CN114877046A - A multi-mode hydraulic transmission device - Google Patents
A multi-mode hydraulic transmission device Download PDFInfo
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- CN114877046A CN114877046A CN202210460276.2A CN202210460276A CN114877046A CN 114877046 A CN114877046 A CN 114877046A CN 202210460276 A CN202210460276 A CN 202210460276A CN 114877046 A CN114877046 A CN 114877046A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 267
- 230000009977 dual effect Effects 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 14
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H47/00—Combinations of mechanical gearing with fluid clutches or fluid gearing
- F16H47/02—Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the volumetric type
- F16H47/04—Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the volumetric type the mechanical gearing being of the type with members having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/62—Gearings having three or more central gears
- F16H3/66—Gearings having three or more central gears composed of a number of gear trains without drive passing from one train to another
- F16H3/666—Gearings having three or more central gears composed of a number of gear trains without drive passing from one train to another with intermeshing orbital gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/0078—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratio comprising twelve or more forward speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/2002—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears
- F16H2200/201—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears with three sets of orbital gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/203—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
- F16H2200/2061—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with twelve engaging means
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Abstract
本发明公开了一种多模式机液传动装置,其包括输入轴,液压传动组件,液压传动组件的输入端和输入轴连接;前行星轮组件,前行星轮的输入端和输入轴连接;中行星轮组件,后行星轮组件,前行星轮组件、中行星轮组件和后行星轮组件经中间轴串联连接,后行星轮组件的输出端连接有输出轴;液压传动组件,液压传动组件的输出端能和中行星轮组件的输入端连接;双环形传动组件,双环形传动组件的输入端和输入轴连接,双环形传动组件、前行星轮组件和液压传动组件相互并联;本发明通过选择液压传动组件和双环形传动组件的工作状态,实现多种工作模式的动力传动,适用范围更广。
The invention discloses a multi-mode machine-hydraulic transmission device, which comprises an input shaft, a hydraulic transmission assembly, an input end of the hydraulic transmission assembly is connected with the input shaft; a front planetary wheel assembly, the input end of the front planetary wheel is connected with the input shaft; The planetary wheel assembly, the rear planetary wheel assembly, the front planetary wheel assembly, the middle planetary wheel assembly and the rear planetary wheel assembly are connected in series through the intermediate shaft, and the output end of the rear planetary wheel assembly is connected with an output shaft; the hydraulic transmission assembly, the output of the hydraulic transmission assembly The end energy is connected with the input end of the middle planetary gear assembly; the double annular transmission assembly, the input end of the double annular transmission assembly is connected with the input shaft, and the double annular transmission assembly, the front planetary gear assembly and the hydraulic transmission assembly are connected in parallel with each other; The working state of the transmission assembly and the double-ring transmission assembly realizes power transmission of various working modes and has a wider application range.
Description
技术领域technical field
本发明涉及动力传动技术领域,特别是一种多模式机液传动装置。The invention relates to the technical field of power transmission, in particular to a multi-mode hydraulic transmission device.
背景技术Background technique
实现动力传动的方式有多种,例如液压传动、环形传动和齿轮传动等,单独的液压传动,其传递功率虽然较大,但效率较低;环形传动虽然能够实现无级变速,但传动比范围有限;齿轮传动虽然效率较高,但难以实现无级变速。现有技术中,采用单一动力传动的方式实现动力传递,无法适应各种复杂工况,适用范围窄。There are many ways to realize power transmission, such as hydraulic transmission, ring transmission and gear transmission, etc. A single hydraulic transmission, although the transmission power is large, but the efficiency is low; although the ring transmission can achieve stepless transmission, the transmission ratio range Limited; although gear transmission is more efficient, it is difficult to achieve infinitely variable speed. In the prior art, the power transmission is realized by means of a single power transmission, which cannot adapt to various complex working conditions and has a narrow scope of application.
发明内容SUMMARY OF THE INVENTION
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the application to avoid obscuring the purpose of this section, abstract and title, and such simplifications or omissions may not be used to limit the scope of the invention.
鉴于上述和/或现有的动力传动中存在的问题,提出了本发明。The present invention has been made in view of the above-mentioned and/or existing problems in power transmission.
因此,本发明的目的是提供一种多模式机液传动装置,其通过选择液压传动组件和双环形传动组件的工作状态,实现多种工作模式的动力传动,适用范围更广。Therefore, the purpose of the present invention is to provide a multi-mode machine-hydraulic transmission device, which realizes power transmission in multiple working modes by selecting the working states of the hydraulic transmission assembly and the double-ring transmission assembly, and has a wider application range.
