CN114892074B - A kind of hot-dip aluminum-silicon medium-manganese steel suitable for hot forming process and preparation method thereof - Google Patents
A kind of hot-dip aluminum-silicon medium-manganese steel suitable for hot forming process and preparation method thereof Download PDFInfo
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Abstract
本申请涉及一种适于热成形工艺的热镀铝硅中锰钢及其制备方法,属于钢铁技术领域。本申请提供的适于热成形工艺的热镀铝硅中锰钢,通过采用中锰钢作为涂镀基板,控制Mn元素添加量为8%‑12%(wt%),保证有足够量的Mn元素扩散进镀层内。涂镀基板在热镀铝硅出锅后采用高温段和低温段的分段冷却,在高温段采用低冷速保证Mn元素在镀层生长过程中扩散进镀层内部,在低温区采用高冷速保证镀层厚度不超厚;在后续热成形加热过程中增加保温时间,使基板内Mn元素继续向镀层内部扩散,从而使镀层内Mn元素含量在0.8%‑2%(wt%)之间,由于Mn元素的存在使镀层的硬度降低,从而提高镀层的韧性,以减小后续热成形过程中的开裂倾向。
The application relates to a hot-dip aluminum-silicon medium-manganese steel suitable for a hot forming process and a preparation method thereof, belonging to the technical field of iron and steel. The hot-dip aluminum-silicon medium-manganese steel suitable for the hot forming process provided by the application, by using the medium-manganese steel as the coating substrate, the addition of Mn element is controlled to be 8%-12% (wt%) to ensure that there is a sufficient amount of Mn The element diffuses into the coating. After the hot-dipped aluminum-silicon is out of the pot, the coated substrate is cooled in sections at high temperature and low temperature. In the high temperature section, a low cooling rate is used to ensure that the Mn element diffuses into the coating during the growth of the coating. In the low temperature area, a high cooling rate is used to ensure The thickness of the coating is not super thick; the holding time is increased during the subsequent thermoforming heating process, so that the Mn element in the substrate continues to diffuse into the coating, so that the content of the Mn element in the coating is between 0.8%-2% (wt%), due to the Mn The presence of elements reduces the hardness of the coating, thereby increasing the toughness of the coating to reduce the tendency of cracking in the subsequent hot forming process.
Description
技术领域technical field
本申请涉及钢铁技术领域,尤其涉及一种适于热成形工艺的热镀铝硅中锰钢及其制备方法。The application relates to the technical field of iron and steel, in particular to a hot-dip aluminum-silicon-medium manganese steel suitable for a hot forming process and a preparation method thereof.
背景技术Background technique
热成形钢是指将钢板经过高温(一般为900℃-950℃)的高温加热之后一次成形,然后又迅速冷却,由此全面提升了钢板强度,经过这样处理的钢材称之为热成型钢。Hot-formed steel means that the steel plate is heated at a high temperature (generally 900°C-950°C) and then formed once, and then cooled rapidly, thereby comprehensively improving the strength of the steel plate. The steel processed in this way is called hot-formed steel.
中锰钢是指锰元素含量在4%-12%(wt%)之间的奥氏体锰钢,由于添加有较多的锰元素,可以降低奥氏体化温度,从而降低热成形过程中的加热温度,起到降低能耗,减少氧化皮和脱碳层的作用,并且可以提高成形后零件的延伸率。Medium manganese steel refers to austenitic manganese steel with a manganese content between 4% and 12% (wt%). Due to the addition of more manganese, the austenitization temperature can be reduced, thereby reducing the temperature of the hot forming process. The heating temperature can reduce energy consumption, reduce scale and decarburization layer, and can increase the elongation of the formed part.
对于热成形钢常用的是Al-Si镀层,Al-Si镀层具有优异的耐高温性,在高温加热的条件下不会发生融化和蒸发。然而,Al-Si镀层由于添加了10%左右的硅元素导致镀层塑性降低,此外,在加热过程中Fe元素会扩散与Al元素形成Fe-Al合金脆性相,故在成形后镀层内部存在较多裂纹影响镀层的耐腐蚀性和力学性能。Al-Si coatings are commonly used for hot forming steels. Al-Si coatings have excellent high temperature resistance and will not melt and evaporate under high temperature heating conditions. However, the addition of about 10% silicon element in the Al-Si coating leads to a decrease in the plasticity of the coating. In addition, during the heating process, the Fe element will diffuse with the Al element to form a Fe-Al alloy brittle phase, so there are more in the coating after forming. Cracks affect the corrosion resistance and mechanical properties of the coating.
发明内容Contents of the invention
本申请提供了一种适于热成形工艺的热镀铝硅中锰钢及其制备方法,以解决现有技术中热镀铝硅热成形钢热成形后镀层塑性较差的技术问题。The present application provides a hot-dipped aluminum-silicon medium-manganese steel suitable for a hot forming process and a preparation method thereof to solve the technical problem in the prior art that the coating plasticity of the hot-dipped aluminum-silicon hot-formed steel is poor after hot forming.
