CN114914736A - Electric connector and manufacturing method thereof - Google Patents
Electric connector and manufacturing method thereof Download PDFInfo
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- CN114914736A CN114914736A CN202110175663.7A CN202110175663A CN114914736A CN 114914736 A CN114914736 A CN 114914736A CN 202110175663 A CN202110175663 A CN 202110175663A CN 114914736 A CN114914736 A CN 114914736A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/652—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding with earth pin, blade or socket
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6581—Shield structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
一种电连接器及其制造方法,电连接器第一排导电端子、设置于第一排导电端子上的第二排导电端子、设于两排导电端子之间的位于横向两侧方的一对金属卡扣件、射出成型于两排导电端子与金属卡扣件外的绝缘本体,第一排导电端子包括一对第一接地端子及位于一对第一接地端子之间的第一端子,第二排导电端子包括位于一对第一接地端子之间且与第一端子横向错位的第二端子,在电连接器的半成品中,第一排导电端子与第二排导电端子均连接于一第一料带,一对金属卡扣件横向方向的外侧通过一第二料带彼此相连,第二料带在上下方向上堆叠抵靠于第一料带的一侧以使一对金属卡扣件在上下方向上分别对应于一对第一接地端子的同一侧,从而有效简化电连接器的制造。
An electrical connector and a manufacturing method thereof, comprising a first row of conductive terminals of the electrical connector, a second row of conductive terminals arranged on the first row of conductive terminals, a For the metal clip, the insulating body is injection molded on the two rows of conductive terminals and the metal clip, the first row of conductive terminals includes a pair of first ground terminals and a first terminal located between the pair of first ground terminals, The second row of conductive terminals includes second terminals located between a pair of first ground terminals and laterally displaced from the first terminals. In the semi-finished electrical connector, the first row of conductive terminals and the second row of conductive terminals are both connected to a The first material belt, the lateral sides of the pair of metal clips are connected to each other by a second material belt, and the second material belt is stacked against one side of the first material belt in the up-down direction to make the pair of metal buckles The upper and lower parts respectively correspond to the same side of the pair of first ground terminals, thereby effectively simplifying the manufacture of the electrical connector.
Description
【技术领域】【Technical field】
本发明有关一种电连接器及其制造方法,尤指一种可供正反向插入的电连接器及其制造方法。The present invention relates to an electrical connector and a manufacturing method thereof, in particular to an electrical connector that can be inserted in forward and reverse directions and a manufacturing method thereof.
【背景技术】【Background technique】
现有的USB Type-C连接器插座通常包括绝缘本体、固持于所述绝缘本体内上下排导电端子及位于两排导电端子之间的金属卡扣件。为固定上下排导电端子及金属卡扣件,目前通常的做法是,采用多次成型和装配方式。然,由于需要多次成型以形成绝缘本体,这使得绝缘本体的结构复杂,导致生产效率低并增加了制造产品的成本。Existing USB Type-C connector sockets generally include an insulating body, upper and lower rows of conductive terminals held in the insulating body, and metal clips located between the two rows of conductive terminals. In order to fix the upper and lower rows of conductive terminals and metal clips, the current common practice is to use multiple molding and assembly methods. However, since multiple moldings are required to form the insulating body, the structure of the insulating body is complicated, resulting in low production efficiency and increased manufacturing cost.
是以,有必要对现有电连接器进行改进以克服该缺陷。Therefore, it is necessary to improve the existing electrical connectors to overcome this defect.
【发明内容】[Content of the invention]
本发明的目的在于提供一种结构简单且便于生产制造的电连接器。The purpose of the present invention is to provide an electrical connector with a simple structure and convenient production.