为解决上述技术问题,本发明提供如下技术方案:一种多模式机液传动装置,其包括,In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: a multi-mode machine-hydraulic transmission device, which includes,
输入轴,Input shaft,
液压传动组件,所述液压传动组件的输入端和输入轴连接;a hydraulic transmission assembly, the input end of the hydraulic transmission assembly is connected with the input shaft;
前行星轮组件,所述前行星轮的输入端和输入轴连接;a front planetary gear assembly, the input end of the front planetary gear is connected with the input shaft;
中行星轮组件,middle planetary gear assembly,
后行星轮组件,所述前行星轮组件、中行星轮组件和后行星轮组件经中间轴串联连接,所述后行星轮组件的输出端连接有输出轴;a rear planetary wheel assembly, the front planetary wheel assembly, the middle planetary wheel assembly and the rear planetary wheel assembly are connected in series through an intermediate shaft, and the output end of the rear planetary wheel assembly is connected with an output shaft;
液压传动组件,所述液压传动组件的输出端能和中行星轮组件的输入端连接;a hydraulic transmission assembly, the output end of the hydraulic transmission assembly can be connected with the input end of the middle planetary gear assembly;
双环形传动组件,所述双环形传动组件的输入端和输入轴连接,双环形传动组件、前行星轮组件和液压传动组件相互并联。The double annular transmission assembly, the input end of the double annular transmission assembly is connected with the input shaft, the double annular transmission assembly, the front planetary wheel assembly and the hydraulic transmission assembly are connected in parallel with each other.
作为本发明所述多模式机液传动装置的一种优选方案,其中:所述前行星轮组件包括前行星架、前太阳轮以及和输入轴连接的前齿圈,所述中行星轮组件包括中太阳轮、和前太阳轮连接的中齿圈以及能和前行星架连接的中行星架,所述后行星轮组件包括能和中太阳轮连接的后齿圈、能和中太阳轮连接的后行星架以及连接在中间轴上的后太阳轮,所述前行星架和中行星架均和中间轴连接。As a preferred solution of the multi-mode hydraulic transmission device of the present invention, wherein: the front planetary gear assembly includes a front planet carrier, a front sun gear and a front ring gear connected to the input shaft, and the middle planetary gear assembly includes A middle sun gear, a middle ring gear connected with the front sun gear, and a middle planet carrier connected with the front planet carrier, the rear planetary gear assembly includes a rear ring gear that can be connected with the middle sun gear, and a middle sun gear. The rear planet carrier and the rear sun gear connected to the intermediate shaft, the front planet carrier and the middle planet carrier are both connected with the intermediate shaft.
作为本发明所述多模式机液传动装置的一种优选方案,其中:所述前行星轮组件还包括前制动器,所述前制动器用于选择性地将前太阳轮固定。As a preferred solution of the multi-mode hydraulic transmission device of the present invention, wherein: the front planetary gear assembly further includes a front brake, and the front brake is used to selectively fix the front sun gear.
作为本发明所述多模式机液传动装置的一种优选方案,其中:所述中行星轮组件还包括中制动器,所述中制动器用于选择性地将中太阳轮固定。As a preferred solution of the multi-mode hydraulic transmission device of the present invention, wherein: the middle planetary gear assembly further includes a middle brake, and the middle brake is used to selectively fix the middle sun gear.
作为本发明所述多模式机液传动装置的一种优选方案,其中:所述液压传动组件包括液压传动输入轴,所述液压传动输入轴上连接有液压传动输入齿轮副,所述液压传动输入齿轮副的输出端可控地连接有变量泵,所述变量泵用于驱动定量马达,所述定量马达的输出端连接有液压传动输出轴,液压传动输出轴上连接有液压传动第一输出齿轮副,所述液压传动第一输出齿轮副能和前行星架连接。As a preferred solution of the multi-mode hydraulic transmission device of the present invention, wherein: the hydraulic transmission assembly includes a hydraulic transmission input shaft, the hydraulic transmission input shaft is connected with a hydraulic transmission input gear pair, and the hydraulic transmission input The output end of the gear pair is controllably connected with a variable pump, the variable pump is used to drive a quantitative motor, the output end of the quantitative motor is connected with a hydraulic transmission output shaft, and the hydraulic transmission output shaft is connected with a hydraulic transmission first output gear The first output gear pair of the hydraulic transmission can be connected with the front planet carrier.