第一方面,本申请提供一种适于热成形工艺的热镀铝硅中锰钢,所述热镀铝硅中锰钢包括涂镀基板和铝硅镀层,其中,以质量分数计,In the first aspect, the present application provides a hot-dip aluminum-silicon-medium-manganese steel suitable for hot forming process, the hot-dip aluminum-silicon medium-manganese steel includes a coated substrate and an aluminum-silicon coating, wherein, in terms of mass fraction,
所述涂镀基板的第一化学成分包括:C:0.05%-0.2%,Mn:8%-12%,Al:0.5%-2%,Si:0.1%-0.4%,Nb:0.01%-0.05%,Cr:0.05%-0.2%,Cu:0.01%-0.2%,Mo:0.5%-1%,V:0.01%-0.05%,P:≤0.005%,N:≤0.005%,S:≤0.005%,其余为Fe和不可避免的夹杂;The first chemical composition of the coated substrate includes: C: 0.05%-0.2%, Mn: 8%-12%, Al: 0.5%-2%, Si: 0.1%-0.4%, Nb: 0.01%-0.05 %, Cr: 0.05%-0.2%, Cu: 0.01%-0.2%, Mo: 0.5%-1%, V: 0.01%-0.05%, P: ≤0.005%, N: ≤0.005%, S: ≤0.005 %, the rest is Fe and unavoidable inclusions;
所述铝硅镀层的第二化学成分包括:Si:10%-16%,Fe:1%-3%,其余为Al和不可避免的夹杂。The second chemical composition of the aluminum-silicon coating includes: Si: 10%-16%, Fe: 1%-3%, and the rest is Al and inevitable inclusions.
可选的,按体积分数计,所述热镀铝硅中锰钢的金相组织包括:马氏体:70%-95%,铁素体:0-15%,残余奥氏体:5%-15%。Optionally, in terms of volume fraction, the metallographic structure of the hot-dip aluminum-silicon-manganese steel includes: martensite: 70%-95%, ferrite: 0-15%, retained austenite: 5% -15%.
可选的,所述铝硅镀层的单面厚度为5-30μm,其中所述铝硅镀层的合金层厚度为1-5μm。Optionally, the thickness of one side of the aluminum-silicon coating is 5-30 μm, and the thickness of the alloy layer of the aluminum-silicon coating is 1-5 μm.
第二方面,本申请提供一种第一方面所述的适于热成形工艺的热镀铝硅中锰钢的制备方法,所述方法包括:In a second aspect, the present application provides a method for preparing a hot-dip aluminum-silicon-medium manganese steel suitable for a hot forming process described in the first aspect, the method comprising:
得到冷轧中锰钢涂镀基板;Obtain cold-rolled medium manganese steel coated substrate;
将所述涂镀基板进行连续退火处理,后进行第一冷却;performing continuous annealing on the coated substrate, followed by first cooling;
将第一冷却后的所述涂镀基板通过含所述第二化学成分的镀液进行热镀,后按照分段冷却的方式进行第二冷却,得到热镀铝硅中锰钢;Hot-dip the coated substrate after the first cooling through a plating solution containing the second chemical composition, and then perform second cooling in a staged cooling manner to obtain hot-dipped aluminum-silicon-medium manganese steel;
所述分段冷却包括:The staged cooling includes:
高温段冷却,所述高温段冷却是以2℃/s-10℃/s的冷速冷却至450℃-500℃;Cooling in the high temperature section, the cooling in the high temperature section is cooled to 450°C-500°C at a cooling rate of 2°C/s-10°C/s;
低温段冷却,所述低温段冷却是以30℃/s-50℃/s的冷速冷却至250℃以下。Cooling in the low temperature section, the cooling in the low temperature section is to cool down to below 250°C at a cooling rate of 30°C/s-50°C/s.
可选的,所述得到冷轧中锰钢涂镀基板,包括:Optionally, the obtained cold-rolled medium manganese steel coated substrate includes:
得到含所述第一化学成分的中锰钢铸坯;obtaining a cast slab of medium manganese steel containing the first chemical composition;
将所述中锰钢铸坯进行热轧,得到中锰钢热轧卷;Hot rolling the medium manganese steel cast slab to obtain a medium manganese steel hot rolled coil;
将所述中锰钢热轧卷进行罩退和冷轧,得到冷轧中锰钢涂镀基板;其中,The hot-rolled medium manganese steel coil is covered and cold-rolled to obtain a cold-rolled medium-manganese steel coated substrate; wherein,
所述罩退的参数包括:退火温度为500℃-620℃,退火时间为10h-30h;The parameters of the mask annealing include: the annealing temperature is 500°C-620°C, and the annealing time is 10h-30h;
所述冷轧的参数包括:冷轧压下量为30%-60%。The parameters of cold rolling include: cold rolling reduction is 30%-60%.
