CN114899965A - Low Pulsation Strong Fault Tolerant High Power Density Multiphase Permanent Magnet Motor - Google Patents
Low Pulsation Strong Fault Tolerant High Power Density Multiphase Permanent Magnet Motor Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/278—Surface mounted magnets; Inset magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2746—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets arranged with the same polarity, e.g. consequent pole type
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
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- Y02T10/64—Electric machine technologies in electromobility
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Abstract
本发明公开了一种低脉动强容错高功率密度多相永磁电机,包括模块化定子、电枢绕组和转子;模块化定子和转子从外至内或从内至外同轴套设,且两者间具有气隙;模块化定子包括定子齿部和定子轭部;定子齿部包括4n个电枢齿对、4n个容错齿和闭口槽;每个电枢齿对均包括两个电枢齿;两个电枢齿间形成大槽;在相邻两个电枢齿对间布设一个容错齿;每个容错齿与相邻电枢齿间形成小槽;小槽中心角小于大槽中心角,进而使得定子齿部具有不等定子齿距;每个电枢齿对与两侧相邻的半个容错齿构成一个相单元。本发明将定子齿部和轭部分离设计,简化绕线工艺,提高定子槽满率,进而提高功率密度。另外,闭口槽的设计,能抑制齿槽转矩,还能增加漏感及相自感。
The invention discloses a multi-phase permanent magnet motor with low pulsation, strong fault tolerance and high power density, comprising a modular stator, an armature winding and a rotor; the modular stator and the rotor are coaxially sleeved from outside to inside or from inside to outside, and There is an air gap between the two; the modular stator includes stator teeth and stator yoke; stator teeth include 4 n pairs of armature teeth, 4 n fault-tolerant teeth, and closed slots; each pair of armature teeth includes two Armature teeth; a large slot is formed between two armature teeth; a fault-tolerant tooth is arranged between two adjacent pairs of armature teeth; a small slot is formed between each fault-tolerant tooth and the adjacent armature teeth; the central angle of the small slot is less than the large The central angle of the slot, so that the stator teeth have unequal stator tooth pitch; each armature tooth pair and the adjacent half fault-tolerant teeth on both sides constitute a phase unit. The invention separates the stator teeth from the yoke, simplifies the winding process, improves the full rate of the stator slots, and further improves the power density. In addition, the closed slot design can suppress cogging torque and increase leakage inductance and phase self-inductance.
Description
技术领域technical field
本发明涉及电机设计和制造领域,特别是一种低脉动强容错高功率密度多相永磁电机。The invention relates to the field of motor design and manufacture, in particular to a low-pulsation, strong fault-tolerant and high-power density multiphase permanent magnet motor.
背景技术Background technique
永磁电机具有高转矩/功率密度、高效率和高功率因素等优点,已在家用电器、电动汽车和工业生产等多个领域得到应用。然而,数控机床、航空航天等高端装备不仅要求永磁电机具有高功率密度和高效率,更要求其具有高可靠性和强容错能力;其中的执行机构为伺服系统,对转矩脉动还有着很高的要求。Permanent magnet motors have the advantages of high torque/power density, high efficiency, and high power factor, and have been used in many fields such as household appliances, electric vehicles, and industrial production. However, high-end equipment such as CNC machine tools and aerospace requires not only high power density and high efficiency of permanent magnet motors, but also high reliability and strong fault tolerance; the actuators are servo systems, which are very sensitive to torque ripple high demands.
常用的三相电机容错能力较差,当其中一相绕组发生故障(如短路或开路)而退出运行时,剩余两相难以满足正常运行要求;当其中两相绕组发生故障后,电机系统甚至无法运行。此外,传统的三相电机没有对绕组进行相间隔离设计(物理隔离、电磁隔离、热隔离),这使得发生故障的绕组会将故障扩散至相邻绕组。Commonly used three-phase motors have poor fault tolerance. When one of the phase windings fails (such as short circuit or open circuit) and exits operation, it is difficult for the remaining two phases to meet the normal operation requirements; when two of the two-phase windings fail, the motor system cannot even run. In addition, conventional three-phase motors do not have phase-to-phase isolation of the windings (physical isolation, electromagnetic isolation, thermal isolation), which allows a faulty winding to spread the fault to adjacent windings.
