CN114909670A - Hot air heating system and method for cooperatively controlling wide coal adaptability through composite heat transfer - Google Patents
Hot air heating system and method for cooperatively controlling wide coal adaptability through composite heat transfer Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L15/00—Heating of air supplied for combustion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L15/00—Heating of air supplied for combustion
- F23L15/02—Arrangements of regenerators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/06—Control arrangements therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
- F28F27/006—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus specially adapted for regenerative heat-exchange apparatus
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
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Abstract
本申请公开了一种复合传热协同控制宽煤种适应性的热风加热系统及方法,包括二分仓空预器本体、独立式空预器本体、热烟气流量控制系统和热一次风流量控制系统,所述二分仓空预器本体用于加热二次风,包括间隔布置的烟气通道与二次风通道;上述独立式空预器本体用于加热一次风,包括相互独立的烟气腔体和空气腔体;所述热烟气流量控制系统包括与所述烟气腔体相连通的热烟气旁路烟道及流量调节装置,用于控制向所述独立式空预器本体输送加热一次风的热烟气的流量以调整热一次风温度;所述热一次风流量控制系统包括与所述空气腔体相连通的热一次风旁路风道及流量调节装置,用于调整入磨煤机的热一次风量和排烟温度。
The present application discloses a hot air heating system and method for composite heat transfer cooperative control of wide coal type adaptability, including a two-silo air preheater body, an independent air preheater body, a hot flue gas flow control system and a hot primary air flow control system system, the two-silo air preheater body is used for heating secondary air, including flue gas passages and secondary air passages arranged at intervals; the above-mentioned independent air preheater body is used for heating primary air, including mutually independent flue gas chambers The hot flue gas flow control system includes a hot flue gas bypass flue and a flow regulating device communicated with the flue gas cavity, and is used to control the delivery to the independent air preheater body. The flow rate of the hot flue gas that heats the primary air is used to adjust the temperature of the hot primary air; the hot primary air flow control system includes a hot primary air bypass air duct and a flow adjustment device communicated with the air cavity for adjusting the inlet air. The hot primary air volume and exhaust gas temperature of the coal mill.
Description
技术领域technical field
本申请属于锅炉空预器技术领域,尤其涉及一种复合传热协同控制宽煤种适应性的热风加热系统及方法。The application belongs to the technical field of boiler air preheaters, and in particular relates to a hot air heating system and method for controlling the adaptability of wide coal types by composite heat transfer.
背景技术Background technique
近两年,受动力煤炭市场供求关系影响,煤炭价格持续高位运行,煤炭占发电成本的占比持续走高,在这种情况下,多数燃煤电厂为了降低发电成本,采购燃料品种复杂,大多数电厂均采用配煤掺烧来稳定煤质指标,为了使入炉煤质参数达到设计煤种要求,很多原设计煤质为无烟煤、贫煤的机组,大量掺配烟煤甚至是褐煤,导致制粉系统干燥出力不足,进而影响碾磨出力和制粉系统出力,煤粉的初期着火和燃尽均受影响;有些电厂设计煤质为低硫烟煤,为了控制成本大量采购高硫、高热值、低水分贫瘦煤,导致制粉系统出口温度偏高,为了控制磨煤机出口温度大量掺混冷风,导致排烟温度大幅升高。入炉煤质跨煤种掺烧引发排烟温度升高或磨煤机出口温度偏低,由此导致排烟热损失或灰渣未燃尽碳热损失升高,影响了机组能耗水平。发生以上问题的主要原因是容克式空预器对应的一次风温无法有效灵活控制,只能通过改变掺混冷风量调整热一次风温,但这种方式调整幅度小,且以牺牲机组效率为代价。因此,传统容克式空预器换热系统自身有效调整能力差,对于频繁变换煤种机组的适应性差。In the past two years, affected by the supply and demand relationship in the thermal coal market, coal prices have continued to remain high, and the proportion of coal in power generation costs has continued to rise. Under such circumstances, most coal-fired power plants purchase complex fuels in order to reduce power generation costs. Power plants all use blending coal to stabilize coal quality indicators. In order to make the coal quality parameters into the furnace meet the design coal type requirements, many units with originally designed coal quality of anthracite and lean coal are blended with a large amount of bituminous coal or even lignite, resulting in pulverization. The drying output of the system is insufficient, which in turn affects the milling output and the output of the pulverizing system, and the initial ignition and burnout of pulverized coal are affected; some power plants are designed to be low-sulfur bituminous coal, and in order to control costs The water is lean and lean, which leads to the high outlet temperature of the pulverizing system. In order to control the outlet temperature of the coal mill, a large amount of cold air is mixed, resulting in a substantial increase in the exhaust gas temperature. Cross-coal blending of incoming coal quality leads to an increase in the exhaust gas temperature or a low outlet temperature of the coal mill, which leads to an increase in the heat loss of the exhaust gas or the unburned carbon heat loss of the ash and slag, which affects the energy consumption level of the unit. The main reason for the above problems is that the primary air temperature corresponding to the Junkers air preheater cannot be controlled effectively and flexibly, and the hot primary air temperature can only be adjusted by changing the amount of mixed cold air, but this method has a small adjustment range and sacrifices unit efficiency. for the price. Therefore, the traditional Junker-type air preheater heat exchange system has poor self-adjusting ability and poor adaptability to units that frequently change coal types.
容克式空预器不同换热介质采用分仓道布置,相邻仓道烟气侧和空气侧差压高,尤其是烟气与一次风差压高达10kPa以上,巨大的压差密封难度较大,随着机组节能降耗指标越来越严格,对于空预器漏风率的控制要求也越来越高,当前大部分漏风率在6%左右,四分仓布置的空预器漏风率约4%,最先进的疏导式密封空预器漏风率约3-4%,由此可知,无论采用什么密封措施,采用旋转换热的容克式空预器漏风问题是在所难免的。管式空预器烟气和空气能够完全分隔,理论上可以控制漏风率很小,为了提高换热效率管壁较薄,容易发生磨损漏风,同时占用空间大,因此,管式空预器不适用于大容量机组。The different heat exchange media of the Junker air preheater are arranged in separate silo channels, and the differential pressure between the flue gas side and the air side of the adjacent silo ducts is high, especially the differential pressure between the flue gas and the primary air is as high as 10kPa or more, and the huge pressure difference is difficult to seal. As the energy saving and consumption reduction indicators of the unit become more and more strict, the control requirements for the air leakage rate of the air preheater are also getting higher and higher. 4%, the air leakage rate of the most advanced dredging sealed air preheater is about 3-4%. It can be seen that no matter what sealing measures are adopted, the air leakage problem of the Junker air preheater using rotary heat exchange is inevitable. The flue gas and air of the tubular air preheater can be completely separated, and the air leakage rate can be controlled to be small in theory. Suitable for large capacity units.
