后离心分离成轻相、中间相和沉淀;沉淀可直接进行干燥得到干基蛋白含量大于85%的核桃蛋白粉,轻相和中间相则混合调配成核桃油体相关产品。然而,该专利中分离得到的轻相实际上属于核桃的油体富集物,仍有必要对其进行进一步深加工,以便对其中含有的磷脂和膜蛋白进行富集,为制备富含核桃磷脂和膜蛋白的营养功能性粉末油脂提供基础。In order to improve the utilization rate of nutrients in walnuts, the patent with the application number of 201910878935.2 provides a preparation method of walnut protein powder with high protein content. The precipitation can be directly dried to obtain walnut protein powder with a dry basis protein content of more than 85%, and the light phase and the middle phase are mixed and formulated into walnut oil body related products. However, the light phase separated in this patent actually belongs to the oil body enrichment of walnut, and it is still necessary to further process it in order to enrich the phospholipids and membrane proteins contained in it, in order to prepare rich walnut phospholipids and Membrane protein nutritional functional powder oil provides the basis.

有鉴于此,有必要对现有的核桃加工方法进行改进,设计一种富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,以解决上述问题。In view of this, it is necessary to improve the existing walnut processing methods, and design a preparation method of nutritional functional powder oil rich in walnut phospholipids and membrane proteins to solve the above problems.

发明内容SUMMARY OF THE INVENTION

为了克服核桃冷榨时核桃磷脂和膜蛋白残留在核桃粕中无法实现有效和高附加利用的问题,本发明的目的在于提供一种富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,通过从核桃去衣、制浆、离心后得到的轻相中分离出磷脂-膜蛋白浓缩物,在对核桃中的脂质进行高效利用的同时制备出天然、绿色且具有营养功能性的粉末油脂。In order to overcome the problem that walnut phospholipids and membrane proteins remain in the walnut meal and cannot achieve effective and high additional utilization during cold pressing of walnuts, the object of the present invention is to provide a kind of nutritional functional powder oil rich in walnut phospholipids and membrane proteins. , by separating the phospholipid-membrane protein concentrate from the light phase obtained after walnut decoating, pulping and centrifugation, while efficiently utilizing the lipids in walnut, a natural, green and nutritionally functional powder is prepared grease.

为实现上述目的,本发明提供了一种富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,包括如下步骤:In order to achieve the above-mentioned purpose, the present invention provides a kind of preparation method of nutritional functional powder oil rich in walnut phospholipid and membrane protein, comprising the following steps:

S1、对核桃进行去衣处理,得到去衣核桃仁;S1, decoating the walnuts to obtain decoating walnut kernels;

S2、将步骤S1得到的所述去衣核桃仁制成核桃浆;S2, the described uncoated walnut kernels obtained in step S1 are made into walnut pulp;

S3、对步骤S2得到的所述核桃浆进行离心处理,得到轻相、中间相和重相;S3, the described walnut pulp obtained in step S2 is centrifuged to obtain light phase, intermediate phase and heavy phase;

S4、对步骤S3得到的所述轻相进行冷冻-解冻破乳处理,再进行离心处理,得到核桃油和磷脂-膜蛋白浓缩物;S4, the described light phase obtained in step S3 is subjected to freeze-thaw demulsification treatment, and then centrifugal treatment is carried out to obtain walnut oil and phospholipid-membrane protein concentrate;

S5、将步骤S4得到的所述磷脂-膜蛋白浓缩物与包埋物或配料中的至少一种充分混合,搅拌及均质后经喷雾干燥得到粉末油脂。S5. The phospholipid-membrane protein concentrate obtained in step S4 is fully mixed with at least one of the embedded material or ingredients, stirred and homogenized, and spray-dried to obtain powdered oil.

作为本发明的进一步改进,在步骤S5中,所述包埋物是根据步骤S3得到的所述中间相制备的核桃水溶性蛋白和小粒径油体的混合物。As a further improvement of the present invention, in step S5, the embedded substance is a mixture of walnut water-soluble protein and small particle size oil body prepared according to the intermediate phase obtained in step S3.

作为本发明的进一步改进,所述核桃水溶性蛋白和小粒径油体的混合物采用如下步骤进行制备:As a further improvement of the present invention, the mixture of the walnut water-soluble protein and small particle size oil body is prepared by the following steps:

采用酸性pH调节剂,将步骤S3得到的所述中间相的pH值调节至4~5,再进行离心处理,得到上浮物、清液和沉淀;Using an acidic pH adjuster, the pH value of the intermediate phase obtained in step S3 is adjusted to 4 to 5, and then centrifugation is performed to obtain a supernatant, a clear liquid and a precipitate;

将所述上浮物和所述沉淀与一部分所述清液充分混合,再利用碱性pH调节剂将其pH调节至6.5~7.5,搅拌均匀后得到所述核桃水溶性蛋白和小粒径油体的混合物。The floating substance and the precipitate are fully mixed with a part of the clear liquid, and then the pH is adjusted to 6.5-7.5 by using an alkaline pH adjuster, and the walnut water-soluble protein and small-diameter oil body are obtained after stirring evenly. mixture.

作为本发明的进一步改进,所述酸性pH调节剂包括柠檬酸、苹果酸、维生素C中的一种或多种,所述碱性pH调节剂包括磷酸氢二钾、磷酸钠中的一种或两种。As a further improvement of the present invention, the acidic pH adjuster includes one or more of citric acid, malic acid, and vitamin C, and the alkaline pH adjuster includes one or more of dipotassium hydrogen phosphate, sodium phosphate, or two kinds.

作为本发明的进一步改进,在步骤S4中,所述冷冻处理的冷冻温度为-15~-20℃,冷冻时间为72~90h;所述解冻处理的解冻温度为20~30℃,解冻时间为6~8h。As a further improvement of the present invention, in step S4, the freezing temperature of the freezing treatment is -15--20 °C, and the freezing time is 72-90 h; the thawing temperature of the thawing treatment is 20-30 °C, and the thawing time is 6 to 8 hours.

作为本发明的进一步改进,在步骤S5中,所述配料包括麦芽糊精、磷酸氢二钾、食用香精中的一种或多种。As a further improvement of the present invention, in step S5, the ingredients include one or more of maltodextrin, dipotassium hydrogen phosphate, and edible essence.

