CN114876453B - An oil-gas-sand multiphase mixed transport pump experimental system capable of automatically adjusting medium composition and parameters - Google Patents
An oil-gas-sand multiphase mixed transport pump experimental system capable of automatically adjusting medium composition and parameters Download PDFInfo
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- 239000004576 sand Substances 0.000 title claims abstract description 141
- 239000013028 medium composition Substances 0.000 title description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 238000000926 separation method Methods 0.000 claims abstract description 30
- 239000012533 medium component Substances 0.000 claims abstract description 29
- 238000003860 storage Methods 0.000 claims abstract description 18
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 239000000498 cooling water Substances 0.000 claims abstract description 7
- 230000005611 electricity Effects 0.000 claims 1
- 238000001914 filtration Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 37
- 238000002474 experimental method Methods 0.000 description 19
- 239000003921 oil Substances 0.000 description 11
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 7
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000009826 distribution Methods 0.000 description 4
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 3
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 3
- 230000010355 oscillation Effects 0.000 description 3
- 239000000306 component Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B49/00—Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
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Abstract
本发明提出了一种能自动调整介质成分及参数的油气砂多相混输泵实验系统,包括油气砂多相混输泵、电机、介质成分分离部分、介质成分添加部分、控制台、介质参数调整部分,所述介质成分分离部分由滤砂装置、储砂装置、油气水分离装置组成;所述介质成分添加部分由加水装置、储油罐、含水率测量仪、加砂装置、含砂率测量仪、加气装置、含气率测量仪组成;所述介质参数调整部分由加热装置、冷却装置、冷却水箱、变压阀、流量测量仪、压力测量仪、温度测量仪、振动测试仪组成;本发明具备自动调整介质成分和参数的功能,以研究出适用于不同介质的油气砂多相混输泵,且实验资源循环利用,节省成本。
The present invention proposes an oil-gas-sand multiphase mixed flow pump experimental system capable of automatically adjusting medium components and parameters, comprising an oil-gas-sand multiphase mixed flow pump, a motor, a medium component separation part, a medium component adding part, a control console, and a medium parameter adjustment part, wherein the medium component separation part is composed of a sand filtering device, a sand storage device, and an oil-gas-water separation device; the medium component adding part is composed of a water adding device, an oil storage tank, a water content measuring instrument, a sand adding device, a sand content measuring instrument, a gas adding device, and a gas content measuring instrument; the medium parameter adjustment part is composed of a heating device, a cooling device, a cooling water tank, a pressure transformer, a flow meter, a pressure meter, a temperature meter, and a vibration tester; the present invention has the function of automatically adjusting medium components and parameters, so as to study an oil-gas-sand multiphase mixed flow pump suitable for different media, and experimental resources are recycled to save costs.
Description
技术领域Technical Field
本发明涉及一种能自动调整介质成分及参数的油气砂多相混输泵实验系统,属于石油运输实验领域。The invention relates to an oil-gas-sand multiphase mixed transportation pump experimental system capable of automatically adjusting medium components and parameters, belonging to the field of petroleum transportation experiments.
背景技术Background Art
油田的油井产物多是由气、液、固多相组成的混合物,这种多相混合物主要依靠油层中的能量进行短距离传输。在现代石油工业中,由于输送时油层的能量不足,一般采取压缩机和泵对已经分离过的气、液两相分别进行加压传输,但是这种方式不仅耗费成本,而且运输周期长,且智能化程度不够。Oil well products in oil fields are mostly mixtures of gas, liquid and solid phases. This multiphase mixture mainly relies on the energy in the oil layer for short-distance transmission. In the modern oil industry, due to the lack of energy in the oil layer during transportation, compressors and pumps are generally used to pressurize and transmit the separated gas and liquid phases separately. However, this method is not only costly, but also has a long transportation cycle and is not intelligent enough.