可选的,所述第一冷却包括:以10℃/s-50℃/s的冷速冷却至660℃-730℃,所述第二冷却包括:冷却至250℃以下。Optionally, the first cooling includes: cooling to 660°C-730°C at a cooling rate of 10°C/s-50°C/s, and the second cooling includes: cooling to below 250°C.
可选的,所述连续退火处理的参数包括:Optionally, the parameters of the continuous annealing treatment include:
退火温度为720℃-850℃,退火时间为100s-200s,露点温度为-20℃至5℃;The annealing temperature is 720°C-850°C, the annealing time is 100s-200s, and the dew point temperature is -20°C to 5°C;
按体积分数计,退火气氛的气体组分包括:H2:3%-8%,其余为N2。In terms of volume fraction, the gas components of the annealing atmosphere include: H 2 : 3%-8%, and the rest is N 2 .
第三方面,本申请提供一种热成形零件的制备方法,所述方法包括:In a third aspect, the present application provides a method for preparing a thermoformed part, the method comprising:
获取第一方面所述的热镀铝硅中锰钢;Obtain the hot-dip aluminum-silicon medium-manganese steel described in the first aspect;
将所述热镀铝硅中锰钢进行光整、拉矫和卷取,得到热成形热镀铝硅钢卷;The hot-dipped aluminum-silicon medium-manganese steel is skinned, stretched and coiled to obtain a hot-dipped aluminum-silicon steel coil;
将所述钢卷进行开卷和落料后进行热成形加工制得零件,所述热成形工艺如下:加热温度为750℃-900℃,加热时间5min-20min,转移时间4s-10s保压时间6s-15s,以水冷方式冷却至200℃以下开模。The steel coil is uncoiled and blanked and then subjected to thermoforming processing to obtain parts. The thermoforming process is as follows: heating temperature is 750°C-900°C, heating time is 5min-20min, transfer time is 4s-10s and holding time is 6s -15s, cool down to below 200°C by water cooling and open the mold.
可选的,所述热镀铝硅钢卷热成形后的铝硅镀层的单面厚度为10-50μm,其中铝硅镀层的合金层厚度为2-10μm。Optionally, the aluminum-silicon coating on one side of the hot-dipped aluminum-silicon steel coil after thermoforming has a thickness of 10-50 μm, wherein the thickness of the alloy layer of the aluminum-silicon coating is 2-10 μm.
可选的,以体积分数计,所述热成形零件的金相组织包括:马氏体:75%-95%,铁素体:0-15%,残余奥氏体:5%-10%。Optionally, in terms of volume fraction, the metallographic structure of the hot-formed part includes: martensite: 75%-95%, ferrite: 0-15%, retained austenite: 5%-10%.
本申请提供的上述技术方案与现有技术相比具有如下优点:Compared with the prior art, the above-mentioned technical solution provided by the application has the following advantages:
本申请提供的适于热成形工艺的热镀铝硅中锰钢,通过采用中锰钢作为涂镀基板,控制Mn元素添加量为8%-12%(wt%),保证有足够量的Mn元素扩散进镀层内。涂镀基板在热镀铝硅出锅后采用高温段和低温段的分段冷却,在高温段采用低冷速保证Mn元素在镀层生长过程中扩散进镀层内部,在低温区采用高冷速保证镀层厚度不超厚;在后续热成形加热过程中增加保温时间,使基板内Mn元素继续向镀层内部扩散,从而使镀层内Mn元素含量在0.8%-2%(wt%)之间,由于Mn元素的存在使镀层的硬度降低,从而提高镀层的韧性,以减小后续热成形过程中的开裂倾向。为了控制铝硅镀层和合金层的厚度,本申请适当提高镀层内Si元素的含量,为10%-16%(wt%),从而在加热过程中提高铝硅镀层内Fe-Al-Si三元相的含量,以阻碍Fe-Al二元相的生长。The hot-dip aluminum-silicon medium-manganese steel suitable for the hot forming process provided by the application, by using the medium-manganese steel as the coating substrate, the addition of Mn element is controlled to be 8%-12% (wt%), so as to ensure that there is a sufficient amount of Mn The element diffuses into the coating. After the hot-dipped aluminum-silicon is out of the pot, the coated substrate is cooled in sections at high temperature and low temperature. In the high temperature section, a low cooling rate is used to ensure that the Mn element diffuses into the coating during the growth of the coating. In the low temperature area, a high cooling rate is used to ensure The thickness of the coating is not super thick; increase the holding time during the subsequent thermoforming heating process, so that the Mn element in the substrate continues to diffuse into the coating, so that the content of the Mn element in the coating is between 0.8%-2% (wt%), due to Mn The presence of elements reduces the hardness of the coating, thereby increasing the toughness of the coating to reduce the tendency of cracking in the subsequent hot forming process. In order to control the thickness of the aluminum-silicon coating and the alloy layer, the application appropriately increases the content of the Si element in the coating, which is 10%-16% (wt%), thereby increasing the Fe-Al-Si ternary element in the aluminum-silicon coating during the heating process. Phase content, in order to hinder the growth of Fe-Al binary phase.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings without paying creative labor.