为便于绕组嵌线,现有永磁电机大多采用开口槽设计;同时,为尽可能降低永磁磁路磁阻和增加绕组相自感,在满足嵌线条件的前提下,槽开口设计的尽可能小。因此,槽满率、永磁利用率和相自感三者之间存在设计矛盾。In order to facilitate winding insertion, most of the existing permanent magnet motors adopt the open slot design; at the same time, in order to reduce the reluctance of the permanent magnet magnetic circuit as much as possible and increase the self-inductance of the winding phase, on the premise of satisfying the wire insertion conditions, the slot opening is designed as much as possible. Possibly small. Therefore, there are design contradictions among the slot full rate, permanent magnet utilization rate and phase self-inductance.
因此,研发低转矩脉动强容错高功率密度永磁电机一直是电机系统应用于高端装备的热点课题,对促进数控机床、卫星通信、载人航天和太空探测等事业的快速发展具有重要意义。Therefore, the development of permanent magnet motors with low torque pulsation, strong fault tolerance and high power density has always been a hot topic in the application of motor systems to high-end equipment. It is of great significance to promote the rapid development of CNC machine tools, satellite communications, manned spaceflight and space exploration.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是针对上述现有技术的不足,而提供一种低脉动强容错高功率密度多相永磁电机,该低脉动强容错高功率密度多相永磁电机将定子齿部和轭部分离设计,简化绕线工艺,提高定子槽满率,进而提高功率密度。另外,闭口槽的设计,能抑制齿槽转矩,还能增加漏感及相自感。The technical problem to be solved by the present invention is to aim at the above-mentioned deficiencies of the prior art, and to provide a low-pulsation strong fault-tolerant high-power density multi-phase permanent magnet motor, the low-pulsation strong fault-tolerant high power density multi-phase permanent magnet motor It is designed separately from the yoke, which simplifies the winding process, improves the full rate of the stator slots, and thus improves the power density. In addition, the closed slot design can suppress cogging torque and increase leakage inductance and phase self-inductance.
为解决上述技术问题,本发明采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:
一种低脉动强容错高功率密度多相永磁电机,包括模块化定子、电枢绕组和转子。A low-pulsation, strong fault-tolerant, high-power-density, multi-phase permanent magnet motor includes a modular stator, armature windings, and a rotor.
模块化定子和转子从外至内或从内至外同轴套设,且两者间具有气隙。The modular stator and the rotor are coaxially sleeved from outside to inside or from inside to outside, and there is an air gap between them.
模块化定子包括定子齿部和定子轭部。The modular stator includes stator teeth and a stator yoke.
定子齿部包括4n个电枢齿对、4n个容错齿和闭口槽;其中,n≥1。The stator teeth include 4 n pairs of armature teeth, 4 n fault-tolerant teeth and closed slots; wherein, n ≥ 1.
4n个电枢齿对沿定子轭部的周向均匀布设,每个电枢齿对均包括两个电枢齿;两个电枢齿之间形成大槽。4 n pairs of armature teeth are evenly distributed along the circumference of the stator yoke, and each pair of armature teeth includes two armature teeth; a large slot is formed between the two armature teeth.
在相邻两个电枢齿对之间布设一个容错齿;每个容错齿与相邻电枢齿之间形成小槽;小槽的中心角小于大槽的中心角,进而使得定子齿部具有不等定子齿距。A fault-tolerant tooth is arranged between two adjacent pairs of armature teeth; a small slot is formed between each fault-tolerant tooth and the adjacent armature teeth; the central angle of the small slot is smaller than the central angle of the large slot, so that the stator teeth have Unequal stator pitch.
每个电枢齿和每个容错齿背离气隙的一侧均与环形的所述定子轭部可拆卸连接。The side of each armature tooth and each fault-tolerant tooth facing away from the air gap is detachably connected to the annular stator yoke.
每个电枢齿和每个容错齿朝向气隙的一侧均通过所述闭口槽相连接。The side of each armature tooth and each fault-tolerant tooth facing the air gap is connected by the closed slot.
每个电枢齿对与两侧相邻的半个容错齿构成一个相单元,进而使得定子齿部具有4n个相单元。Each armature tooth pair forms a phase unit with the adjacent half fault-tolerant teeth on both sides, so that the stator teeth have 4 n phase units.
电枢绕组绕设在每个相单元的两个电枢齿上。The armature windings are wound on the two armature teeth of each phase unit.
