CN114893182A - A kind of mechanized mining equipment and technology based on mutation and fracture modification of hard rock pore array - Google Patents
A kind of mechanized mining equipment and technology based on mutation and fracture modification of hard rock pore array Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于矿山硬岩开采技术领域,尤其涉及一种基于硬岩孔阵诱变破裂改性的机械化开采装备及工艺。The invention belongs to the technical field of mining hard rock mining, and in particular relates to a mechanized mining equipment and process based on the mutation and fracture modification of hard rock pore arrays.
背景技术Background technique
随着矿山开采不断趋向于深部化,传统的钻爆法已无法满足连续、高效、智能、绿色化开采的要求。基于刀具破岩的非爆机械化开采有望成为矿山开采的主要替代方法之一。然而,深部矿山开采大多为硬岩开采,硬岩与刀具相互作用会导致刀具产生高温和高磨损,致使刀具发生严重钝化和失效现象,频繁的刀具替换会严重降低掘进效率、增加项目支出和延长工期。此外,在高地应力的影响下,深部硬岩开采常发生岩爆灾害,严重威胁到作业人员及设备的安全。With the continuous trend of deep mining, the traditional drilling and blasting method can no longer meet the requirements of continuous, efficient, intelligent and green mining. Non-explosive mechanized mining based on knife rock breaking is expected to become one of the main alternative methods of mining. However, most of the deep mining is hard rock mining. The interaction between hard rock and tools will lead to high temperature and high wear of the tools, resulting in serious passivation and failure of the tools. Frequent tool replacement will seriously reduce the driving efficiency, increase project expenditure and Extend the construction period. In addition, under the influence of high ground stress, rock burst disasters often occur in deep hard rock mining, which seriously threatens the safety of operators and equipment.
综上,为了确保硬岩机械化开采更加安全、高效,有必要对现有的岩石非爆机械化开采装备及工艺作出改进。To sum up, in order to ensure the safety and efficiency of hard rock mechanized mining, it is necessary to improve the existing rock non-explosive mechanized mining equipment and technology.
发明内容SUMMARY OF THE INVENTION
本发明针对深部硬岩开采效率低、安全性能差等缺陷,提出了一种有利于提高破岩效率并减少刀具磨损的基于硬岩孔阵诱变破裂改性的机械化开采装备及工艺。Aiming at the defects of low mining efficiency and poor safety performance of deep hard rock, the invention proposes a mechanized mining equipment and process based on the mutation and fracture modification of hard rock hole array, which is beneficial to improve rock breaking efficiency and reduce tool wear.
为此,本发明实施例一方面提供一种基于硬岩孔阵诱变破裂改性的机械化开采装备,包括安装在设备底部的行走机构,还包括安装在设备前端用于对待切割岩体进行钻孔操作以得到岩孔的智能钻机、用于对岩孔孔壁岩体进行压裂处理的压裂机构以及切割岩体的岩体切割机构;To this end, one aspect of the embodiments of the present invention provides a kind of mechanized mining equipment based on the mutation and fracture modification of hard rock hole arrays, including a traveling mechanism installed at the bottom of the equipment, and a front end of the equipment for drilling the rock mass to be cut. An intelligent drilling rig for hole operation to obtain a rock hole, a fracturing mechanism for fracturing the rock mass of the rock hole wall, and a rock mass cutting mechanism for cutting the rock mass;
所述智能钻机包括钻杆、用于监测钻杆钻进数据的传感器以及依据钻进数据对岩石可切割性进行智能感知的智能决策单元,所述压裂机构包括推杆、刚性压裂件和第一旋转驱动件;The intelligent drilling rig includes a drill pipe, a sensor for monitoring the drilling data of the drill pipe, and an intelligent decision-making unit for intelligently sensing the cutability of the rock according to the drilling data, and the fracturing mechanism includes a push rod, a rigid fracturing piece and a first rotary drive;
所述刚性压裂件在所述钻杆从所述岩孔撤出后,通过所述推杆的带动能够伸至所述岩孔中对孔壁岩体进行压裂处理,所述第一旋转驱动件能够驱动所述推杆转动以对所述刚性压裂件的压裂位置进行调整,所述刚性压裂件上设有对孔壁岩体所受地应力进行测量的地应力测量设备;After the drill rod is withdrawn from the rock hole, the rigid fracturing member can extend into the rock hole to perform fracturing treatment on the rock mass of the hole wall through the driving of the push rod. The push rod can be driven to rotate to adjust the fracturing position of the rigid fracturing member, and the rigid fracturing member is provided with a geostress measuring device for measuring the geostress of the rock mass on the hole wall;
压裂处理时,先利用刚性压裂件对孔壁岩体各个部位进行初次预压裂处理,同时利用地应力测量设备获得孔壁岩体各个部位所受地应力情况,接着以所受地应力最小的部位作为二次压裂位置对孔壁岩体进行刚性定向压裂。During the fracturing treatment, the first pre-fracturing treatment is performed on each part of the rock mass of the hole wall by using rigid fracturing parts, and the in-situ stress of each part of the rock mass of the hole wall is obtained by using the in-situ stress measurement equipment, and then the part with the smallest in-situ stress is used as the The secondary fracturing position performs rigid directional fracturing on the rock mass of the hole wall.