油气砂多相混输泵可以将气、液、固多相组成的混合物集成化运输,节约了分离成本和运输时间,不过现有油气砂多相混输泵通常用于普遍工况下,这导致其在工作时不能达到最高的效率。因此,有必要设计一套实验系统来对油气砂多相混输泵进行性能优化,使其可以在介质不同成分及参数的工况下达到最高的效率。但是通过运输现场的实际情况进行实验的成本太高,并且已存在的实验系统大多是仅针对不改变介质成分的情况下对其单一参数进行实验,且实验中各装置不能及时反馈信息和调整工作参数,这导致实验不能高效地对油气砂多相混输泵进行针对性地优化。The oil, gas and sand multiphase mixed transportation pump can transport the mixture of gas, liquid and solid in an integrated manner, saving separation costs and transportation time. However, the existing oil, gas and sand multiphase mixed transportation pump is usually used under general working conditions, which results in it not being able to achieve the highest efficiency when working. Therefore, it is necessary to design an experimental system to optimize the performance of the oil, gas and sand multiphase mixed transportation pump so that it can achieve the highest efficiency under the working conditions of different medium components and parameters. However, the cost of conducting experiments based on the actual situation at the transportation site is too high, and most of the existing experimental systems only conduct experiments on a single parameter without changing the medium composition, and the various devices in the experiment cannot provide timely feedback and adjust the working parameters, which results in the experiment not being able to efficiently optimize the oil, gas and sand multiphase mixed transportation pump in a targeted manner.
基于上述问题,设计了一种能自动调整介质成分及参数的油气砂多相混输泵实验系统,该实验系统较实际运输系统的制造成本更低,使用更加便捷,同时可以模拟出和所需工况相同的介质成分及参数来对油气砂多相混输泵进行针对性地优化,并且实验人员可以通过控制台对实验系统中各实验装置进行实时信息收集和工作参数调整。Based on the above problems, an oil-gas-sand multiphase mixed transportation pump experimental system which can automatically adjust the medium composition and parameters is designed. Compared with the actual transportation system, the experimental system has lower manufacturing cost and is more convenient to use. At the same time, it can simulate the medium composition and parameters with the required working conditions to optimize the oil-gas-sand multiphase mixed transportation pump in a targeted manner. In addition, the experimenters can collect real-time information and adjust the working parameters of each experimental device in the experimental system through the console.
发明内容Summary of the invention
本发明的目的是为了解决目前油气砂多相混输泵实验系统不能改变所研究介质的成分及参数、研究的介质参数单一、实验装置智能化程度不够的问题,提出了一种能自动调整介质成分及参数的油气砂多相混输泵实验系统。The purpose of the present invention is to solve the problems that the current oil-gas-sand multiphase mixed transportation pump experimental system cannot change the composition and parameters of the studied medium, the studied medium parameters are single, and the experimental device is not intelligent enough. An oil-gas-sand multiphase mixed transportation pump experimental system that can automatically adjust the medium composition and parameters is proposed.
本发明所采用的技术方案是:The technical solution adopted by the present invention is:
一种能自动调整介质成分及参数的油气砂多相混输泵实验系统,主要由油气砂多相混输泵、电机、介质成分分离部分、介质成分添加部分、控制台、介质参数调整部分组成。所述介质成分分离部分由滤砂装置、储砂装置、油气水分离装置组成;所述介质成分添加部分由加水装置、储油罐、含水率测量仪、加砂装置、含砂率测量仪、加气装置、含气率测量仪组成;所述介质参数调整部分由加热装置、冷却装置、冷却水箱、变压阀、流量测量仪、压力测量仪、温度测量仪、振动测试仪组成。各实验部分通过三通阀和球阀连通的管道连接。An oil-gas-sand multiphase mixed pump experimental system capable of automatically adjusting medium components and parameters is mainly composed of an oil-gas-sand multiphase mixed pump, a motor, a medium component separation part, a medium component addition part, a control console, and a medium parameter adjustment part. The medium component separation part is composed of a sand filter, a sand storage device, and an oil-gas-water separation device; the medium component addition part is composed of a water adding device, an oil storage tank, a water content measuring instrument, a sand adding device, a sand content measuring instrument, a gas adding device, and a gas content measuring instrument; the medium parameter adjustment part is composed of a heating device, a cooling device, a cooling water tank, a pressure transformer, a flow meter, a pressure meter, a temperature meter, and a vibration tester. Each experimental part is connected by a pipeline connected by a three-way valve and a ball valve.