另外,随着环保要求越来越高,烟风系统增加了除尘、脱硝、脱硫设备,烟风道阻力越来越高,脱硝系统中喷氨过量时氨逃逸导致空预器堵塞,空预器原设计阻力约1kPa,发生堵塞的空预器差压高达3.5kPa以上。空预器堵塞降低了蓄热元件的换热效率,为了控制差压长期吹灰导致蓄热元件损坏和变形。空预器堵塞和漏风不但影响三大风机出力、增加风机电耗,同时降低了风机出力安全裕量,危及机组安全运行。In addition, with the increasing environmental protection requirements, dust removal, denitrification and desulfurization equipment has been added to the flue gas system, and the resistance of the flue gas duct is getting higher and higher. The original design resistance is about 1kPa, and the differential pressure of the blocked air preheater is as high as 3.5kPa or more. The blockage of the air preheater reduces the heat exchange efficiency of the heat storage element, and long-term soot blowing in order to control the differential pressure leads to the damage and deformation of the heat storage element. The blockage and air leakage of the air preheater not only affect the output of the three major fans and increase the power consumption of the fans, but also reduce the safety margin of the fan output and endanger the safe operation of the unit.
如何解决传统回转式空气预热器存在的堵塞、漏风率高和煤种适应性差等关键问题,对于提高空预器的运行性能、运行安全和适应性能力尤为重要。基于以上情况,发明一种零漏风或近零漏风、换热效率高、宽煤种适应性的热风换热系统刻不容缓。How to solve the key problems of traditional rotary air preheater such as blockage, high air leakage rate and poor coal adaptability is particularly important for improving the operation performance, operation safety and adaptability of the air preheater. Based on the above situation, it is urgent to invent a hot air heat exchange system with zero or near-zero air leakage, high heat exchange efficiency, and adaptability to a wide range of coal types.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本申请实施例提供了一种复合传热协同控制宽煤种适应性的热风加热系统及方法,解决现有容克式空预器的漏风、堵塞和煤种适应性差等问题,所述技术方案如下:In view of the above problems, the embodiment of the present application provides a hot air heating system and method for controlling the adaptability of wide coal types by composite heat transfer, which solves the problems of air leakage, blockage and poor adaptability of coal types in the existing Juncker-type air preheater. The technical solution is as follows:
本申请第一方面提供一种复合传热协同控制宽煤种适应性的热风加热系统,包括二分仓空预器本体、独立式空预器本体、热烟气流量控制系统和热一次风流量控制系统,所述二分仓空预器本体用于加热二次风,包括间隔布置的烟气通道与二次风通道;上述独立式空预器本体用于加热一次风,包括相互独立的烟气腔体和空气腔体;所述热烟气流量控制系统包括与所述烟气腔体相连通的热烟气旁路烟道及流量调节装置,用于控制向所述独立式空预器本体输送加热一次风的热烟气的流量以调整热一次风温度;所述热一次风流量控制系统包括与所述空气腔体相连通的热一次风旁路风道及流量调节装置,用于调整入磨煤机的热一次风量和排烟温度。A first aspect of the present application provides a hot air heating system with composite heat transfer and cooperative control of wide coal type adaptability, including a two-silo air preheater body, an independent air preheater body, a hot flue gas flow control system and a hot primary air flow control system system, the two-silo air preheater body is used for heating secondary air, including flue gas passages and secondary air passages arranged at intervals; the above-mentioned independent air preheater body is used for heating primary air, including mutually independent flue gas chambers The hot flue gas flow control system includes a hot flue gas bypass flue and a flow regulating device communicated with the flue gas cavity, and is used to control the delivery to the independent air preheater body. The flow rate of the hot flue gas that heats the primary air is used to adjust the temperature of the hot primary air; the hot primary air flow control system includes a hot primary air bypass air duct and a flow adjustment device communicated with the air cavity for adjusting the inlet air. The hot primary air volume and exhaust gas temperature of the coal mill.
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,所述二分仓空预器本体内的所述烟气通道与所述二次风通道为十字交叉间隔布置。For example, in the hot air heating system of the composite heat transfer and cooperative control of wide coal type adaptability provided by an embodiment, the flue gas channel and the secondary air channel in the two-silo air preheater body are crossed Cross-spaced arrangement.
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,在所述独立式空预器本体内设有换热单元模块,所述换热单元模块包括高温换热单元组、中温换热单元组和低温换热单元组,按照所述独立式空预器本体内气流从上游到下游的顺序依次排布,所述高温换热单元组、中温换热单元组和低温换热单元组均包括相连接的烟气侧换热部和空气侧换热部,所述烟气侧换热部位于所述烟气腔体内,所述空气侧换热部位于所述空气腔体内,在所述烟气侧换热部和所述空气侧换热部相接处、以及所述烟气腔体和所述空气腔体之间设有绝热密封隔墙。For example, in the hot air heating system of the composite heat transfer cooperatively controlling the adaptability of wide coal types provided in an embodiment, a heat exchange unit module is provided in the independent air preheater body, and the heat exchange unit module includes The high temperature heat exchange unit group, the medium temperature heat exchange unit group and the low temperature heat exchange unit group are arranged in order from upstream to downstream of the airflow in the independent air preheater body, the high temperature heat exchange unit group, the medium temperature heat exchange unit group Both the unit group and the low-temperature heat exchange unit group include a connected flue gas side heat exchange part and an air side heat exchange part, the flue gas side heat exchange part is located in the flue gas cavity, and the air side heat exchange part is located in the flue gas cavity. In the air cavity, a heat-insulating and sealing partition wall is provided at the junction of the flue gas side heat exchange part and the air side heat exchange part, and between the flue gas cavity and the air cavity.
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,所述热烟气流量控制系统将热烟气分流为两路,一路通过热烟气烟道母管向所述二分仓空预器本体输送热烟气,一路通过所述热烟气旁路烟道向所述独立式空预器本体输送热烟气,在所述热烟气旁路烟道上设有旁路烟气自动调节挡板,通过所述旁路烟气自动调节挡板控制向所述独立式空预器本体输送加热一次风的热烟气的流量以调整热一次风温度。For example, in the hot air heating system with the composite heat transfer cooperatively controlling wide coal type adaptability provided in an embodiment, the hot flue gas flow control system divides the hot flue gas into two paths, and one passes through the hot flue gas flue. The main pipe conveys hot flue gas to the air preheater body of the two-segment bin, and the hot flue gas is conveyed to the independent air preheater body all the way through the hot flue gas bypass flue. A bypass flue gas automatic adjustment baffle is arranged on the duct, and the bypass flue gas automatic adjustment baffle is used to control the flow of hot flue gas for heating primary air to the independent air preheater body to adjust the temperature of the hot primary air.
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,所述热一次风流量控制系统将从所述空气腔体排出的热一次风分流为两路,一路通过热一次风母管向所述磨煤机输送热一次风,一路通过所述热一次风旁路风道向锅炉输送热一次风,在所述热一次风旁路风道上设有热一次风旁路关断门和热一次风旁路调门,以调整入磨煤机的热一次风量和排烟温度。For example, in the hot air heating system of the composite heat transfer cooperatively controlling wide coal type adaptability provided by an embodiment, the hot primary air flow control system divides the hot primary air discharged from the air cavity into two paths , all the way through the hot primary air main pipe to deliver the hot primary air to the coal mill, and all the way through the hot primary air bypass air duct to deliver the hot primary air to the boiler, and the hot primary air bypass air duct is provided with a hot primary air The primary air bypass shut-off door and the hot primary air bypass adjustment door are used to adjust the hot primary air volume and exhaust gas temperature entering the coal mill.
