CN114877150A - Rubber ring electric melting double-sealing polyethylene composite pipe butt joint structure - Google Patents
Rubber ring electric melting double-sealing polyethylene composite pipe butt joint structure Download PDFInfo
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- CN114877150A CN114877150A CN202210639611.5A CN202210639611A CN114877150A CN 114877150 A CN114877150 A CN 114877150A CN 202210639611 A CN202210639611 A CN 202210639611A CN 114877150 A CN114877150 A CN 114877150A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/02—Welded joints; Adhesive joints
- F16L47/03—Welded joints with an electrical resistance incorporated in the joint
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/06—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics with sleeve or socket formed by or in the pipe end
- F16L47/08—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics with sleeve or socket formed by or in the pipe end with sealing rings arranged between the outer surface of one pipe end and the inner surface of the sleeve or socket, the sealing rings being placed previously in the sleeve or socket
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/06—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics with sleeve or socket formed by or in the pipe end
- F16L47/08—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics with sleeve or socket formed by or in the pipe end with sealing rings arranged between the outer surface of one pipe end and the inner surface of the sleeve or socket, the sealing rings being placed previously in the sleeve or socket
- F16L47/10—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics with sleeve or socket formed by or in the pipe end with sealing rings arranged between the outer surface of one pipe end and the inner surface of the sleeve or socket, the sealing rings being placed previously in the sleeve or socket the sealing rings being maintained in place by additional means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear
- F16L57/02—Protection of pipes or objects of similar shape against external or internal damage or wear against cracking or buckling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/14—Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
- F16L9/147—Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups comprising only layers of metal and plastics with or without reinforcement
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
本发明提出了一种胶圈电熔双密封聚乙烯复合管对接结构,涉及聚乙烯复合管技术领域,包括电熔聚乙烯复合管和钢丝网增强聚乙烯复合管,电熔聚乙烯复合管的端部具有第一插接端,第一插接端的内侧壁设置有电热熔区,第一插接端的端沿设置压紧环,压紧环和第一插接端的端沿之间夹持有第一密封圈,钢丝网增强聚乙烯复合管具有第二插接端。第二插接端插入进第一插接端内并通过电热熔工艺与第一插接端融为一体,使得对接后的管路具有较强的环境适应能力;第一密封圈与第二插接端的外侧壁抵接,第一密封圈将电热熔区与外部环境隔离开,密封效果好;第一密封圈通过压紧环压紧,整个密封结构简单,第一密封圈和压紧环无需深入进管体内部安装,安装方便。
The invention proposes a butt joint structure of a rubber ring electrofusion double-sealed polyethylene composite pipe, which relates to the technical field of polyethylene composite pipes, including electrofusion polyethylene composite pipe and steel mesh reinforced polyethylene composite pipe. The end has a first plug end, the inner side wall of the first plug end is provided with an electrothermal melting zone, the end edge of the first plug end is provided with a compression ring, and a clamping ring is sandwiched between the compression ring and the end edge of the first plug end. The first sealing ring, the steel mesh reinforced polyethylene composite pipe has a second plug end. The second plug end is inserted into the first plug end and is integrated with the first plug end through the electrothermal fusion process, so that the pipeline after docking has strong environmental adaptability; the first sealing ring and the second plug end The outer side wall of the terminal abuts, the first sealing ring isolates the electrothermal melting zone from the external environment, and the sealing effect is good; the first sealing ring is pressed by the pressing ring, the whole sealing structure is simple, and the first sealing ring and the pressing ring do not need to be It is installed deep into the inside of the pipe body, which is convenient for installation.
Description
技术领域technical field
本发明涉及聚乙烯复合管技术领域,更具体地,涉及一种胶圈电熔双密封聚乙烯复合管对接结构。The invention relates to the technical field of polyethylene composite pipes, and more particularly, to a butt joint structure of a rubber ring electrofusion double-sealed polyethylene composite pipe.
