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CN114910044B - A method for measuring deformation of bending members and a portable dynamic real-time monitoring device - Google Patents

A method for measuring deformation of bending members and a portable dynamic real-time monitoring device Download PDF

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Publication number
CN114910044B
CN114910044B CN202210345467.4A CN202210345467A CN114910044B CN 114910044 B CN114910044 B CN 114910044B CN 202210345467 A CN202210345467 A CN 202210345467A CN 114910044 B CN114910044 B CN 114910044B
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deformation
bending member
sensor
inclination
measuring
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CN114910044A (en
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王晋
王世哲
屈浩浩
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Zhejiang Ruibangkete Testing Co ltd
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Zhejiang Ruibangkete Testing Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/32Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring the deformation in a solid
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention relates to an automatic monitoring technology, and provides a measuring method of deformation of a flexural member and a portable dynamic real-time monitoring device, wherein the measuring method is suitable for deformation measurement of the flexural member of a homogeneous material, and comprises the following steps: (1) Placing positions and quantity layout of the inclination sensors according to the characteristics of the bent components; (2) Selecting a fixing mode of the inclination sensor according to the actual characteristics of the bent component and the measurement requirement; (3) And calculating the deflection of the bent component according to the angle change of the inclination angle sensor and the endpoint distance of the opposite bent component, and fitting the integral deformation curve graph of the bent component. According to the invention, a bracket or a fixed point is not required to be set up, the influence of an illumination environment and a field environment is avoided, and all-weather real-time observation is realized; the invention can realize high-speed real-time sampling and data processing analysis; the invention can be used as a remote dynamic monitoring device, and the measured data can be stored locally or uploaded to the cloud to realize remote dynamic observation and early warning.

Description

Method for measuring deformation of flexural member and portable dynamic real-time monitoring device
Technical Field
The invention relates to an automatic monitoring technology, in particular to a portable dynamic real-time monitoring device and a measuring method for measuring deformation of a bent component.
Background
Deformation of a flexural member is an important parameter for reaction structure stress condition and characterization in the field of engineering structures, deformation measurement is used as a necessary parameter for structural flexural member bearing capacity test and monitoring, the deformation measurement is widely applied in engineering detection and monitoring practice, and the current beam/plate/column flexural member deformation monitoring means generally adopt a dial indicator, displacement meter or optical measurement (such as a level gauge, a total station and the like) mode.
The traditional method is limited by a fixed datum point or a sight line and a sight distance, has larger limitation on field test conditions, takes more time and cost, and cannot meet certain specific test targets or high-frequency and remote acquisition requirements; for example, a dial indicator or a displacement meter is adopted to measure a fixed endpoint or reliable support, one end of the dial indicator or the displacement meter is arranged at a reliable fulcrum, deformation data of the bent member is obtained by measuring the change of the relative distance between the bent member and the fixed endpoint, and a bracket is generally erected in a mode that the time and the cost consumed before detection are high;
For example, when leveling or laser measurement is adopted, the optical measurement is greatly influenced by the field visual environment, the problem of vision distance shielding cannot be overcome, the measurement accuracy is influenced by vision distance and field illumination conditions, the measurement accuracy is directly influenced by excessive far, excessive bright and excessive dark, and even the feasibility is observed. In addition, the optical measurement data, in particular to leveling measurement, can obtain a deformation result only after long-time calculation processing, which is not beneficial to real-time monitoring.
Disclosure of Invention
The invention provides a portable dynamic real-time monitoring device and a measuring method for measuring deformation of a flexural member, which calculate relative displacement and an integral deformation curve of the flexural member by utilizing parameters such as angle change of an inclination angle sensor, endpoint distance of the relative flexural member and the like.
In order to achieve the above object, the present invention provides the following technical solutions:
at least one embodiment of the present disclosure provides a method of measuring deformation of a flexural member, the method being suitable for deformation measurement of a flexural member of homogeneous material, the method comprising:
(1) Placing positions and quantity layout of the inclination sensors according to the characteristics of the bent components;
(2) Selecting a fixing mode of the inclination sensor according to the actual characteristics of the bent component and the measurement requirement;
(3) And calculating the deflection of the bent component according to the angle change of the inclination angle sensor and the endpoint distance of the opposite bent component, and fitting the integral deformation curve graph of the bent component.