作为本发明所述多模式机液传动装置的一种优选方案,其中:所述定量马达的输出端还连接有液压传动第二输出齿轮副,所述液压传动第二输出齿轮副能和前太阳轮连接。As a preferred solution of the multi-mode hydraulic transmission device of the present invention, wherein: the output end of the fixed motor is also connected with a second output gear pair of hydraulic transmission, and the second output gear pair of hydraulic transmission can be connected to the front sun. wheel connection.
作为本发明所述多模式机液传动装置的一种优选方案,其中:所述双环形传动组件包括双环形传动输入轴,所述双环形传动输入轴上连接有前环形传动机构以及能和液压传动齿轮副连接的双环形传动输入齿轮副,所述前环形传动机构的输出端连接有后环形传动机构,所述后环形传动机构的输出端连接有双环形传动输出轴,所述双环形传动输出轴上连接有双环形传动输出齿轮副,所述双环形传动输出齿轮副能和中太阳轮连接。As a preferred solution of the multi-mode hydraulic transmission device of the present invention, wherein: the double annular transmission assembly includes a double annular transmission input shaft, and the double annular transmission input shaft is connected with a front annular transmission mechanism and energy and hydraulic pressure. The double annular transmission input gear pair is connected with the transmission gear pair, the output end of the front annular transmission mechanism is connected with the rear annular transmission mechanism, the output end of the rear annular transmission mechanism is connected with the double annular transmission output shaft, and the double annular transmission mechanism is connected with the output end of the double annular transmission mechanism. The output shaft is connected with a double annular transmission output gear pair, and the double annular transmission output gear pair can be connected with the middle sun gear.
作为本发明所述多模式机液传动装置的一种优选方案,其中:所述液压传动组件还包括第一离合器、第二离合器和第三离合器,所述第一离合器用于选择性地将输入轴连接到液压传动输入轴以共同旋转,所述第二离合器用于选择性地将液压传动输出轴连接到前行星架以共同旋转,所述第三离合器用于选择性地将液压传动输出轴连接到前太阳轮以共同旋转。As a preferred solution of the multi-mode hydraulic transmission device of the present invention, wherein: the hydraulic transmission assembly further includes a first clutch, a second clutch and a third clutch, and the first clutch is used to selectively connect the input the shaft is connected for common rotation to the hydrotransmission input shaft, the second clutch is used to selectively connect the hydrotransmission output shaft to the front planet carrier for common rotation, the third clutch is used to selectively connect the hydrotransmission output shaft Connected to the front sun gear for common rotation.
作为本发明所述多模式机液传动装置的一种优选方案,其中:所述双环形传动组件还包括第四离合器和第五离合器,所述第四离合器用于选择性地将双环形传动输入轴连接到输入轴以共同旋转,所述第五离合器用于选择性地将双环形输出轴连接到中太阳轮以共同旋转。As a preferred solution of the multi-mode hydraulic transmission device of the present invention, wherein: the double annular transmission assembly further includes a fourth clutch and a fifth clutch, and the fourth clutch is used to selectively input the dual annular transmission The shaft is connected for common rotation with the input shaft, and the fifth clutch is used to selectively connect the dual annular output shaft to the middle sun gear for common rotation.
作为本发明所述多模式机液传动装置的一种优选方案,其中:所述中行星轮组件还包括第六离合器,所述第六离合器用于选择性地将中齿圈连接到中太阳轮以共同旋转,所述后行星轮组件还包括第七离合器、第八离合器、第九离合器和第十离合器,所述第七离合器用于选择性地将中太阳轮连接到后齿圈以共同旋转,所述第八离合器用于选择性地将中太阳轮连接到后行星架以共同旋转,所述第九离合器用于选择性地将后齿圈连接到输出轴以共同旋转,所述第十离合器用于选择性地将后行星架连接到输出轴以共同旋转。As a preferred solution of the multi-mode hydraulic transmission device of the present invention, wherein: the middle planetary gear assembly further includes a sixth clutch, and the sixth clutch is used for selectively connecting the middle ring gear to the middle sun gear For common rotation, the rear planetary gear assembly further includes a seventh clutch, an eighth clutch, a ninth clutch and a tenth clutch for selectively connecting the middle sun gear to the rear ring gear for common rotation , the eighth clutch is used to selectively connect the middle sun gear to the rear planet carrier for common rotation, the ninth clutch is used to selectively connect the rear ring gear to the output shaft for common rotation, and the tenth clutch is used to selectively connect the rear ring gear to the output shaft for common rotation. A clutch is used to selectively connect the rear carrier to the output shaft for common rotation.