背景技术Background technique
聚乙烯复合管是指用两种不同密度的聚乙烯树脂,分别同时用两台挤出机塑化熔融,然后同时把熔融塑料挤入一个能成型复合管的模具内,成型的管材即为聚乙烯复合管。这种复合管可用多种塑料挤出复合,用高密度聚乙烯和低密度聚乙烯复合成型的管材兼有原料的特性,耐压性和抗腐蚀性都比普通的聚乙烯管好。Polyethylene composite pipe refers to the use of two polyethylene resins of different densities, which are plasticized and melted by two extruders at the same time, and then extruded into a mold capable of forming a composite pipe at the same time. Vinyl composite pipe. This kind of composite pipe can be extruded and compounded by a variety of plastics. The pipe formed by high-density polyethylene and low-density polyethylene has the characteristics of raw materials, and its pressure resistance and corrosion resistance are better than ordinary polyethylene pipes.
但是聚乙烯复合管在长期的使用过程中发现,聚乙烯复合管对接处的密封性能不好,跑、滴、漏现象严重,严重造成资源的浪费。因此,如何提供一种密封性能优异的胶圈电熔双密封聚乙烯复合管对接结构是本领域技术人员亟需解决的问题。However, during the long-term use of the polyethylene composite pipe, it is found that the sealing performance of the butt joint of the polyethylene composite pipe is not good, and the phenomenon of running, dripping and leaking is serious, which causes a serious waste of resources. Therefore, how to provide a butt joint structure of a rubber ring electrofusion double-sealed polyethylene composite pipe with excellent sealing performance is an urgent problem to be solved by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
本发明在于提供一种胶圈电熔双密封聚乙烯复合管对接结构,其对接处具有较好的密封效果。The present invention is to provide a butt joint structure of a rubber ring electrofusion double-sealed polyethylene composite pipe, which has a better sealing effect at the joint.
本发明的实施例是这样实现的:Embodiments of the present invention are implemented as follows:
本发明的一些实施例中提供一种胶圈电熔双密封聚乙烯复合管对接结构,包括电熔聚乙烯复合管和钢丝网增强聚乙烯复合管;Some embodiments of the present invention provide a butt joint structure of an apron fused double-sealed polyethylene composite pipe, including an fused polyethylene composite pipe and a steel mesh reinforced polyethylene composite pipe;
电熔聚乙烯复合管的端部具有第一插接端,第一插接端的内侧壁设置有电热熔区,第一插接端的外侧壁设置有与电热熔区导通的电熔接线柱,第一插接端的端沿设置压紧环,压紧环和第一插接端的端沿之间夹持有第一密封圈;The end of the electrofusion polyethylene composite pipe is provided with a first plug end, the inner side wall of the first plug end is provided with an electrothermal fusion zone, and the outer side wall of the first plug end is provided with an electrofusion terminal that is connected to the electrothermal fusion zone, The end edge of the first plug-in end is provided with a pressing ring, and a first sealing ring is clamped between the pressing ring and the end edge of the first plug-in end;
钢丝网增强聚乙烯复合管的外侧壁包裹有PE层,钢丝网增强聚乙烯复合管具有第二插接端,第二插接端的外侧壁具有环绕PE层设置的自粘增强带,自粘增强带与第二插接端的端部间隔设置;The outer side wall of the steel mesh reinforced polyethylene composite pipe is wrapped with a PE layer. The belt is spaced from the end of the second plug-in end;
第二插接端的端部穿设过压紧环并插接在第一插接端的内部,PE层与电热熔区通过电热熔工艺固定连接,自粘增强带与压紧环背离第一插接端的侧壁抵接,第一密封圈的内沿与第二插接端的外侧壁抵接。The end of the second plug end passes through a compression ring and is plugged into the first plug end, the PE layer and the electrothermal fusion zone are fixedly connected by the electrothermal fusion process, and the self-adhesive reinforcing tape and the compression ring are away from the first plug connection The side wall of the end is abutted, and the inner edge of the first sealing ring is abutted with the outer side wall of the second plug end.
在本发明的一些实施例中,钢丝网增强聚乙烯复合管包括自内而外依次设置的芯管和钢丝增强层,PE层包裹在钢丝增强层的外侧;In some embodiments of the present invention, the steel mesh reinforced polyethylene composite pipe includes a core pipe and a steel wire reinforcement layer sequentially arranged from the inside to the outside, and the PE layer is wrapped on the outside of the steel wire reinforcement layer;
芯管和钢丝增强层之间、钢丝增强层和PE层之间均设置有热熔胶层,钢丝增强层通过热熔胶层与芯管粘接固定,PE层通过热熔胶层与钢丝增强层粘接固定。A hot-melt adhesive layer is arranged between the core tube and the steel wire reinforcement layer, between the steel wire reinforcement layer and the PE layer. Layer bonding.