本发明的目的通过以下技术方案来实现:一种电连接器,包括在上下方向上设置的具有第一排导电端子与第二排导电端子的上下端子组、在上下方向上设置于第一排导电端子与第二排导电端子之间且在垂直于上下方向的横向方向间隔排布的一对金属卡扣件、射出成型于上下端子组与一对所述金属卡扣件外的绝缘本体,所述第一排导电端子包括位于横向两侧的一对第一接地端子及位于一对第一接地端子之间的第一端子,所述第二排导电端子包括在横向方向上位于一对所述第一接地端子之间且与所述第一端子横向错位的第二端子,在所述电连接器的半成品中,所述第一排导电端子与所述第二排导电端子均连接于一第一料带,一对所述金属卡扣件在横向方向上的外侧通过一第二料带彼此相连,所述第二料带在上下方向上堆叠抵靠于所述第一料带的一侧以使一对所述金属卡扣件在上下方向上分别对应于一对所述第一接地端子的同一侧。The object of the present invention is achieved through the following technical solutions: an electrical connector, comprising an upper and lower terminal group with a first row of conductive terminals and a second row of conductive terminals arranged in the up-down direction, and arranged in the first row in the up-down direction. a pair of metal clips between the conductive terminals and the second row of conductive terminals and arranged at intervals in the transverse direction perpendicular to the up-down direction, an insulating body injection-molded outside the upper and lower terminal groups and the pair of metal clips, The first row of conductive terminals includes a pair of first ground terminals on both sides in the lateral direction and a first terminal between the pair of first ground terminals, and the second row of conductive terminals includes a pair of first ground terminals in the lateral direction. The second terminal between the first ground terminals and laterally displaced from the first terminal, in the semi-finished product of the electrical connector, the first row of conductive terminals and the second row of conductive terminals are both connected to a The first material belt, the outer sides of the pair of metal clips in the transverse direction are connected to each other by a second material belt, and the second material belt is stacked against one of the first material belts in the up-down direction. side so that the pair of metal clips respectively correspond to the same side of the pair of first ground terminals in the up-down direction.
进一步的,所述绝缘本体包括基座及自所述基座向前延伸形成的舌板,一对所述金属卡扣件包括固持于所述绝缘本体内的主体部及位于所述主体部前端的暴露于所述舌板的相对侧面的锁扣部,所述第一排导电端子与第二排导电端子均包括接触部、固持于基座的固持部及延伸出基座的焊接部,所述第一排导电端子与第二排导电端子的接触部分别暴露于所述舌板相对的第一对接表面与第二对接表面,所述第一排导电端子与第二排导电端子的焊接部呈一排排布且共同连接于所述第一料带。Further, the insulating body includes a base and a tongue plate extending forward from the base, and a pair of the metal clips includes a main body fixed in the insulative body and a front end of the main body. The locking portion exposed on the opposite side of the tongue plate, the first row of conductive terminals and the second row of conductive terminals each include a contact portion, a holding portion fixed on the base and a welding portion extending out of the base, so The contact parts of the first row of conductive terminals and the second row of conductive terminals are respectively exposed to the first butt surface and the second butt surface opposite to the tongue plate, and the welding parts of the first row of conductive terminals and the second row of conductive terminals are respectively exposed. Arranged in a row and jointly connected to the first material belt.
进一步的,所述第一端子包括位于一对所述第一接地端子之间的一对第一电源端子及位于一对所述第一电源端子之间的第一配置通道端子,所述第二端子为第二配置通道端子,所述第一对接表面与所述第二对接表面在横向方向上分别具有十二个端子位置,所述第一对接表面与所述第二对接表面的端子位置呈左右相反配置,一对所述第一接地端子分别位于第一对接表面的第一端子位置与第十二端子位置,一对所述第一电源端子分别位于第一对接表面的的第四端子位置与第九端子位置,所述第一配置通道端子位于第一对接表面的第五端子位置,所述第二配置通道端子位于第二对接表面的第五端子位置。Further, the first terminals include a pair of first power terminals located between a pair of the first ground terminals and a first configuration channel terminal located between a pair of the first power terminals, the second The terminal is a second configuration channel terminal, the first butt surface and the second butt surface respectively have twelve terminal positions in the lateral direction, and the terminal positions of the first butt surface and the second butt surface are in the same direction. The left and right are oppositely arranged, a pair of the first ground terminals are respectively located at the first terminal position and the twelfth terminal position of the first butt surface, and a pair of the first power terminals are respectively located at the fourth terminal position of the first butt surface. With the ninth terminal position, the first configuration channel terminal is located at the fifth terminal position of the first mating surface, and the second configuration channel terminal is located at the fifth terminal position of the second mating surface.