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,在所述空气腔体的一端设有冷一次风道和一次风机,以向所述空气腔体输送冷一次风,在所述二分仓空预器本体一侧设有冷二次风风道和二次风机,以向所述二分仓空预器本体内的所述二次风通道输送冷二次风。For example, in the hot-air heating system for the composite heat transfer and cooperative control of wide-coal adaptability provided in one embodiment, a cold primary air duct and a primary fan are provided at one end of the air cavity to provide air to the air cavity. A cold secondary air duct and a secondary fan are arranged on one side of the two-silo air preheater body to deliver cold primary air to the secondary air passage in the two-silo air preheater body. secondary wind.
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,所述换热单元模块包括多根热管,多根所述热管通过换热单元箱体框架固定形成预制装配模块,所述烟气侧换热部为所述热管的蒸发段,所述空气侧换热部为所述热管的冷凝段,所述热管的蒸发段为光管,在所述热管的冷凝段外表面设有螺旋翅片。For example, in the hot air heating system of the composite heat transfer cooperative control of wide coal type adaptability provided by an embodiment, the heat exchange unit module includes a plurality of heat pipes, and the plurality of heat pipes are fixed by the heat exchange unit box frame A prefabricated assembly module is formed, the flue gas side heat exchange part is the evaporation section of the heat pipe, the air side heat exchange part is the condensation section of the heat pipe, the evaporation section of the heat pipe is a light pipe, and the condensation section of the heat pipe is in the condensation section of the heat pipe. The outer surface of the segment is provided with helical fins.
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,所述换热单元模块倾斜安装在所述独立式空预器本体内,且所述冷凝段高于所述蒸发段,所述换热单元模块与水平方向夹角为5~10°,所述换热单元模块的空气侧换热部伸出所述空气腔体外,在所述空气侧换热部与外部空气交界处设有绝热密封隔板。For example, in the hot air heating system of the composite heat transfer cooperatively controlling wide coal type adaptability provided by an embodiment, the heat exchange unit module is installed obliquely in the independent air preheater body, and the condensation section Higher than the evaporation section, the included angle between the heat exchange unit module and the horizontal direction is 5° to 10°, and the air side heat exchange part of the heat exchange unit module extends out of the air cavity, and the heat exchange unit is exchanged on the air side. A heat-insulating sealing baffle is arranged at the junction of the hot part and the outside air.
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,在所述空气侧换热部伸出所述空气腔体外的端部设有再生引出管和启闭芯,所述启闭芯外部通过螺帽予以保护。For example, in the hot air heating system provided by an embodiment of the composite heat transfer cooperatively controlling the adaptability of a wide range of coal types, a regeneration extraction pipe and The opening and closing core, the outside of the opening and closing core is protected by a nut.
本申请第二方面提供一种复合传热协同控制宽煤种适应性的热风加热方法:A second aspect of the present application provides a hot-air heating method for composite heat transfer to synergistically control the adaptability of wide coal types:
(1)当磨煤机出口温度、磨煤机冷风门开度和一次风侧排烟温度超过系统设定范围时:若系统判定磨出口温度偏高、冷风门开度偏大和一次风侧排烟温度偏高时,控制旁路烟气自动调节挡板开度按照固定值关小,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制热一次风旁路调门开度按照固定值开大,重复以上过程直至目标参数在设定值范围值;若系统判定磨出口温度偏高、冷风门开度偏大且一次风侧排烟温度偏低时,控制一次风机动叶开度按照固定值关小,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制一次风机开度按照固定值开大,重复以上过程直至目标参数在设定值范围值;(1) When the outlet temperature of the coal mill, the opening of the cold air door of the coal mill and the exhaust gas temperature of the primary air side exceed the set range of the system: if the system determines that the temperature of the outlet of the mill is too high, the opening of the cold air door is too large and the primary air side exhaust temperature is too high When the flue gas temperature is high, control the bypass flue gas to automatically adjust the opening of the baffle to a smaller value according to a fixed value. After a certain period of time, the system determines the deviation again, and then adjusts it again until the target parameter is within the set value range; otherwise, control the hot primary air The opening of the bypass door is opened according to a fixed value, and the above process is repeated until the target parameters are within the set value range; Control the opening of the primary fan blades to be small according to a fixed value. After a certain period of time, the system determines the deviation again, and then adjusts it again until the target parameters are within the set value range; otherwise, control the opening of the primary fan to increase according to the fixed value, and repeat the above process. Until the target parameter is in the set value range value;
(2)当磨入口风量和二次风侧排烟温度超过系统设定值范围,若系统判定磨入口风量偏高和二次风侧排烟温度偏高时,控制一次风机动叶关小同时二次风机动叶开大,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制一次风机动叶开大同时二次风机动叶关小,重复以上过程,直至目标参数在设定值范围值;若系统判定磨入口风量偏高且二次风侧排烟温度偏低时,控制旁路烟气自动调节挡板关小同步关小一次风机动叶,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制旁路烟气自动调节挡板开大同步开大一次风机动叶、小幅关小热一次风旁路调门,重复以上过程,直至目标参数在设定值范围值;(2) When the air volume at the mill inlet and the exhaust gas temperature on the secondary air side exceed the set value range of the system, if the system determines that the air volume at the mill inlet is too high and the temperature of the exhaust smoke at the secondary air side is too high, control the primary fan moving blades to close down at the same time. When the moving blades of the secondary fan are opened, the system determines the deviation again after a certain period of time, and then adjusts it again until the target parameters are within the set value range; otherwise, control the moving blades of the primary fan to open large and close the moving blades of the secondary fan, and repeat the above process. , until the target parameter is within the set value range; if the system determines that the air volume at the mill inlet is too high and the exhaust gas temperature on the secondary air side is too low, it controls the bypass flue gas to automatically adjust the baffle to close down and simultaneously close the primary fan moving blade. After a certain period of time, the system judges the deviation again, and then adjusts it again until the target parameters are within the set value range; otherwise, control the bypass flue gas to automatically adjust the baffle to open large, simultaneously open the moving blades of the primary fan, and slightly close the hot primary air bypass. Adjust the door and repeat the above process until the target parameter is within the set value range;
(3)当只有二次风侧排烟温度超过系统设定值范围:(3) When only the exhaust gas temperature on the secondary air side exceeds the set value range of the system:
若系统判定二次风侧排烟温度偏高时:在热一次风旁路调门开度为0,控制旁路烟气自动调节挡板按照固定值开大,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制旁路烟气自动调节挡板按照固定值关小,同步小幅关小热一次风旁路调门,重复以上过程,直至目标参数在设定值范围值;在热一次风旁路调门开度>0,控制旁路烟气自动调节挡板按照固定值开大,同时小幅开大热一次风旁路调门,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制旁路烟气自动调节挡板按照固定值关小,同步小幅关小热一次风旁路调门,重复以上过程,直至目标参数在设定值范围值。If the system determines that the exhaust gas temperature on the secondary air side is too high: when the opening of the hot primary air bypass door is 0, the bypass flue gas automatic adjustment baffle is controlled to open at a fixed value. After a certain period of time, the system determines the deviation again, and then Adjust again until the target parameter is within the set value range; otherwise, control the bypass flue gas automatic adjustment baffle to close down according to the fixed value, synchronously close the hot primary air bypass door slightly, and repeat the above process until the target parameter is in the set value. Value range value; when the opening of the hot primary air bypass door is greater than 0, control the bypass flue gas automatic adjustment baffle to open according to a fixed value, and at the same time slightly open the hot primary air bypass door, after a certain time, the system will determine the deviation again, Then adjust it again until the target parameter is within the set value range; otherwise, control the bypass flue gas automatic adjustment baffle to close down according to the fixed value, and simultaneously close the hot primary air bypass adjustment door slightly, and repeat the above process until the target parameter is in the set value. Fixed value range value.