在本发明的一些实施例中,钢丝网增强聚乙烯复合管的外侧壁包裹有PP保护层,PP保护层位于自粘增强带背离压紧环的一侧。In some embodiments of the present invention, the outer side wall of the steel mesh reinforced polyethylene composite pipe is wrapped with a PP protective layer, and the PP protective layer is located on the side of the self-adhesive reinforcing tape away from the compression ring.
在本发明的一些实施例中,还包括多个固定螺栓,压紧环通过多个固定螺栓与第一插接端连接,多个固定螺栓环绕压紧环均匀分布;In some embodiments of the present invention, a plurality of fixing bolts are further included, the compression ring is connected to the first plug end through a plurality of fixing bolts, and the plurality of fixing bolts are evenly distributed around the compression ring;
第一密封圈具有弹性,第一密封圈位于固定螺栓朝向第一插接端内部的一侧设置,第一密封圈的外延与固定螺栓的侧壁抵接。The first sealing ring has elasticity, the first sealing ring is disposed on the side of the fixing bolt facing the inside of the first plug-in end, and the extension of the first sealing ring is in contact with the side wall of the fixing bolt.
在本发明的一些实施例中,自粘增强带为PE材料带胶粘接带、玻纤材料带胶粘接带、PVC材料带胶粘接带或不锈钢材料带胶粘接带。In some embodiments of the present invention, the self-adhesive reinforcing tape is a PE material with adhesive tape, a glass fiber material with an adhesive tape, a PVC material with an adhesive tape or a stainless steel material with an adhesive tape.
在本发明的一些实施例中,第一插接端的内侧壁设置有承止环,电热熔区位于第一密封圈与承止环之间,第二插接端的端部与承止环抵接。In some embodiments of the present invention, the inner side wall of the first plug end is provided with a retaining ring, the electrothermal fusion zone is located between the first sealing ring and the retaining ring, and the end of the second plug end abuts against the retaining ring .
在本发明的一些实施例中,第一插接端的内侧壁开设有环状密封槽,环状密封槽位于电热熔区和承止环之间,环状密封槽内设置有第二密封圈,第二密封圈与第二插接端的外侧壁抵接。In some embodiments of the present invention, the inner side wall of the first plug end is provided with an annular sealing groove, the annular sealing groove is located between the electrothermal melting zone and the retaining ring, and the annular sealing groove is provided with a second sealing ring, The second sealing ring is in contact with the outer side wall of the second plug end.
在本发明的一些实施例中,第一插接端的外侧壁设置有与环状密封槽相对设置的凸脊。In some embodiments of the present invention, the outer sidewall of the first plug end is provided with a raised ridge opposite to the annular sealing groove.
在本发明的一些实施例中,还包括第三密封圈,第三密封圈封堵压紧环和第一插接端端沿之间的外周间隙设置。In some embodiments of the present invention, a third sealing ring is further included, and the third sealing ring is provided to seal the outer circumferential gap between the pressing ring and the edge of the first plug end.
在本发明的一些实施例中,压紧环的外周直径大于第一插接端的外周直径,电熔接线柱的周向设置有遮挡壁,第三密封圈夹持在压紧环与遮挡壁之间。In some embodiments of the present invention, the outer peripheral diameter of the pressing ring is larger than the outer peripheral diameter of the first plug end, a shielding wall is provided on the circumference of the electrofusion terminal, and the third sealing ring is clamped between the pressing ring and the shielding wall between.