本发明的有益效果:本发明采用4种液压传动模式,能满足前进和倒退调速要求;双环形传动模式扩大了调速范围,能够提供输出端的前进方向无级调速;齿轮模式可满足前进和后退档的要求;多档位不仅扩大了调速自由度,还具有较强的容错功能;具有4种齿轮液压传动模式,满足各种调速范围和精度的大功率高效无级调速要求;具有2种双环形液压传动模式,满足各种调速范围和功率的高精度无级调速要求。The beneficial effects of the present invention: the present invention adopts four hydraulic transmission modes, which can meet the requirements of forward and reverse speed regulation; the double ring transmission mode expands the speed regulation range and can provide stepless speed regulation in the forward direction of the output end; the gear mode can meet the requirements of forward speed regulation and reverse gear; multi-gear not only expands the degree of freedom of speed regulation, but also has a strong fault-tolerant function; it has 4 gear hydraulic transmission modes to meet the requirements of high-power, high-efficiency stepless speed regulation of various speed regulation ranges and precisions ;Have 2 double-ring hydraulic transmission modes to meet the high-precision stepless speed regulation requirements of various speed regulation ranges and powers.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort. in:
图1为本发明的结构原理图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明的F(H1)档位功率流向示意图。FIG. 2 is a schematic diagram of the power flow of the F(H1) gear of the present invention.
图3为本发明的F(H2)档位功率流向示意图。FIG. 3 is a schematic diagram of the power flow of the F(H2) gear according to the present invention.
图4为本发明的F(H3)档位功率流向示意图。FIG. 4 is a schematic diagram of the power flow of the F(H3) gear according to the present invention.
图5为本发明的F(H4)档位功率流向示意图。FIG. 5 is a schematic diagram of the power flow of the F(H4) gear of the present invention.
图6为本发明的F(C)档位功率流向示意图。FIG. 6 is a schematic diagram of the power flow of the F(C) gear according to the present invention.
图7为本发明的F(M1)档位功率流向示意图。FIG. 7 is a schematic diagram of the power flow of the F(M1) gear according to the present invention.
图8为本发明的F(M2)档位功率流向示意图。FIG. 8 is a schematic diagram of the power flow of the F(M2) gear according to the present invention.
图9为本发明的F(HM1)档位功率流向示意图。FIG. 9 is a schematic diagram of the power flow of the F(HM1) gear according to the present invention.
图10为本发明的F(HM2)档位功率流向示意图。FIG. 10 is a schematic diagram of the power flow of the F(HM2) gear of the present invention.
图11为本发明的F(HM3)档位功率流向示意图。FIG. 11 is a schematic diagram of the power flow of the F(HM3) gear of the present invention.
图12为本发明的F(HM4)档位功率流向示意图。FIG. 12 is a schematic diagram of the power flow of the F(HM4) gear according to the present invention.
图13为本发明的F(CH1)档位功率流向示意图。FIG. 13 is a schematic diagram of the power flow of the F(CH1) gear according to the present invention.
图14为本发明的F(CH2)档位功率流向示意图。FIG. 14 is a schematic diagram of the power flow of the F(CH2) gear according to the present invention.