转子包括沿轴向同轴布设的2i组转子,每组转子的轴向长度均相等;其中,i≥1。The rotor includes 2i groups of rotors coaxially arranged along the axial direction, and the axial lengths of each group of rotors are equal; wherein, i≥1.
设转子极对数为p,每个转子极对均包括A磁极和B磁极,A磁极和B磁极中至少一个为永磁极;则其中i组转子的A磁极中心线与剩余i组转子的B磁极中心线在同一周向位置;A磁极和B磁极中至少一个为永磁极;当A磁极或B磁极为永磁极时,则其中i组转子的A磁极或B磁极充磁方向与剩余i组的A磁极或B磁极充磁方向相反。Let the number of rotor pole pairs be p, each rotor pole pair includes A magnetic pole and B magnetic pole, and at least one of the A magnetic pole and B magnetic pole is a permanent magnet pole; then the centerline of the A magnetic pole of the i group of rotors and the B of the remaining i group of rotors The centerlines of the magnetic poles are in the same circumferential position; at least one of the A magnetic pole and the B magnetic pole is a permanent magnet pole; when the A magnetic pole or the B magnetic pole is a permanent magnetic pole, the magnetization direction of the A magnetic pole or the B magnetic pole of the i group of rotors is the same as the remaining i group. The magnetization direction of the A pole or B pole is opposite.
转子为交替极转子,A磁极为永磁极,B磁极为铁心极,其中i组转子的A磁极充磁方向与剩余i组的A磁极充磁方向相反。The rotor is an alternating-pole rotor, the A magnetic pole is a permanent magnet pole, and the B magnetic pole is an iron core pole. The magnetizing direction of the A magnetic poles of the i group rotors is opposite to the magnetizing direction of the A magnetic poles of the remaining i groups.
转子为永磁极转子,A磁极为永磁极一,B磁极为永磁极二;其中i组转子的A磁极充磁方向与剩余余i组的A磁极充磁方向相反,其中i组转子的B磁极充磁方向与剩余i组的B磁极充磁方向相反。The rotor is a permanent magnet rotor, the A magnetic pole is the first permanent magnet pole, and the B magnetic pole is the second permanent magnet pole; the magnetizing direction of the A magnetic pole of the i group rotor is opposite to the magnetizing direction of the A magnetic pole of the remaining i group, and the B magnetic pole of the i group rotor The magnetization direction is opposite to the magnetization direction of the B poles of the remaining i groups.
转子为分段斜极转子,每组转子均包括沿轴向依次同轴布设的4个转子节段,每个转子节段的轴向长度相等,相邻两个转子节段周向偏移的机械角度设为θ,则θ的计算公式为:θ=360/(32×p)。The rotor is a segmented oblique-pole rotor, and each set of rotors includes four rotor segments that are coaxially arranged in sequence along the axial direction. The axial length of each rotor segment is equal, and two adjacent rotor segments are circumferentially offset. The mechanical angle is set as θ, then the calculation formula of θ is: θ=360/(32×p).
永磁极为表贴式永磁极或内置式永磁极。Permanent magnet poles are surface-mounted permanent magnet poles or built-in permanent magnet poles.
大槽的面积为小槽面积的两倍。The area of the large groove is twice the area of the small groove.
电枢绕组的相数为4的倍数。The number of phases of the armature winding is a multiple of 4.
电枢绕组中通入有基波电流和谐波电流;其中,基波电流用于做功,产生转矩; 谐波电流的相位与基波电流的相位相反,谐波电流与基波反电动势相互作用,从而产生一个4次转矩脉动,所述4次转矩脉动与多相永磁电机固有的四次转矩脉动相位相反,从而能抑制或消除多相永磁电机固有的四次转矩脉动。The fundamental current and harmonic current are passed into the armature winding; among them, the fundamental current is used to do work and generate torque; the phase of the harmonic current is opposite to that of the fundamental current, and the harmonic current and the fundamental back EMF are mutually exclusive. effect, thereby generating a 4th torque pulsation, the 4th torque pulsation is opposite to the phase of the 4th torque pulsation inherent in the multi-phase permanent magnet motor, so that the 4th torque inherent in the multiphase permanent magnet motor can be suppressed or eliminated pulsation.
谐波电流为三次谐波电流或五次谐波电流。The harmonic current is the third harmonic current or the fifth harmonic current.