相对于现有技术,本发明的实施例至少具有如下优点或有益效果:Compared with the prior art, the embodiments of the present invention have at least the following advantages or beneficial effects:
本发明提供一种胶圈电熔双密封聚乙烯复合管对接结构,包括电熔聚乙烯复合管和钢丝网增强聚乙烯复合管;电熔聚乙烯复合管的端部具有第一插接端,第一插接端的内侧壁设置有电热熔区,第一插接端的外侧壁设置有与电热熔区导通的电熔接线柱,第一插接端的端沿设置压紧环,压紧环和第一插接端的端沿之间夹持有第一密封圈;钢丝网增强聚乙烯复合管的外侧壁包裹有PE层,钢丝网增强聚乙烯复合管具有第二插接端,第二插接端的外侧壁具有环绕PE层设置的自粘增强带,自粘增强带与第二插接端的端部间隔设置;第二插接端穿设于压紧环并插接在第一插接端的内部,PE层与电热熔区通过电热熔工艺固定连接,自粘增强带与压紧环背离第一插接端的侧壁抵接,第一密封圈的内沿与第二插接端的外侧壁抵接。The invention provides a butt joint structure of a rubber-ring electrofused double-sealed polyethylene composite pipe, comprising an electrofused polyethylene composite pipe and a steel mesh reinforced polyethylene composite pipe; the end of the electrofused polyethylene composite pipe has a first plug end, The inner sidewall of the first plug-in end is provided with an electrothermal fusion zone, the outer sidewall of the first plug-in terminal is provided with an electrofusion stud that conducts with the electrothermal fusion zone, and a compression ring is arranged along the end edge of the first plug-in terminal, and the compression ring and the A first sealing ring is clamped between the end edges of the first plug end; the outer side wall of the steel mesh reinforced polyethylene composite pipe is wrapped with a PE layer, and the steel mesh reinforced polyethylene composite pipe has a second plug end, and the second plug The outer side wall of the end has a self-adhesive reinforcing tape arranged around the PE layer, and the self-adhesive reinforcing tape is arranged at intervals from the end of the second plug end; , the PE layer and the electrothermal melting zone are fixedly connected by the electrothermal melting process, the self-adhesive reinforcing tape is in contact with the side wall of the pressing ring away from the first plug end, and the inner edge of the first sealing ring is in contact with the outer side wall of the second plug end .
钢丝网增强聚乙烯复合管的第二插接端插入进电熔聚乙烯复合管的第一插接端内,并通过电热熔工艺与管体融为一体,使得对接后的管路具有较强的环境适应能力;第一密封圈与第二插接端的外侧壁抵接,第一密封圈将第二插接端与第一插接端之间的缝隙封堵住,并将电热熔区与外部环境隔离开,密封效果好;第一密封圈通过压紧环压紧,整个密封结构简单,第一密封圈和压紧环无需深入进电熔聚乙烯复合管的内部进行安装,安装方便。自粘增强带可以避免热熔加热时相应位置处出现鼓包现象,增加了连接处的稳定性,提高了连接处的承压能力。同时,自粘增强带与压紧环背离第一插接端的侧壁抵接,以限制第二插入端的插入深度。在自粘增强带与第二插接端的端沿距离为标准化设计值时,该设置能够使钢丝网增强聚乙烯复合管的插入深入标准化,方便钢丝网增强聚乙烯复合管的长度设计。The second plug end of the steel mesh reinforced polyethylene composite pipe is inserted into the first plug end of the electrofusion polyethylene composite pipe, and is integrated with the pipe body through the electrothermal melting process, so that the pipeline after docking has a strong The first sealing ring is in contact with the outer side wall of the second plug-in end, the first sealing ring seals the gap between the second plug-in end and the first plug-in end, and separates the electrothermal fusion zone from the The external environment is isolated, and the sealing effect is good; the first sealing ring is pressed by the pressing ring, and the whole sealing structure is simple, and the first sealing ring and the pressing ring do not need to go deep into the inside of the fused polyethylene composite pipe for installation, and the installation is convenient. The self-adhesive reinforcing tape can avoid the bulging phenomenon at the corresponding position when the hot melt is heated, increase the stability of the joint, and improve the pressure bearing capacity of the joint. At the same time, the self-adhesive reinforcing tape abuts against the side wall of the pressing ring facing away from the first insertion end, so as to limit the insertion depth of the second insertion end. When the distance between the self-adhesive reinforcing tape and the second plug end is a standardized design value, this setting can further standardize the insertion of the steel mesh reinforced polyethylene composite pipe and facilitate the length design of the steel mesh reinforced polyethylene composite pipe.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例电熔聚乙烯复合管与钢丝网增强聚乙烯复合管第一种对接结构的整体结构剖视图;1 is a cross-sectional view of the overall structure of the first butt joint structure of an electrofused polyethylene composite pipe and a steel mesh reinforced polyethylene composite pipe according to an embodiment of the present invention;
图2为本发明实施例钢丝网增强聚乙烯复合管第一种结构剖视图;2 is a cross-sectional view of the first structure of a steel mesh reinforced polyethylene composite pipe according to an embodiment of the present invention;
图3为本发明实施例钢丝网增强聚乙烯复合管第二种结构剖视图;3 is a cross-sectional view of the second structure of a steel mesh reinforced polyethylene composite pipe according to an embodiment of the present invention;
图4为本发明实施例电熔聚乙烯复合管与钢丝网增强聚乙烯复合管第二种对接结构的整体结构剖视图。FIG. 4 is a cross-sectional view of the overall structure of the second type of butt joint structure between the fused polyethylene composite pipe and the steel mesh reinforced polyethylene composite pipe according to the embodiment of the present invention.