作为本发明的进一步改进,在步骤S2中,所述核桃浆由所述去衣核桃仁依次经加水、磨浆、过滤处理后得到。As a further improvement of the present invention, in step S2, the walnut pulp is obtained from the uncoated walnut kernels after adding water, refining and filtering in sequence.

作为本发明的进一步改进,在步骤S2中,所述加水处理时,所述去衣核桃与水的质量比为1:3~6;所述磨浆的时间为1~3min,所述加水、磨浆、过滤过程重复1~3次。As a further improvement of the present invention, in step S2, during the water addition treatment, the mass ratio of the uncoated walnuts to water is 1:3 to 6; the refining time is 1 to 3 minutes, and the water addition, The refining and filtration process is repeated 1 to 3 times.

作为本发明的进一步改进,在步骤S1中,所述去衣处理包括将核桃置于0~30℃的水中浸泡1~12h。As a further improvement of the present invention, in step S1, the de-clothing treatment includes soaking the walnuts in water at 0-30° C. for 1-12 hours.

作为本发明的进一步改进,在步骤S3中,所述离心处理时采用的离心机为三相离心机,或串联的卧式螺旋离心机和碟式离心机,或串联的管式离心机和碟式离心机。As a further improvement of the present invention, in step S3, the centrifuge used in the centrifugal treatment is a three-phase centrifuge, or a horizontal screw centrifuge and a disc centrifuge connected in series, or a tubular centrifuge and a disc centrifuge connected in series centrifuge.

本发明的有益效果是:The beneficial effects of the present invention are:

(1)本发明提供的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,在对核桃进行去衣、制浆、离心处理,得到轻相、中间相和重相后,通过对其中的轻相进行冷冻-解冻破乳处理,再进行离心处理,即可得到核桃油和磷脂-膜蛋白浓缩物。在此基础上,本发明利用该磷脂-膜蛋白浓缩物制备了富含磷脂和膜蛋白的粉末油脂,既能够提高核桃中脂质的利用效率,使粉末油脂中高含量的磷脂有效提高其营养功能性,又能够利用膜蛋白使粉末油脂具有极佳的乳化性,且磷脂和膜蛋白的协同作用还能够使制得的粉末油脂具有较高的稳定性。(1) The preparation method of the nutritional functional powder oil rich in walnut phospholipid and membrane protein provided by the present invention, after removing the coating, pulping, and centrifugation of the walnut, after obtaining the light phase, the middle phase and the heavy phase, by The light phase is subjected to freeze-thaw demulsification treatment and then to centrifugal treatment to obtain walnut oil and phospholipid-membrane protein concentrate. On this basis, the present invention uses the phospholipid-membrane protein concentrate to prepare powdered oil rich in phospholipids and membrane proteins, which can not only improve the utilization efficiency of lipids in walnuts, but also make the high-content phospholipids in the powdered oil effectively improve its nutritional function. Moreover, the membrane protein can be used to make the powdered oil have excellent emulsifying properties, and the synergistic effect of the phospholipid and the membrane protein can also make the prepared powdered oil have high stability.

(2)本发明通过进一步对核桃去衣、制浆、离心后得到的中间相进行处理,从中分离出核桃水溶性蛋白和小粒径油体,不仅能够利用核桃水溶性蛋白作为用于包埋磷脂-膜蛋白浓缩物的壁材,进一步提高粉末油脂的稳定性,还能够通过对小粒径油体的再利用,基本实现对核桃脂质的全利用,有效解决了现有的冷榨技术难以对核桃中的各类脂质实现高效利用的问题。(2) The present invention further processes the intermediate phase obtained after walnut decoating, pulping and centrifugation, and separates walnut water-soluble protein and small-diameter oil body therefrom, and not only can utilize walnut water-soluble protein as a method for embedding The wall material of the phospholipid-membrane protein concentrate can further improve the stability of powdered oil, and can basically realize the full utilization of walnut lipids through the reuse of small particle size oil bodies, effectively solving the existing cold pressing technology. It is difficult to achieve efficient utilization of various lipids in walnut.

(3)与传统的核桃冷榨工艺相比,本发明提供的方法不仅能够制备出高品质的核桃油产品,还能够有效利用核桃中的磷脂和膜蛋白,制备出富含核桃磷脂和膜蛋白的营养功能性粉末油脂。且本发明提供的制备方法不使用任何有机溶剂和酶制剂,能够制得全植物基的粉末油脂,具有天然、绿色、营养功能性等属性,能够运用到更健康的奶茶、咖啡伴侣和植物蛋白饮品等产品的生产制造中,对于大健康领域和核桃产业发展具有积极作用。(3) compared with the traditional walnut cold pressing process, the method provided by the invention can not only prepare high-quality walnut oil products, but also can effectively utilize the phospholipids and membrane proteins in the walnuts to prepare a walnut rich in phospholipids and membrane proteins. nutritional functional powder oil. Moreover, the preparation method provided by the present invention does not use any organic solvents and enzyme preparations, and can prepare all-plant-based powdered oils and fats, which have properties such as naturalness, greenness, nutritional functionality, etc., and can be applied to healthier milk tea, coffee mate and vegetable protein. In the production of beverages and other products, it has a positive effect on the development of the big health field and the walnut industry.

附图说明Description of drawings

图1为实施例2制备的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的实物图。Fig. 1 is the physical picture of the nutritional functional powder oil rich in walnut phospholipid and membrane protein prepared in Example 2.

图2为实施例4制备的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的实物图。FIG. 2 is a physical diagram of the nutritional functional powder oil and fat rich in walnut phospholipids and membrane proteins prepared in Example 4. FIG.

具体实施方式Detailed ways

为了使本发明的目的、技术方案和优点更加清楚,下面结合附图和具体实施例对本发明进行详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

在此,还需要说明的是,为了避免因不必要的细节而模糊了本发明,在附图中仅仅示出了与本发明的方案密切相关的结构和/或处理步骤,而省略了与本发明关系不大的其他细节。Here, it should also be noted that, in order to avoid obscuring the present invention due to unnecessary details, only structures and/or processing steps closely related to the solution of the present invention are shown in the drawings, and the Invent other details that are less relevant.

另外,还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。In addition, it should be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a series of elements includes not only those elements, but also Also included are other elements not expressly listed or inherent to such a process, method, article or apparatus.