具体的,还包括高压注水装置,所述钻杆内设有输水通道,所述高压注水装置能够在所述钻杆再次插入所述岩孔后,通过所述输水通道将高压水注入压裂后的岩体中。Specifically, it also includes a high-pressure water injection device, the drill pipe is provided with a water transmission channel, and the high-pressure water injection device can inject high-pressure water into the pressure water through the water transmission channel after the drill pipe is inserted into the rock hole again. in the fractured rock mass.
具体的,还包括圆柱滚筒以及驱动所述圆柱滚筒转动的第二旋转驱动件,所述智能钻机和所述压裂机构设置在所述圆柱滚筒内,所述智能钻机和包括多根所述钻杆,所述压裂机构包括多根所述推杆,在每根所述推杆的前端均设有所述刚性压裂件,所述圆柱滚筒的前端面板上对应设有多个供所述推杆或钻杆择一通过以实现作业的作业通道,所述圆柱滚筒具有第一位置、第二位置和第三位置;Specifically, it also includes a cylindrical drum and a second rotary driving member that drives the cylindrical drum to rotate, the intelligent drilling rig and the fracturing mechanism are arranged in the cylindrical drum, the intelligent drilling rig and the rod, the fracturing mechanism includes a plurality of the push rods, the rigid fracturing member is provided at the front end of each push rod, and the front end panel of the cylindrical drum is provided with a plurality of corresponding push rods for the a working channel through which the push rod or the drill rod can pass through alternatively to realize the work, and the cylindrical drum has a first position, a second position and a third position;
其中,所述圆柱滚筒位于第一位置时,多根所述钻杆与多个所述作业通道一一对准,所述圆柱滚筒位于第二位置时,多根所述推杆与多个所述作业通道一一对准,所述圆柱滚筒位于第三位置时,所述钻杆和所述推杆与所述作业通道错开。Wherein, when the cylindrical drum is in the first position, a plurality of the drill rods are aligned with the plurality of the working channels one by one, and when the cylindrical drum is in the second position, the plurality of the push rods and the plurality of the working channels are aligned one by one. The working passages are aligned one by one, and when the cylindrical drum is located at the third position, the drill rod and the push rod are staggered from the working passage.
具体的,在设备上还设有带动所述圆柱滚筒上下移动和左右移动的机械臂。Specifically, the equipment is also provided with a mechanical arm that drives the cylindrical drum to move up and down and left and right.
具体的,所述岩体切割机构由切割滚筒和调高摆臂两部分组成,所述调高摆臂的前端设有所述的切割滚筒,所述调高摆臂的后端与设备上的回转平台连接。Specifically, the rock mass cutting mechanism is composed of a cutting drum and a height-adjusting swing arm. The front end of the height-adjusting swing arm is provided with the cutting drum, and the rear end of the height-adjusting swing arm is connected to the Swivel platform connection.
具体的,所述岩体切割机构还包括布置在切割滚筒上用于监测随采参数的传感器以及依据随采参数对岩石可切割性进行智能感知的智能决策单元。Specifically, the rock mass cutting mechanism further includes a sensor arranged on the cutting drum for monitoring the parameters of mining and an intelligent decision-making unit for intelligently sensing the cutability of the rock according to the parameters of mining.
具体的,在设备的前端还安装有用于铲运截落岩体的铲斗。Specifically, the front end of the equipment is also equipped with a bucket for shoveling and cutting off the rock mass.
具体的,所述刚性压裂件包括相对布置的两块弧形压板以及驱动所述弧形压板朝着所述岩孔径向移动的驱动组件,所述驱动组件安装在所述推杆的前端上。Specifically, the rigid fracturing element includes two arc-shaped pressure plates arranged opposite each other and a drive assembly for driving the arc-shaped pressure plates to move radially toward the rock hole, and the drive assembly is installed on the front end of the push rod .