图标:100-电熔聚乙烯复合管;200-钢丝网增强聚乙烯复合管;1-第一插接端;2-电热熔区;3-电熔接线柱;4-压紧环;5-第一密封圈;6-第二插接端;7-PE层;8-自粘增强带;9-芯管;10-钢丝增强层;11-热熔胶层;12-PP保护层;13-固定螺栓;14-橡胶层;15-承止环;16-环状密封槽;17-第二密封圈;18-凸脊;19-第三密封圈;20-遮挡壁。Icon: 100-electrofusion polyethylene composite pipe; 200-steel mesh reinforced polyethylene composite pipe; 1-first plug end; 2-electrofusion zone; 3-electrofusion terminal; 4-compression ring; 5- 1st sealing ring; 6-second plug end; 7-PE layer; 8-self-adhesive reinforced tape; 9-core pipe; 10-steel wire reinforcement layer; 11-hot melt adhesive layer; 12-PP protective layer; 13 -Fixed bolt; 14-rubber layer; 15-retaining ring; 16-annular sealing groove; 17-second sealing ring; 18-ridge; 19-third sealing ring; 20-blocking wall.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明实施例的描述中,需要说明的是,若出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that is usually placed when the product of the invention is used, which is only for the convenience of describing the present invention and simplifying the description, and It is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", etc. are only used to differentiate the description and should not be construed to indicate or imply relative importance.
此外,若出现术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the appearance of the terms "horizontal", "vertical", "overhanging" etc. does not imply that the component is required to be absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本发明实施例的描述中,“多个”代表至少2个。In the description of the embodiments of the present invention, "a plurality of" means at least two.
在本发明实施例的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the embodiments of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "set", "installed", "connected" and "connected" should be understood in a broad sense. It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
实施例Example
请参照图1-图4。Please refer to Figure 1-Figure 4.