为实现上述目的,本发明提供了一种富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,包括如下步骤:In order to achieve the above-mentioned purpose, the present invention provides a kind of preparation method of nutritional functional powder oil rich in walnut phospholipid and membrane protein, comprising the following steps:

S1、对核桃进行去衣处理,得到去衣核桃仁;S1, decoating the walnuts to obtain decoating walnut kernels;

S2、将步骤S1得到的所述去衣核桃仁制成核桃浆;S2, the described uncoated walnut kernels obtained in step S1 are made into walnut pulp;

S3、对步骤S2得到的所述核桃浆进行离心处理,得到轻相、中间相和重相;S3, the described walnut pulp obtained in step S2 is centrifuged to obtain light phase, intermediate phase and heavy phase;

S4、对步骤S3得到的所述轻相进行冷冻-解冻破乳处理,再进行离心处理,得到核桃油和磷脂-膜蛋白浓缩物;S4, the described light phase obtained in step S3 is subjected to freeze-thaw demulsification treatment, and then centrifugal treatment is carried out to obtain walnut oil and phospholipid-membrane protein concentrate;

S5、将步骤S4得到的所述磷脂-膜蛋白浓缩物与包埋物或配料中的至少一种充分混合,搅拌及均质后经喷雾干燥得到粉末油脂。S5. The phospholipid-membrane protein concentrate obtained in step S4 is fully mixed with at least one of the embedded material or ingredients, stirred and homogenized, and spray-dried to obtain powdered oil.

更具体地,在步骤S1中,所述去衣处理包括将核桃置于0~30℃的水中浸泡1~12h。More specifically, in step S1, the de-clothing treatment includes soaking the walnuts in water at 0-30° C. for 1-12 hours.

在步骤S2中,所述核桃浆由所述去衣核桃仁依次经加水、磨浆、过滤处理后得到;其中,所述加水处理时,所述去衣核桃与水的质量比为1:3~6;所述磨浆的时间为1~3min,所述加水、磨浆、过滤过程重复1~3次。In step S2, the walnut pulp is obtained from the decoated walnut kernels by adding water, refining and filtering in sequence; wherein, during the water treatment, the mass ratio of the decoated walnuts to water is 1:3 ~6; the refining time is 1-3 min, and the water-adding, refining and filtering processes are repeated 1-3 times.

在步骤S3中,所述离心处理时采用的离心机为三相离心机,或串联的卧式螺旋离心机和碟式离心机,或串联的管式离心机和碟式离心机。In step S3, the centrifuge used in the centrifugation is a three-phase centrifuge, or a horizontal screw centrifuge and a disc centrifuge in series, or a tubular centrifuge and a disc centrifuge in series.

在步骤S4中,所述冷冻处理的冷冻温度为-15~-20℃,冷冻时间为72~90h;所述解冻处理的解冻温度为20~30℃,解冻时间为6~8h。In step S4, the freezing temperature of the freezing treatment is -15--20 °C, and the freezing time is 72-90 h; the thawing temperature of the thawing treatment is 20-30 °C, and the thawing time is 6-8 h.

在步骤S5中,可以将所述磷脂-膜蛋白浓缩物与所述包埋物混合、搅拌、均质和喷雾干燥后制成粉末油脂;也可以将所述磷脂-膜蛋白浓缩物与所述包埋物混合、搅拌和均质后,再加入所述配料,搅拌均匀后经喷雾干燥制成粉末油脂;还可以将所述磷脂-膜蛋白浓缩物搅拌和均质后,加入所述配料,搅拌均匀后经喷雾干燥制成粉末油脂。In step S5, the phospholipid-membrane protein concentrate and the embedded material can be mixed, stirred, homogenized and spray-dried to prepare powder oil; the phospholipid-membrane protein concentrate can also be mixed with the After the embedded material is mixed, stirred and homogenized, the ingredients are added, and after stirring evenly, the powdered oil is prepared by spray drying; the phospholipid-membrane protein concentrate can also be stirred and homogenized, and then the ingredients are added, After stirring evenly, it is spray-dried to make powder grease.

其中,所述包埋物是根据步骤S3得到的所述中间相制备的核桃水溶性蛋白和小粒径油体的混合物,具体制备方法如下:Wherein, the embedded substance is a mixture of walnut water-soluble protein and small-diameter oil bodies prepared according to the mesophase obtained in step S3, and the specific preparation method is as follows:

采用酸性pH调节剂,将步骤S3得到的所述中间相的pH值调节至4~5,再进行离心处理,得到上浮物、清液和沉淀;Using an acidic pH adjuster, the pH value of the intermediate phase obtained in step S3 is adjusted to 4 to 5, and then centrifugation is performed to obtain a supernatant, a clear liquid and a precipitate;

将所述上浮物和所述沉淀与一部分所述清液充分混合,再利用碱性pH调节剂将其pH调节至6.5~7.5,搅拌均匀后得到所述核桃水溶性蛋白和小粒径油体的混合物。The floating substance and the precipitate are fully mixed with a part of the clear liquid, and then the pH is adjusted to 6.5-7.5 by using an alkaline pH adjuster, and the walnut water-soluble protein and small-diameter oil body are obtained after stirring evenly. mixture.

其中,所述酸性pH调节剂包括柠檬酸、苹果酸、维生素C中的一种或多种,所述碱性pH调节剂包括磷酸氢二钾、磷酸钠中的一种或两种。Wherein, the acidic pH adjuster includes one or more of citric acid, malic acid, and vitamin C, and the alkaline pH adjuster includes one or two of dipotassium hydrogen phosphate and sodium phosphate.

所述配料包括麦芽糊精、磷酸氢二钾、食用香精中的一种或多种。The ingredients include one or more of maltodextrin, dipotassium hydrogen phosphate, and edible essence.

下面结合具体实施例及对比例对本发明提供的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法进行说明。The following describes the preparation method of the nutritional functional powder oil rich in walnut phospholipids and membrane proteins provided by the present invention in conjunction with specific examples and comparative examples.

实施例1Example 1

本实施例提供了一种富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,包括如下步骤:The present embodiment provides a method for preparing a nutritional functional powder oil rich in walnut phospholipids and membrane proteins, comprising the following steps:

S1、将1kg核桃置于4℃的水中浸泡12h,进行去衣,得到去衣核桃仁。S1. Soak 1 kg of walnuts in water at 4° C. for 12 hours, and remove the coats to obtain walnut kernels without coats.