若系统判定二次风侧排烟温度偏低时:在热一次风旁路调门开度为0,控制旁路烟气自动调节挡板按照固定值关小,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;在热一次风旁路调门开度>0,控制旁路烟气自动调节挡板按照固定值关小,同时小幅关小热一次风旁路调门,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;If the system determines that the exhaust gas temperature on the secondary air side is low: when the opening of the hot primary air bypass door is 0, the automatic adjustment baffle of the bypass flue gas is controlled to be closed according to the fixed value. After a certain period of time, the system determines the deviation again, and then Adjust again until the target parameter is within the set value range; when the opening of the hot primary air bypass door is greater than 0, control the bypass flue gas automatic adjustment baffle to close down according to the fixed value, and at the same time close the hot primary air bypass door slightly. After a certain period of time, the system determines the deviation again, and then adjusts it again until the target parameter is within the set value range;
(4)当只有一次风侧排烟温度超过系统设定值范围,若系统判定一次风侧排烟温度偏高时,控制热一次风旁路调门按照固定值开大,同步控制旁路烟气自动调节挡板关小,同时小幅开大一次风机动叶开度、小幅关小二次风机动叶开度,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制热一次风旁路调门按照固定值关小,同步小幅关小一次风机动叶开度,重复以上过程,直至目标参数在设定值范围值;(4) When only the exhaust gas temperature on the primary air side exceeds the set value range of the system, if the system determines that the exhaust gas temperature on the primary air side is too high, it controls the hot primary air bypass valve to open at a fixed value, and controls the bypass flue gas synchronously. Automatically adjust the baffle to close, and at the same time slightly open the opening of the primary fan blade, slightly close the secondary fan blade opening, after a certain period of time, the system determines the deviation again, and then adjusts it again until the target parameter is within the set value range; On the contrary, control the hot primary air bypass valve to close according to a fixed value, and synchronously close the opening of the primary fan moving blade slightly, and repeat the above process until the target parameter is within the set value range;
(5)当一次风侧排烟温度和二次风侧排烟温度超过系统设定值范围,若系统判定一次风侧排烟温度偏高且二次风侧排烟温度偏低时,控制旁路烟气自动调节挡板按照固定值关小,同时热一次风旁路调门小幅关小,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制热一次风旁路调门按照固定值开大,同步小幅开大旁路烟气自动调节挡板,重复以上过程,直至目标参数在设定值范围值;(5) When the exhaust gas temperature on the primary air side and the exhaust gas temperature on the secondary air side exceed the set value range of the system, if the system determines that the exhaust gas temperature on the primary air side is high and the exhaust gas temperature on the secondary air side is low, control the side The road flue gas automatic adjustment baffle is closed according to the fixed value, and the hot primary air bypass door is slightly closed. After a certain period of time, the system determines the deviation again, and then adjusts it again until the target parameter is within the set value range; otherwise, control the heat once The air bypass valve is opened according to a fixed value, and the bypass flue gas is automatically adjusted by opening the bypass flue gas in small steps synchronously, and the above process is repeated until the target parameter is within the set value range;
(6)当一次风侧排烟温度和二次风侧排烟温度超过系统设定值范围:若系统判定一次风侧排烟温度偏高且二次风侧排烟温度偏低时:控制旁路烟气自动调节挡板按照固定值关小,同时热一次风旁路调门小幅关小,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制热一次风旁路调门按照固定值开大,同步小幅开大旁路烟气自动调节挡板,重复以上过程,直至目标参数在设定值范围值。(6) When the exhaust gas temperature on the primary air side and the exhaust gas temperature on the secondary air side exceed the set value range of the system: if the system determines that the exhaust gas temperature on the primary air side is high and the exhaust gas temperature on the secondary air side is low: control the side The road flue gas automatic adjustment baffle is closed according to the fixed value, and the hot primary air bypass door is slightly closed. After a certain period of time, the system determines the deviation again, and then adjusts it again until the target parameter is within the set value range; otherwise, control the heat once The air bypass valve is opened according to a fixed value, and the bypass flue gas automatically adjusts the damper by opening slightly synchronously, and the above process is repeated until the target parameter is within the set value range.
本申请的复合传热协同控制宽煤种适应性的热风加热系统及方法所带来的有益效果为:本申请中的一、二次风加热过程分开完成,一次风换热系统采用独立腔室间热管相变传热进行热量传递,二次风加热系统采用二分仓容克式空预器旋转完成热量传递,加热一、二次风的烟气各自布置专用烟道,实现既独立又可协调的热风加热系统。其中:容克式空预器由三分仓改为二分仓,由于容克式空预器为旋转换热设备,两侧差压影响其漏风率,因此单独用于加热二次风,且烟气通道与二次风通道采用十字交叉间隔布置,将三分仓中同一蓄热元件一次加热连续放热变更为交替两次加热两次放热的换热模式,该设计模式可以有效提高空预器冷端综合温度,避免发生空预器冷端腐蚀的问题;另外,二次风与烟气差压约为一次风与烟气侧差压的1/5,差压大幅降低可以显著减小空预器漏风率,对于回转式空预器而言,基本实现了空预器零漏风。The beneficial effects brought by the hot-air heating system and method for the composite heat transfer cooperative control of wide-coal adaptability of the present application are as follows: the primary and secondary air heating processes in the present application are completed separately, and the primary air heat exchange system adopts an independent chamber The heat transfer is carried out by phase change heat transfer in the inter-heat pipe, and the secondary air heating system adopts the rotation of the two-silo Junker air preheater to complete the heat transfer. Hot air heating system. Among them, the Junkers air preheater is changed from three-part bin to two-part bin. Since the Junkers air preheater is a rotary heat exchange device, the differential pressure on both sides affects its air leakage rate, so it is used to heat the secondary air alone, and the smoke The air passages and the secondary air passages are arranged in a crisscross interval, and the same heat storage element in the three-point bin is heated and continuously exhaled at one time to be alternately heated twice. The comprehensive temperature of the cold end of the air preheater can avoid the problem of corrosion of the cold end of the air preheater; in addition, the differential pressure between the secondary air and the flue gas is about 1/5 of the differential pressure between the primary air and the flue gas side, and the significant reduction of the differential pressure can be significantly reduced The air leakage rate of the air preheater, for the rotary air preheater, basically realizes zero air leakage of the air preheater.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本申请的复合传热协同控制宽煤种适应性的热风加热系统布置示意图;Fig. 1 is a schematic diagram of the layout of the hot air heating system of the present application for the composite heat transfer to coordinately control the adaptability of wide coal types;
图2是图1中A-A方向二分仓空预器腔体分布示意图;Figure 2 is a schematic diagram of the distribution of the air preheater cavity in the A-A direction in the A-A direction;
图3是本申请的换热单元模块示意图;3 is a schematic diagram of a heat exchange unit module of the present application;
图4是本申请的高真空再生热管结构示意图;4 is a schematic structural diagram of the high-vacuum regeneration heat pipe of the present application;
图5是本申请的高真空再生热管布置示意图;5 is a schematic diagram of the arrangement of the high-vacuum regenerative heat pipe of the present application;
图6是本申请的复合传热协同控制宽煤种适应性的热风加热系统协同控制逻辑系统图。FIG. 6 is a schematic diagram of the cooperative control logic system of the hot air heating system of the present application for the composite heat transfer cooperative control of wide coal type adaptability.