优选地,所述油气砂多相混输泵是凸轮转子泵,所述电机是变频电机。油气砂多相混输泵通过联轴器与电机相连,所述电机通过其尾部端盖上部的无线网络连接器与控制台连接。Preferably, the oil, gas and sand multiphase mixed flow pump is a cam rotor pump, and the motor is a variable frequency motor. The oil, gas and sand multiphase mixed flow pump is connected to the motor through a coupling, and the motor is connected to the console through a wireless network connector on the upper part of its tail end cover.
优选地,所述振动测试仪安装在油气砂多相混输泵前端盖上部,且通过无线网络和控制台连接。Preferably, the vibration tester is installed on the upper part of the front end cover of the oil-gas-sand multiphase mixed transportation pump and is connected to the console via a wireless network.
优选地,所述温度测量仪、压力测量仪、流量测量仪各两个,分为两组安装在油气砂多相混输泵的半圆形进口管道和出口管道上,上述3种测量装置均通过无线网络和控制台连接。Preferably, two temperature measuring instruments, two pressure measuring instruments and two flow measuring instruments are installed in two groups on the semicircular inlet pipe and outlet pipe of the oil-gas-sand multiphase mixed transport pump. The above three measuring devices are connected to the console via a wireless network.
优选地,所述滤砂装置似圆桶状,内部装有第一层滤网、第二层滤网和一个振动电机,其进口管道通过一号三通阀连接循环管道和油气砂多相混输泵的出口管道,安装在温度测量仪、压力测量仪、流量测量仪之后,该装置通过无线网络和控制台连接。Preferably, the sand filtering device is barrel-shaped, with a first layer of filter screen, a second layer of filter screen and a vibration motor installed inside. Its inlet pipe is connected to the circulation pipe and the outlet pipe of the oil, gas and sand multiphase mixed pump through a No. 1 three-way valve. It is installed after the temperature measuring instrument, pressure measuring instrument and flow measuring instrument. The device is connected to the console via a wireless network.
优选地,所述油气水分离装置似圆筒状,内部分为三个腔室,第一个腔室连接滤砂装置出口管道,管道连接处设置有一号球阀,且腔室内设置有布液装置和出气口,其中出气口设置于该腔室上部;第二个腔室设置有复杂流道;第三个腔室连接出水管道和出油管道,其中出水管道设置于该装置下部,出油管道设置于该腔室中部。该装置通过无线网络和控制台连接。Preferably, the oil-gas-water separation device is cylindrical, and is divided into three chambers. The first chamber is connected to the outlet pipe of the sand filter device, and a No. 1 ball valve is provided at the pipe connection. A liquid distribution device and an air outlet are provided in the chamber, wherein the air outlet is provided at the upper part of the chamber; the second chamber is provided with a complex flow channel; the third chamber is connected to the water outlet pipe and the oil outlet pipe, wherein the water outlet pipe is provided at the lower part of the device, and the oil outlet pipe is provided at the middle part of the chamber. The device is connected to the console via a wireless network.
优选地,所述加水装置的进口管道连接油气水分离装置的出水管道,其出口管道通过二号三通阀连接循环管道,且其出口处设置有二号球阀。Preferably, the inlet pipe of the water adding device is connected to the outlet pipe of the oil-gas-water separation device, and its outlet pipe is connected to the circulation pipe through a No. 2 three-way valve, and a No. 2 ball valve is provided at its outlet.
优选地,所述储油罐的进口管道连接油气水分离装置的出油管道,其出口管道通过三号三通阀连接循环管道和油气砂多相混输泵的直进口管道,且其出口处设置有三号球阀。Preferably, the inlet pipe of the oil storage tank is connected to the oil outlet pipe of the oil-gas-water separation device, and its outlet pipe is connected to the circulation pipe and the straight inlet pipe of the oil-gas-sand multiphase mixed transport pump through a No. 3 three-way valve, and a No. 3 ball valve is provided at its outlet.