At least one embodiment of the present disclosure provides a method for measuring deformation of a flexural member, where in step (3), the flexural member deflection is specifically measured by:
When the flexural member measurement direction is a cantilever flexural member:
at least one inclination sensor is arranged on the cantilever flexural member, and deflection of the flexural member generated by the corresponding placement point of each inclination sensor is measured respectively;
The distance between the distribution measuring point of the inclination sensor on the cantilever flexural member and the fixed end is set as L ', the angle change quantity is measured as a' after deformation, the deflection x of the flexural member is calculated as,
x=L’·tan(a’);
When the measurement direction of the flexural member is that the two ends are fixedly supported:
Setting the distance between the position of the inclination sensor and the end point of the bending member as L 1 and L 2 respectively, wherein L=L 1+L2, L is the total length of the bending member, and the distance L 1 from the inclination sensor to the end point of the bending member on the nearer side; acquiring an angle change quantity by an inclination sensor to be an included angle change quantity alpha of a deformation curve tangent line at a measuring point and a tangent line at an original position, wherein alpha = alpha 211 is an initial inclination angle measured value, and alpha 2 is a deformation back inclination angle measured value;
setting up a coordinate axis by taking the longitudinal axis of the bending member as an x coordinate axis and taking a central vertical line as a y axis, setting a circle center coordinate (0, y 0), setting an initial inclination angle sensor coordinate as (L/2-L 1, 0), and setting a deformation back inclination angle sensor coordinate as (L/2-L 1, y), wherein the bending member is formed by bending and deforming a homogeneous material downwards, so that the ordinate y 0 of the circle center is a constant positive value, and the ordinate y of the deformation back inclination angle sensor is a constant negative value;
equations 1 and 2 are established from the trigonometric function and the ordinate y of the deformed back-rake sensor is solved:
The following steps are obtained:
the vertical coordinate y of the deformation back inclination angle sensor is the vertical distance from the position of the deformation back inclination angle sensor to the original axis of the bending member, namely the bending member deflection value.
At least one embodiment of the present disclosure provides a method of measuring deformation of a flexural member by either directly securing to the flexural member or mounting a sensor via an adjustable orientation bracket.
At least one embodiment of the present disclosure provides a method for measuring deformation of a flexural member, where the direction-adjustable bracket is fixed to the flexural member by means of gluing, bolting or welding.
At least one embodiment of the present disclosure provides a method for measuring deformation of a bent member, the tilt sensor being a single-axis or multi-axis high-precision tilt sensor.
At least one embodiment of the present disclosure provides a portable dynamic real-time monitoring device, which adopts the method for measuring deformation of a flexural member, and includes:
Inclination angle sensor: the sensor is used for measuring nodes, adopts a single-axis or multi-axis high-precision inclination sensor, and is protected and packaged;
the acquisition device comprises: the acquisition device is internally provided with a usb wired direct-connection module, a LoRa module, a 4G module, a Bluetooth module and/or a wifi module and is adapted to different signal transmission modes;
Data power line: adopting 485 series mode to transmit data between measuring nodes and collecting ends, and simultaneously using the data as a power supply line;
adapting a power supply: an alternating current-to-direct current power supply or a direct current power supply is adopted;
a mobile terminal: the method is used for data processing, display, early warning and report production;
the acquisition device acquires data measured by the inclination sensor wirelessly or in a wired manner, transmits the data to the mobile terminal through the data power line, and finally calculates the deflection of the bent component through the mobile terminal and fits the whole deformation curve of the bent component.
When the scheme is adopted for measurement, the bent component needs to be ensured to be a homogeneous object, the bent component can be uniformly deformed, and the deformation is approximate to an arc of a circle with the center on the central extension line of the bent component; the positions of the supports at the two sides are unchanged before and after the stress in the measuring process; the position of the inclination angle sensor is constantly on the established yoz coordinate plane, and the deformation outside the coordinate plane is not considered.
The invention has the following beneficial effects:
(1) According to the invention, a bracket or a fixed point is not required to be set up, the influence of an illumination environment and a field environment is avoided, and all-weather real-time observation is realized;
(2) The invention can realize high-speed real-time sampling and data processing analysis;
(3) The invention can be used as a remote dynamic monitoring device, and the measured data can be stored locally or uploaded to the cloud to realize remote dynamic observation and early warning.
Drawings
Fig. 1 is a flow chart of a measurement method of the present invention.
Fig. 2 is a schematic view of the deformation of the bending member before and after the measurement direction of the present invention is the cantilever bending member.
Fig. 3 is a schematic view before and after deformation of a flexural member in the measurement direction of the present invention with both ends fixedly supported.
FIG. 4 is a schematic view of the measuring axis direction under the constraint of the non-structural member of the present invention as a whole.
FIG. 5 is a schematic diagram of a dynamic real-time monitoring device according to the present invention.