本发明具有如下有益效果:The present invention has the following beneficial effects:
1、定子进行定子齿部和轭部分离的模块化设计,简化绕线工艺的同时,提高了定子槽满率,进而提高功率密度。其中的闭口槽设计,不仅利于齿槽转矩(齿槽转矩是转矩脉动的一部分)抑制,还可通过增加漏感而增加相自感(利于抑制短路电流)。1. The stator adopts the modular design of the separation of the stator teeth and the yoke, which simplifies the winding process and improves the full rate of the stator slots, thereby improving the power density. The closed slot design is not only conducive to the suppression of cogging torque (cogging torque is a part of torque ripple), but also increases the phase self-inductance by increasing the leakage inductance (which is conducive to suppressing short-circuit current).
2、定子齿部采用不等定子齿距的相间隔离设计,相间互感近乎为0(低互感表明一相发生故障对其它相的影响小),结合多相绕组,提高了电机可靠性和容错能力。2. The stator teeth adopt the phase-to-phase isolation design with unequal stator tooth pitch, and the mutual inductance between phases is close to 0 (low mutual inductance indicates that the failure of one phase has little impact on other phases). Combined with multi-phase windings, the reliability and fault tolerance of the motor are improved. .
3、转子采用交替极结构,电枢磁路的磁阻降低,可有效增加相自感,进而有效抑制短路电流。同时,采用轴向磁路互补的交替极转子,不存在齿槽转矩奇次谐波、反电动势偶次谐波和不平衡磁拉力。3. The rotor adopts an alternate pole structure, and the reluctance of the armature magnetic circuit is reduced, which can effectively increase the phase self-inductance, thereby effectively suppressing the short-circuit current. At the same time, using the alternating pole rotor with complementary axial magnetic circuit, there are no odd harmonics of cogging torque, even harmonics of back electromotive force and unbalanced magnetic pulling force.
4、结合分段斜极设计和谐波电流注入,有效抑制了转矩脉动。4. Combined with segmented sloping pole design and harmonic current injection, torque ripple is effectively suppressed.
5、本发明适用于对功率密度、容错能力、可靠性和转脉动均有较高要求的数控机床、机器人和航空航天执行机构等高端装备。5. The present invention is suitable for high-end equipment such as CNC machine tools, robots, and aerospace actuators, which have higher requirements on power density, fault tolerance, reliability and rotational pulsation.
附图说明Description of drawings
图1显示了本发明实施例1中一种低脉动强容错高功率密度多相永磁电机的结构示意图。FIG. 1 shows a schematic structural diagram of a multi-phase permanent magnet motor with low pulsation, strong fault tolerance and high power density in
图2显示了本发明实施例1中定子齿部的结构示意图。FIG. 2 shows a schematic diagram of the structure of the stator teeth in
图3显示了本发明实施例1中定子轭部的结构示意图。FIG. 3 shows a schematic view of the structure of the stator yoke in
图4-1显示了本发明实施例1与传统三相电机的转子位置互感对比分析图。Figure 4-1 shows a comparative analysis diagram of rotor position mutual inductance between
图4-2显示了本发明实施例1与传统三相电机的转子位置自感对比分析图。Figure 4-2 shows a comparative analysis diagram of the rotor position self-inductance of the first embodiment of the present invention and a traditional three-phase motor.
图5-1显示了本发明实施例1中第一、二组转子的充磁方向以及磁极中心线示意图。Figure 5-1 shows a schematic diagram of the magnetization directions and the magnetic pole centerlines of the first and second sets of rotors in
图5-2显示了本发明实施例1中第一、二组转子的磁极中心线的位置示意图。FIG. 5-2 shows a schematic diagram of the position of the center lines of the magnetic poles of the first and second groups of rotors in
图5-3显示了本发明实施例1中第一、二组转子的三维图。5-3 shows a three-dimensional view of the first and second sets of rotors in
图6-1显示了本发明实施例1中转子与常规转子在绕组仅通入基波电流后的对比图。Figure 6-1 shows a comparison diagram between the rotor in
图6-2显示了常规转子在注入三次和五次谐波电流后的分析图。Figure 6-2 shows the analysis plot of a conventional rotor after injecting third and fifth harmonic currents.