进一步的,所述第一料带包括连接于第一排导电端子与第二排导电端子的焊接部的第一部分及自所述第一部分的横向两侧向前延伸形成的一对第二部分,一对所述第二部分与所述第一部分共面且位于一对所述第一接地端子的横向外侧,所述第二料带包括与所述第一部分堆叠抵靠的第三部分、自所述第三部分的横向两侧向前延伸形成的分别与一对所述第二部分堆叠抵靠的一对第四部分及自每一所述第四部分向上弯折形成的连接于所述主体部后端外侧的第五部分。Further, the first material tape includes a first portion connected to the welding portions of the first row of conductive terminals and the second row of conductive terminals, and a pair of second portions extending forward from lateral sides of the first portion, A pair of the second portions is coplanar with the first portion and is located laterally outside the pair of the first ground terminals, the second material strip includes a third portion stacked against the first portion, extending from the A pair of fourth portions formed by extending forwardly from lateral sides of the third portion and stacked against a pair of the second portions respectively, and a pair of fourth portions formed by bending upward from each of the fourth portions are connected to the main body The fifth part outside the rear end of the part.
进一步的,所述第五部分为与所述主体部的后端外侧相连的前后间隔设置的一对连接桥。Further, the fifth part is a pair of connecting bridges that are connected to the outer side of the rear end of the main body part and are arranged at intervals in the front and rear.
进一步的,一对所述金属卡扣件在上下方向上分别堆叠抵靠于一对所述第一接地端子的同一侧。Further, a pair of the metal clips are stacked and abutted against the same side of the pair of first ground terminals respectively in the up-down direction.
本发明的目的还可通过以下技术方案来实现:一种电连接器的制造方法,其包括:第一步,提供第一排导电端子与设置于第一排导电端子上方的第二排导电端子,所述第一排导电端子与所述第二排导电端子共同连接于一第一料带,所述第一排导电端子包括位于横向两侧的一对第一接地端子及位于一对第一接地端子之间的第一端子,所述第二排导电端子包括在横向方向上位于一对所述第一接地端子之间且与所述第一端子横向错位的第二端子;第二步,提供在上下方向上设置于第一排导电端子与第二排导电端子之间且在垂直于上下方向的横向方向间隔排布的一对金属卡扣件,一对所述金属卡扣件在横向方向上的外侧通过一第二料带彼此相连;第三步,将第二料带在向下堆叠抵靠于所述第一料带上,此时,一对所述金属卡扣件在上下方向上分别对应于一对所述第一接地端子的上侧;第四步,提供一体成型于上排导电端子、下排导电端子与一对所述金属卡扣件外的绝缘本体,所述绝缘本体包括基座及自所述基座向前延伸形成的舌板,所述第一排导电端子与第二排导电端子包括固持于所述基座的固持部、分别暴露于所述舌板相对的第一对接表面与第二对接表面的接触部、向后延伸出所述基座的焊接部,一对所述金属卡扣件的前端设有暴露于所述舌板的相对侧面的锁扣部;第五步,裁切去除所述第一料带与所述第二料带。The object of the present invention can also be achieved by the following technical solutions: a method for manufacturing an electrical connector, comprising: a first step, providing a first row of conductive terminals and a second row of conductive terminals disposed above the first row of conductive terminals , the first row of conductive terminals and the second row of conductive terminals are commonly connected to a first material strip, and the first row of conductive terminals includes a pair of first ground terminals located on both lateral sides and a pair of first ground terminals located on both sides. A first terminal between the ground terminals, the second row of conductive terminals includes a second terminal located between a pair of the first ground terminals in the lateral direction and laterally displaced from the first terminals; the second step, Provide a pair of metal clips arranged between the first row of conductive terminals and the second row of conductive terminals in the up-down direction and arranged at intervals in the lateral direction perpendicular to the up-down direction, and a pair of the metal clips in the lateral direction The outer sides in the direction are connected to each other through a second material belt; in the third step, the second material belt is stacked downward against the first material belt. The directions correspond to the upper sides of the pair of first grounding terminals respectively; the fourth step is to provide an insulating body integrally formed on the upper row of conductive terminals, the lower row of conductive terminals and a pair of the metal clips, the The insulating body includes a base and a tongue plate extending forward from the base, the first row of conductive terminals and the second row of conductive terminals include holding parts fixed on the base, respectively exposed to the tongue plate The contact part of the opposite first abutting surface and the second abutting surface, the welding part extending backward from the base, the front ends of a pair of the metal clips are provided with locks exposed to the opposite sides of the tongue plate The buckle part; the fifth step, cutting and removing the first material tape and the second material tape.