本实施例提供一种胶圈电熔双密封聚乙烯复合管对接结构,包括电熔聚乙烯复合管100和钢丝网增强聚乙烯复合管200;电熔聚乙烯复合管100的端部具有第一插接端1,第一插接端1的内侧壁设置有电热熔区2,第一插接端1的外侧壁设置有与电热熔区2导通的电熔接线柱3,第一插接端1的端沿设置压紧环4,压紧环4和第一插接端1的端沿之间夹持有第一密封圈5;钢丝网增强聚乙烯复合管200的外侧壁包裹有PE层7,钢丝网增强聚乙烯复合管200的外侧壁具有第二插接端6,第二插接端6的外侧壁具有环绕PE层7设置的自粘增强带8,自粘增强带8与第二插接端6的端部间隔设置;第二插接端6的端部穿设过压紧环4并插接在第一插接端1的内部,PE层7与电热熔区2通过电热熔工艺固定连接,自粘增强带8与压紧环4背离第一插接端1的侧壁抵接,第一密封圈5的内沿与第二插接端6的外侧壁抵接。This embodiment provides a butt joint structure of a rubber-ring fused double-sealed polyethylene composite pipe, including an fused
在本实施例中,基于图1所示,压紧环4为钢圈,钢丝网增强聚乙烯复合管200中位于自粘增强带8的部分以及位于自粘增强带8朝向第一插接端1的部分组合成第二插接端6。第二插接端6的端部穿设过压紧环4并插接在第一插接端1的内部,第二插接端6的PE层7通过电热熔工艺与第插接端融为一体,使得对接后的管路具有较强的环境适应能力。第一密封圈5与第二插接端6的外侧壁抵接,第一密封圈5将第二插接端6与第一插接端1之间的缝隙封堵住,并将电热熔区2与外部环境隔离开,密封效果好。第一密封圈5被压紧环4压紧。整个密封结构简单,第一密封圈5和压紧环4无需深入进电熔聚乙烯复合管100的内部进行安装,安装方便。该对接结构通过较为简单的结构部件实现了较好的密封效果。在热熔加热过程中,因电热熔区2周围的管路也被加热,会导致连接处的性能降低,成为管道中最薄弱、承压后最容易爆裂的点。自粘增强带8可以避免热熔加热时相应位置处出现鼓包现象,增加了连接处的稳定性,提高了连接处的承压能力。同时,自粘增强带8与压紧环4背离第一插接端1的侧壁抵接,以限制第二插入端的插入深度。在自粘增强带8与第二插接端6的端沿距离为标准化设计值时,该设置能够使钢丝网增强聚乙烯复合管200的插入深入标准化,方便钢丝网增强聚乙烯复合管200的长度设计。In this embodiment, as shown in FIG. 1 , the
优选地,自粘增强带8选用PE材料带胶粘接带,其距离第二插接端6的端沿距离范围为10~20cm,PE层7的厚度范围为2~20mm。具体尺寸需根据电熔聚乙烯复合管100和钢丝网增强聚乙烯复合管200的管径和连接强度需求进行设置。Preferably, the self-adhesive reinforcing
在上述实施例外的其它实施例中,自粘增强带8还可以选用玻纤材料带胶粘接带、PVC材料带胶粘接带或不锈钢材料带胶粘接带。In other embodiments other than the above-mentioned embodiment, the self-adhesive reinforcing
进一步地,基于图1所示,钢丝网增强聚乙烯复合管200包括自内而外依次设置的芯管9和钢丝增强层10,PE层7包裹在钢丝增强层10的外侧;芯管9和钢丝增强层10之间、钢丝增强层10和PE层7之间均设置有热熔胶层11,钢丝增强层10通过热熔胶层11与芯管9粘接固定,PE层7通过热熔胶层11与钢丝增强层10粘接固定。Further, as shown in FIG. 1 , the steel mesh reinforced polyethylene
进一步地,基于图1所示,钢丝网增强聚乙烯复合管200的外侧壁包裹有PP保护层12,PP保护层12位于自粘增强带8背离压紧环4的一侧。Further, as shown in FIG. 1 , the outer side wall of the steel mesh reinforced polyethylene
在本实施例中,基于图2所示,PP保护层12包裹在PE层7的外侧,自粘增强带8环绕设置在PP保护层12的外侧。在第一插接端1需要与第二插接端6对接时,通过美工刀等工具将自粘增强带8与第二插接端6端部之间的PP保护层12剥离掉露出PE层7,PE层7插入进第一插接端1后与电热熔区2通过电热熔工艺固定。In this embodiment, as shown in FIG. 2 , the PP
在上述实施例中,PP保护层12的厚度范围优选0.05~10mm。PP保护层12可以防止紫外线照射,防老化,也可以防止运输过程中的划伤,防止影响复合管的稳定性。In the above embodiment, the thickness of the PP
在上述实施例外的其它实施例中,基于图3所示,自粘增强带8环绕设置在PE层7的外侧,PP保护层12将PE层7和自粘增强带8同时包裹住。在第一插接端1需要与第二插接端6对接时,通过美工刀等工具将自粘增强带8与第二插接端6端部之间的PP保护层12剥离掉露出PE层7。In other embodiments other than the above-mentioned embodiment, as shown in FIG. 3 , the self-adhesive reinforcing