图6-3显示了本发明实施例1中分段斜极转子在注入三次和五次谐波电流后的分析图。FIG. 6-3 shows the analysis diagram of the segmented skew-pole rotor after injecting the third and fifth harmonic currents in
图7-1显示了本发明实施例2中永磁极转子的布设方式及充磁方向示意图。FIG. 7-1 shows a schematic diagram of the layout and magnetization direction of the permanent magnet pole rotor in
图7-2显示了本发明实施例2中永磁极转子中相邻两个转子节段周向偏移示意图。FIG. 7-2 is a schematic diagram showing the circumferential offset of two adjacent rotor segments in the permanent magnet pole rotor in
图7-3显示了本发明实施例2中永磁极转子中的三维图。7-3 shows a three-dimensional view of the permanent magnet pole rotor in
图8显示了本发明实施例1中A相绕组产生的磁力线示意图。FIG. 8 shows a schematic diagram of the magnetic field lines generated by the A-phase winding in
其中有:Including:
100.模块化定子;100. Modular stator;
110.定子齿部;110. stator teeth;
111.电枢齿;112.容错齿;113.大槽;114.小槽;115.闭口槽;116.插接凸起;111. Armature tooth; 112. Fault-tolerant tooth; 113. Large slot; 114. Small slot; 115. Closed slot; 116. Plug-in protrusion;
120.定子轭部;120. stator yoke;
200.电枢绕组;200. Armature winding;
300.转子;300. rotor;
310.永磁极;311.永磁极中心线;310. Permanent magnet pole; 311. Permanent magnet pole center line;
320.铁心极;321.铁心极中心线;320. Iron core pole; 321. Iron core pole center line;
330.N永磁极;340.S永磁极;351.重合中心线一;352.重合中心线二;330.N permanent magnet pole; 340.S permanent magnet pole; 351.
400.相单元。400. Phase unit.
具体实施方式Detailed ways
下面结合附图和具体较佳实施方式对本发明作进一步详细的说明。The present invention will be described in further detail below with reference to the accompanying drawings and specific preferred embodiments.
本发明的描述中,需要理解的是,术语“左侧”、“右侧”、“上部”、“下部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,“第一”、“第二”等并不表示零部件的重要程度,因此不能理解为对本发明的限制。本实施例中采用的具体尺寸只是为了举例说明技术方案,并不限制本发明的保护范围。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "left side", "right side", "upper", "lower part", etc. are based on the orientation or positional relationship shown in the drawings, only For the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, "first", "second", etc. importance, and therefore should not be construed as a limitation to the present invention. The specific dimensions used in this embodiment are only for illustrating the technical solution, and do not limit the protection scope of the present invention.
实施例1 以四相电枢绕组m=4,定子槽数Ns=12,内转子,转子极对数 p=5为例Example 1 Take the four-phase armature winding m=4, the number of stator slots Ns=12, the inner rotor, and the number of rotor pole pairs p =5 as an example
如图1所示,一种低脉动强容错高功率密度多相永磁电机, 包括模块化定子100、电枢绕组200和转子300。As shown in FIG. 1 , a multi-phase permanent magnet motor with low pulsation, strong fault tolerance and high power density includes a
模块化定子和转子从外至内同轴套设,且两者间具有气隙。模块化定子铁心和转子铁心均优选采用导磁材料制成。The modular stator and the rotor are coaxially sleeved from outside to inside, and there is an air gap between them. Both the modular stator core and the rotor core are preferably made of magnetically conductive material.
模块化定子包括定子齿部110和定子轭部120。The modular stator includes
如图2所示,定子齿部包括4n个电枢齿对、4n个容错齿112和闭口槽115;其中,n≥1。本实施例中,优选n=4,也即具有4个电枢齿对和4个容错齿。As shown in FIG. 2 , the stator tooth portion includes 4 n armature tooth pairs, 4 n fault-
4n个电枢齿对沿定子轭部的周向均匀布设,每个电枢齿对均包括两个电枢齿111,进而图2具有8个电枢齿;两个电枢齿之间形成大槽113。4 n armature tooth pairs are evenly distributed along the circumference of the stator yoke, each armature tooth pair includes two
在相邻两个电枢齿对之间布设一个容错齿;每个容错齿与相邻电枢齿之间形成小槽114;小槽的中心角小于大槽的中心角,进而使得定子齿部具有不等定子齿距。A fault-tolerant tooth is arranged between two adjacent pairs of armature teeth; a
进一步,大槽的面积优选为小槽面积的两倍。Further, the area of the large groove is preferably twice the area of the small groove.