进一步的,所述第一料带包括连接于第一排导电端子与第二排导电端子的焊接部的第一部分及自所述第一部分的横向两侧向前延伸形成的一对第二部分,所述第二料带包括第三部分、自所述第三部分的横向两侧向前延伸形成的一对第四部分及自所述第四部分向上弯折形成的与所述金属卡扣件的后端外侧相连的第五部分,在第三步中,第二料带的第三部分向下堆叠抵靠于所述第一部分的上侧,一对第四部分分别向下堆叠抵靠于一对所述第二部分的上侧,一对所述金属卡扣件分别堆叠抵靠于一对第一接地端子的上侧。Further, the first material tape includes a first portion connected to the welding portions of the first row of conductive terminals and the second row of conductive terminals, and a pair of second portions extending forward from lateral sides of the first portion, The second material strip includes a third part, a pair of fourth parts extending forward from two lateral sides of the third part, and the metal clips formed by bending upward from the fourth part. The fifth part is connected to the outer side of the rear end, in the third step, the third part of the second material belt is stacked down against the upper side of the first part, and a pair of fourth parts are stacked down against the upper side of the first part respectively. On the upper sides of a pair of the second parts, a pair of the metal clips are respectively stacked against the upper sides of the pair of first ground terminals.
进一步的,所述第五部分为连接于所述金属卡扣件的后端外侧的在前后方向上间隔设置的一对连接桥,在第四步中,一对连接桥分别对应于所述基座与所述舌板的横向两侧。Further, the fifth part is a pair of connecting bridges that are connected to the outer side of the rear end of the metal clip and are spaced in the front-rear direction. In the fourth step, a pair of connecting bridges respectively correspond to the base The seat and the lateral sides of the tongue plate.
进一步的,在第四步中,上下堆叠的第一部分与第三部分位于所述绝缘本体的后方,上下堆叠的第二部分与第四部分位于绝缘本体的横向两侧。Further, in the fourth step, the first part and the third part stacked up and down are located behind the insulating body, and the second part and the fourth part stacked up and down are located on both lateral sides of the insulating body.
与现有技术相比,本发明具有如下有益效果:本发明电连接器的上下设置的第一排导电端子与第二排导电端子连接于同一第一料带,其中第一排导电端子包括一对第一接地端子而第二排导电端子未设置接地端子,设于上下两排导电端子之间的一对金属卡扣件设置于第一排导电端子的同一侧,一对金属卡扣件的横向外侧连接有一第二料带,将第二料带向下堆叠抵靠于第一料带上,此时,一对金属卡扣件设置于第一排导电端子的一对第一接地端子上侧,这不仅简化了两排导电端子与金属卡扣件的装配流程,而且可使绝缘本体能够通过一次成型包覆于两排导电端子与金属卡扣件外,从而降低电连接器的制造成本。Compared with the prior art, the present invention has the following beneficial effects: the first row of conductive terminals and the second row of conductive terminals arranged on the top and bottom of the electrical connector of the present invention are connected to the same first material strip, wherein the first row of conductive terminals includes a For the first ground terminal and the second row of conductive terminals without ground terminals, a pair of metal clips arranged between the upper and lower rows of conductive terminals are arranged on the same side of the first row of conductive terminals, and the pair of metal clips A second material tape is connected to the lateral outer side, and the second material tape is stacked downward against the first material tape. At this time, a pair of metal clips are arranged on a pair of first grounding terminals of the first row of conductive terminals This not only simplifies the assembly process of the two rows of conductive terminals and the metal clips, but also enables the insulating body to be wrapped around the two rows of conductive terminals and the metal clips by one-time molding, thereby reducing the manufacturing cost of the electrical connector .