其中,100输入轴,200前行星轮组件,201前太阳轮,202前行星架,203前齿圈,204前制动器,300液压传动组件,301液压传动输入齿轮副,302液压传动输入轴,303第一离合器,304变量泵,305定量马达,306第一液压传动输出齿轮副,307第二离合器,308第三离合器,309液压传动输出轴,310第二液压传动输出齿轮副,400中行星轮组件,401中齿圈,402中行星架,403中太阳轮,404中制动器,405第六离合器,500后行星轮组件,501后齿圈,502第七离合器,503第九离合器,504第八离合器,505第十离合器,506后行星架,507后太阳轮,600中间轴,700输出轴,800双环形传动组件,801第四离合器,802双环形传动输入轴,803前环形传动机构,804后环形传动机构,805双环形传动输出轴,806第五离合器,807双环形传动输出齿轮副,808双环形传动输入齿轮副。Among them, 100 input shaft, 200 front planetary gear assembly, 201 front sun gear, 202 front planet carrier, 203 front ring gear, 204 front brake, 300 hydraulic transmission assembly, 301 hydraulic transmission input gear pair, 302 hydraulic transmission input shaft, 303 The first clutch, 304 variable pump, 305 fixed motor, 306 first hydraulic transmission output gear pair, 307 second clutch, 308 third clutch, 309 hydraulic transmission output shaft, 310 second hydraulic transmission output gear pair, 400 medium planetary gear Assembly, 401 middle ring gear, 402 middle planet carrier, 403 middle sun gear, 404 middle brake, 405 sixth clutch, 500 rear planetary gear assembly, 501 rear ring gear, 502 seventh clutch, 503 ninth clutch, 504 eighth Clutch, 505 tenth clutch, 506 rear planet carrier, 507 rear sun gear, 600 intermediate shaft, 700 output shaft, 800 double annular transmission assembly, 801 fourth clutch, 802 double annular transmission input shaft, 803 front annular transmission mechanism, 804 Rear ring transmission mechanism, 805 dual ring transmission output shaft, 806 fifth clutch, 807 dual ring transmission output gear pair, 808 dual ring transmission input gear pair.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present invention. Similar promotion, therefore, the present invention is not limited by the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, reference herein to "one embodiment" or "an embodiment" refers to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention. The appearances of "in one embodiment" in various places in this specification are not all referring to the same embodiment, nor are they separate or selectively mutually exclusive from other embodiments.
实施例1Example 1
参照图1~图14,该实施例提供了一种多模式机液传动装置,其通过选择液压传动组件300、行星轮组件500和双环形传动组件800的工作状态,实现多种工作模式的动力传动,适用范围更广。Referring to FIGS. 1 to 14 , this embodiment provides a multi-mode machine-hydraulic transmission device, which realizes power in multiple working modes by selecting the working states of the
一种多模式机液传动装置,包括输入轴100、中行星轮组件400、后行星轮组件500、液压传动组件300和双环形传动组件800,输入轴100连接液压传动组件300的输入端、前行星轮组件200的输入端以及双环形传动组件800的输入端,前行星轮组件200、中行星轮组件400和后行星轮组件500经中间轴600串联连接,后行星轮组件500的输出端连接有输出轴700;液压传动组件300的输出端能和中行星轮组件400的输入端连接;双环形传动组件800的输入端和输入轴100连接,双环形传动组件800、前行星轮组件200和液压传动组件300相互并联。A multi-mode hydraulic transmission device includes an
进一步地,前行星轮组件200包括前制动器204、前行星架202、前太阳轮201以及和输入轴100连接的前齿圈203,前制动器204用于选择性地将前太阳轮201固定,中行星轮组件400包括中制动器404、中太阳轮403、和前太阳轮201连接的中齿圈401以及能和前行星架202连接的中行星架402,中制动器404用于选择性地将中太阳轮403固定,后行星轮组件500包括能和中太阳轮403连接的后齿圈501、能和中太阳轮403连接的后行星架506以及连接在中间轴600上的后太阳轮507,前行星架202和中行星架402均和中间轴600连接。Further, the front