具体的,所述驱动组件包括并排布置在两块所述弧形压板之间的至少两个液压支柱,所述液压支柱的两端分别与两块所述弧形压板连接。Specifically, the driving assembly includes at least two hydraulic struts arranged side by side between the two arc-shaped pressing plates, and two ends of the hydraulic struts are respectively connected with the two arc-shaped pressing plates.
具体的,所述行走机构采用钢制履带底盘行走机构。Specifically, the walking mechanism adopts a steel crawler chassis walking mechanism.
本发明实施例另一方面还提供一种应用上述开采装备的机械化开采工艺,该开采工艺包括:利用智能钻机对待切割岩体进行钻孔操作以得到岩孔,同时依据钻进数据对岩石可切割性进行智能感知,评价岩石的可切割性;Another aspect of the embodiments of the present invention also provides a mechanized mining process using the above-mentioned mining equipment, the mining process includes: using an intelligent drilling machine to perform drilling operations on the rock mass to be cut to obtain rock holes, and at the same time according to drilling data to cut the rock. Intelligent perception of the nature of the rock to evaluate the cutability of the rock;
若岩石的可切割性被判定为易切割,则将智能钻机的钻杆收回,利用岩体切割机构进行破岩;若岩石的可切割性被判定为难切割,则将智能钻机的钻杆收回后,利用推杆将刚性压裂件伸至所述岩孔中,接着利用刚性压裂件对孔壁岩体各个部位进行预压裂处理,同时利用地应力测量设备获得孔壁岩体各个部位所受地应力情况,之后以所受地应力最小的部位作为二次压裂位置对孔壁岩体进行刚性定向压裂;刚性定向压裂后,再将钻进钻杆伸入,进行高压注水,促使压裂后的裂隙进一步发展并软化岩体,改善岩石的可切割性。If the cutability of the rock is judged to be easy to cut, the drill pipe of the smart drilling rig will be retracted, and the rock mass cutting mechanism will be used to break the rock; , use the push rod to extend the rigid fracturing piece into the rock hole, then use the rigid fracturing piece to pre-fract each part of the rock mass of the hole wall, and use the in-situ stress measurement equipment to obtain the in-situ stress of each part of the rock mass of the hole wall , and then perform rigid directional fracturing on the rock mass of the hole wall by taking the position with the smallest in-situ stress as the secondary fracturing position; after the rigid directional fracturing, the drilling rod is extended to perform high-pressure water injection to promote the fractures after fracturing. Further develops and softens the rock mass, improving the cutability of the rock.
最后,将钻杆收回后,利用岩体切割机构进行破岩。此外,岩体切割机构在破岩过程中,可根据智能决策单元对岩石的可切割性进行智能感知,从而指导最优破岩设备参数设计。且将破岩作业过程与钻进过程中的岩石可切割性评价结果进行对比,不断优化钻进过程中的岩石可切割评价精度。同时根据破岩过程中的岩石可切割性智能评价,亦可不断优化刚性定向压裂和高压注水作业的参数设计。Finally, after the drill pipe is retracted, the rock mass cutting mechanism is used to break the rock. In addition, during the rock breaking process, the rock mass cutting mechanism can intelligently perceive the cutability of the rock according to the intelligent decision-making unit, thereby guiding the design of the optimal rock breaking equipment parameters. In addition, the rock-breaking operation process is compared with the evaluation results of the rock cuttability during the drilling process, and the evaluation accuracy of the rock cutability during the drilling process is continuously optimized. At the same time, the parameter design of rigid directional fracturing and high-pressure water injection operations can also be continuously optimized according to the intelligent evaluation of rock cuttability in the process of rock breaking.
与现有技术相比,本发明至少一个实施例具有如下有益效果:Compared with the prior art, at least one embodiment of the present invention has the following beneficial effects:
1、该开采装置集智能钻机、压裂机构、高压注水装置、岩体切割机构于一体,其中,岩体切割机构用于切割岩体,智能钻机能在岩体内形成钻孔。同时,根据钻进表现参数可智能感知岩石的可切割性,压裂机构和高压注水装置可预先对难切割的硬岩岩体进行预裂,改善其可切割性,最终达到确保矿山硬岩安全、高效开采的目的。1. The mining device integrates an intelligent drilling rig, a fracturing mechanism, a high-pressure water injection device, and a rock mass cutting mechanism. The rock mass cutting mechanism is used to cut the rock mass, and the intelligent drilling rig can form a hole in the rock mass. At the same time, according to the drilling performance parameters, the cutability of the rock can be intelligently sensed. The fracturing mechanism and the high-pressure water injection device can pre-split the hard rock mass that is difficult to cut, improve its cutability, and finally ensure the safety of hard rock in the mine. , the purpose of efficient mining.