每个电枢齿和每个容错齿背离气隙的一侧均与环形的定子轭部可拆卸连接,优选设置方法为:每个电枢齿和每个容错齿背离气隙的一侧均优选设置有插接凸起116,定子轭部朝向朝向气隙的一侧(优选为内环侧壁)设有与所有插接凸起相配合的装配槽121,如图3所示。The side of each armature tooth and each fault-tolerant tooth facing away from the air gap is detachably connected to the annular stator yoke, and the preferred setting method is as follows: the side of each armature tooth and each fault-tolerant tooth facing away from the air gap is preferably Plugging
每个电枢齿和每个容错齿朝向气隙的一侧均通过闭口槽115相连接。The side of each armature tooth and each fault-tolerant tooth facing the air gap is connected by a
每个电枢齿对与两侧相邻的半个容错齿构成一个相单元400,进而使得定子齿部具有4n个相单元,本实施例中优选具有4个相单元。进一步,定子齿部的4n个相单元,可以整体制造成型,也可以模块化成型(也即每个单元单独成型,再将4n个相单元拼装集成为一体。具体拼装工艺不限定)。Each armature tooth pair and the adjacent half fault-tolerant teeth on both sides form a
电枢绕组绕设在每个相单元的两个电枢齿上,为相数为4的倍数,可以是4相,也可以直接改为8相或其它4的倍数相。第k个相单元与第k+4个相单元的电枢绕组构成同相电枢绕组。其中,k≥1。The armature winding is wound on the two armature teeth of each phase unit, and the number of phases is a multiple of 4. It can be 4 phases, or it can be directly changed to 8 phases or other multiples of 4 phases. The armature windings of the kth phase unit and the k+4th phase unit form the same-phase armature winding. Among them, k≥1.
一个相单元中的两个电枢绕组(也称电枢线圈)构成同相电枢绕组,因此不同相绕组之间经容错齿实现相间隔离(物理隔离、电磁隔离、热隔离),相间互感近乎为0(低互感表明其中一相发生故障对其它相的影响小),如图4-1所示,提高了电机的可靠性和容错能力。The two armature windings (also called armature coils) in a phase unit constitute the same-phase armature winding, so the phase-to-phase isolation (physical isolation, electromagnetic isolation, thermal isolation) is achieved between the different phase windings through fault-tolerant teeth, and the phase-to-phase mutual inductance is almost 0 (low mutual inductance indicates that the failure of one phase has little impact on other phases), as shown in Figure 4-1, which improves the reliability and fault tolerance of the motor.
由于每个相单元有两个电枢线圈,且相邻两个电枢齿之间的大槽中有两个线圈边,而电枢齿与容错齿之间的小槽中只有一个线圈边。因此,将大槽的面积设计为小槽面积的两倍(可根据具体情况做稍许调整),从而能提高绕组系数和槽利用率。Since each phase unit has two armature coils, and there are two coil sides in the large slot between two adjacent armature teeth, there is only one coil side in the small slot between the armature tooth and the fault-tolerant tooth. Therefore, the area of the large slot is designed to be twice the area of the small slot (which can be slightly adjusted according to the specific situation), so that the winding coefficient and the slot utilization rate can be improved.
进一步,上述闭口槽的设置,不仅利于齿槽转矩抑制,还可通过增加漏感而增加相自感(大自感利于抑制短路电流)。由于定子齿部/定子轭部分离设计,绕线可经过定子齿部分离处的大槽口进行绕线,大大简化了绕线工艺,并利于提高槽满率,进而提高功率密度。Further, the arrangement of the above-mentioned closed slot is not only beneficial to suppress the cogging torque, but also increases the phase self-inductance by increasing the leakage inductance (large self-inductance is beneficial to suppress short-circuit current). Due to the separate design of the stator teeth/stator yoke, the winding can be wound through the large slot at the separation of the stator teeth, which greatly simplifies the winding process, and is beneficial to improve the slot full rate, thereby improving the power density.
转子包括沿轴向同轴布设的2i组转子,每组转子的轴向长度均相等;其中,i≥1,本实施例中,优选i=1。也即,如图5-1、5-2和5-3所示,转子包括第一组转子和第二组转子。The rotor includes 2i groups of rotors arranged coaxially along the axial direction, and the axial lengths of each group of rotors are equal; wherein, i≥1, in this embodiment, preferably i=1. That is, as shown in FIGS. 5-1 , 5-2 and 5-3, the rotor includes a first set of rotors and a second set of rotors.