优选地,所述含水率测量仪安装在三号三通阀后的油气砂多相混输泵的直进口管道上,且通过无线网络和控制台连接。Preferably, the water content measuring instrument is installed on the straight inlet pipeline of the oil-gas-sand multiphase mixed transport pump after the No. 3 three-way valve, and is connected to the control console via a wireless network.
优选地,所述加砂装置似漏斗状,安装在含水率测量仪后的油气砂多相混输泵的直进口管道上,且通过无线网络和控制台连接。Preferably, the sand adding device is funnel-shaped, installed on the straight inlet pipeline of the oil-gas-sand multiphase mixed transport pump after the water content measuring instrument, and connected to the control console via a wireless network.
优选地,所述含砂率测量仪似圆筒状,安装在加砂装置后的油气砂多相混输泵的直进口管道上,且通过无线网络和控制台连接。Preferably, the sand content measuring instrument is cylindrical, installed on the straight inlet pipeline of the oil-gas-sand multiphase mixed transport pump after the sand adding device, and connected to the control console via a wireless network.
优选地,所述加气装置似圆锥状,安装在含砂率测量仪后的油气砂多相混输泵的直进口管道和半圆形管道接口处,其内部装有一个一级喉管和一个二级喉管,且该装置通过无线网络和控制台连接。Preferably, the gas filling device is cone-shaped and installed at the straight inlet pipe and semicircular pipe interface of the oil-gas-sand multiphase mixed delivery pump after the sand content measuring instrument. A primary throat and a secondary throat are installed inside the device, and the device is connected to the console via a wireless network.
优选地,所述含气率测量仪安装在加气装置后的油气砂多相混输泵的半圆形进口管道上,且通过无线网络和控制台连接。Preferably, the gas content measurement instrument is installed on the semicircular inlet pipe of the oil-gas-sand multiphase mixed transport pump after the gas filling device, and is connected to the control console via a wireless network.
优选地,所述加热装置安装在含气率测量仪后的油气砂多相混输泵的半圆形进口管道上,并包裹部分油气砂多相混输泵的半圆形管道,且由控制台提供电能。Preferably, the heating device is installed on the semicircular inlet pipe of the oil-gas-sand multiphase mixed flow pump after the gas content measuring instrument, and wraps part of the semicircular pipe of the oil-gas-sand multiphase mixed flow pump, and is provided with power by the control console.
优选地,所述冷却装置安装在加热装置后的油气砂多相混输泵的半圆形进口管道上,并包裹部分油气砂多相混输泵的半圆形管道,且由控制台提供电能。Preferably, the cooling device is installed on the semicircular inlet pipe of the oil-gas-sand multiphase mixed flow pump after the heating device, and wraps part of the semicircular pipe of the oil-gas-sand multiphase mixed flow pump, and is provided with power by the control console.
优选地,所述变压阀安装在油气砂多相混输泵的半圆形进口管道上,通过无线网络由控制台控制。Preferably, the pressure-changing valve is installed on the semicircular inlet pipe of the oil-gas-sand multiphase mixed transportation pump and is controlled by a control console via a wireless network.
优选地,所述油气砂多相混输泵的进口管道靠近凸轮转子泵的部分为半圆形管道。Preferably, the portion of the inlet pipe of the oil, gas and sand multiphase mixed transportation pump close to the cam rotor pump is a semicircular pipe.
优选地,所述三通阀和球阀通过无线网络和控制台连接。Preferably, the three-way valve and the ball valve are connected to a control console via a wireless network.