2、压裂分为初次预压裂和二次刚性定向压裂,二次刚性定向压裂根据初次预压裂时所测量地应力情况,以最小地应力方向作为刚性压裂方向,不仅可以减少致裂岩体所需施加载荷,而且岩体在刚性压裂处理前,岩孔孔壁各处已经形成微小的预压裂纹,刚性定向压裂产生的裂隙通过这些微小的预压裂纹可以快速扩展并贯通整个岩孔孔壁岩体,达到显著改善岩体可切割性的目的。2. Fracturing is divided into primary pre-fracturing and secondary rigid directional fracturing. The secondary rigid directional fracturing takes the minimum in-situ stress direction as the rigid fracturing direction according to the in-situ stress measured during the initial pre-fracturing, which can not only reduce the The load required for fracturing the rock mass, and before the rigid fracturing treatment of the rock mass, tiny pre-compression cracks have been formed around the wall of the rock hole, and the cracks generated by rigid directional fracturing can rapidly expand through these tiny pre-compression cracks And through the entire rock hole wall rock mass, to achieve the purpose of significantly improving the cutability of the rock mass.
3、高压注水装置在刚性压裂后执行,其将高压水注入经刚性压裂后的岩体裂隙中,能进一步促进岩体裂隙扩展并软化岩体,为硬岩破碎提供联合作用,提高破岩效率,同时高压注水还具有冷却破岩刀具、降低粉尘产生量的作用。3. The high-pressure water injection device is executed after rigid fracturing. It injects high-pressure water into the fractures of the rock mass after rigid fracturing, which can further promote the expansion of the rock mass cracks and soften the rock mass, provide a joint effect for hard rock breakage, and improve the fracture efficiency. At the same time, high-pressure water injection also has the effect of cooling the rock-breaking tool and reducing the amount of dust generated.
4、通过在切割滚筒上布置用于监测随采参数的传感器以及依据随采参数对岩石可切割性进行智能感知的智能决策单元,岩体切割机构能智能感知岩石的可切割性,为破岩设备提供参数设计指导,并可将其与钻进过程中所得到的岩石可切割性进行比较,不断优化钻进过程对岩石可切割性的评价精度。同时,根据破岩过程中所感知的岩石可切割性也可为孔内刚性定向压裂和孔内高压注水提供参数指导,通过该闭环开采模式,可实现硬岩非爆机械化智能开采。4. By arranging sensors on the cutting drum for monitoring the parameters of the mining and the intelligent decision-making unit for intelligently sensing the cutability of the rock according to the parameters of the mining, the rock cutting mechanism can intelligently perceive the cutability of the rock, which is the best way to break the rock. The equipment provides parameter design guidance and can compare it with the rock cuttability obtained during the drilling process, and continuously optimize the evaluation accuracy of the rock cutability during the drilling process. At the same time, according to the rock cutability perceived during the rock breaking process, it can also provide parameter guidance for rigid directional fracturing in the hole and high-pressure water injection in the hole. Through this closed-loop mining mode, non-explosive mechanized intelligent mining of hard rock can be realized.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本发明实施例提供的开采设备主视图;1 is a front view of a mining equipment provided by an embodiment of the present invention;
图2是本发明实施例提供的开采设备俯视图;Fig. 2 is the top view of the mining equipment provided by the embodiment of the present invention;
图3是本发明实施例提供的压裂机构伸入岩孔中作业示意图;FIG. 3 is a schematic diagram of the operation of the fracturing mechanism extending into the rock hole provided by the embodiment of the present invention;
图4是本发明实施例提供的作业通道在圆柱滚筒上布置示意图;4 is a schematic diagram of the arrangement of a working channel provided on a cylindrical drum according to an embodiment of the present invention;
图5是本发明实施例提供的刚性压裂件示意图;5 is a schematic diagram of a rigid fracturing member provided by an embodiment of the present invention;