【附图说明】【Description of drawings】
图1是本发明电连接器的立体图。FIG. 1 is a perspective view of the electrical connector of the present invention.
图2是图1另一视角的立体图。FIG. 2 is a perspective view of FIG. 1 from another perspective.
图3是本发明电连接器的分解图。Figure 3 is an exploded view of the electrical connector of the present invention.
图4是图3另一视角的分解图。FIG. 4 is an exploded view of FIG. 3 from another perspective.
图5是本发明电连接器的进一步分解图。Figure 5 is a further exploded view of the electrical connector of the present invention.
图6是图5另一视角的分解图。FIG. 6 is an exploded view of FIG. 5 from another perspective.
图7是图1沿A-A线的剖视图。FIG. 7 is a cross-sectional view taken along line A-A of FIG. 1 .
图8是图1沿B-B线的剖视图。FIG. 8 is a cross-sectional view taken along line B-B of FIG. 1 .
图9是图1沿C-C线的剖视图。FIG. 9 is a cross-sectional view taken along line C-C of FIG. 1 .
图10是本发明电连接器的上下排导电端子及金属卡扣件与料带相连的立体图,其中上下排导电端子的料带与金属卡扣件的料带未堆叠。10 is a perspective view showing that the upper and lower rows of conductive terminals and the metal clips of the electrical connector of the present invention are connected to the material strips, wherein the material strips of the upper and lower rows of conductive terminals and the metal clips are not stacked.
图11是本发明电连接器的上下排导电端子及金属卡扣件与料带相连的立体图,其中上下排导电端子的料带与金属卡扣件的料带相堆叠。11 is a perspective view of the connection between the upper and lower rows of conductive terminals and the metal clips of the electrical connector of the present invention, wherein the upper and lower rows of conductive terminals and the metal clips are stacked.
图12是在图11的基础上一体成型绝缘本体的立体图。FIG. 12 is a perspective view of an insulating body integrally formed on the basis of FIG. 11 .
如下具体实施方式将结合上述附图进一步说明本发明。The following specific embodiments will further illustrate the present invention in conjunction with the above drawings.
【具体实施方式】【Detailed ways】
请参照图1至图9所示,本发明电连接器100为一种可供对接插头连接器(未图示)沿前后方向(即插拔方向)以正向及反向插入的USB Type C插座连接器。所述电连接器100包括在上下方向上设置的具有第一排导电端子21与第二排导电端子22的上下端子组2、在上下方向上设置于所述第一排导电端子21与第二排导电端子22之间且在垂直于上下方向的横向方向上间隔排布的一对金属卡扣件3、射出成型于上下端子组2与一对所述金属卡扣件3外的绝缘本体1、套设于所述绝缘本体1外的遮蔽壳体4。Referring to FIGS. 1 to 9 , the