Fig. 6 is a schematic view of a modified flexural member of this invention approximately centered on an extension of the center of the flexural member.
Fig. 7 is a layout view of an inclination sensor according to an embodiment of the present invention.
Fig. 8 is a graph of deformation resulting from fitting an embodiment of the present invention.
Detailed Description
The following detailed description of the embodiments of the invention, taken in conjunction with the accompanying drawings, should be taken as illustrative of the invention only and not as limiting, the examples being intended to provide those skilled in the art with a better understanding and reproduction of the technical solutions of the invention, the scope of the invention still being defined by the claims.
As shown in fig. 1, the present embodiment provides a measurement method of deformation of a flexural member, which is suitable for deformation measurement of a flexural member of a homogeneous material, the measurement method including:
s1, arranging the placement positions and the number of the inclination sensors according to the characteristics of the flexural members;
s2, selecting a fixing mode of the inclination sensor according to the actual characteristics of the flexural member and measurement requirements;
the inclination angle sensor is a single-axis or multi-axis high-precision inclination angle sensor.
The fixing mode of the inclination angle sensor comprises gluing, anchor bolts or welding.
S3, calculating deflection of the bent component and fitting an integral deformation curve graph of the bent component according to the angle change of the inclination angle sensor and the distance between the end points of the opposite bent component;
as shown in fig. 2, when the flexural member measurement direction is a cantilever flexural member:
at least one inclination sensor is arranged on the cantilever flexural member, and deflection of the flexural member generated by the corresponding placement point of each inclination sensor is measured respectively;
The distance between the distribution measuring point of the inclination sensor on the cantilever flexural member and the fixed end is set as L ', the angle change quantity is measured as a' after deformation, the deflection x of the flexural member is calculated as,
x=L’·tan(a’);
As shown in fig. 3, when the measurement direction of the flexural member is a two-end consolidated support:
Setting the distance between the position of the inclination sensor and the end point of the bending member as L 1 and L 2 respectively, wherein L=L 1+L2, L is the total length of the bending member, and the distance L 1 from the inclination sensor to the end point of the bending member on the nearer side; acquiring an angle change quantity by an inclination sensor to be an included angle change quantity alpha of a deformation curve tangent line at a measuring point and a tangent line at an original position, wherein alpha = alpha 211 is an initial inclination angle measured value, and alpha 2 is a deformation back inclination angle measured value;
Setting a coordinate axis by taking the longitudinal axis of the bending member as an x coordinate axis and taking a central vertical line as a y axis, setting a circle center coordinate (0, y 0), setting an initial inclination angle sensor A coordinate as (L/2-L 1, 0), and setting a deformation back inclination angle sensor A' coordinate as (L/2-L 1, y), wherein the bending member is formed by bending and deforming a homogeneous material downwards, so that the ordinate y 0 of the circle center is always positive, and the ordinate y of the deformation back inclination angle sensor is always negative;
equations 1 and 2 are established from the trigonometric function and the ordinate y of the deformed back-rake sensor is solved:
The following steps are obtained:
the vertical coordinate y of the deformation back inclination angle sensor is the vertical distance from the position of the deformation back inclination angle sensor to the original axis of the bending member, namely the bending member deflection value.
Preferably, the measuring direction of the flexural member refers to the constraint state of two end points of the member in the selected measuring axis direction, and there are only two cases of two end constraint or one end constraint and the other end free, but not the constraint condition of the whole member, for example, a plate member with two ends fixed, the measuring axis direction z1 can be selected to be fixed at two ends, the measuring axis direction z2 can also be fixed at one end and one free (overhanging), as shown in fig. 4, the measuring method can also be solved by adopting the two schemes, wherein the dotted line refers to the measuring axis, and the solid line represents the length actually measured along the axis direction.
As shown in fig. 5, this embodiment provides a portable dynamic real-time monitoring device, where the device adopts the method for measuring deformation of a flexural member, and the method includes:
inclination sensor 1: the sensor is used for measuring nodes, adopts a single-axis or multi-axis high-precision inclination sensor, and is protected and packaged;
acquisition device 2: the acquisition device is internally provided with a usb wired direct-connection module, a LoRa module, a 4G module, a Bluetooth module and/or a wifi module 21 and is adapted to different signal transmission modes;
Data power line: adopting 485 series mode to transmit data between measuring nodes and collecting ends, and simultaneously using the data as a power supply line;
adapting power source 3: an alternating current-to-direct current power supply or a direct current power supply is adopted;
mobile terminal 4: the method is used for data processing, display, early warning and report production;
the plurality of inclination sensors 1 are arranged on the bent member, the acquisition device 2 acquires data measured by the inclination sensors 1 wirelessly or in a wired manner, the data are transmitted to the mobile terminal 4 through a data power line, and finally the mobile terminal 4 calculates the deflection of the bent member and fits the whole deformation curve of the bent member.