图6是本发明实施例提供的机械化开采工艺流程图;6 is a flow chart of a mechanized mining process provided by an embodiment of the present invention;
其中:1、行走机构;2、智能钻机;201、钻杆;202、钻头;3、压裂机构;301、推杆;302、刚性压裂件;3021、弧形压板;3022、驱动组件;4、岩体切割机构;401、切割滚筒;402、镐型截齿;403、调高摆臂;404、回转平台;5、圆柱滚筒;6、铲斗;7、高压注水装置;8、进出油路;9、机械臂;10、作业通道。Among them: 1. traveling mechanism; 2. intelligent drilling rig; 201, drill pipe; 202, drill bit; 3. fracturing mechanism; 301, push rod; 302, rigid fracturing part; 3021, arc pressure plate; 3022, drive assembly; 4. Rock mass cutting mechanism; 401, cutting drum; 402, pick pick; 403, height-adjusting swing arm; 404, rotary platform; 5, cylindrical drum; 6, bucket; 7, high pressure water injection device; 8, in and out Oil circuit; 9. Mechanical arm; 10. Working channel.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated devices or elements. It must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
参见图1-图3,一种基于硬岩孔阵诱变破裂改性的机械化开采装备,包括安装在设备底部的行走机构1、安装在设备前端用于对待切割岩体进行钻孔操作以得到岩孔的智能钻机2、用于对岩孔孔壁岩体进行压裂处理的压裂机构3以及切割岩体的岩体切割机构4;其中,Referring to Fig. 1-Fig. 3, a mechanized mining equipment based on the mutation and fracture modification of hard rock hole array, including a traveling mechanism 1 installed at the bottom of the equipment, installed at the front end of the equipment for drilling the rock mass to be cut to obtain The
智能钻机2包括钻杆201、用于监测钻杆201钻进数据的传感器(图中未示出)以及依据钻进数据对岩石可切割性进行智能感知的智能决策单元(图中未示出),压裂机构3包括推杆301、刚性压裂件302和第一旋转驱动件(图中未示出),刚性压裂件302在钻杆201从岩孔撤出后,通过推杆301的带动能够伸至岩孔中对孔壁岩体进行压裂处理,第一旋转驱动件能够驱动推杆301转动以对刚性压裂件302的压裂位置进行调整,刚性压裂件302上设有对孔壁岩体所受地应力进行测量的地应力测量设备,压裂处理时,先利用刚性压裂件302对孔壁岩体各个部位进行初次预压裂处理,同时利用地应力测量设备(图中未示出)获得孔壁岩体各个部位所受地应力情况,接着以所受地应力最小的部位作为二次压裂位置对孔壁岩体进行刚性定向压裂。The
参见图1、图2、图3和图5,利用包括上述实施例智能开采装备对矿山硬岩进行智能开采时:利用智能钻机2对待切割岩体进行钻孔操作以得到岩孔,同时依据钻进数据对岩石可切割性进行智能感知,评价岩石的可切割性;Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 5, when using the intelligent mining equipment including the above-mentioned embodiment to carry out intelligent mining of hard rock in the mine: use the
若岩石的可切割性被判定为易切割(也即好采),则将智能钻机2的钻杆201收回,利用岩体切割机构4进行破岩;若岩石的可切割性被判定为难切割(也即难采),则将智能钻机2的钻杆201收回后,利用推杆301将刚性压裂件302伸至岩孔中,接着利用刚性压裂件302对孔壁岩体各个部位进行预压裂处理,同时利用地应力测量设备获得孔壁岩体各个部位所受地应力情况,之后以所受地应力最小的部位作为二次压裂位置对孔壁岩体进行刚性定向压裂;刚性压裂后,将推杆301收回,利用钻杆201执行高压注水,进一步促使刚性定向压裂后的裂纹扩展并软化岩体,提高岩石的可切割性。If the cutability of the rock is judged to be easy to cut (ie, easy to mine), the
最后,将钻杆201收回后,利用岩体切割机构4进行破岩。Finally, after the
本实施例提供的开采装置集智能钻机2、压裂机构3、岩体切割机构4于一体,其中,岩体切割机构4用于切割岩体,智能钻机2能在岩体内形成钻孔。同时,根据钻进表现参数可智能感知岩石的可切割性,压裂机构3可预先对难切割的硬岩岩体进行预裂,改善其可切割性,最终达到提高矿山硬岩掘进效率的目的。The mining device provided in this embodiment integrates an
另外,压裂分为初次预压裂和二次刚性定向压裂,二次刚性定向压裂根据初次预压裂时所测量地应力情况,以最小地应力方向作为刚性压裂方向,不仅可以减少致裂岩体所需施加载荷,而且岩体在刚性压裂处理前,岩孔孔壁各处已经形成微小的预压裂纹,刚性定向压裂产生的裂隙通过这些微小的预压裂纹可以快速扩展并贯通整个岩孔孔壁岩体,达到显著改善岩体可切割性的目的。In addition, fracturing is divided into primary pre-fracturing and secondary rigid directional fracturing. The secondary rigid directional fracturing takes the minimum in-situ stress direction as the rigid fracturing direction according to the in-situ stress measured during the initial pre-fracturing, which can not only reduce the The load required for fracturing the rock mass, and before the rigid fracturing treatment of the rock mass, tiny pre-compression cracks have been formed around the wall of the rock hole, and the cracks generated by rigid directional fracturing can rapidly expand through these tiny pre-compression cracks And through the entire rock hole wall rock mass, to achieve the purpose of significantly improving the cutability of the rock mass.