图1为本申请实施例3的热镀铝硅中锰钢经热成形后截面镀层形貌和EDS分析图。Fig. 1 is the cross-sectional coating morphology and EDS analysis diagram of the hot-dipped aluminum-silicon medium-manganese steel in Example 3 of the present application after hot forming.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, but not all of them. Based on the embodiments in the present application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present application.
第一方面,本申请提供一种适于热成形工艺的热镀铝硅中锰钢,所述热镀铝硅中锰钢包括涂镀基板和铝硅镀层,其中,以质量分数计,In the first aspect, the present application provides a hot-dip aluminum-silicon-medium-manganese steel suitable for hot forming process, the hot-dip aluminum-silicon medium-manganese steel includes a coated substrate and an aluminum-silicon coating, wherein, in terms of mass fraction,
所述涂镀基板的第一化学成分包括:C:0.05%-0.2%,Mn:8%-12%,Al:0.5%-2%,Si:0.1%-0.4%,Nb:0.01%-0.05%,Cr:0.05%-0.2%,Cu:0.01%-0.2%,Mo:0.5%-1%.V:0.01%-0.05%,P:≤0.005%,N:≤0.005%,S:≤0.005%,其余为Fe和不可避免的夹杂;The first chemical composition of the coated substrate includes: C: 0.05%-0.2%, Mn: 8%-12%, Al: 0.5%-2%, Si: 0.1%-0.4%, Nb: 0.01%-0.05 %, Cr: 0.05%-0.2%, Cu: 0.01%-0.2%, Mo: 0.5%-1%.V: 0.01%-0.05%, P: ≤0.005%, N: ≤0.005%, S: ≤0.005 %, the rest is Fe and unavoidable inclusions;
所述铝硅镀层的第二化学成分包括:Si:10%-16%,Fe:1%-3%,其余为Al和不可避免的夹杂。The second chemical composition of the aluminum-silicon coating includes: Si: 10%-16%, Fe: 1%-3%, and the rest is Al and inevitable inclusions.
本申请中,涂镀基板的第一化学成分(质量分数,wt%)的积极作用:In the present application, the positive effect of the first chemical composition (mass fraction, wt%) of the coated substrate:
C:0.05%-0.2%;对于中锰钢C元素的主要作用是增加残余奥氏体的稳定性,随着C含量的增加,残余奥氏体的稳定性增加,但C含量增加会造成成形性和焊接性能的下降,故将C含量控制在0.05-0.2的范围内。C: 0.05%-0.2%; for medium manganese steel, the main function of C element is to increase the stability of retained austenite. With the increase of C content, the stability of retained austenite increases, but the increase of C content will cause forming Therefore, the C content is controlled in the range of 0.05-0.2.
Mn:8%-12%;Mn元素是中锰钢的核心元素,起到扩大奥氏体相区和稳定奥氏体的作用。随着Mn含量的增加,残余奥氏体含量升高,铁素体基体的强度也会随之升高。但Nn含量过高会造成浇注困难,使基板中带状组织增加,塑性下降等问题出现,所以Mn含量不宜过高。其中规定基板中Mn元素含量在8-12是为了保证在热成形加热过程中镀层内的Mn元素可以达到规定范围内。Mn: 8%-12%; Mn element is the core element of medium manganese steel, which plays a role in expanding the austenite phase zone and stabilizing austenite. As the Mn content increases, the retained austenite content increases, and the strength of the ferrite matrix also increases. However, if the Nn content is too high, it will cause casting difficulties, increase the band structure in the substrate, and reduce the plasticity. Therefore, the Mn content should not be too high. The purpose of specifying that the Mn element content in the substrate is 8-12 is to ensure that the Mn element in the coating can reach the specified range during the heating process of thermoforming.
Si:0.1%-0.4%;Si元素是铁素体形成元素,可以促进退火过程中铁素体的生成,并且可以抑制碳化物的生成从而提高残余奥氏体的稳定性。但Si含量增加会造成基板表面质量恶化,从而影响热镀过程的浸润性。Si: 0.1%-0.4%; Si element is a ferrite forming element, which can promote the formation of ferrite during annealing, and can inhibit the formation of carbides to improve the stability of retained austenite. However, the increase of Si content will cause the deterioration of the surface quality of the substrate, thereby affecting the wettability of the hot-dip process.