所述绝缘本体1包括基座11及自所述基座11一体向前延伸形成的舌板12,所述第一排导电端子21与所述第二排导电端子22均包括接触部201、固持于所述基座11内的固持部202及延伸出所述基座11的焊接部203。所述遮蔽壳体4围设固持于所述基座11并与所述舌板12之间共同构成供对接连接器(未图示)插入的对接腔40。所述遮蔽壳体4的两侧设置有焊接于电路板(未图示)的焊脚41。所述基座11的前端面向后凹设有第一凹陷部111,所述基座11的后端面向前凹设有第二凹陷部112,所述遮蔽壳体4的壁面撕裂形成有收容于所述第一凹陷部111的第一挡止部42及位于所述第一挡止部112的后端的收容于所述第二凹陷部112内的第二挡止部43,所述第一挡止部42用以限制所述绝缘本体1向前运动,所述第二挡止部43用于限制所述绝缘本体1向后运动。所述舌板12包括上下方向上相对的第一对接表面121与第二对接表面122,所述第一排导电端子21的接触部201暴露于所述第一对接表面121,所述第二排导电端子22的接触部201暴露于所述第二对接表面122,所述第一排导电端子21与所述第二排导电端子22的焊接部203呈一排排布。所述舌板12还包括在横向方向上相对的一对侧面123,一对所述金属卡扣件3的前端分别具有侧向暴露于一对所述侧面123的锁扣部32。具体而言,所述金属卡扣件3包括埋设固持于所述绝缘本体1内的主体部31及设置于所述主体部31的前端的所述锁扣部32。The
所述第一排导电端子21包括位于横向两侧的一对第一接地端子211及位于一对第一接地端子211之间的第一端子23,所述第二排导电端子22包括在横向方向上位于一对第一接地端子211之间且与所述第一端子23横向错位设置的第二端子24,所述第一端子23与所述第二端子24至少包括一个端子。在本发明的具体实施例中,所述第一端子23包括位于一对所述第一接地端子211之间的一对第一电源端子231及位于一对第一电源端子231之间的第一配置通道端子232,所述第二端子24为一个第二配置通道端子241。所述第一对接表面121与所述第二对接表面122在横向方向上分别具有十二个端子位置,所述第一接表面121与所述第二对接表面122的端子位置呈左右相反配置。一对所述第一接地端子211分别位于第一对接表面121的第一端子位置与第十二端子位置,一对所述第一电源端子231分别位于所述第一对接表面121的第四端子位置与第九端子位置,所述第一配置通道端子232位于第一对接表面121的第五端子位置,所述第二配置通道端子241位于第二对接表面122的第五端子位置。The first row of
结合图10及图11所示,本发明电连接器100的半成品中,所述第一排导电端子21与所述第二排导电端子22均连接于一第一料带200,一对金属卡扣件3在横向方向的外侧通过一第二料带300彼此相连。所述第二料带300在上下方向带上堆叠抵靠于所述第一料带200的一侧以使一对所述金属卡扣件3在上下方向上分别对应于一对第一接地端子211的同一侧。具体而言,第一排导电端子21与所述第二排导电端子22后端排列呈一排的焊接部203连接于所述第一料带200,所述第一料带200包括连接于所述第一排导电端子21与所述第二排导电端子300的焊接部203的第一部分210及自所述第一部分210的横向两侧向前一体延伸形成的一对第二部分220,一对所述第二部分220与所述第一部分210共面且位于一对所述第一接地端子211的横向外侧。所述第二料带300包括与所述第一部分210堆叠抵靠的第三部分310、自所述第三部分310的横向两侧向前延伸形成的分别与一对所述第二部分220堆叠抵靠的一对第四部分320及自每一所述第四部分320向上弯折形成的连接于所述主体部31后端外侧的第五部分330。本发明电连接器100的半成品中,除了连接于一对所述金属卡扣件3的第二料带300向下堆叠抵靠于第一料带200外,进一步的,一对所述金属卡扣件3在上下方向上分别向下堆叠抵靠于一对所述第一接地端子211的同一侧。将绝缘材料通过一次成型于半成品的第一排导电端子21、第二排导电端子22与一对金属卡扣件3外形成所述绝缘本体1,此时,相互堆叠抵靠的第一部分210与第三部分310位于所述绝缘本体1的基座11的后方,一对所述第二部分220及与一对第二部分220相互堆叠抵靠的一对所述第四部分320均位于所述绝缘本体1的横向外侧,一对所述第五部分330位于一对第四部分320的内侧且位于所述绝缘本体1的横向外侧。将所述第一部分210、一对第二部分220、第三部分310、一对第四部分320及第五部分330裁切去除,并将遮蔽壳体4套设于所述绝缘本体1外,从而形成电连接器100的成品。本发明电连接器100的半成品中,每一所述第五部分330优选地为与所述主体部31的后端外侧相连的前后间隔设置的一对连接桥331,前端的连接桥331位于所述舌板12的横向两侧,而位于后端的连接桥331则位于所述基座11的横向两侧,将第五部分330设置成前后分布的连接桥331,在提供金属卡扣件3的支撑强度的同时,还能够保证金属卡扣件3的平面度,从而使得金属卡扣件3与第一接地端子211稳定堆叠。10 and 11, in the semi-finished product of the