本发明与现有技术相比,具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、为研发适用于不同介质工况的油气砂多相混输泵,本发明可以通过加水装置,加气装置,加砂装置改变所需介质中水、气、砂比例,模拟出所需介质成分,且实验后水、气、砂可以通过各分离装置分离和各储存装置储存,达到循环使用的目的,节省研究成本。1. In order to develop an oil-gas-sand multiphase mixed transport pump suitable for different medium working conditions, the present invention can change the ratio of water, gas and sand in the required medium through a water adding device, a gas adding device and a sand adding device to simulate the required medium composition, and after the experiment, water, gas and sand can be separated by various separation devices and stored by various storage devices to achieve the purpose of recycling and save research costs.
2、为研发适用于不同介质工况的油气砂多相混输泵,本发明可以通过加热装置和冷却装置改变介质的粘度;通过变压阀改变进入油气砂多相混输泵时的压力和流量,模拟出所需介质参数。2. In order to develop an oil-gas-sand multiphase mixed transportation pump suitable for different medium working conditions, the present invention can change the viscosity of the medium through a heating device and a cooling device; change the pressure and flow entering the oil-gas-sand multiphase mixed transportation pump through a pressure-changing valve to simulate the required medium parameters.
3、本发明的油气砂多相混输泵的半圆形进口管道可以降低水激振荡对油气砂多相混输泵性能监测的影响;由循环管道和油气砂多相混输泵的直进口管道、半圆形进口管道、出口管道组成的循环管路,可以使进行实验的各介质均匀混合后再进行实验。3. The semicircular inlet pipe of the oil-gas-sand multiphase mixed flow pump of the present invention can reduce the influence of water-induced oscillation on the performance monitoring of the oil-gas-sand multiphase mixed flow pump; the circulation pipeline composed of the circulation pipe and the straight inlet pipe, the semicircular inlet pipe and the outlet pipe of the oil-gas-sand multiphase mixed flow pump can make the various media to be tested evenly mixed before conducting the experiment.
4、本发明的介质成分及参数调整装置、成分及参数测量装置、电机均通过无线网络与控制台连接,实验人员可通过控制台来控制并调整其工作参数,使实验便捷且节省人力资源。4. The medium composition and parameter adjustment device, composition and parameter measurement device, and motor of the present invention are all connected to the console via a wireless network. Experimenters can control and adjust their working parameters through the console, making the experiment convenient and saving human resources.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明一种能自动调整介质成分及参数的油气砂多相混输泵实验系统简图;FIG1 is a schematic diagram of an oil-gas-sand multiphase mixed transport pump experimental system capable of automatically adjusting medium composition and parameters according to the present invention;
图2是本发明一种能自动调整介质成分及参数的油气砂多相混输泵实验系统结构示意图;2 is a schematic diagram of the structure of an oil-gas-sand multiphase mixed transport pump experimental system capable of automatically adjusting medium composition and parameters according to the present invention;
图3是本发明介质成分分离部分示意图;FIG3 is a schematic diagram of the medium component separation part of the present invention;
图4是本发明介质成分添加部分示意图;FIG4 is a schematic diagram of a portion of the medium component addition of the present invention;
图5是本发明介质参数调整部分示意图;FIG5 is a schematic diagram of a medium parameter adjustment section of the present invention;
图6是本发明滤砂装置的剖视图;FIG6 is a cross-sectional view of a sand filter device according to the present invention;
图7是本发明油气水分离装置的剖视图;FIG7 is a cross-sectional view of the oil-gas-water separation device of the present invention;
图8是本发明加气装置的剖视图;FIG8 is a cross-sectional view of the gas filling device of the present invention;