S2、向步骤S1得到的去衣核桃仁中加水至总重为6kg,磨浆2.5min,过滤后得到核桃浆I和核桃渣I;再向核桃渣I中加入4kg水,磨浆1min,过滤得到核桃浆II和核桃渣II;将核桃浆I和核桃浆II合并,得到核桃浆。S2, adding water to the gross weight of the uncoated walnut kernels obtained in step S1 is 6kg, refining 2.5min, and filtering to obtain walnut pulp 1 and walnut residue 1; Add 4kg water to the walnut residue 1 again, refine 1min, filter Walnut pulp II and walnut residue II are obtained; walnut pulp I and walnut pulp II are combined to obtain walnut pulp.

S3、对步骤S2得到的核桃浆进行离心分离,在4000rpm的条件下离心15min,得到轻相、中间相和重相;其中,轻相为油体富集物,质量为766g,其中的固形物含量约为80%。S3, the walnut pulp obtained in step S2 is centrifuged, and centrifuged for 15 min under the condition of 4000 rpm to obtain a light phase, an intermediate phase and a heavy phase; wherein, the light phase is an oil body enrichment with a mass of 766g, and the solids in it The content is about 80%.

S4、将步骤S3得到的轻相在-18℃的条件下冷冻72h后,在室温下解冻6h,再进行离心处理,在4000rpm的条件下离心15min后,得到553g呈金黄色且澄清透明的核桃油和213g磷脂-膜蛋白浓缩物。经计算,将轻相(油体富集物)转化为磷脂-膜蛋白浓缩物后,其中的磷脂和膜蛋白浓度提高了9倍多。S4. After the light phase obtained in step S3 was frozen at -18°C for 72 hours, thawed at room temperature for 6 hours, and then centrifuged at 4000 rpm for 15 minutes to obtain 553 g of golden-yellow and clear walnuts Oil and 213g phospholipid-membrane protein concentrate. Conversion of the light phase (oil body enrichment) to a phospholipid-membrane protein concentrate was calculated to increase the concentration of phospholipids and membrane proteins by more than 9-fold.

S5、向步骤S4得到的所述磷脂-膜蛋白浓缩物中加水,使其总重量达到400g后,在20MPa下均质2min;再加入68g麦芽糊精和0.35g磷酸氢二钾作为配料,搅拌30min后,进行喷雾干燥,设置喷雾干燥过程的进风温度为170℃,出风温度为80℃,得到富含核桃磷脂和膜蛋白的营养功能性粉末油脂。S5, add water to the phospholipid-membrane protein concentrate obtained in step S4, after making the total weight reach 400g, homogenize at 20MPa for 2min; then add 68g maltodextrin and 0.35g dipotassium hydrogen phosphate as ingredients, stir After 30 minutes, spray drying was performed, and the inlet air temperature of the spray drying process was set to 170° C. and the outlet air temperature was 80° C. to obtain nutritional functional powder oil rich in walnut phospholipids and membrane proteins.

本实施例制备的粉末油脂呈白色,气味清淡,在水中搅拌10~15s即可形成均匀体系,具有极佳的分散性,且静止1h后无上浮物和沉淀,具有较高的稳定性。在常温下贮藏4个月后,气味无变化,无哈败味。The powdered oil prepared in this example is white and has a light smell. It can be stirred in water for 10-15s to form a homogeneous system, with excellent dispersibility, and there is no floating matter and precipitation after standing for 1 hour, and has high stability. After being stored at room temperature for 4 months, there is no change in the smell, and there is no bad smell.

并且,本实施例步骤S4中得到的核桃油的酸价为0.1mgKOH/g,过氧化值为0.08g/100g,满足国家标准《GB/T22327-2019核桃油》对于一级核桃油的要求和团体标准《T/CCOA2-2019特级核桃油》的要求,上述核桃油的品质良好。And, the acid value of the walnut oil obtained in the present embodiment step S4 is 0.1mgKOH/g, and the peroxide value is 0.08g/100g, which meets the requirements and According to the requirements of the group standard "T/CCOA2-2019 Special Grade Walnut Oil", the quality of the above walnut oil is good.

因此,本实施例提供的制备方法不仅能够制备出品质良好的核桃油,还能够制备出天然、绿色且具有较好的乳化性和稳定性的富含核桃磷脂和膜蛋白的营养功能性粉末油脂。Therefore, the preparation method provided in this example can not only prepare walnut oil with good quality, but also prepare a natural, green, nutritional functional powder oil rich in walnut phospholipid and membrane protein with good emulsification and stability. .

实施例2Example 2

本实施例提供了一种富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,包括如下步骤:The present embodiment provides a method for preparing a nutritional functional powder oil rich in walnut phospholipids and membrane proteins, comprising the following steps:

S1、将200g核桃置于水中,在室温下浸泡6h,进行去衣,得到去衣核桃仁。S1. Place 200 g of walnuts in water, soak them at room temperature for 6 hours, and remove the coats to obtain uncoated walnut kernels.

S2、向步骤S1得到的去衣核桃仁中加水至总重为1200g,磨浆2.5min,过滤后得到核桃浆I和核桃渣I;再向核桃渣I中加入800g水,磨浆1min,过滤得到核桃浆II和核桃渣II;将核桃浆I和核桃浆II合并,得到核桃浆。S2, adding water to the uncoated walnut kernels obtained in step S1 to a total weight of 1200g, grinding for 2.5min, and filtering to obtain walnut pulp I and walnut residue I; then add 800g of water to the walnut residue I, grinding for 1min, filtering Walnut pulp II and walnut residue II are obtained; walnut pulp I and walnut pulp II are combined to obtain walnut pulp.

S3、对步骤S2得到的核桃浆进行离心分离,在6000rpm的条件下离心10min,得到轻相、中间相和重相。S3, centrifuging the walnut pulp obtained in step S2, and centrifuging at 6000 rpm for 10 minutes to obtain a light phase, an intermediate phase and a heavy phase.

S4、将步骤S3得到的轻相在-18℃的条件下冷冻72h后,在室温下解冻6h,再进行离心处理,在4000rpm的条件下离心15min后,得到114g呈核桃油和42g磷脂-膜蛋白浓缩物。S4. After the light phase obtained in step S3 was frozen at -18°C for 72 hours, thawed at room temperature for 6 hours, and then centrifuged at 4000 rpm for 15 minutes to obtain 114 g of walnut oil and 42 g of phospholipid-membrane protein concentrate.