参见图1和图2,在另一些实施例中,上述开采装置还包括高压注水装置7,钻杆201内设有输水通道,高压注水装置7能够在钻杆201再次插入岩孔后,通过输水通道将高压水注入压裂后的岩体中。1 and 2, in other embodiments, the above-mentioned mining device further includes a high-pressure water injection device 7, and a water delivery channel is provided in the
本实施例中,在对岩体进行刚性压裂后,可以利用高压注水装置7将高压水注入经刚性压裂后的岩体裂隙中,能进一步促使裂隙的扩展并软化岩体,为硬岩破碎提供联合作用,提高破岩效率,同时高压注水还具有冷却破岩刀具、降低粉尘产生量的作用。至于地应力测量设备的具体结构,均为现有技术,在此不再赘述。In this embodiment, after the rigid fracturing of the rock mass, the high-pressure water injection device 7 can be used to inject high-pressure water into the cracks of the rock mass after rigid fracturing, which can further promote the expansion of the cracks and soften the rock mass, making it hard rock. The crushing provides a combined effect to improve the rock-breaking efficiency, while the high-pressure water injection also cools the rock-breaking tool and reduces the amount of dust generated. As for the specific structure of the in-situ stress measurement device, it is all in the prior art, and details are not repeated here.
需要解释说明的是,智能钻机2中所布置的传感器可记录钻进过程中的推动力、扭矩、转速、钻进速度等钻进参数,利用钻进参数与破岩比能之间存在密切关系,可对岩石的可切割难易程度并进行量化表征,并将岩石的可切割性分为易切割和难切割两类。It should be explained that the sensors arranged in the
式中,SE为破岩比能,F为推动力,N为旋转速度,M为扭矩,V为钻进速度,A为钻进面积。并当SE≤aMPa时岩石的可切割性被定义为易切割,SE>aMPa时岩石的可切割性被定义为难切割,a为具体数值,通过岩芯力学实验得到岩石单轴抗压强度UCS和弹性模量E,根据破岩比能SE与岩石单轴抗压强度UCS与弹性模量E建立岩石可切割性评价标准而确定。In the formula, SE is the specific energy of rock breaking, F is the driving force, N is the rotational speed, M is the torque, V is the drilling speed, and A is the drilling area. And when SE≤aMPa, the cutability of the rock is defined as easy to cut, and when SE>aMPa, the cutability of the rock is defined as difficult to cut, a is a specific value, and the uniaxial compressive strength UCS and The elastic modulus E is determined according to the rock-breaking specific energy SE, the rock uniaxial compressive strength UCS and the elastic modulus E to establish the rock cutability evaluation standard.