附图标记:1-二分仓空预器本体,2-热二次风道,3-热烟气烟道母管,4-冷二次风风道,5-二分仓空预器本体出口烟道,6-热烟气旁路烟道,7-旁路烟气自动调节挡板,8-高温换热单元组烟气侧换热部,9-中温换热单元组烟气侧换热部,10-低温换热单元组烟气侧换热部,11-高温换热单元组空气侧换热部,12-中温换热单元组空气侧换热部,13-低温换热单元组空气侧换热部,14-绝热密封隔墙,15-旁路烟道出口,16-冷一次风道,17-一次风机,18-热一次风母管,19-烟气腔体,20-空气腔体,21-二次风机,22-引风机,23-换热单元箱体框架,24-换热单元模块,25-固定隔板,26-绝热密封隔板,27-低流阻高真空再生热管,28-烟气侧换热部,29-空气侧换热部,30-螺旋翅片,31-再生引出管,32-螺帽,33-启闭芯,34-除尘器,35-热一次风旁路关断门,36-热一次风旁路调门,37-热一次风旁路风道。Reference numerals: 1- The main body of the air preheater of the two-division warehouse, 2- The hot secondary air duct, 3- The main pipe of the hot flue gas flue, 4- The air duct of the cold secondary air, 5- The outlet smoke of the air preheater body of the two-division warehouse 6- hot flue gas bypass flue, 7- bypass flue gas automatic adjustment baffle, 8- high temperature heat exchange unit group flue gas side heat exchange part, 9- medium temperature heat exchange unit group flue gas side heat exchange part , 10 - low temperature heat exchange unit group flue gas side heat exchange part, 11 - high temperature heat exchange unit group air side heat exchange part, 12 - medium temperature heat exchange unit group air side heat exchange part, 13 - low temperature heat exchange unit group air side Heat exchange part, 14-insulation sealing partition wall, 15-bypass flue outlet, 16-cold primary air duct, 17- primary fan, 18-hot primary air main pipe, 19-flue gas cavity, 20-air cavity body, 21- secondary fan, 22- induced draft fan, 23- heat exchange unit box frame, 24- heat exchange unit module, 25- fixed baffle, 26- adiabatic sealing baffle, 27- low flow resistance high vacuum regeneration Heat pipe, 28-flue gas side heat exchange part, 29-air side heat exchange part, 30-spiral fin, 31-regeneration lead-out pipe, 32-nut, 33-opening and closing core, 34-dust collector, 35-heat Primary air bypass shut-off door, 36-hot primary air bypass adjustment door, 37- hot primary air bypass duct.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
除非另外定义,本公开使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, technical or scientific terms used in this disclosure shall have the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure belongs. As used in this disclosure, "first," "second," and similar terms do not denote any order, quantity, or importance, but are merely used to distinguish the various components. "Comprises" or "comprising" and similar words mean that the elements or things appearing before the word encompass the elements or things recited after the word and their equivalents, but do not exclude other elements or things. Words like "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
本申请第一方面提供一种复合传热协同控制宽煤种适应性的热风加热系统,如图1-2所示,包括二分仓空预器本体1、独立式空预器本体、热烟气流量控制系统及热一次风流量控制系统,所述二分仓空预器本体1包括间隔布置的烟气通道与二次风通道,用于加热二次风;所述独立式空预器本体包括相互独立的烟气腔体19和空气腔体20,用于加热一次风;所述热烟气流量控制系统包括与所述烟气腔体19相连通的热烟气旁路烟道6及流量调节装置,用于控制向所述独立式空预器本体输送加热一次风的热烟气的流量以调整热一次风温度;所述热一次风流量控制系统包括与所述空气腔体20相连通的热一次风旁路风道37及流量调节装置,用于调整入磨煤机的热一次风量和排烟温度。The first aspect of the present application provides a hot air heating system with composite heat transfer and cooperative control of wide coal type adaptability, as shown in Figures 1-2, including a two-silo air preheater body 1, an independent air preheater body, a hot flue gas The flow control system and the hot primary air flow control system, the two-silo air preheater body 1 includes a flue gas channel and a secondary air channel arranged at intervals for heating the secondary air; the independent air preheater body includes a mutual The independent
根据上述实施例,加热一次风和加热二次风的烟气通过热烟气旁路烟道6分开布置,一、二次风加热过程分开完成,一次风换热系统采用独立腔室间热管相变传热进行热量传递,二次风加热系统采用二分仓容克式空预器旋转完成热量传递,加热一、二次风的烟气各自布置专用烟道,实现既独立又可协调的热风加热系统。According to the above embodiment, the flue gas for heating the primary air and for heating the secondary air is arranged separately through the hot flue
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,如图2所示,所述二分仓空预器本体1内的所述烟气通道与所述二次风通道为十字交叉间隔布置。根据上述实施例,容克式空预器为二分仓型式,单独用于加热二次风,且烟气通道与二次风通道采用十字交叉间隔布置,加热方式由三分仓的一次加热连续放热变更为交替两次加热两次放热的换热模式;另外,容克式空预器中无一次风,二次风与烟气差压约为一次风与烟气侧差压的1/5,差压大幅降低可以显著减小空预器漏风率,硬密封或软密封均能实现较好的漏风治理效果,对于回转式空预器而言,基本实现了空预器零漏风。For example, in the hot air heating system provided by an embodiment of the compound heat transfer cooperatively controlling the adaptability of a wide range of coal types, as shown in FIG. The secondary air passages are arranged in a crisscross pattern. According to the above embodiment, the Junkers air preheater is a two-silo type, which is used to heat the secondary air alone, and the flue gas passage and the secondary air passage are arranged in a crisscross interval, and the heating method is continuously discharged by the primary heating of the three-silo. The heat is changed to a heat exchange mode that alternately heats twice and releases heat twice; in addition, there is no primary air in the Junker air preheater, and the differential pressure between the secondary air and the flue gas is about 1/1 of the differential pressure between the primary air and the flue gas side. 5. The significant reduction of differential pressure can significantly reduce the air leakage rate of the air preheater. Hard seal or soft seal can achieve better air leakage control effect. For the rotary air preheater, zero air leakage of the air preheater is basically realized.