Al:0.5%-2%;在基板中添加一定量Al元素代替Si元素可以改善基板的表面质量,并且可以减少基板的密度更加有利于车身轻量化,通过添加Si和Al元素使成形后的零件中有稳定的残余奥氏体存在,可以在后续使用过程中发生变形的情况下增加零件的延伸率提高零件安全性。Al: 0.5%-2%; Adding a certain amount of Al elements instead of Si elements in the substrate can improve the surface quality of the substrate, and can reduce the density of the substrate, which is more conducive to the lightweight of the car body. By adding Si and Al elements, the formed parts There is a stable retained austenite in it, which can increase the elongation of the part and improve the safety of the part in the case of deformation during subsequent use.
Nb:0.01%-0.05%;Nb具有显著细化晶粒的作用,并且可以阻碍贝氏体形成,促进马氏体形核,增加针状铁素体和残余奥氏体的含量。从成本考虑,Nb的添加量在0.01-0.05。Nb: 0.01%-0.05%; Nb has the effect of significantly refining grains, and can hinder the formation of bainite, promote the nucleation of martensite, and increase the content of acicular ferrite and retained austenite. Considering the cost, the amount of Nb added is 0.01-0.05.
Cr:0.05%-0.2%;Cr可以提高钢的淬透性和回火稳定性,保证零件直接成形后或成形回火后具有良好综合力学性能。Cr: 0.05%-0.2%; Cr can improve the hardenability and tempering stability of steel, and ensure that the parts have good comprehensive mechanical properties after direct forming or forming and tempering.
Cu:0.01%-0.2%;Cu可以提高奥氏体的稳定性并且可以强化铁素体,增加基板的防腐蚀能力。但添加过量的Cu会引起铜脆,要控制Cu的添加量在0.2%以下。Cu: 0.01%-0.2%; Cu can improve the stability of austenite and strengthen ferrite to increase the corrosion resistance of the substrate. However, excessive addition of Cu will cause copper embrittlement, and the addition of Cu should be controlled below 0.2%.
Mo:0.5%-1%;Mo元素主要起到提高淬透性和热稳定性的作用,使材料在高温条件下保持足够的强度和抗蠕变能力。Mo: 0.5%-1%; Mo element mainly plays the role of improving hardenability and thermal stability, so that the material can maintain sufficient strength and creep resistance under high temperature conditions.
V:0.01%-0.05%;添加少量的V可以提高基板的热稳定性,细化基板在奥氏体化过程中的晶粒,还可以提高马氏体的回火稳定性。V: 0.01%-0.05%; adding a small amount of V can improve the thermal stability of the substrate, refine the grains of the substrate during austenitization, and improve the tempering stability of martensite.
本申请中,热镀铝硅中锰钢的力学性能包括:抗拉强度:1200-1700MPa,屈服强度:500-1000Mpa,延伸率A50:7%-15%In this application, the mechanical properties of hot-dip aluminum-silicon medium-manganese steel include: tensile strength: 1200-1700MPa, yield strength: 500-1000Mpa, elongation A50: 7%-15%
作为本申请一种实施方式,按体积分数计,所述热镀铝硅中锰钢的金相组织包括:马氏体:70%-95%,铁素体:0-15%,残余奥氏体:5%-15%。As an embodiment of the present application, in terms of volume fraction, the metallographic structure of the hot-dip aluminum-silicon medium-manganese steel includes: martensite: 70%-95%, ferrite: 0-15%, retained austenite Body: 5%-15%.
作为本申请一种实施方式,所述铝硅镀层合金层厚度为1-5μm,所述铝硅镀层的单面厚度为5-30μm,铝硅镀层的单面厚度优选为15-25μm。As an embodiment of the present application, the thickness of the aluminum-silicon coating alloy layer is 1-5 μm, the thickness of one side of the aluminum-silicon coating is 5-30 μm, and the thickness of one side of the aluminum-silicon coating is preferably 15-25 μm.
第二方面,本申请提供一种第一方面所述的适于热成形工艺的热镀铝硅中锰钢的制备方法,所述方法包括:In a second aspect, the present application provides a method for preparing a hot-dip aluminum-silicon-medium manganese steel suitable for a hot forming process described in the first aspect, the method comprising:
得到冷轧中锰钢涂镀基板;Obtain cold-rolled medium manganese steel coated substrate;
将所述涂镀基板进行连续退火处理,后进行第一冷却;performing continuous annealing on the coated substrate, followed by first cooling;
将第一冷却后的所述涂镀基板通过含所述第二化学成分的镀液进行热镀,后按照分段冷却的方式进行第二冷却,得到热镀铝硅中锰钢;Hot-dip the coated substrate after the first cooling through a plating solution containing the second chemical composition, and then perform second cooling in a staged cooling manner to obtain hot-dipped aluminum-silicon-medium manganese steel;
所述分段冷却包括:The staged cooling includes:
高温段冷却,所述高温段冷却是以2℃/s-10℃/s的冷速冷却至450℃-500℃;Cooling in the high temperature section, the cooling in the high temperature section is cooled to 450°C-500°C at a cooling rate of 2°C/s-10°C/s;
低温段冷却,所述低温段冷却是以30℃/s-50℃/s的冷速冷却至250℃以下。Cooling in the low temperature section, the cooling in the low temperature section is to cool down to below 250°C at a cooling rate of 30°C/s-50°C/s.