参见图1和图2,在另一些实施例中,岩体切割机构4由切割滚筒401和调高摆臂403两部分组成,切割滚筒401均布有截岩的镐型截齿402,调高摆臂403的前端设有切割滚筒401,调高摆臂403的后端与设备上的回转平台404连接,设备上设有驱动回转平台404在水平面内旋转的驱动机构。本实施例中,通过调高摆臂403和回转平台404可以带动切割滚筒401实现上下、左右摆动,从而对切割滚筒401的截岩位置进行灵活调整。1 and 2, in other embodiments, the rock
可以理解的是,在实际设计中,基于与智能钻机相同的原理,为实现岩体的智能切割,岩体切割机构4还包括布置在切割滚筒401上用于监测随采参数的传感器以及依据随采参数对岩石可切割性进行智能感知的智能决策单元,智能决策单元对破岩过程中岩石可切割性评价类似于钻进过程,同样可根据破岩过程的破岩比能公式计算,将随采参数代入公式得到破岩过程中的破岩比能。至于智能决策单元的具体结构及实现智能决策的具体程序均为现有技术,在此不再赘述。It can be understood that, in the actual design, based on the same principle as the intelligent drilling rig, in order to realize the intelligent cutting of the rock mass, the rock
本实施例中,岩体切割机构4破岩过程中根据随采参数能智能感知岩石的可切割性,指导破岩参数设计,并可将其与钻进过程中所得到的岩石可切割性进行比较,不断优化钻进过程对岩石可切割性的评价精度。同时,根据破岩过程中所感知的岩石可切割性也可为孔内刚性定向压裂和孔内高压注水提供参数指导,通过该闭环开采模式,可实现硬岩非爆机械化智能开采。In this embodiment, the rock
参见图1、图2和图4,在另一些实施例中,上述开采装置还包括圆柱滚筒5以及驱动圆柱滚筒5转动的第二旋转驱动件(图中未示出),智能钻机2和压裂机构3设置在圆柱滚筒5内,智能钻机2和包括多根钻杆201,压裂机构3包括多根推杆301,在每根推杆301的前端均设有刚性压裂件302,圆柱滚筒5的前端面板上对应设有多个供推杆301或钻杆201择一通过以实现作业的作业通道10,圆柱滚筒5具有第一位置、第二位置和第三位置;其中,圆柱滚筒5位于第一位置时,多根钻杆201与多个作业通道10一一对准,圆柱滚筒5位于第二位置时,多根推杆301与多个作业通道10一一对准,圆柱滚筒5位于第三位置时,钻杆201和推杆301与作业通道10错开。Referring to Figures 1, 2 and 4, in other embodiments, the above-mentioned mining device further includes a
本实施例中,利用第二旋转驱动件带动圆柱滚筒5旋转,即可将钻杆201或推杆301择一对准对应的作业通道10,从而使得钻杆201或推杆301可以从作业通道内伸出,以此实现钻孔或压裂处理,当钻孔或压裂处理后,将将圆柱滚筒5转动至第三位置,可以使得智能钻机2和压裂机构3与作业通道均错开,从而可以利用圆柱滚筒5起到保护智能钻机2和压裂机构3的目的,圆柱滚筒5可以采用诸如高强度钢板等材质制作。至于第二旋转驱动件、第二旋转驱动件可以采用电机直接带动或间接带动的机构,在此不再赘述。In this embodiment, the second rotary drive member is used to drive the
参见图4,具体的,圆柱滚筒5上呈环形阵列分布有四个作业通道,对应的钻杆201和推杆301在圆柱滚筒5内也呈环形阵列分布,而且数量均为四个,在每个刚性压裂件302内均含地应力测量设备,并以指定的四个致裂角度在平面上形成360°钻孔全方位致裂模式,从而达到测量岩体不同方向所受地应力大小的目的,再根据所测得的地应力情况调整定向压裂的方向。Referring to FIG. 4 , specifically, four working channels are distributed in an annular array on the
参见图1和图2,需要解决说明的是,为方便智能钻机2和压裂机构3对待切割岩体进行灵活作业,在设备上还设有带动圆柱滚筒5上下移动和左右移动的机械臂9,利用机械臂9可以对圆柱滚筒5的位置进行灵活调整,从而将智能钻机2或压裂机构3的作业位置进行灵活调整,实现对待切割岩体的精准钻孔或压裂。至于机械臂9的具体结构,均为现有技术。Referring to FIGS. 1 and 2 , it should be noted that, in order to facilitate the
参见图1和图2,具体的,为方便截落岩体的运输,在设备的前端还安装有铲斗6,为保障设备平稳运动,行走机构1可以采用钢制履带底盘行走机构。1 and 2, specifically, in order to facilitate the transportation of the intercepted rock mass, a
参见图3和图5,在另一些实施例中,刚性压裂件302包括相对布置的两块弧形压板3021以及驱动弧形压板3021朝着岩孔径向移动的驱动组件3022,驱动组件3022安装在推杆301的前端上,驱动组件3022包括并排布置在两块弧形压板3021之间的至少两个液压支柱,每个液压支柱的两端分别与两块弧形压板3021连接,液压支柱3021的活塞杆的轴线垂直与岩孔的孔壁,通过液压支柱3021可以带动弧形压板3022外移挤压岩孔的孔壁使其致裂或者使弧形压板3022内收脱离孔壁,液压支柱的进出油路8则从推杆301的尾端伸出。3 and 5 , in other embodiments, the
参见图1-图6,一种应用上述机械化开采装备的机械化开采工艺,包括:1-6, a mechanized mining process using the above-mentioned mechanized mining equipment, including:
首先利用智能钻机2并结合钻杆201和钻头202对待切割岩体进行钻孔操作以得到岩孔,同时依据钻进数据对岩石可切割性进行智能感知,评价岩石的可切割性;Firstly, the
若岩石的可切割性被判定为易切割,则将智能钻机2的钻杆201收回,利用岩体切割机构4进行破岩;若岩石的可切割性被判定为难切割,则将智能钻机2的钻杆201收回后,将圆柱滚筒5旋转至一定角度使压裂机构3的位置恰好与钻孔位置相吻合,利用推杆301将刚性压裂件302伸至岩孔中,接着利用刚性压裂件302对孔壁岩体各个部位进行预压裂处理,同时利用地应力测量设备获得孔壁岩体各个部位所受地应力情况,之后以所受地应力最小的部位作为二次压裂位置对孔壁岩体进行刚性定向压裂;If the cutability of the rock is judged to be easy to cut, the