As shown in fig. 6, when the present solution is adopted for measurement, it is necessary to ensure that the bent member is a homogeneous object, the bent member can be uniformly deformed, and the deformation is approximately an arc of a circle with a center on the central extension line of the bent member; assuming that an inclination sensor is placed at the position A of the bent member, as the stress is continuously increased, the inclination sensor is placed at the position B or C or D or E of the bent member after deformation, and the deformed bent member is approximately centered on the central extension line of the bent member; the positions of the supports at the two sides are unchanged before and after the stress in the measuring process; the position of the inclination angle sensor is constantly on the established yoz coordinate plane, and the deformation outside the coordinate plane is not considered.
Specific examples:
taking the measurement direction of a bent member as two ends for fixedly supporting, for example, 6 inclination sensors are arranged in a certain measurement direction of a certain bent member, namely a sensor 1#, a sensor 2#, a sensor 3#, a sensor 4#, a sensor 5# and a sensor 6, the initial state of the member is shown in fig. 7, after deformation, the deformation curve S is obtained by measuring the distance between the position of the inclination sensor and the end point of the bent member and the angle variation, wherein the distance between the position of the inclination sensor and the end point of the bent member is L 1-L6 and the angle variation (not shown), the ordinate y1-y6 of the inclination sensor after deformation is calculated, and the deformation curve S is obtained by fitting, as shown in fig. 8.
While preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the application.

Claims (5)

1.一种受弯构件变形的测量方法,其特征在于,所述测量方法适用于均质材料受弯构件的变形测量,所述测量方法包括:1. A method for measuring deformation of a flexural member, characterized in that the method is applicable to deformation measurement of a flexural member made of homogeneous material, and the method comprises: (1)根据受弯构件的特性对倾角传感器的放置位置及数量布局;(1) Arrange the location and quantity of the inclination sensors according to the characteristics of the bending member; (2)根据受弯构件实际特点和测量要求选择倾角传感器的固定方式;(2) Select the fixing method of the inclination sensor according to the actual characteristics of the bending member and the measurement requirements; (3)根据倾角传感器的角度变化及相对受弯构件端点距离计算得出受弯构件挠度及并拟合受弯构件整体变形曲线图;(3) Calculate the deflection of the bending member and fit the overall deformation curve of the bending member based on the angle change of the inclination sensor and the distance relative to the end point of the bending member; 受弯构件挠度具体测量方法:Specific measurement method for deflection of bending members: 当受弯构件测量方向为悬臂受弯构件时:When the measurement direction of the bending member is a cantilever bending member: 所述悬臂受弯构件上至少设有一个倾角传感器,分别测量每个倾角传感器对应放置点所产生的受弯构件挠度;At least one inclination sensor is provided on the cantilever bending member to measure the deflection of the bending member generated at the corresponding placement point of each inclination sensor; 设测量悬臂受弯构件上倾角传感器布设测点距固定端距离为L’,变形后测量角度变化量为a’,计算受弯构件挠度x为,Assume that the distance between the measuring point of the inclination angle sensor of the cantilever bending member and the fixed end is L’, and the change of the measured angle after deformation is a’. The deflection x of the bending member is calculated as: x=L’·tan(a’);x = L' tan(a'); 当受弯构件测量方向为两端固结支承时:When the measurement direction of the bending member is consolidated support at both ends: 设测量倾角传感器位置距当受弯构件的两端点距离分别为L1和L2,其中L=L1+L2,L为受弯构件总长,离倾角传感器至较近一侧受弯构件端点的距离L1;通过倾角传感器获取角度变化量为测点处变形曲线切线与原始位置切线夹角变化量α,其中α=α21;α1是初始倾角测量值,α2是变形后倾角测量值;Assume that the distances between the position of the measuring inclination sensor and the two ends of the bending member are L 1 and L 2 , where L=L 1 +L 2 , L is the total length of the bending member, and the distance from the inclination sensor to the end point of the bending member on the closer side is L 1 ; the angle change obtained by the inclination sensor is the angle change α between the tangent of the deformation curve at the measuring point and