本发明电连接器100的制造方法如下:第一步,提供第一排导电端子21与设置于第一排导电端子21上方的第二排导电端子22,所述第一排导电端子21与所述第二排导电端子22共同连接于一第一料带200,所述第一排导电端子21包括位于横向两侧的一对第一接地端子211及位于一对第一接地端子211之间的第一端子23,所述第二排导电端子22包括在横向方向上位于一对所述第一接地端子211之间且与所述第一端子23横向错位的第二端子24;第二步,提供在上下方向上设置于第一排导电端子21与第二排导电端子22之间且在垂直于上下方向的横向方向间隔排布的一对金属卡扣件3,一对所述金属卡扣件3在横向方向上的外侧通过一第二料带300彼此相连;第三步,将第二料带300在向下堆叠抵靠于所述第一料带200上,此时,一对所述金属卡扣件3在上下方向上分别对应于一对所述第一接地端子211的上侧;第四步,提供一体成型于上排导电端子21、下排导电端子22与一对所述金属卡扣件3外的绝缘本体1,所述绝缘本体1包括基座11及自所述基座11向前延伸形成的舌板12,所述第一排导电端子21与第二排导电端子22包括固持于所述基座11的固持部202、分别暴露于所述舌板12相对的第一对接表面121与第二对接表面122的接触部201、向后延伸出所述基座11的焊接部203,一对所述金属卡扣件3的前端设有暴露于所述舌板12的相对侧面123的锁扣部32;第五步,裁切去除所述第一料带200与所述第二料带300;第六步,提供金属的遮蔽壳体4,将所述遮蔽壳体4套设于所述绝缘本体1外。所述第一料带200包括连接于第一排导电端子21与第二排导电端子22的焊接部203的第一部分210及自所述第一部分210的横向两侧向前延伸形成的一对第二部分220,所述第二料带300包括第三部分310、自所述第三部分310的横向两侧向前延伸形成的一对第四部分320及自所述第四部分320向上弯折形成的与所述金属卡扣件3的后端外侧相连的第五部分330,在第三步中,第二料带300的第三部分310向下堆叠抵靠于所述第一部分210的上侧,一对第四部分320分别向下堆叠抵靠于一对所述第二部分220的上侧,一对所述金属卡扣件3分别堆叠抵靠于一对第一接地端子211的上侧。所述第五部分330为连接于所述金属卡扣件的后端外侧的在前后方向上间隔设置的一对连接桥331,在第四步中,一对连接桥331分别对应于所述基座11与所述舌板12的横向两侧。在第四步中,上下堆叠的第一部分210与第三部分310位于所述绝缘本体1的后方,上下堆叠的第二部分220与第四部分320位于绝缘本体的横向两侧。The manufacturing method of the
以上所述仅为本发明的部分实施方式,不是全部的实施方式,需要说明的是,本发明的技术要点在于上下排导电端子通过第一料带相连,下排导电端子具有一对第一接地端子而上排导电端子不具有接地端子,连接于一对金属卡扣件横向外侧的第二料带向下堆叠抵靠于第一料带,此时,一对金属卡扣件向下抵靠于一对第一接地端子上,最终使得绝缘材料仅通过一次射出成型在两排导电端子与一对金属卡扣件外形成绝缘本体。本发明不仅简化了两排导电端子与金属卡扣件的装配流程,而且可使绝缘本体能够通过一次成型包覆于两排导电端子与金属卡扣件外,从而降低电连接器的制造成本。The above are only some embodiments of the present invention, not all of the embodiments. It should be noted that the technical point of the present invention is that the upper and lower rows of conductive terminals are connected by a first material strip, and the lower row of conductive terminals has a pair of first grounding The terminal and the upper row of conductive terminals do not have a ground terminal. The second material strip connected to the lateral outer side of the pair of metal clips is stacked downward against the first material strip. At this time, the pair of metal clips abuts downward. On the pair of first grounding terminals, finally, the insulating material is formed by only one injection molding outside the two rows of conductive terminals and the pair of metal clips to form an insulating body. The invention not only simplifies the assembly process of the two rows of conductive terminals and the metal clips, but also enables the insulating body to be wrapped around the two rows of conductive terminals and the metal clips by one-time molding, thereby reducing the manufacturing cost of the electrical connector.
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