S5、利用食品级柠檬酸将步骤S3得到的中间相的pH至调节至4.5,再进行离心分离,在6000rpm的条件下离心15min,得到上浮物、清液和沉淀。将上浮物和沉淀与部分清液混合,使混合物总重为50g,再利用磷酸氢二钾将混合物的pH调节至7.2,得到核桃水溶性蛋白和小粒径油体的混合物,作为步骤S4得到的磷脂-膜蛋白浓缩物的包埋物。S5, using food-grade citric acid to adjust the pH of the intermediate phase obtained in step S3 to 4.5, and then performing centrifugation at 6000 rpm for 15 minutes to obtain supernatant, supernatant and sediment. The supernatant and the precipitation are mixed with part of the supernatant, so that the total weight of the mixture is 50 g, and the pH of the mixture is adjusted to 7.2 by using dipotassium hydrogen phosphate to obtain a mixture of walnut water-soluble protein and small particle size oil body, which is obtained as step S4. phospholipid-membrane protein concentrates.

S6、将步骤S4得到的磷脂-膜蛋白浓缩物与步骤S5得到的包埋物进行混合,在20MPa下均质2min,得到均匀的混合物,再进行喷雾干燥,设置喷雾干燥过程的进风温度为170℃,出风温度为80℃,得到富含核桃磷脂和膜蛋白的营养功能性粉末油脂。S6. Mix the phospholipid-membrane protein concentrate obtained in step S4 and the embedded material obtained in step S5, homogenize at 20 MPa for 2 min to obtain a uniform mixture, and then spray-dry it. The air inlet temperature of the spray-drying process is set to be 170 ℃, the air outlet temperature is 80 ℃, and the nutritional functional powder oil rich in walnut phospholipid and membrane protein is obtained.

本实施例制备的粉末油脂的实物图如图1所示。该产品为浅褐色粉末,具有淡淡的核桃香味。在常温下进行贮藏实验,4周后,粉末无酸败现象,产品稳定,还可以继续进行贮藏。将该产品在打浆机匀浆后,分散均匀,静置1h后,无沉淀和上浮物,具有较高的稳定性。同时,本实施例步骤S4中得到的核桃油也符合相应标准,具有良好的品质。The physical map of the powdered grease prepared in this example is shown in Figure 1 . The product is a light brown powder with a light walnut fragrance. The storage experiment was carried out at room temperature. After 4 weeks, the powder had no rancidity phenomenon, the product was stable, and it could continue to be stored. After the product is homogenized in a beating machine, it is uniformly dispersed, and after standing for 1 hour, there is no precipitation and floating matter, and it has high stability. At the same time, the walnut oil obtained in step S4 of the present embodiment also meets the corresponding standard and has good quality.

在本实施例中,通过对中间相进行处理,从中分离出核桃水溶性蛋白和小粒径油体,不仅能够利用核桃水溶性蛋白作为用于包埋磷脂-膜蛋白浓缩物的壁材,进一步提高粉末油脂的稳定性,还能够通过对小粒径油体的再利用,基本实现了对核桃脂质的全利用,有效解决了现有的冷榨技术难以对核桃中的各类脂质实现高效利用的问题。In this example, by treating the intermediate phase to separate the walnut water-soluble protein and the oil body with small particle size, not only can the walnut water-soluble protein be used as the wall material for embedding the phospholipid-membrane protein concentrate, but also Improve the stability of powdered oils and fats, and can basically realize the full utilization of walnut lipids through the reuse of small particle size oil bodies, effectively solving the problem that the existing cold pressing technology is difficult to achieve various lipids in walnuts. problem of efficient use.

实施例3Example 3

本实施例提供了一种富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,包括如下步骤:The present embodiment provides a method for preparing a nutritional functional powder oil rich in walnut phospholipids and membrane proteins, comprising the following steps:

S1、将1kg核桃置于水中,在室温下浸泡6h,进行去衣,得到去衣核桃仁。S1. Place 1kg of walnuts in water, soak them at room temperature for 6h, and remove the coats to obtain uncoated walnut kernels.

S2、向步骤S1得到的去衣核桃仁中加水至总重为5kg,磨浆2.5min,过滤后得到核桃浆I和核桃渣I;再向核桃渣I中加入2kg水,磨浆1min,过滤得到核桃浆II和核桃渣II;再向核桃渣II中加入2kg水,磨浆1min,过滤得到核桃浆III和核桃渣III;将核桃浆I、核桃浆II和核桃浆III合并,得到核桃浆。S2, adding water to the gross weight of the uncoated walnut kernels obtained in step S1 is 5kg, refining 2.5min, and filtering to obtain walnut pulp 1 and walnut residue 1; Add 2kg water to the walnut residue 1 again, refining 1min, filtering Obtain walnut pulp II and walnut residue II; then add 2kg of water to walnut residue II, refine 1min, filter to obtain walnut pulp III and walnut residue III; combine walnut pulp I, walnut pulp II and walnut pulp III to obtain walnut pulp .

S3、对步骤S2得到的核桃浆进行离心分离,在4000rpm的条件下离心15min,得到轻相、中间相和重相。S3, centrifuging the walnut pulp obtained in step S2, and centrifuging at 4000 rpm for 15 minutes to obtain a light phase, an intermediate phase and a heavy phase.

S4、将步骤S3得到的轻相在-20℃的条件下冷冻72h后,在室温下解冻6h,再进行离心处理,在4000rpm的条件下离心15min后,得到核桃油和磷脂-膜蛋白浓缩物。S4. After the light phase obtained in step S3 was frozen at -20°C for 72 hours, thawed at room temperature for 6 hours, and then centrifuged at 4000 rpm for 15 minutes to obtain walnut oil and phospholipid-membrane protein concentrate .

S5、利用维生素C将步骤S3得到的中间相的pH至调节至4.5,再进行离心分离,在4000rpm的条件下离心15min,得到上浮物、清液和沉淀。将上浮物和沉淀与部分清液混合,使混合物总重为300g,再利用磷酸氢二钾将混合物的pH调节至7.3,得到核桃水溶性蛋白和小粒径油体的混合物,作为步骤S4得到的磷脂-膜蛋白浓缩物的包埋物。S5, using vitamin C to adjust the pH of the intermediate phase obtained in step S3 to 4.5, and then performing centrifugation, centrifuging at 4000 rpm for 15 minutes, to obtain a supernatant, a supernatant and a precipitate. The supernatant and the precipitation are mixed with part of the supernatant, so that the total weight of the mixture is 300 g, and the pH of the mixture is adjusted to 7.3 by using dipotassium hydrogen phosphate to obtain a mixture of walnut water-soluble protein and small particle size oil body, which is obtained as step S4. phospholipid-membrane protein concentrates.