作为本申请一种实施方式,所述得到冷轧中锰钢涂镀基板,包括:As an embodiment of the present application, the obtained cold-rolled medium manganese steel coated substrate includes:
得到含所述第一化学成分的中锰钢铸坯;obtaining a cast slab of medium manganese steel containing the first chemical composition;
将所述中锰钢铸坯进行热轧,得到中锰钢热轧卷;Hot rolling the medium manganese steel cast slab to obtain a medium manganese steel hot rolled coil;
将所述中锰钢热轧卷进行罩退和冷轧,得到冷轧中锰钢涂镀基板;其中,The hot-rolled medium manganese steel coil is covered and cold-rolled to obtain a cold-rolled medium-manganese steel coated substrate; wherein,
所述罩退的参数包括:退火温度为500℃-620℃,退火时间为10h-30h;The parameters of the mask annealing include: the annealing temperature is 500°C-620°C, and the annealing time is 10h-30h;
所述冷轧的参数包括:冷轧压下量为30%-60%。The parameters of cold rolling include: cold rolling reduction is 30%-60%.
作为本申请一种实施方式,所述第一冷却包括:以10℃/s-50℃/s的冷速冷却至660℃-730℃,所述第二冷却包括:冷却至250℃以下。As an embodiment of the present application, the first cooling includes: cooling to 660°C-730°C at a cooling rate of 10°C/s-50°C/s, and the second cooling includes: cooling to below 250°C.
作为本申请一种实施方式,所述连续退火处理的参数包括:As an embodiment of the present application, the parameters of the continuous annealing treatment include:
退火温度为720℃-850℃,退火时间为100s-200s,露点温度为-20℃至5℃;The annealing temperature is 720°C-850°C, the annealing time is 100s-200s, and the dew point temperature is -20°C to 5°C;
按体积分数计,退火气氛的气体组分包括:H2:3%-8%,其余为N2。In terms of volume fraction, the gas components of the annealing atmosphere include: H 2 : 3%-8%, and the rest is N 2 .
第三方面,本申请提供一种热成形零件的制备方法,所述方法包括:In a third aspect, the present application provides a method for preparing a thermoformed part, the method comprising:
获取第一方面所述的热镀铝硅中锰钢;Obtain the hot-dip aluminum-silicon medium-manganese steel described in the first aspect;
将所述热镀铝硅中锰钢进行光整、拉矫和卷取,得到热成形热镀铝硅钢卷;The hot-dipped aluminum-silicon medium-manganese steel is skinned, stretched and coiled to obtain a hot-dipped aluminum-silicon steel coil;
将所述钢卷进行开卷和落料后进行热成形加工制得零件,所述热成形工艺如下:加热温度为750℃-900℃,加热时间5min-20min,转移时间4s-10s保压时间6s-15s,以水冷方式冷却至200℃以下开模。其中,加热时间优选7min-15min。The steel coil is uncoiled and blanked and then subjected to thermoforming processing to obtain parts. The thermoforming process is as follows: heating temperature is 750°C-900°C, heating time is 5min-20min, transfer time is 4s-10s and holding time is 6s -15s, cool down to below 200°C by water cooling and open the mold. Wherein, the heating time is preferably 7min-15min.
作为本申请一种实施方式,所述热成形后热镀铝硅钢卷的铝硅镀层的单面厚度为10-50μm,合金层厚度为2-10μm,其中铝硅镀层的单面厚度优选为25-40μm。As an embodiment of the present application, the single-side thickness of the aluminum-silicon coating of the hot-dipped aluminum-silicon steel coil after hot-forming is 10-50 μm, and the thickness of the alloy layer is 2-10 μm, wherein the single-side thickness of the aluminum-silicon coating is preferably 25 μm. -40 μm.
作为本申请一种实施方式,以体积分数计,所述热成形零件的金相组织包括:马氏体:75%-95%,铁素体:0-15%,残余奥氏体:5%-10%。As an embodiment of the present application, in terms of volume fraction, the metallographic structure of the hot-formed part includes: martensite: 75%-95%, ferrite: 0-15%, retained austenite: 5% -10%.
本申请中,热成形零件的力学性能包括:抗拉强度:1400-1900MPa,屈服强度:900-1400MPa,延伸率A50:9%-15%。In this application, the mechanical properties of the thermoformed parts include: tensile strength: 1400-1900MPa, yield strength: 900-1400MPa, elongation A50: 9%-15%.