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,如图1-4所示,在所述独立式空预器本体内设有换热单元模块24,所述换热单元模块24包括高温换热单元组、中温换热单元组和低温换热单元组,按照所述独立式空预器本体内气流从上游到下游的顺序依次排布,所述高温换热单元组、中温换热单元组和低温换热单元组均包括相连接的烟气侧换热部28和空气侧换热部29,所述烟气侧换热部28位于所述烟气腔体19内,所述空气侧换热部29位于所述空气腔体20内,在所述烟气侧换热部28和所述空气侧换热部29相接处、以及所述烟气腔体19和所述空气腔体20之间设有绝热密封隔墙14。根据上述实施例,在单独加热一次风的独立式空预器本体内布置热管换热单元模块24,在烟气和一次风完全隔离的独立腔体内利用高、中、低温热管相变传热加热一次风,实现一次风侧零漏风,同时根据磨煤机出口温度调整热烟气旁路烟道6的烟气流量,达到无冷风掺混的情况下热一次风温可控可调的要求。For example, in the hot air heating system provided by an embodiment of the composite heat transfer cooperatively controlling the adaptability of wide coal types, as shown in Figures 1-4, a heat exchange unit module is provided in the independent
如图1-4所示,所述高温换热单元组布置于所述独立式空预器本体的上部,所述中温换热单元组布置于所述独立式空预器本体的中部,所述低温换热单元组布置于所述独立式空预器本体的下部。根据上述实施例,独立式空预器本体中烟气腔体19和空气腔体20通过双层绝热密封隔墙14隔开,可以确保空预器的烟气侧和空气侧漏风为零。As shown in Figures 1-4, the high temperature heat exchange unit group is arranged in the upper part of the independent air preheater body, the medium temperature heat exchange unit group is arranged in the middle of the independent air preheater body, the The low temperature heat exchange unit group is arranged at the lower part of the independent air preheater body. According to the above embodiment, the
具体地,如图1-4所示,在烟气腔体19内从上到下依次布置高温换热单元组烟气侧换热部8、中温换热单元组烟气侧换热部9和低温换热单元组烟气侧换热部10;在空气腔体20内从上到下依次布置高温换热单元组空气侧换热部11、中温换热单元组空气侧换热部12和低温换热单元组空气侧换热部13,其中,所述烟气腔体19内的高温换热单元组空气侧换热部8和空气腔体20内的高温换热单元组烟气侧换热部11为一体结构,所述烟气腔体19内的中温换热单元组空气侧换热部9和空气腔体20内的中温换热单元组烟气侧换热部12为一体结构,所述烟气腔体19内的低温换热单元组空气侧换热部10和空气腔体20内的低温换热单元组烟气侧换热部13为一体结构。Specifically, as shown in FIGS. 1-4 , the flue gas side heat exchange part 8 of the high temperature heat exchange unit group, the flue gas side heat exchange part 9 of the medium temperature heat exchange unit group and the The flue gas side heat exchange part 10 of the low temperature heat exchange unit group; the air side heat exchange part 11 of the high temperature heat exchange unit group, the air side heat exchange part 12 of the medium temperature heat exchange unit group and the low temperature heat exchange unit group are arranged in order from top to bottom in the air cavity 20 The air side heat exchange part 13 of the heat exchange unit group, wherein the high temperature heat exchange unit group air side heat exchange part 8 in the flue gas cavity 19 and the high temperature heat exchange unit group flue gas side heat exchange in the air cavity 20 The air side heat exchange part 9 of the intermediate temperature heat exchange unit group in the flue gas cavity 19 and the flue gas side heat exchange part 12 of the intermediate temperature heat exchange unit group in the air cavity 20 are integrated structure, so The air-side heat exchange portion 10 of the low-temperature heat exchange unit group in the flue gas cavity 19 and the flue gas-side heat exchange portion 13 of the low-temperature heat exchange unit group in the air cavity 20 are integral structures.
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,如图1所示,所述热烟气流量控制系统将热烟气分流为两路,一路通过热烟气烟道母管3向所述二分仓空预器本体1输送热烟气,一路通过所述热烟气旁路烟道6向所述独立式空预器本体输送热烟气,在所述热烟气旁路烟道6上设有旁路烟气自动调节挡板7,通过所述旁路烟气自动调节挡板7控制向所述独立式空预器本体输送加热一次风的热烟气的流量以调整热一次风温度;根据上述实施例,通过改变旁路烟气自动调节挡板7开度调整加热一次风的烟气量,进而调整热一次风温度。For example, in the hot air heating system provided by an embodiment of the composite heat transfer cooperatively controlling the adaptability of wide coal types, as shown in FIG. 1 , the hot flue gas flow control system divides the hot flue gas into two paths, one path The hot flue gas is transported to the two-silo air preheater body 1 through the hot flue gas flue
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,如图1所示,所述热一次风流量控制系统将从所述空气腔体20排出的热一次风分流为两路,一路通过热一次风母管18向所述磨煤机输送热一次风,一路通过所述热一次风旁路风道37向锅炉输送热一次风,在所述热一次风旁路风道37上设有热一次风旁路关断门35和热一次风旁路调门36,以调整入磨煤机的热一次风量和排烟温度。根据上述实施例,通过热一次风旁路关断门35和调门36调整进入热一次旁路37的风量,进而调整进入磨煤机的热一次风量。For example, in an embodiment of the composite heat transfer cooperating control hot air heating system with wide coal type adaptability, as shown in FIG. 1 , the hot primary air flow control system will discharge air from the
本申请的复合传热协同控制宽煤种适应性的热风加热系统包括热烟气流量控制系统及热一次风流量控制系统,通过调整热一次风流量控制系统中的热一次风旁路调门36和热一次风旁路关断门35,调整入磨一次风量和排烟温度;通过调整热烟气流量控制系统的热烟气旁路烟道6上设置的旁路烟气自动调节挡板7,控制加热一次风的热烟气量,并根据磨煤机出口温度、冷风门开度和排烟温度调整加热一次风的流量。通过调整热烟气旁路烟道6的烟气量和热一次风旁路风道37的热一次风量,可以调整入磨热一次风量和风温,达到适应不同煤质对于磨煤机入口风温的要求,从而实现提高煤质适应性的目的;另外,可以调整旁路烟道出口15及空预器出口烟道5的排烟温度,根据冷端综合温度及空预器阻力情况,灵活控制加热一次风和加热二次风的烟气量。The hot air heating system of the present application with composite heat transfer cooperative control and wide coal type adaptability includes a hot flue gas flow control system and a hot primary air flow control system. By adjusting the hot primary
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,如图1所示,在所述空气腔体20的一端设有冷一次风道16和一次风机17,以向所述空气腔体20输送冷一次风,在所述二分仓空预器本体1一侧设有冷二次风风道4和二次风机21,以向所述二分仓空预器本体1内的所述二次风通道输送冷二次风。For example, in the hot air heating system provided in an embodiment of the compound heat transfer cooperatively controlling the adaptability of wide coal types, as shown in FIG. 1 , one end of the
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,如图3-4所示,所述换热单元模块24包括多根热管27,多根所述热管27通过换热单元箱体框架23固定形成预制装配模块,所述烟气侧换热部28为所述热管27的蒸发段,所述空气侧换热部29为所述热管27的冷凝段,所述热管27的蒸发段为光管,在所述热管27的冷凝段外表面设有螺旋翅片30。For example, in the hot air heating system provided by an embodiment of the composite heat transfer cooperatively controlling the adaptability of wide coal types, as shown in FIGS. 3-4 , the heat