S6、将步骤S4得到的磷脂-膜蛋白浓缩物与步骤S5得到的包埋物进行混合,在20MPa下均质2min后,平均分成三份,分别加入5g、10g、15g麦芽糊精,搅拌30min后,进行喷雾干燥,设置喷雾干燥过程的进风温度为170℃,出风温度为80℃,得到三份富含核桃磷脂和膜蛋白的营养功能性粉末油脂。S6. Mix the phospholipid-membrane protein concentrate obtained in step S4 and the embedded material obtained in step S5, homogenize at 20 MPa for 2 min, divide into three equal portions, add 5 g, 10 g, and 15 g of maltodextrin respectively, and stir for 30 min Then, spray drying was performed, and the inlet air temperature of the spray drying process was set to 170° C. and the outlet air temperature was 80° C. to obtain three nutritional functional powder oils rich in walnut phospholipids and membrane proteins.

对比本实施例制得的三份麦芽糊精含量不同的粉末油脂可以看出,随着麦芽糊精添加量的增加,所得产品越来越白,核桃香味越来越淡,分散性越来越好。将本实施例制备的三份粉末油脂置于常温下进行贮藏实验,4周后,粉末均无酸败现象,产品稳定,还可以继续进行贮藏。将三份产品在打浆机匀浆后,分散均匀,静置1h后,均无沉淀和上浮物,均表现出了较高的稳定性。同时,本实施例步骤S4中得到的核桃油也符合相应标准,具有良好的品质。Comparing the three parts of powdered oils with different maltodextrin contents prepared in this example, it can be seen that with the increase of the added amount of maltodextrin, the obtained product becomes whiter and whiter, the walnut fragrance becomes lighter and lighter, and the dispersibility becomes more and more it is good. The three parts of the powdered oil prepared in this example were placed in a storage experiment at room temperature. After 4 weeks, the powder had no rancidity phenomenon, and the product was stable, and the storage could be continued. After homogenizing the three products in a beating machine, they were uniformly dispersed, and after standing for 1 hour, there was no precipitation and floating matter, and all showed high stability. At the same time, the walnut oil obtained in step S4 of the present embodiment also meets the corresponding standard and has good quality.

实施例4Example 4

本实施例提供了一种富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,包括如下步骤:The present embodiment provides a method for preparing a nutritional functional powder oil rich in walnut phospholipids and membrane proteins, comprising the following steps:

S1、将200g核桃置于水中,在室温下浸泡4h,进行去衣,得到去衣核桃仁。S1. Place 200 g of walnuts in water, soak them at room temperature for 4 hours, and remove the coats to obtain uncoated walnut kernels.

S2、向步骤S1得到的去衣核桃仁中加水至总重为600g,磨浆2min,过滤后得到核桃浆I和核桃渣I;再向核桃渣I中加入400g水,磨浆2min,过滤得到核桃浆II和核桃渣II;将核桃浆I和核桃浆II合并,得到核桃浆。S2, adding water to the uncoated walnut kernels obtained in step S1 to a total weight of 600g, grinding for 2min, and filtering to obtain walnut pulp I and walnut residue I; then add 400g of water to the walnut residue I, grinding for 2min, and filtering to obtain Walnut pulp II and walnut pulp II; walnut pulp I and walnut pulp II are combined to obtain walnut pulp.

S3、对步骤S2得到的核桃浆进行离心分离,在4000rpm的条件下离心15min,得到轻相、中间相和重相。S3, centrifuging the walnut pulp obtained in step S2, and centrifuging at 4000 rpm for 15 minutes to obtain a light phase, an intermediate phase and a heavy phase.

S4、将步骤S3得到的轻相在-18℃的条件下冷冻90h后,在室温下解冻6h,再进行离心处理,在4000rpm的条件下离心15min后,得到核桃油和磷脂-膜蛋白浓缩物。S4. After the light phase obtained in step S3 was frozen at -18°C for 90 hours, thawed at room temperature for 6 hours, and then centrifuged at 4000 rpm for 15 minutes to obtain walnut oil and phospholipid-membrane protein concentrate .

S5、利用食品级柠檬酸将步骤S3得到的中间相的pH至调节至4.5,再进行离心分离,在4000rpm的条件下离心15min,得到上浮物、清液和沉淀。将上浮物和沉淀与部分清液混合,使混合物总重为50g,再利用磷酸氢二钾将混合物的pH调节至7.2,得到核桃水溶性蛋白和小粒径油体的混合物,作为步骤S4得到的磷脂-膜蛋白浓缩物的包埋物。S5, using food-grade citric acid to adjust the pH of the intermediate phase obtained in step S3 to 4.5, and then performing centrifugation at 4000 rpm for 15 minutes to obtain supernatant, supernatant and sediment. The supernatant and the precipitation are mixed with part of the supernatant, so that the total weight of the mixture is 50 g, and the pH of the mixture is adjusted to 7.2 by using dipotassium hydrogen phosphate to obtain a mixture of walnut water-soluble protein and small particle size oil body, which is obtained as step S4. phospholipid-membrane protein concentrates.

S6、将步骤S4得到的磷脂-膜蛋白浓缩物与步骤S5得到的包埋物进行混合,加入0.3%的香草香精,在20MPa下均质2min后,再加入8g麦芽糊精,搅拌30min后,进行喷雾干燥,设置喷雾干燥过程的进风温度为170℃,出风温度为80℃,得到富含核桃磷脂和膜蛋白的营养功能性粉末油脂。S6. Mix the phospholipid-membrane protein concentrate obtained in step S4 and the embedded material obtained in step S5, add 0.3% vanilla essence, homogenize at 20MPa for 2min, then add 8g maltodextrin, stir for 30min, Carry out spray drying, set the inlet air temperature of the spray drying process to be 170° C. and the outlet air temperature to be 80° C. to obtain nutritional functional powder oils rich in walnut phospholipids and membrane proteins.