进一步地,基于图1所示,还包括多个固定螺栓13,压紧环4通过多个固定螺栓13与第一插接端1连接,多个固定螺栓13环绕压紧环4均匀分布;第一密封圈5具有弹性,第一密封圈5位于固定螺栓13朝向第一插接端1内部的一侧设置,第一密封圈5的外延与固定螺栓13的侧壁抵接。Further, as shown in FIG. 1, it also includes a plurality of fixing
在本实施例中,环绕压紧环4均匀开设有六个螺栓孔,压紧环4通过六个固定螺栓13与第一插接端1的端部连接,以使得压紧环4各处的连接强度均匀。在其它实施例中,根据管体的管径和连接强度需求的不同,固定螺栓13的数量可以为四个或八个等。In this embodiment, six bolt holes are evenly formed around the
优选地,基于图1所示,第一密封圈5选择具有弹性的橡胶圈,所有固定螺栓13贴合第一密封圈5的外周边沿设置。此时,第一密封圈5被第一插入端的边沿、压紧环4和固定螺栓13同时限位,保证了第一密封圈5的稳定性。在第二插入端插入第一插入端的过程中,固定螺栓13能一定程度限制第一密封圈5的外周朝背离第二插入端的方向发生弹性形变,固定螺栓13对第一密封圈5起到一个压紧作用,使得第一密封圈5与第二插入端外侧壁之间的压紧作用更强,密封效果更好。Preferably, as shown in FIG. 1 , an elastic rubber ring is selected for the
在上述实施例外的其它实施例中,基于图4所示,第一密封圈5采用钢圈,第一密封圈5的内侧壁设置有橡胶层14,橡胶层14与第二插入端的外侧壁抵接。固定螺栓13依次穿设过压紧环4和第一密封圈5设置,最终旋合于第一插接端1的端沿。该设置使得密封组件具有较高的强度。In other embodiments other than the above-mentioned embodiment, as shown in FIG. 4 , the
进一步地,基于图1所示,第一插接端1的内侧壁设置有承止环15,电热熔区2位于第一密封圈5与承止环15之间,第二插接端6的端部与承止环15抵接。承止环15与自粘增强带8共同作用,用于限制第二插入端延伸进第一插入端的深度,使得第一插入端和第二插入端相互限位。Further, as shown in FIG. 1 , the inner side wall of the
进一步地,基于图1所示,第一插接端1的内侧壁开设有环状密封槽16,环状密封槽16位于电热熔区2和承止环15之间,环状密封槽16内设置有第二密封圈17,第二密封圈17与第二插接端6的外侧壁抵接。Further, as shown in FIG. 1 , the inner side wall of the
在本实施例中,第二密封圈17同样采用橡胶密封圈。第二密封圈17作为另一密封结构,用以密封第二插入端与第一插入端之间的间隙。环状密封槽16位于电热熔区2和承止环15之间,即电热熔区2位于第一密封圈5和第二密封圈17之间,使得热熔连接处的两侧均被密封,增强了密封效果。In this embodiment, the
进一步地,基于图1所示,第一插接端1的外侧壁设置有与环状密封槽16相对设置的凸脊18。Further, as shown in FIG. 1 , the outer side wall of the
在本实施例中,环状密封槽16使得第一插接端1位于环状密封槽16处的壁厚减薄,降低了强度。在第一插接端1的外侧壁设置有与环状密封槽16相对设置的凸脊18,以加厚第一插接端1在该处的壁厚,以保证其强度。In this embodiment, the
优选地,凸脊18的尺寸保证第一插接端1在环状密封槽16处的壁厚与电熔聚乙烯复合管100其它部分的壁厚相同,以保证各处强度均匀。Preferably, the size of the
进一步地,基于图1所示,还包括第三密封圈19,第三密封圈19封堵压紧环4和第一插接端1端沿之间的外周间隙设置。Further, based on what is shown in FIG. 1 , a
在本实施例中,第三密封圈19同样为橡胶密封圈,第三密封圈19将压紧环4与第一插接端1之间的间隙外周封堵住,防止外部物质进入到上述间隙中,防止外部物质腐蚀固定螺栓13和第一密封圈5,延长了整个电熔聚乙烯复合管100的使用寿命。In this embodiment, the
进一步地,基于图1所示,压紧环4的外周直径大于第一插接端1的外周直径,电熔接线柱3的周向设置有遮挡壁20,第三密封圈19夹持在压紧环4与遮挡壁20之间。Further, as shown in FIG. 1 , the outer diameter of the
在本实施例中,压紧环4的外周直径大于插接端的外周直径,第三密封圈19贴合压紧环4设置,以防止第三密封圈19从端部脱落。遮挡壁20将电熔接线柱3的位置限制住,以保证其位置能够封堵住压紧环4和插接端端沿之间的外周间隙。In this embodiment, the outer diameter of the