刚性定向压裂后,为了进一步破坏岩体的完整性,利用高压注水进行联合诱导致裂岩体,首先,将压裂机构3收回圆柱滚筒5。然后,转动圆柱滚筒5使钻杆201调整回原来打钻位置并伸入钻孔内进行高压注水联合诱导致裂岩体;After rigid directional fracturing, in order to further damage the integrity of the rock mass, high-pressure water injection is used to jointly induce fracture of the rock mass. First, the
高压注水致裂后收回钻进钻杆201,最后,采用岩体切割机构4进行破岩。After high-pressure water injection causes fracturing, the
上述本发明所公开的任一技术方案除另有声明外,如果其公开了数值范围,那么公开的数值范围均为优选的数值范围,任何本领域的技术人员应该理解:优选的数值范围仅仅是诸多可实施的数值中技术效果比较明显或具有代表性的数值。由于数值较多,无法穷举,所以本发明才公开部分数值以举例说明本发明的技术方案,并且,上述列举的数值不应构成对本发明创造保护范围的限制。Unless otherwise stated in any of the technical solutions disclosed in the present invention, if it discloses a numerical range, then the disclosed numerical range is a preferred numerical range, and any person skilled in the art should understand that: the preferred numerical range is only Among the many implementable numerical values, the technical effect is relatively obvious or representative. Since the numerical values are too numerous to be exhaustive, only some numerical values are disclosed in the present invention to illustrate the technical solutions of the present invention, and the above-mentioned numerical values shall not constitute a limitation on the protection scope of the present invention.
同时,上述本发明如果公开或涉及了互相固定连接的零部件或结构件,那么,除另有声明外,固定连接可以理解为:能够拆卸地固定连接(例如使用螺栓或螺钉连接),也可以理解为:不可拆卸的固定连接(例如铆接、焊接),当然,互相固定连接也可以为一体式结构(例如使用铸造工艺一体成形制造出来)所取代(明显无法采用一体成形工艺除外)。At the same time, if the above-mentioned invention discloses or involves parts or structural parts that are fixedly connected to each other, then, unless otherwise stated, fixed connection can be understood as: detachable fixed connection (for example, using bolts or screws), or It is understood as: non-removable fixed connection (such as riveting, welding), of course, the mutual fixed connection can also be replaced by an integral structure (such as using a casting process to integrally form) (except that it is obviously impossible to use an integral forming process).
另外,上述本发明公开的任一技术方案中所应用的用于表示位置关系或形状的术语除另有声明外其含义包括与其近似、类似或接近的状态或形状。本发明提供的任一部件既可以是由多个单独的组成部分组装而成,也可以为一体成形工艺制造出来的单独部件。In addition, unless otherwise stated, the terms used in any of the technical solutions disclosed in the present disclosure used to represent positional relationships or shapes include states or shapes that are similar to, similar to, or close to. Any component provided by the present invention may be assembled from a plurality of individual components, or may be a single component manufactured by an integral molding process.
上述实施例仅仅是清楚地说明本发明所作的举例,而非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里也无需也无法对所有的实施例予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明的保护范围之中。The above-mentioned embodiments are only examples to clearly illustrate the present invention, and are not intended to limit the embodiments. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. Neither need nor can all embodiments be exhaustive here. However, the obvious changes or changes derived from this are still within the protection scope of the present invention.
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