本实施例制备的粉末油脂的实物图如图2所示。由于添加了香草香精,该产品具有令人愉悦的香草风味。在常温下进行贮藏实验,4周后,粉末无酸败现象,产品稳定,还可以继续进行贮藏。将该产品在打浆机匀浆后,分散均匀,静置1h后,无沉淀和上浮物,具有较高的稳定性。同时,本实施例步骤S4中得到的核桃油也符合相应标准,具有良好的品质。The physical map of the powdered grease prepared in this example is shown in FIG. 2 . The product has a pleasant vanilla flavor thanks to the added vanilla flavor. The storage experiment was carried out at room temperature. After 4 weeks, the powder had no rancidity phenomenon, the product was stable, and it could continue to be stored. After the product is homogenized in a beating machine, it is uniformly dispersed, and after standing for 1 hour, there is no precipitation and floating matter, and it has high stability. At the same time, the walnut oil obtained in step S4 of the present embodiment also meets the corresponding standard and has good quality.

对比例1Comparative Example 1

本对比例提供了一种粉末油脂的制备方法,包括如下步骤:This comparative example provides a kind of preparation method of powdered grease, comprising the following steps:

S1、按照实施例2中的方法制备磷脂-膜蛋白浓缩物;S1, prepare phospholipid-membrane protein concentrate according to the method in Example 2;

S2、在步骤S1得到的磷脂-膜蛋白浓缩物中加水,使总重为80g,不加任何其它配料,在20MPa下均质2min,得到混合物;S2, adding water to the phospholipid-membrane protein concentrate obtained in step S1 to make the total weight 80 g, without adding any other ingredients, and homogenizing at 20 MPa for 2 min to obtain a mixture;

S3、将步骤S2得到的混合物进行喷雾干燥,设置喷雾干燥过程的进风温度为170℃,出风温度为80℃,得到粉末油脂。S3, spray-drying the mixture obtained in step S2, setting the inlet air temperature of the spray drying process to 170°C and the outlet air temperature to 80°C to obtain powdered grease.

本对比例制得的粉末油脂呈现半固体状,析油明显;室温放置2天后即有明显的哈败味。The powdered oil prepared in this comparative example was in semi-solid state, with obvious oil separation; after being placed at room temperature for 2 days, there was a clear smell of hay.

对比例2Comparative Example 2

本对比例提供了一种粉末油脂的制备方法,包括如下步骤:This comparative example provides a kind of preparation method of powdered grease, comprising the following steps:

S1、按照实施例2中的方法制取磷脂-膜蛋白浓缩物;S1, prepare phospholipid-membrane protein concentrate according to the method in Example 2;

S2、在步骤S1得到的磷脂-膜蛋白浓缩物中加水,使总重为80g,在20MPa下均质2min后,再加入8gβ-环糊精和2.4g磷酸氢二钾,搅拌30min后得到混合物;S2. Add water to the phospholipid-membrane protein concentrate obtained in step S1 to make the total weight 80 g, homogenize at 20 MPa for 2 min, then add 8 g β-cyclodextrin and 2.4 g dipotassium hydrogen phosphate, stir for 30 min to obtain a mixture ;

S3、将步骤S2得到的混合物进行喷雾干燥,设置喷雾干燥过程的进风温度为170℃,出风温度为80℃,得到粉末油脂。S3, spray-drying the mixture obtained in step S2, setting the inlet air temperature of the spray drying process to 170°C and the outlet air temperature to 80°C to obtain powdered grease.

本对比例得到的粉末油脂为白色粉末,粉质细腻,具有淡淡的核桃香味。但是,室温贮藏18天后,出现了哈败味。The powdered oil obtained in this comparative example is a white powder with fine powder and a faint walnut fragrance. However, after being stored at room temperature for 18 days, a bad smell appeared.

将对比例1-2与实施例2对比可以看出,实施例2通过从中间相中分离出核桃水溶性蛋白和小粒径油体,不仅能够有效提高对核桃脂质的利用率,基本实现对核桃脂质的全利用,还能够利用核桃水溶性蛋白作为用于包埋磷脂-膜蛋白浓缩物的壁材,提高粉末油脂的稳定性,有效延长了粉末油脂的保质期。It can be seen from the comparison between Comparative Examples 1-2 and Example 2 that in Example 2, by separating the walnut water-soluble protein and the small-diameter oil body from the intermediate phase, not only the utilization rate of the walnut lipids can be effectively improved, but the basic realization of The full utilization of walnut lipids can also use walnut water-soluble protein as a wall material for embedding phospholipid-membrane protein concentrates, improve the stability of powdered oils and fats, and effectively extend the shelf life of powdered oils and fats.

综上所述,本发明提供了一种富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,包括对核桃进行去衣、制浆和离心处理,得到轻相、中间相和重相;再对得到的轻相进行冷冻-解冻破乳处理,经离心处理后,得到核桃油和磷脂-膜蛋白浓缩物;然后将得到的磷脂-膜蛋白浓缩物与包埋物或配料中的至少一种充分混合,搅拌及均质后经喷雾干燥得到粉末油脂。通过上述方式,本发明能够在不使用有机溶剂和酶制剂的条件下,对核桃中的脂质进行高效利用,制备出天然、绿色且具有营养功能性的富含核桃磷脂和膜蛋白的粉末,同时使其具有较好的乳化性和稳定性,以满足实际应用的需求,并对大健康领域和核桃产业的发展起到积极作用。To sum up, the present invention provides a method for preparing a nutritional functional powder oil rich in walnut phospholipids and membrane proteins, including decoating, pulping and centrifugation of walnut to obtain a light phase, an intermediate phase and a heavy phase. Then freeze-thaw demulsification treatment is carried out to the obtained light phase, and after centrifugation, walnut oil and phospholipid-membrane protein concentrate are obtained; then the obtained phospholipid-membrane protein concentrate and the entrapped matter or at least the ingredients in the ingredients are obtained. One is fully mixed, stirred and homogenized to obtain powdered oil and grease after spray drying. Through the above method, the present invention can efficiently utilize the lipids in walnut without using organic solvents and enzyme preparations, and prepare a natural, green and nutritionally functional powder rich in walnut phospholipids and membrane proteins, At the same time, it has good emulsification and stability to meet the needs of practical applications, and play a positive role in the development of the big health field and the walnut industry.