进一步地,液压传动组件300包括液压传动输入轴302、第一离合器303、第二离合器307和第三离合器308,液压传动输入轴302上连接有液压传动输入齿轮副301,液压传动输入齿轮副301的输出端可控地连接有变量泵304,通过调节变量泵304的排量调节液压传动机构组件的排量比,变量泵304用于驱动定量马达305,定量马达305的输出端连接有液压传动输出轴309,液压传动输出轴309上连接有液压传动第一输出齿轮副和液压传动第二输出齿轮副,液压传动第一输出齿轮副能和前行星架202连接,液压传动第二输出齿轮副能和前太阳轮201连接,第一离合器303用于选择性地将输入轴100连接到液压传动输入轴302以共同旋转,第二离合器307用于选择性地将液压传动输出轴309连接到前行星架202以共同旋转,第三离合器308用于选择性地将液压传动输出轴309连接到前太阳轮201以共同旋转。Further, the
进一步地,双环形传动组件800包括双环形传动输入轴802、第四离合器801和第五离合器806,双环形传动输入轴802上连接有前环形传动机构803以及能和液压传动齿轮副连接的双环形传动输入齿轮副808,前环形传动机构803的输出端连接有后环形传动机构804,后环形传动机构804的输出端连接有双环形传动输出轴805,双环形传动输出轴805上连接有双环形传动输出齿轮副807,双环形传动输出齿轮副807能和中太阳轮403连接,第四离合器801用于选择性地将双环形传动输入轴802连接到输入轴100以共同旋转,第五离合器806用于选择性地将双环形输出轴700连接到中太阳轮403以共同旋转。Further, the double
进一步地,中行星轮组件400还包括第六离合器405,第六离合器405用于选择性地将中齿圈401连接到中太阳轮403以共同旋转,后行星轮组件500还包括第七离合器502、第八离合器504、第九离合器503和第十离合器505,第七离合器502用于选择性地将中太阳轮403连接到后齿圈501以共同旋转,第八离合器504用于选择性地将中太阳轮403连接到后行星架506以共同旋转,第九离合器503用于选择性地将后齿圈501连接到输出轴700以共同旋转,第十离合器505用于选择性地将后行星架506连接到输出轴700以共同旋转。Further, the middle
接合第一离合器303、第二离合器307、第七离合器502、第十离合器505和中制动器404,实现输入轴100和输出轴700之间的第一种液压传动;接合第一离合器303、第二离合器307、第八离合器504、第九离合器503和中制动器404,实现输入轴100和输出轴700之间的第二种液压传动;接合第一离合器303、第二离合器307、第七离合器502、第八离合器504、第九离合器503和第十离合器505,实现输入轴100和输出轴700间的第三种液压传动;接合第一离合器303、第三离合器308、第六离合器405、第七离合器502和第九离合器503,实现输入轴100和输出轴700间的第四种液压传动。Engage the
接合第四离合器801、第五离合器806、第七离合器502、第八离合器504、第九离合器503和第十离合器505,实现输入轴100和输出轴700间的双环形传动。The
接合第七离合器502、第十离合器505、前制动器204和中制动器404,实现输入轴100和输出轴700间的第一种齿轮传动;接合第八离合器504、第九离合器503、前制动器204和中制动器404,实现输入轴100和输出轴700间的第二种齿轮传动。Engage the seventh clutch 502, the
接合第一离合器303、第二离合器307、第六离合器405、第七离合器502和第九离合器503,实现输入轴100和输出轴700间的第一种齿轮液压传动;接合第一离合器303、第三离合器308、第七离合器502和第九离合器503,实现输入轴100和输出轴700间的第二种齿轮液压传动;接合第一离合器303、第三离合器308、第七离合器502和第十离合器505,实现输入轴100和输出轴700间的第三种齿轮液压传动;接合第一离合器303、第三离合器308、第八离合器504和第九离合器503,实现输入轴100和输出轴700间的第四种齿轮液压传动。The
接合第四离合器801、第五离合器806、第七离合器502、第十离合器505和前制动器204,实现输入轴100和输出轴700间的第一种双环形液压传动;接合第八离合器504、第九离合器503和前制动器204,实现输入轴100和输出轴700间的第二种双环形液压传动。The
本发明实现多种工作模式,包括4种液压传动模式、1种双环形传动模式、2种齿轮传动模式、4种齿轮液压传动模式和2种双环形液压传动模式,4种液压传动模式下能满足前进和倒退调速要求;双环形传动模式扩大了调速范围,能够提供输出端的前进方向无级调速;齿轮传动模式可满足前进和后退档的要求;多档位不仅扩大了调速自由度,还具有较强的容错功能;4种齿轮液压传动模式,满足各种调速范围和精度的大功率高效无级调速要求;2种双环形液压传动模式,满足各种调速范围和功率的高精度无级调速要求。The present invention realizes various working modes, including 4 hydraulic transmission modes, 1 double annular transmission mode, 2 gear transmission modes, 4 gear hydraulic transmission modes and 2 double annular hydraulic transmission modes. Meet the forward and reverse speed regulation requirements; the double ring transmission mode expands the speed regulation range and can provide stepless speed regulation in the forward direction of the output end; the gear transmission mode can meet the requirements of forward and reverse gears; multi-speed not only expands the freedom of speed regulation It also has a strong fault-tolerant function; 4 gear hydraulic transmission modes meet the requirements of high-power, high-efficiency stepless speed regulation of various speed regulation ranges and precisions; 2 double-ring hydraulic transmission modes meet various speed regulation ranges and High-precision stepless speed regulation requirements for power.