其中,所述高温换热单元组由高温热管组成,所述中温换热单元组由中温热管组成,所述低温换热单元组由低温热管组成。本申请高温换热单元组、中温换热单元组和低温换热单元组内的热管27为高真空再生热管,与传统空预器换热元件不同,本申请中的高真空再生热管采用精轧精密管材,内部介质包括防腐剂、缓蚀剂、吸氢剂和换热介质,根据换热温度不同换热介质不同。不同换热单元中的高真空再生热管适应温度区间不同,高温换热单元组中的热管适用温度范围为300℃-420℃,中温换热单元组中的热管适用温度范围为180℃-300℃,低温换热单元组中的热管适用温度范围为80℃-180℃。Wherein, the high temperature heat exchange unit group is composed of high temperature heat pipes, the medium temperature heat exchange unit group is composed of medium temperature heat pipes, and the low temperature heat exchange unit group is composed of low temperature heat pipes. The
如图3-4所示,所述热管27的烟气侧换热部28和空气侧换热部29交界处采用双层绝热密封隔墙14固定,热管27的两端采用自由膨胀方式布置,在确保绝热密封隔墙14密封不漏风同时热管27两端能够自由膨胀。As shown in Figures 3-4, the junction of the
根据上述实施例,通过在热管27的空气侧换热部29即冷凝段外表面布置螺旋翅片30,增加了空气侧换热面积,减小了空气侧热管长度,有利于现场布置;热管27的烟气侧换热部28即蒸发段为光管,可以有效避免烟气堵塞和冷端腐蚀。According to the above embodiment, by arranging the
根据上述实施例,换热单元模块24通过换热单元箱体框架23固定形成预制装配模块,安装时只需要将不同换热单元按顺序叠加放置在独立式空预器本体内即可,安装快速方便,换热单元框架23与独立式空预器本体的外壳体通过焊接连接,高、中、低温换热单元的数量根据设计需要布置。According to the above embodiment, the heat
本申请的烟气腔体19和空气腔体20及其内部布置的换热单元模块24,其目的是为了加热一次风,热烟气由热烟气旁路烟道6引出,在完全隔离、相互独立的烟气腔体19和空气腔体20内利用热管相变传热的原理,布置在烟气腔体19内的热管27吸收热烟气的热量,使烟气腔体19内的热管27内的液态导热介质吸热蒸发至一次风侧空气腔体20热管27的冷凝段,放热凝结后回流至烟气腔体19内热管27蒸发段,热管内介质通过周而复始相变吸热放热循环完成烟气加热一次风的目的。The purpose of the
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,如图3所示,所述换热单元模块24倾斜安装在所述独立式空预器本体内,且所述冷凝段高于所述蒸发段,所述换热单元模块24与水平方向夹角为5~10°,所述换热单元模块24的空气侧换热部29伸出所述空气腔体20外,在所述空气侧换热部29与外部空气交界处设有绝热密封隔板26。根据上述实施例,通过在换热单元模块24的空气侧换热部29与外部空气交界处布置绝热密封隔板26,确保换热单元模块24与外界无漏风,通过绝热密封隔板26和绝热密封隔墙14的共同作用,可以实现空预器零漏风;通过将换热单元模块24倾斜安装,且安装夹角为5°-10°,在该夹角范围内热管的换热效率较高,现场安装所需空间较小,不易受现场空间限制。For example, in the hot air heating system provided by an embodiment of the composite heat transfer cooperatively controlling the adaptability of a wide range of coal types, as shown in FIG. 3 , the heat
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,如图4所示,在所述空气侧换热部29伸出所述空气腔体20外的端部设有再生引出管31和启闭芯33,所述启闭芯33外部通过螺帽32予以保护。根据上述实施例,通过在空气侧换热部29的头部设置再生引出管31和启闭芯33,且再生引出管31和启闭芯33位于空气腔体20外部,可以保证机组运行过程中进行热管失效检测和失效后再生操作,启闭芯33外部由螺帽32保护,可防止热管漏气。For example, in the hot air heating system provided by an embodiment of the composite heat transfer and cooperative control of wide coal type adaptability, as shown in FIG. 4 , the air side
例如,在一个实施例提供的所述复合传热协同控制宽煤种适应性的热风加热系统中,如图3-图5所示,在所述换热单元箱体框架23上间隔布置数块固定隔板25以支撑所述热管27,所述换热单元模块24内的热管27包括圆管和椭圆管,所述高温换热单元组和所述中温换热单元组内的相邻两根热管之间的间距为8mm-16mm,所述低温换热单元组内的相邻两根热管之间的间距为10mm-20mm。根据上述实施例,通过在换热单元箱体框架23上间隔布置数块固定隔板25,以支撑热管27不变形,同时起到对烟风流体均流和整流的作用;通过将高温、中温、低温换热单元的热管按厘米级间距布置,以及不同换热单元内热管之间间距差异化布置,既保证了换热需要和小空间布置灵活性,又能预防空预器冷端发生堵塞及因堵塞造成的冷端温度低而发生低温腐蚀。For example, in the hot air heating system provided by an embodiment of the composite heat transfer cooperatively controlling the adaptability of a wide range of coal types, as shown in FIGS. 3-5 , several blocks are arranged at intervals on the heat exchange
图5给出了低流阻高真空再生热管布置示意图。Figure 5 shows a schematic diagram of the arrangement of the low flow resistance high vacuum regenerative heat pipe.
本申请的利用热管换热的宽调节比空气预热器的工作原理为:结合附图1,冷一次风通过一次风机17进入冷一次风道16,然后分别通过空气腔体20中的低温换热单元组空气侧换热部13、中温换热单元组空气侧换热部12和高温换热单元组空气侧换热部11加热后进入热一次风母管18中;一部分烟气通过热烟气烟道进入二分仓空预器本体1中的烟道与二次风换热后进入二分仓空预器本体出口烟道5,另一部分进入热烟气旁路烟道6,然后依次通过烟气腔体19中的高温换热单元组烟气侧换热部8、中温换热单元组烟气侧换热部9和低温换热单元组烟气侧换热部10放热后进入旁路烟道出口15,最后进入冷烟道,然后通过除尘器34和引风机22,其中可以通过旁路烟气自动调节挡板7控制进入热烟气旁路烟道6中的烟气量,达到调整磨煤机入口热一次风的目的,提高了制粉系统对于煤质的适应性能力。The working principle of the wide-adjustment ratio air preheater utilizing heat pipe heat exchange of the present application is as follows: with reference to FIG. The air side heat exchange part 13 of the heat unit group, the air side
本申请的利用复合传热协同控制实现宽煤种适应性的热风换热系统,一、二次风加热过程分开完成,一次风换热系统采用独立腔室间热管相变传热进行热量传递,二次风加热系统采用二分仓容克式空预器旋转完成热量传递,加热一、二次风的烟气各自布置专用烟道,实现既独立又可协调的热风加热系统。其中:容克式空预器由三分仓改为二分仓,由于容克式空预器为旋转换热设备,两侧差压影响其漏风率,因此单独用于加热二次风,且烟气通道与二次风通道采用十字交叉间隔布置,将三分仓中同一蓄热元件一次加热连续放热变更为交替两次加热两次放热的换热模式,该设计模式可以有效提高空预器冷端综合温度,避免发生空预器冷端腐蚀的问题;另外,二次风与烟气差压约为一次风与烟气侧差压的1/5,差压大幅降低可以显著减小空预器漏风率,对于回转式空预器而言,基本实现了空预器零漏风。In the hot air heat exchange system of the present application, which utilizes composite heat transfer collaborative control to realize wide coal type adaptability, the primary and secondary air heating processes are completed separately, and the primary air heat exchange system uses independent inter-chamber heat pipe phase change heat transfer for heat transfer, The secondary air heating system adopts the two-silo Junker air preheater to rotate to complete the heat transfer, and the flue gas for heating the primary and secondary air is arranged with a dedicated flue to realize an independent and coordinated hot air heating system. Among them, the Junkers air preheater is changed from three-part bin to two-part bin. Since the Junkers air preheater is a rotary heat exchange device, the differential pressure on both sides affects its air leakage rate, so it is used to heat the secondary air alone, and the smoke The air passages and the secondary air passages are arranged in a crisscross interval, and the same heat storage element in the three-point bin is heated and continuously exhaled at one time to be alternately heated twice. The comprehensive temperature of the cold end of the air preheater can avoid the problem of corrosion of the cold end of the air preheater; in addition, the differential pressure between the secondary air and the flue gas is about 1/5 of the differential pressure between the primary air and the flue gas side, and the significant reduction of the differential pressure can be significantly reduced The air leakage rate of the air preheater, for the rotary air preheater, basically realizes zero air leakage of the air preheater.