the tangent at the original position, where α=α 21 ; α 1 is the initial inclination measurement value, and α 2 is the inclination measurement value after deformation; 以受弯构件纵向轴线为x坐标轴,中心垂线为y轴建立坐标轴,设圆心坐标(0,y0),初始倾角传感器坐标为(L/2-L1,0),变形后倾角传感器坐标为(L/2-L1,y),因为受弯构件为均质材料向下弯曲变形,所以圆心的纵坐标y0恒为正值,变形后倾角传感器纵坐标y恒为负值;The longitudinal axis of the bending member is taken as the x-axis and the central perpendicular line is taken as the y-axis to establish the coordinate axis. The coordinates of the center of the circle are set to (0, y 0 ), the initial coordinates of the inclination sensor are (L/2-L 1 , 0), and the coordinates of the inclination sensor after deformation are (L/2-L 1 , y). Because the bending member is a homogeneous material that bends downward, the ordinate y 0 of the center of the circle is always a positive value, and the ordinate y of the inclination sensor after deformation is always a negative value. 根据三角函数建立等式1和等式2,并求解变形后倾角传感器的纵坐标y:Equation 1 and Equation 2 are established based on trigonometric functions, and the ordinate y of the tilt angle sensor after deformation is solved: 得出:It turns out that: 变形后倾角传感器的纵坐标y为变形后倾角传感器位置到受弯构件原始轴线的垂直距离即为受弯构件挠度值;The ordinate y of the tilt angle sensor after deformation is the vertical distance from the position of the tilt angle sensor after deformation to the original axis of the bending member, which is the deflection value of the bending member; 所述受弯构件测量方向指在选择的测量轴线方向上构件两端端点的约束状态,只存在两端约束或一端约束另一端自由这两种情况,而非构件整体的约束条件。The measuring direction of the bending member refers to the constraint state of the two end points of the member in the direction of the selected measuring axis. There are only two situations: two ends are constrained or one end is constrained and the other end is free, rather than the constraint condition of the entire member. 2.根据权利要求1所述的一种受弯构件变形的测量方法,其特征在于,所述固定方式包括直接固定在受弯构件上或通过可调方向的支架安装传感器。2. A method for measuring deformation of a bending member according to claim 1, characterized in that the fixing method includes directly fixing the sensor on the bending member or installing the sensor through a bracket with adjustable direction. 3.根据权利要求2所述的一种受弯构件变形的测量方法,其特征在于,所述可调方向的支架与受弯构件的固定方式包括胶粘、锚栓或焊接。3. A method for measuring deformation of a flexural member according to claim 2, characterized in that the fixing method of the adjustable direction bracket and the flexural member includes gluing, anchoring or welding. 4.根据权利要求1所述的一种受弯构件变形的测量方法,其特征在于,所述倾角传感器为单轴或多轴高精度倾角传感器。4. A method for measuring deformation of a bending member according to claim 1, characterized in that the inclination sensor is a single-axis or multi-axis high-precision inclination sensor. 5.一种便携式动态实时监测装置,其特征在于,所述装置采用根据权利要求1-4中任一所述的一种受弯构件变形的测量方法,包括:5. A portable dynamic real-time monitoring device, characterized in that the device adopts a method for measuring deformation of a bending member according to any one of claims 1 to 4, comprising: 倾角传感器:用于测量节点,采用单轴或多轴高精度倾角传感器,并做防护封装;Tilt sensor: used to measure nodes, using single-axis or multi-axis high-precision tilt sensors and protective packaging; 采集装置:用于信号采集,采集装置内置usb有线直连模块、LoRa模块、4G模块、蓝牙模块和/或wifi模块,并适配不同信号传输方式;Acquisition device: used for signal acquisition. The acquisition device has a built-in USB wired direct connection module, LoRa module, 4G module, Bluetooth module and/or WiFi module, and is adapted to different signal transmission methods; 数据电源线:采用485串联模式进行测量节点-测量节点间及测量节点-采集端之间的数据传输,同时作为供电线路;Data power line: uses 485 series mode to transmit data between measurement nodes and between measurement nodes and acquisition terminals, and also serves as a power supply line; 适配电源:采用交流转直流电源或直流电源;Adaptive power supply: AC to DC power supply or DC power supply; 移动终端:用于数据处理、展示、预警及报告生产;Mobile terminals: used for data processing, display, early warning and report production; 所述采集装置无线或有线采集倾角传感器测量的数据通过数据电源线传送至移动终端,最后由移动终端计算得出受弯构件挠度并拟合受弯构件整体变形曲线。The acquisition device wirelessly or wiredly acquires the data measured by the inclination sensor and transmits it to the mobile terminal through the data power line. Finally, the mobile terminal calculates the deflection of the bending member and fits the overall deformation curve of the bending member.
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