下面结合具体的实施例对本申请适于热成形工艺的热镀铝硅中锰钢及其制备方法、热成形零件的制备方法进行详细说明。The hot-dipped aluminum-silicon-medium-manganese steel suitable for the hot-forming process of the present application, its preparation method, and the preparation method of hot-formed parts will be described in detail below in conjunction with specific examples.
表1不同实施例/对比例中基板合金成分(wt%)Substrate alloy composition (wt%) in different embodiment/comparative example in table 1
表2不同实施例/对比例中镀液成分(wt%)Plating solution composition (wt%) in the different embodiment/comparative examples of table 2
表3不同实施例/对比例中热镀后材料理化性能Physical and chemical properties of materials after hot-dip in different embodiments/comparative examples of table 3
表4不同实施例/对比例中热成形工艺Thermoforming process in different embodiments/comparative examples of table 4
表5不同实施例/对比例中热成形后理化性能Physical and chemical properties after thermoforming in different embodiments/comparative examples of table 5
本申请实施例1-4和对比例1-3的热成形零件的制备方法,包括如下步骤:The preparation method of the thermoformed part of the application embodiment 1-4 and comparative example 1-3 comprises the following steps:
1)按照表1所述基板成分,其余为Fe和不可避免夹杂,经铁水预处理、转炉冶炼、合金微调、LF炉精炼、连铸、热轧和冷轧得到热镀铝硅用中锰钢基板。其中热轧过程中,铸坯出炉温度1200℃-1300℃,终轧温度800℃-950℃。热轧后需对热轧卷料进行罩退处理,退火温度500℃-620℃,退火时间10h-30h。热轧卷经酸洗后进行冷轧,冷轧压下量30%-60%。1) According to the composition of the substrate described in Table 1, the rest is Fe and unavoidable inclusions. After molten iron pretreatment, converter smelting, alloy fine-tuning, LF furnace refining, continuous casting, hot rolling and cold rolling, the medium manganese steel for hot-dip aluminum-silicon is obtained substrate. Among them, during the hot rolling process, the casting billet temperature ranges from 1200°C to 1300°C, and the final rolling temperature ranges from 800°C to 950°C. After hot-rolling, the hot-rolled coil needs to be annealed. The annealing temperature is 500°C-620°C, and the annealing time is 10h-30h. The hot-rolled coils are cold-rolled after pickling, and the cold-rolling reduction is 30%-60%.
2)将上述冷轧基板进行连续退火处理,连续退火温度控制在720℃-850℃之间,退火时间控制在100s-200s之间,炉内露点温度控制在-20℃-5℃,退火炉内气氛为(按体积分数):3%-8%H2,其余为N2。随后以10℃/s-50℃/s的冷速冷至660℃-730℃,所述铝硅锅温度为650℃-700℃,镀液成分如表2所示,热镀时间为2s-10s。镀后以2℃/s-10℃/s冷至450℃-500℃,然后以30℃/s-50℃/s冷至250℃以下,得到的热镀铝硅中锰热成形钢如表3所示。2) The above-mentioned cold-rolled substrate is subjected to continuous annealing treatment, the continuous annealing temperature is controlled between 720°C-850°C, the annealing time is controlled between 100s-200s, the dew point temperature in the furnace is controlled at -20°C-5°C, the annealing furnace The inner atmosphere is (by volume fraction): 3%-8% H 2 , and the rest is N2. Then cool to 660°C-730°C at a cooling rate of 10°C/s-50°C/s, the temperature of the aluminum-silicon pot is 650°C-700°C, the composition of the plating solution is shown in Table 2, and the hot-dip time is 2s- 10s. After plating, cool at 2°C/s-10°C/s to 450°C-500°C, and then cool at 30°C/s-50°C/s to below 250°C. 3.
3)经光整,拉矫调整板形,经涂油后卷取成钢卷,后续经过剪切和落料得到用于生产零件用料片,按照表4所示的热成形工艺进行成形加工,成形后材料的理化性能如表5所示。3) After smoothing, stretching and straightening to adjust the shape of the plate, after being oiled, it is coiled into a steel coil, and then cut and blanked to obtain blanks for the production of parts, and the forming process is carried out according to the thermoforming process shown in Table 4 , the physical and chemical properties of the material after forming are shown in Table 5.
在不同实施例中采用测定镀层硬度的方式对镀层的韧性进行表征,镀层硬度越大表明镀层韧性越差,对成形后镀层20μm处(以表面为零点)的硬度进行测定,镀层内没有Mn元素时镀层硬度为1000HV左右。由对比例1可得,当基板中Mn元素含量降低时会对基板性能造成严重的影响,抗拉强度、屈服强度都大幅度降低,成形后力学性能也发生相应的降低。由于基板中Mn元素含量低,即使采用专利中的热成形方法镀层内的Mn元素含量依旧较低,镀层硬度较高韧性不佳。In different embodiments, the toughness of the coating is characterized by measuring the hardness of the coating. The greater the hardness of the coating, the poorer the toughness of the coating. The hardness at 20 μm (with the surface as the zero point) of the coating after forming is measured. There is no Mn element in the coating When the coating hardness is about 1000HV. From Comparative Example 1, it can be seen that when the content of Mn element in the substrate is reduced, the performance of the substrate will be seriously affected, the tensile strength and yield strength are greatly reduced, and the mechanical properties after forming are also correspondingly reduced. Due to the low content of Mn element in the substrate, even if the hot forming method in the patent is used, the content of Mn element in the coating is still low, and the hardness of the coating is high and the toughness is not good.