以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced. Without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

1.一种富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,其特征在于,包括如下步骤:1. a preparation method that is rich in the nutritional functional powder oil of walnut phospholipid and membrane protein, is characterized in that, comprises the steps: S1、对核桃进行去衣处理,得到去衣核桃仁;S1, decoating the walnuts to obtain decoating walnut kernels; S2、将步骤S1得到的所述去衣核桃仁制成核桃浆;S2, the described uncoated walnut kernels obtained in step S1 are made into walnut pulp; S3、对步骤S2得到的所述核桃浆进行离心处理,得到轻相、中间相和重相;S3, the described walnut pulp obtained in step S2 is centrifuged to obtain light phase, intermediate phase and heavy phase; S4、对步骤S3得到的所述轻相进行冷冻-解冻破乳处理,再进行离心处理,得到核桃油和磷脂-膜蛋白浓缩物;S4, the described light phase obtained in step S3 is subjected to freeze-thaw demulsification treatment, and then centrifugal treatment is carried out to obtain walnut oil and phospholipid-membrane protein concentrate; S5、将步骤S4得到的所述磷脂-膜蛋白浓缩物与包埋物或配料中的至少一种充分混合,搅拌及均质后经喷雾干燥得到粉末油脂。S5. The phospholipid-membrane protein concentrate obtained in step S4 is fully mixed with at least one of the embedded material or ingredients, stirred and homogenized, and spray-dried to obtain powdered oil. 2.根据权利要求1所述的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,其特征在于:在步骤S5中,所述包埋物是根据步骤S3得到的所述中间相制备的核桃水溶性蛋白和小粒径油体的混合物。2. the preparation method of the nutritional functional powder oil rich in walnut phospholipid and membrane protein according to claim 1, is characterized in that: in step S5, described embedding is the described mesophase obtained according to step S3 Prepared mixture of walnut water-soluble protein and small particle size oil bodies. 3.根据权利要求2所述的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,其特征在于:所述核桃水溶性蛋白和小粒径油体的混合物采用如下步骤进行制备:3. the preparation method of the nutritional functional powder oil that is rich in walnut phospholipid and membrane protein according to claim 2, is characterized in that: the mixture of described walnut water-soluble protein and small particle size oil body adopts the following steps to prepare: 采用酸性pH调节剂,将步骤S3得到的所述中间相的pH值调节至4~5,再进行离心处理,得到上浮物、清液和沉淀;Using an acidic pH adjuster, the pH value of the intermediate phase obtained in step S3 is adjusted to 4 to 5, and then centrifugation is performed to obtain a supernatant, a clear liquid and a precipitate; 将所述上浮物和所述沉淀与一部分所述清液充分混合,再利用碱性pH调节剂将其pH调节至6.5~7.5,搅拌均匀后得到所述核桃水溶性蛋白和小粒径油体的混合物。The floating substance and the precipitate are fully mixed with a part of the clear liquid, and then the pH is adjusted to 6.5-7.5 by using an alkaline pH adjuster, and the walnut water-soluble protein and small-diameter oil body are obtained after stirring evenly. mixture. 4.根据权利要求3所述的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,其特征在于:所述酸性pH调节剂包括柠檬酸、苹果酸、维生素C中的一种或多种,所述碱性pH调节剂包括磷酸氢二钾、磷酸钠中的一种或两种。4. the preparation method of the nutritious functional powder oil that is rich in walnut phospholipid and membrane protein according to claim 3, is characterized in that: described acidic pH adjuster comprises a kind of in citric acid, malic acid, vitamin C or Various, the alkaline pH adjuster includes one or both of dipotassium hydrogen phosphate and sodium phosphate. 5.根据权利要求1所述的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,其特征在于:在步骤S4中,所述冷冻处理的冷冻温度为-15~-20℃,冷冻时间为72~90h;所述解冻处理的解冻温度为20~30℃,解冻时间为6~8h。5. the preparation method of the nutritional functional powder oil rich in walnut phospholipid and membrane protein according to claim 1, is characterized in that: in step S4, the freezing temperature of described freezing treatment is-15~-20 ℃, The freezing time is 72-90 hours; the thawing temperature of the thawing treatment is 20-30° C., and the thawing time is 6-8 hours. 6.根据权利要求1所述的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,其特征在于:在步骤S5中,所述配料包括麦芽糊精、磷酸氢二钾、食用香精中的一种或多种。6. the preparation method of the nutritional functional powder oil rich in walnut phospholipid and membrane protein according to claim 1, is characterized in that: in step S5, described batching comprises maltodextrin, dipotassium hydrogen phosphate, edible essence one or more of. 7.根据权利要求1所述的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,其特征在于:在步骤S2中,所述核桃浆由所述去衣核桃仁依次经加水、磨浆、过滤处理后得到。7. the preparation method of the nutritional functional powder oil that is rich in walnut phospholipid and membrane protein according to claim 1, is characterized in that: in step S2, described walnut pulp is successively through adding water, It is obtained after refining and filtering. 8.根据权利要求7所述的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,其特征在于:在步骤S2中,所述加水处理时,所述去衣核桃与水的质量比为1:3~6;所述磨浆的时间为1~3min,所述加水、磨浆、过滤过程重复1~3次。8. the preparation method of the nutritive functional powder oil and fat that is rich in walnut phospholipid and membrane protein according to claim 7, is characterized in that: in step S2, during described adding water treatment, the quality of described uncoated walnut and water The ratio is 1:3-6; the refining time is 1-3 min, and the process of adding water, refining and filtering is repeated 1-3 times. 9.根据权利要求1所述的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,其特征在于:在步骤S1中,所述去衣处理包括将核桃置于0~30℃的水中浸泡1~12h。9. The preparation method of the nutritional functional powder oil rich in walnut phospholipid and membrane protein according to claim 1, characterized in that: in step S1, the decoating treatment comprises placing the walnut at a temperature of 0-30°C Soak in water for 1 to 12 hours. 10.根据权利要求1所述的富含核桃磷脂和膜蛋白的营养功能性粉末油脂的制备方法,其特征在于:在步骤S3中,所述离心处理时采用的离心机为三相离心机,或串联的卧式螺旋离心机和碟式离心机,或串联的管式离心机和碟式离心机。10. the preparation method of the nutritional functional powder grease rich in walnut phospholipid and membrane protein according to claim 1, is characterized in that: in step S3, the centrifuge adopted during the described centrifugal treatment is a three-phase centrifuge, Or tandem decanter centrifuges and disc centrifuges, or tandem tube centrifuges and disc centrifuges.
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