本申请第二方面给出了复合传热协同控制宽煤种适应性的热风加热系统的方法,结合附图6:The second aspect of the present application provides a method for a hot-air heating system with composite heat transfer and synergistic control of wide coal-type adaptability, in conjunction with accompanying drawing 6:
(1)当磨煤机出口温度、磨煤机冷风门开度和一次风侧排烟温度超过系统设定范围时:若系统判定磨出口温度偏高、冷风门开度偏大和一次风侧排烟温度偏高时,控制旁路烟气自动调节挡板7开度按照固定值关小,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制热一次风旁路调门36开度按照固定值开大,重复以上过程直至目标参数在设定值范围值;若系统判定磨出口温度偏高、冷风门开度偏大且一次风侧排烟温度偏低时,控制一次风机17动叶开度按照固定值关小,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制一次风机17开度按照固定值开大,重复以上过程直至目标参数在设定值范围值;(1) When the outlet temperature of the coal mill, the opening of the cold air door of the coal mill and the exhaust gas temperature of the primary air side exceed the set range of the system: if the system determines that the temperature of the outlet of the mill is too high, the opening of the cold air door is too large and the primary air side exhaust temperature is too high When the flue gas temperature is high, control the bypass flue gas to automatically adjust the opening of baffle 7 to a smaller value according to a fixed value. After a certain period of time, the system determines the deviation again, and then adjusts it again until the target parameter is within the set value range; otherwise, control the heat once The opening of the
(2)当磨入口风量和二次风侧排烟温度超过系统设定值范围,若系统判定磨入口风量偏高和二次风侧排烟温度偏高时,控制一次风机17动叶关小同时二次风机21动叶开大,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制一次风机17动叶开大同时二次风机21动叶关小,重复以上过程,直至目标参数在设定值范围值;若系统判定磨入口风量偏高且二次风侧排烟温度偏低时,控制旁路烟气自动调节挡板7关小同步关小一次风机17动叶,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制旁路烟气自动调节挡板7开大同步开大一次风机17动叶、小幅关小热一次风旁路调门36,重复以上过程,直至目标参数在设定值范围值;(2) When the air volume at the mill inlet and the exhaust gas temperature at the secondary air side exceed the set value range of the system, if the system determines that the air volume at the mill inlet is too high and the exhaust temperature at the secondary air side is too high, control the moving blade of the
(3)当只有二次风侧排烟温度超过系统设定值范围:(3) When only the exhaust gas temperature on the secondary air side exceeds the set value range of the system:
若系统判定二次风侧排烟温度偏高时:在热一次风旁路调门36开度为0,控制旁路烟气自动调节挡板7按照固定值开大,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制旁路烟气自动调节挡板7按照固定值关小,同步小幅关小热一次风旁路调门36,重复以上过程,直至目标参数在设定值范围值;在热一次风旁路调门36开度>0,控制旁路烟气自动调节挡板7按照固定值开大,同时小幅开大热一次风旁路调门36,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制旁路烟气自动调节挡板7按照固定值关小,同步小幅关小热一次风旁路调门36,重复以上过程,直至目标参数在设定值范围值。If the system determines that the exhaust gas temperature on the secondary air side is too high: when the opening of the hot primary
若系统判定二次风侧排烟温度偏低时:在热一次风旁路调门36开度为0,控制旁路烟气自动调节挡板7按照固定值关小,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;在热一次风旁路调门36开度>0,控制旁路烟气自动调节挡板7按照固定值关小,同时小幅关小热一次风旁路调门36,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;If the system determines that the exhaust gas temperature on the secondary air side is low: when the opening degree of the hot primary
(4)当只有一次风侧排烟温度超过系统设定值范围,若系统判定一次风侧排烟温度偏高时,控制热一次风旁路调门36按照固定值开大,同步控制旁路烟气自动调节挡板7关小,同时小幅开大一次风机17动叶开度、小幅关小二次风机21动叶开度,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制热一次风旁路调门36按照固定值关小,同步小幅关小一次风机17动叶开度,重复以上过程,直至目标参数在设定值范围值;(4) When only the exhaust gas temperature on the primary air side exceeds the set value range of the system, if the system determines that the exhaust gas temperature on the primary air side is too high, it controls the hot primary
(5)当一次风侧排烟温度和二次风侧排烟温度超过系统设定值范围,若系统判定一次风侧排烟温度偏高且二次风侧排烟温度偏低时,控制旁路烟气自动调节挡板7按照固定值关小,同时热一次风旁路调门36小幅关小,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制热一次风旁路调门36按照固定值开大,同步小幅开大旁路烟气自动调节挡板7,重复以上过程,直至目标参数在设定值范围值;(5) When the exhaust gas temperature on the primary air side and the exhaust gas temperature on the secondary air side exceed the set value range of the system, if the system determines that the exhaust gas temperature on the primary air side is high and the exhaust gas temperature on the secondary air side is low, control the side The road flue gas automatic adjustment baffle 7 is closed according to a fixed value, and the hot primary
(6)当一次风侧排烟温度和二次风侧排烟温度超过系统设定值范围:若系统判定一次风侧排烟温度偏高且二次风侧排烟温度偏低时:控制旁路烟气自动调节挡板7按照固定值关小,同时热一次风旁路调门36小幅关小,一定时间后系统再次判定偏差,然后再次调整,直至目标参数在设定值范围;反之,控制热一次风旁路调门36按照固定值开大,同步小幅开大旁路烟气自动调节挡板7,重复以上过程,直至目标参数在设定值范围值。(6) When the exhaust gas temperature on the primary air side and the exhaust gas temperature on the secondary air side exceed the set value range of the system: if the system determines that the exhaust gas temperature on the primary air side is high and the exhaust gas temperature on the secondary air side is low: control the side The road flue gas automatic adjustment baffle 7 is closed according to a fixed value, and the hot primary
尽管已经出于说明性目的对本申请的实施例进行了公开,但是本领域技术人员将认识的是:在不偏离如所附权利要求公开的本发明的范围和精神的情况下,能够进行各种修改、添加和替换。Although embodiments of the present application have been disclosed for illustrative purposes, those skilled in the art will recognize that various modifications are possible without departing from the scope and spirit of the invention as disclosed in the accompanying claims Modifications, additions and substitutions.
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