通过对比例2可得,当镀液中Si元素含量降低时,镀层厚度和合金层厚度都会增加,而合金层厚度的增加会对Mn元素的扩散造成阻碍作用。此外,镀层厚度增加,Mn元素在镀层内易造成分布不均,在变形过程中会产生应力集中从而影响镀层的韧性。由表3和表5得,镀层厚度的增加对成形的抗拉强度和屈服强度造成轻微降低,主要影响材料的延伸率,成形前延伸率下降20%,成形后延伸率降低33%。由对比例3可得,当降低热成形过程中的保温时间时,镀层内Mn元素含量降低,导致镀层硬度增加,从而使材料延伸率降低。本申请经济效益优异,生产难度低,可以明显提高铝硅(Al-Si)镀层的韧性。From Comparative Example 2, it can be seen that when the content of Si element in the plating solution decreases, the thickness of the coating layer and the thickness of the alloy layer will both increase, and the increase of the thickness of the alloy layer will hinder the diffusion of Mn element. In addition, as the thickness of the coating increases, the Mn element is likely to cause uneven distribution in the coating, and stress concentration will occur during the deformation process, thereby affecting the toughness of the coating. From Table 3 and Table 5, the increase of coating thickness slightly reduces the tensile strength and yield strength of the forming, mainly affects the elongation of the material, the elongation before forming decreases by 20%, and the elongation after forming decreases by 33%. From Comparative Example 3, it can be seen that when the holding time in the thermoforming process is reduced, the content of Mn element in the coating decreases, resulting in an increase in the hardness of the coating, thereby reducing the elongation of the material. The invention has excellent economic benefits and low production difficulty, and can obviously improve the toughness of the aluminum-silicon (Al-Si) coating.
本申请提供的上述技术方案与现有技术相比具有如下优点:Compared with the prior art, the above-mentioned technical solution provided by the application has the following advantages:
(1)为提高镀层的韧性,目前现有技术中常往镀液中添加铈等稀土元素会造成成本的升高和生产难度的提高,而本专利中没有添加额外元素,镀液中仅为Al,Si,Fe三种元素,通过调节Si元素的含量控制镀层厚度。(1) In order to improve the toughness of the coating, in the prior art, rare earth elements such as cerium are often added to the plating solution, which will increase the cost and increase the difficulty of production. However, no additional elements are added in this patent, and only Al is present in the plating solution. , Si, Fe three elements, control the coating thickness by adjusting the content of Si element.
(2)使用中锰钢代替传统锰硼钢作为基板,可以降低热成形过程中的加热温度,节能减排,并且成形后的零件具有更好的抗拉强度和延伸率。(2) Using medium manganese steel instead of traditional manganese boron steel as the substrate can reduce the heating temperature in the hot forming process, save energy and reduce emissions, and the formed parts have better tensile strength and elongation.
(3)通过调节材料出镀液锅后的冷却方式采用两段法进行冷却和延长热成形过程中的保温时间两种方法,使基板中的Mn元素扩散入镀层内,将镀层内Mn元素含量(wt%)控制在0.8-2之间,起到降低镀层硬度,提高镀层韧性的作用。(3) By adjusting the cooling method after the material leaves the plating solution pot, two methods are used for cooling and prolonging the heat preservation time in the hot forming process, so that the Mn element in the substrate can diffuse into the coating, and the Mn element content in the coating can be reduced. (wt%) is controlled between 0.8-2, plays the role of reducing the hardness of the coating and improving the toughness of the coating.
附图的具体说明:Specific description of the accompanying drawings:
图1中,谱图1-4中铝硅镀层的主要化学成分((质量分数,%))如下:Among Fig. 1, the main chemical composition ((mass fraction, %)) of aluminum-silicon coating in spectrogram 1-4 is as follows:
由图1可知,本申请的热镀铝硅中锰钢经热成形后,铝硅镀层内没有微裂纹产生。It can be seen from FIG. 1 that after the hot-dip aluminum-silicon medium-manganese steel of the present application is hot-formed, there are no microcracks in the aluminum-silicon coating.
需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包擂”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relative terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these No such actual relationship or order exists between entities or operations. Furthermore, the term "includes", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes the elements not expressly listed. Other elements mentioned above, or also include elements inherent in such process, method, article or equipment. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Accordingly, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
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