综上所述,本发明提供一种胶圈电熔双密封聚乙烯复合管对接结构,包括电熔聚乙烯复合管100和钢丝网增强聚乙烯复合管200;电熔聚乙烯复合管100的端部具有第一插接端1,第一插接端1的内侧壁设置有电热熔区2,第一插接端1的外侧壁设置有与电热熔区2导通的电熔接线柱3,第一插接端1的端沿设置压紧环4,压紧环4和第一插接端1的端沿之间夹持有第一密封圈5;钢丝网增强聚乙烯复合管200的外侧壁包裹有PE层7,钢丝网增强聚乙烯复合管200具有第二插接端6,第二插接端6的外侧壁具有环绕PE层7设置的自粘增强带8,自粘增强带8与第二插接端6的端部间隔设置;第二插接端6的端部穿设过压紧环4并插接在第一插接端1的内部,PE层7与电热熔区2通过电热熔工艺固定连接,自粘增强带8与压紧环4背离第一插接端1的侧壁抵接,第一密封圈5的内沿与第二插接端6的外侧壁抵接。To sum up, the present invention provides a butt joint structure of a rubber-ring fused double-sealed polyethylene composite pipe, including an fused polyethylene composite pipe 100 and a steel mesh reinforced polyethylene composite pipe 200; the end of the fused polyethylene composite pipe 100 The first plug end 1 is provided with a first plug end 1, the inner side wall of the first plug end 1 is provided with an electrothermal fusion zone 2, and the outer side wall of the first plug terminal 1 is provided with an electrofusion terminal 3 which is in conduction with the electrothermal fusion zone 2, A compression ring 4 is arranged on the edge of the first plug end 1, and a first sealing ring 5 is sandwiched between the compression ring 4 and the end edge of the first plug end 1; the outer side of the steel mesh reinforced polyethylene composite pipe 200 The wall is wrapped with a PE layer 7, the steel mesh reinforced polyethylene composite pipe 200 has a second plug end 6, and the outer side wall of the second plug end 6 has a self-adhesive reinforcing tape 8 arranged around the PE layer 7, and the self-adhesive reinforcing tape 8 It is spaced from the end of the second plug end 6; the end of the second plug end 6 passes through the over-compression ring 4 and is plugged into the interior of the first plug end 1, the PE layer 7 and the electrothermal melting zone 2 The self-adhesive reinforcing tape 8 is in contact with the side wall of the pressing ring 4 away from the first plug end 1, and the inner edge of the first sealing ring 5 is in contact with the outer side wall of the second plug end 6. .
钢丝网增强聚乙烯复合管200的第二插接端6插入进电熔聚乙烯复合管100的第一插接端1内,并通过电热熔工艺与管体融为一体,使得对接后的管路具有较强的环境适应能力;第一密封圈5与第二插接端6的外侧壁抵接,第一密封圈5将第二插接端6与第一插接端1之间的缝隙封堵住,并将电热熔区2与外部环境隔离开,密封效果好;第一密封圈5通过压紧环4压紧,整个密封结构简单,第一密封圈5和压紧环4无需深入进电熔聚乙烯复合管100的内部进行安装,安装方便。自粘增强带8可以避免热熔加热时相应位置处出现鼓包现象,增加了连接处的稳定性,提高了连接处的承压能力。同时,自粘增强带8与压紧环4背离第一插接端1的侧壁抵接,以限制第二插入端的插入深度。在自粘增强带8与第二插接端6的端沿距离为标准化设计值时,该设置能够使钢丝网增强聚乙烯复合管200的插入深入标准化,方便钢丝网增强聚乙烯复合管200的长度设计。The
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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