每个转子极对均包括A磁极和B磁极,A磁极和B磁极中至少一个为永磁极。当A磁极或B磁极为永磁极时,则其中i组转子的A磁极或B磁极充磁方向与剩余i组的A磁极或B磁极充磁方向相反。Each rotor pole pair includes an A magnetic pole and a B magnetic pole, and at least one of the A magnetic pole and the B magnetic pole is a permanent magnet pole. When the A magnetic pole or the B magnetic pole is a permanent magnet pole, the magnetizing direction of the A magnetic pole or the B magnetic pole of the i group rotor is opposite to the magnetizing direction of the A magnetic pole or the B magnetic pole of the remaining i group.
在本实施例1中,转子为交替极转子,A磁极为永磁极,B磁极为铁心极,其中i组转子的A磁极充磁方向与剩余i组的A磁极充磁方向相反。同时,其中i组转子的A磁极中心线与剩余i组转子的B磁极中心线在同一周向位置,也即轴向互补,满足“磁路互补条件”。In this
进一步,转子优选为分段斜极转子,每组转子均包括沿轴向依次同轴布设的4个转子节段,每个转子节段的轴向长度相等,相邻两个转子节段周向偏移的机械角度设为θ,则θ的计算公式为:θ=360/(32×p)=360/(32×5)=2.25°。Further, the rotor is preferably a segmented slanted-pole rotor, and each set of rotors includes four rotor segments that are coaxially arranged in sequence along the axial direction. The axial length of each rotor segment is equal, and the circumferential length of two adjacent rotor segments is The offset mechanical angle is set to θ, then the calculation formula of θ is: θ=360/(32×p)=360/(32×5)=2.25°.
在图5-2中,由于i=1,第一组转子和第二组转子的4个转子节段沿轴向分别为第一转子节段、第二转子节段、第三转子节段、第四转子节段、第五转子节段、第六转子节段、第七转子节段和第八转子节段;则第一组转子中第三转子节段的永磁极中心线与第二组转子中第六转子节段的铁心极中心线在同一周向位置,也即重合中心线一351所在位置;第一组转子中第四转子节段的永磁极中心线与第二组转子中第五转子节段的铁心极中心线在同一周向位置,也即重合中心线二352所在位置。In Fig. 5-2, since i=1, the four rotor segments of the first rotor group and the second rotor group are respectively the first rotor segment, the second rotor segment, the third rotor segment, The fourth rotor segment, the fifth rotor segment, the sixth rotor segment, the seventh rotor segment, and the eighth rotor segment; then the centerline of the permanent magnet poles of the third rotor segment in the first group of rotors is the same as that of the second group of rotors. The centerline of the iron core pole of the sixth rotor segment in the rotor is at the same circumferential position, that is, the position of the
本实施例中,轴向磁路互补,同时由于每对磁极只有一个永磁极,电枢磁路的磁阻降低,可有效增加相自感, 如图4-2,进而抑制短路电流。In this embodiment, the axial magnetic circuits are complementary, and since each pair of magnetic poles has only one permanent magnet pole, the magnetic resistance of the armature magnetic circuit is reduced, which can effectively increase the phase self-inductance, as shown in Figure 4-2, thereby suppressing short-circuit current.
进一步,由于本发明满足“磁路互补条件”:因而i组转子产生的齿槽转矩奇次谐波、反电动势偶次谐波、不平衡磁拉力均可与其余i组转子相互抵消,也即采用本发明交替极转子的电机不存在齿槽转矩奇次谐波、反电动势偶次谐波和不平衡磁拉力。Further, since the present invention satisfies the "complementary magnetic circuit condition": therefore, the odd harmonics of cogging torque, even harmonics of back EMF, and unbalanced magnetic pulling force generated by the i group of rotors can cancel each other out with the other i groups of rotors, and also That is, the motor using the alternating pole rotor of the present invention has no odd harmonics of cogging torque, even harmonics of back electromotive force and unbalanced magnetic pulling force.
由于四相电机反电动势中的奇次谐波与基波电流相互作用,会产生4次、8次、12次和16次转矩脉动。本发明转子采用分段斜极转子,每组转子分为4段,相邻两段转子周向偏移360/(32×p)机械角度,从而有效抑制12次和16次转矩脉动,如图6-1所示。Due to the interaction of the odd harmonics in the back EMF of the four-phase motor with the fundamental current, the 4th, 8th, 12th and 16th torque ripples will be generated. The rotor of the present invention adopts a segmented inclined-pole rotor, each group of rotors is divided into 4 segments, and the two adjacent rotor segments are circumferentially offset by 360/(32×p) mechanical angle, thereby effectively suppressing 12 and 16 torque pulsations, such as As shown in Figure 6-1.