实施例2Example 2
参照图2~图14,该实施例提供了一种多模式机液传动装置,本实施例和实施例1的不同之处在于,其能计算出各个传动模式下的输出轴700的转速。2 to 14 , this embodiment provides a multi-mode machine-hydraulic transmission device. The difference between this embodiment and Embodiment 1 is that it can calculate the rotational speed of the
一种多模式机液传动装置,其具有液压传动模式、双环形传动模式、齿轮传动模式、齿轮液压传动模式和双环形液压传动模式,各模式切换元件状态和调速关系表达式如表1所示。A multi-mode machine-hydraulic transmission device, which has a hydraulic transmission mode, a double annular transmission mode, a gear transmission mode, a gear hydraulic transmission mode and a dual annular hydraulic transmission mode. Show.
表1传动各模式切换元件状态和调速关系表达式Table 1. Expression of switching element states and speed regulation of each mode of transmission
i1为液压传动输入齿轮副301的传动比,i2为第一液压传动输出齿轮副306的传动比,i3为第二液压传动输出齿轮副310的传动比,i4为双环形传动输入齿轮副808的传动比,i5为双环形传动输出齿轮副807的传动比,k1为前行星齿轮特性参数,k2为中行星轮特性参数,k3为后行星齿轮特性参数,e为液压传动组件300的排量比,ne为发动机的输入转速,no为输出轴700的输出转速,iT=iT1iT2为前环形传动机构803和后环形传动机构804串联连接在一起时的传动比,iT1为前环形传动机构803的传动比,iT2为后环形传动机构804的传动比,“▲”表示换挡元件接合,“△”代表换挡元件分离,C1~C10分别代表第一离合器~第十离合器,B1代表中制动器,B2代表前制动器。i1 is the transmission ratio of the hydraulic transmission
具体如下:details as follows:
1液压传动模式包括F(H1)档、F(H2)档、F(H3)档和F(H4)档,1 Hydraulic transmission mode includes F(H1) file, F(H2) file, F(H3) file and F(H4) file,
F(H1)档:如图2所示,当接合第一离合器303、第二离合器307、第七离合器502、第十离合器505和中制动器404时,其它离合器和制动器分离,液压传动组件300处于工作状态,发动机动力依次经输入轴100、液压传动输入齿轮副301、变量泵304、定量马达305传递到液压传动输出轴309,再依次经第一液压传动输出齿轮副306、前行星架202、中间轴600、后太阳轮507和后行星架506,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (H1) gear: As shown in FIG. 2, when the
F(H2)档:如图3所示,当接合第一离合器303、第二离合器307、第八离合器504、第九离合器503和中制动器404,其它离合器和制动器分离,液压传动组件300处于工作状态,发动机动力依次经输入轴100、液压传动输入齿轮副301、变量泵304、定量马达305传递到液压传动输出轴309,再依次经第一液压传动输出齿轮副306、前行星架202、中间轴600、后太阳轮507和后齿圈501,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (H2) gear: As shown in FIG. 3, when the
F(H3)档:如图4所示,当接合第一离合器303、第二离合器307、第七离合器502、第八离合器504、第九离合器503和第十离合器505,其它离合器和制动器分离,液压传动组件300处于工作状态,发动机动力依次经输入轴100、液压传动输入齿轮副301、变量泵304、定量马达305和液压传动输出轴309传递到第一液压传动输出齿轮副306,再依次经前行星架202、中间轴600和固连为一体的后行星轮组件500,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (H3) gear: As shown in FIG. 4, when the
F(H4)档:如图5所示,当接合第一离合器303、第三离合器308、第六离合器405、第七离合器502和第九离合器503,其它离合器和制动器分离,液压传动组件300处于工作状态,发动机动力依次经输入轴100、液压传动输入齿轮副301、变量泵304、定量马达305和液压传动输出轴309传递到第二液压传动输出齿轮副310,再依次经中齿圈401、中太阳轮403和后齿圈501,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (H4) gear: As shown in FIG. 5, when the
2双环形传动模式,其具有F(C)档,如图6所示,当接合第四离合器801、第五离合器806、第七离合器502、第八离合器504、第九离合器503和第十离合器505,其它离合器和制动器分离,发动机动力经输入轴100传递给双环形传动组件800,再经后齿圈501,从输出轴700输出,此时,输出转速和输入转速之间的关系为,2 Double ring transmission mode, which has F(C) gear, as shown in FIG. 6, when the
3齿轮传动模式,包括F(M1)档和F(M2)档;3 gear transmission modes, including F (M1) gear and F (M2) gear;
F(M1)档:如图7所示,接合第七离合器502、第十离合器505、前制动器204和中制动器404,其它离合器和制动器分离,发动机动力依次经输入轴100传递到前齿圈203和前行星架202,再依次经中间轴600、后太阳轮507和后行星架506,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (M1) gear: As shown in FIG. 7 , the seventh clutch 502 , the
F(M2)档:如图8所示,接合第八离合器504、第九离合器503、前制动器204和中制动器404,其它离合器和制动器分离,发动机动力经输入轴100传递到前齿圈203和前行星架202,再依次经中间轴600、后太阳轮507和后齿圈501,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (M2) gear: As shown in FIG. 8, the
4齿轮液压传动模式,包括F(HM1)档、F(HM2)档、F(HM3)档和F(HM4)档;4-gear hydraulic transmission mode, including F(HM1), F(HM2), F(HM3) and F(HM4);
F(HM1)档:如图9所示,接合第一离合器303、第二离合器307、第六离合器405、第七离合器502和第九离合器503,其它离合器和制动器分离,发动机动力经输入轴100分流,一路经液压传动组件300传递到前行星架202,另一路直接传递到前齿圈203,汇流后的动力经前太阳轮201、中齿圈401和后齿圈501,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (HM1) gear: As shown in FIG. 9 , the
F(HM2)档:如图10所示,接合第一离合器303、第三离合器308、第七离合器502和第九离合器503,其它离合器和制动器分离,发动机动力经输入轴100分流,一路直接传递到前齿圈203,一路在液压传动组件300的输出端再次分流,一分路传递到前太阳轮201与前述传递到前齿圈203的动力汇流后,经前行星架202传递到中行星架402,另一分路直接传递到中齿圈401,与前述传递到中行星架402的动力汇流后依次经中太阳轮403、后齿圈501,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (HM2) gear: As shown in FIG. 10, the
F(HM3)档:如图11所示,接合第一离合器303、第三离合器308、第七离合器502和第十离合器505,其它离合器和制动器分离,液压传动组件300处于工作状态,发动机动力经输入轴100分流,一路直接传递到前齿圈203,一路在液压传动组件300的输出端再次分流,一分路传递到前太阳轮201和前述传递到前齿圈203的动力汇流后,经前行星架202传递到中行星架402和后太阳轮507,一分路直接传递到中齿圈401,与前述传递到中行星架402的动力汇流后经中太阳轮403传递到后齿圈501,与前述传递到后太阳轮507的动力,在后行星架506汇流后,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (HM3) gear: As shown in FIG. 11, the
F(HM4)档:如图12所示,接合第一离合器303、第三离合器308、第八离合器504和第九离合器503,其它离合器和制动器分离,液压传动组件300处于工作状态,发动机动力经输入轴100分流,一路直接传递到前齿圈203,一路在液压传动机构输出端再次分流,一分路传递到前太阳轮201与前述传递到前齿圈203的动力汇流后,经前行星架202传递到中行星架402和后太阳轮507,一分路直接传递到中齿圈401,与前述传递到中行星架402的动力汇流后经中太阳轮403传递到后行星架506,与前述传递到后太阳轮507的动力,在后齿圈501汇流后,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (HM4) gear: As shown in FIG. 12, the
4齿轮液压传动模式,包括F(CH1)档和F(CH2)档;4 gear hydraulic transmission mode, including F (CH1) gear and F (CH2) gear;
F(CH1)档:如图13所示,接合第四离合器801、第五离合器806、第七离合器502、第十离合器505和前制动器204,其它离合器和制动器分离,双环形传动组件800处于工作状态,发动机动力经输入轴100分流,一路经前齿圈203、前行星架202和中间轴600传递到后太阳轮507,另一路经双环形传动机构传递到后齿圈501,汇流后的动力经后行星架506,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (CH1) gear: as shown in FIG. 13 , engage the
F(CH2)档:如图14所示,接合第八离合器504、第九离合器503和前制动器204,其它离合器和制动器分离,双环形传动组件800处于工作状态,发动机动力经输入轴100分流,一路经前齿圈203、前行星架202和中间轴600传递到后太阳轮507,另一路经双环形传动机构传递到后行星架506,汇流后的动力经后齿圈501,从输出轴700输出,此时,输出转速和输入转速之间的关系为,F (CH2) gear: As shown in Figure 14, the
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
Claims (10)
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DE102023205526A1 (en) * | 2023-06-14 | 2024-12-19 | Zf Friedrichshafen Ag | Continuously variable power-split transmission for a work machine |
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