此外,4次转矩脉动为四相电机的主要脉动成分,本发明提出谐波电流注入技术消除该4次脉动。具体地,电枢绕组中除通入基波电流用于作功(产生转矩),还注入三次谐波电流或五次谐波电流用于消除4次转矩脉动。注入的三次谐波电流或五次谐波电流相位与基波电流相位相反,它们与基波反电动势(即转子基波磁场在电枢绕组中产生的反电动势)相互作用而产生一个4次转矩脉动,该4次转矩脉动与四相电机固有的四次转矩脉动相位相反,从而可以抑制甚至消除4次转矩脉动,如图6-2所示。In addition, the 4th order torque pulsation is the main pulsation component of the four-phase motor, and the present invention proposes a harmonic current injection technique to eliminate the 4th order pulsation. Specifically, in addition to the fundamental current used to perform work (torque generation), the armature winding also injects the third harmonic current or the fifth harmonic current to eliminate the fourth torque ripple. The phase of the injected third harmonic current or fifth harmonic current is opposite to that of the fundamental current, and they interact with the fundamental back EMF (that is, the back EMF generated by the rotor fundamental magnetic field in the armature winding) to produce a 4th turn. The 4th torque pulsation is opposite to the phase of the 4th torque pulsation inherent in the four-phase motor, so that the 4th torque pulsation can be suppressed or even eliminated, as shown in Figure 6-2.
通过本发明的分段斜极和谐波电流注入,转矩脉动可以控制在极小的水平,如图6-3所示,能够很好的满足高端装备和伺服系统对转矩平稳性的要求。Through the segmented oblique pole and harmonic current injection of the present invention, the torque ripple can be controlled to an extremely small level, as shown in Figure 6-3, which can well meet the torque stability requirements of high-end equipment and servo systems .
进一步,永磁极为表贴式永磁极或内置式永磁极等,本实施例1中优选为表贴式永磁极。Further, the permanent magnet poles are surface-mounted permanent magnet poles or built-in permanent magnet poles, etc. In the
进一步,本发明也可适用于外转子,此时,模块化定子和转子从内至外同轴套设,且两者间具有气隙,其余设置方式与内转子相同。Further, the present invention can also be applied to the outer rotor. In this case, the modular stator and the rotor are coaxially sleeved from the inside to the outside, and there is an air gap between them. The rest of the arrangement is the same as that of the inner rotor.
实施例2Example 2
如图7-1、7-2和7-3所示,转子为常规的永磁极转子,A磁极为永磁极一,优选为N永磁极;B磁极为永磁极二,优选为S永磁极;其中i组转子的A磁极充磁方向与剩余余i组的A磁极充磁方向相反,其中i组转子的B磁极充磁方向与剩余i组的B磁极充磁方向相反;其余结构同实施例1。As shown in Figures 7-1, 7-2 and 7-3, the rotor is a conventional permanent magnet pole rotor, the A magnetic pole is a permanent magnet pole one, preferably an N permanent magnetic pole; the B magnetic pole is a permanent magnet pole two, preferably an S permanent magnetic pole; The magnetization direction of the A poles of the rotors in group i is opposite to the magnetization direction of the A poles of the remaining i groups, and the magnetization direction of the B magnetic poles of the i group rotors is opposite to the magnetization direction of the B magnetic poles of the remaining i groups; the rest of the structure is the same as the embodiment. 1.
采用实例2电机后,A相绕组产生的磁力线如图8所示,可见其经过相邻的容错齿闭合,不经过其它相绕组所绕在的齿。因此,本发明有效实现了相间电磁隔离。After using the motor of Example 2, the magnetic line of force generated by the A-phase winding is shown in Figure 8, and it can be seen that it is closed through the adjacent fault-tolerant teeth, and does not pass through the teeth around which other phase windings are wound. Therefore, the present invention effectively realizes the electromagnetic isolation between phases.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种等同变换,这些等同变换均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific details of the above-mentioned embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention. These equivalent transformations All belong to the protection scope of the present invention.
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