图中:1.油气砂多相混输泵,2.电机,3.振动测试仪,4.三通阀,5.球阀,6.介质成分分离部分,7.介质成分添加部分,8.控制台,9.介质参数调整部分,41.一号三通阀,42.二号三通阀,43.三号三通阀51.一号球阀,52.二号球阀,53.三号球阀,61.滤砂装置,62.储砂装置,63.油气水分离装置,71.加水装置,72.储油罐,73.含水率测量仪,74.加砂装置,75.含砂率测量仪,76.加气装置,77.含气率测量仪,91.加热装置,92.冷却装置,93.冷却水箱,94.变压阀,95.流量测量仪,96.压力测量仪,97.温度测量仪,611.第一层滤网,612.第二层滤网,613.振动电机,631.布液装置,632.出气口,633.复杂流道,634.出水管道,635.出油管道,761.一级喉管,762.二级喉管。In the figure: 1. Oil, gas and sand multiphase mixed transport pump, 2. Motor, 3. Vibration tester, 4. Three-way valve, 5. Ball valve, 6. Medium component separation part, 7. Medium component addition part, 8. Control console, 9. Medium parameter adjustment part, 41. No. 1 three-way valve, 42. No. 2 three-way valve, 43. No. 3 three-way valve, 51. No. 1 ball valve, 52. No. 2 ball valve, 53. No. 3 ball valve, 61. Sand filter, 62. Sand storage device, 63. Oil, gas and water separation device, 71. Water adding device, 72. Oil storage tank, 73. Water content measuring instrument, 74. Sand adding device, 75. Sand content measuring instrument, 76. Gas adding device, 77. Gas content measuring instrument, 91. Heating device, 92. Cooling device, 93. Cooling water tank, 94. Pressure changing valve, 95. Flow measuring instrument, 96. Pressure measuring instrument, 97. Temperature measuring instrument, 611. First layer filter screen, 612. Second layer filter screen, 613. Vibration motor, 631. Liquid distribution device, 632. Air outlet, 633. Complex flow channel, 634. Water outlet pipe, 635. Oil outlet pipe, 761. Primary throat, 762. Secondary throat.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实例对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings and examples:
如图1和图2所示,本发明提出一种能自动调整介质成分及参数的油气砂多相混输泵实验系统,主要由油气砂多相混输泵1、电机2、介质成分分离部分6、介质成分添加部分7、控制台8、介质参数调整部分9组成。所述介质成分分离部分6由滤砂装置61、储砂装置62、油气水分离装置63组成;所述介质成分添加部分7由加水装置71、储油罐72、含水率测量仪73、加砂装置74、含砂率测量仪75、加气装置76、含气率测量仪77组成;所述介质参数调整部分9由加热装置91、冷却装置92、冷却水箱93、变压阀94、流量测量仪95、压力测量仪96、温度测量仪97、振动测试仪3组成。各实验部分通过三通阀4和球阀5连通的管道连接。As shown in Figures 1 and 2, the present invention proposes an oil-gas-sand multiphase mixed pump experimental system capable of automatically adjusting medium components and parameters, which is mainly composed of an oil-gas-sand multiphase mixed pump 1, a motor 2, a medium component separation part 6, a medium component addition part 7, a control console 8, and a medium parameter adjustment part 9. The medium component separation part 6 is composed of a sand filter 61, a sand storage device 62, and an oil-gas-water separation device 63; the medium component addition part 7 is composed of a water adding device 71, an oil storage tank 72, a water content measuring instrument 73, a sand adding device 74, a sand content measuring instrument 75, a gas adding device 76, and a gas content measuring instrument 77; the medium parameter adjustment part 9 is composed of a heating device 91, a cooling device 92, a cooling water tank 93, a pressure changing valve 94, a flow measuring instrument 95, a pressure measuring instrument 96, a temperature measuring instrument 97, and a vibration tester 3. Each experimental part is connected through a pipeline connected by a three-way valve 4 and a ball valve 5.
如图1,优选地,所述油气砂多相混输泵1是凸轮转子泵,所述电机2是变频电机。油气砂多相混输泵1通过联轴器与电机2相连,所述电机2通过其尾部端盖上部的无线网络连接器与控制台8连接。操作人员可通过控制台8控制电机2的转速来调整油气砂多相混输泵1的输送流量。As shown in FIG1 , preferably, the oil-gas-sand multiphase mixed transport pump 1 is a cam rotor pump, and the motor 2 is a variable frequency motor. The oil-gas-sand multiphase mixed transport pump 1 is connected to the motor 2 through a coupling, and the motor 2 is connected to the console 8 through a wireless network connector on the upper part of the tail end cover. The operator can control the speed of the motor 2 through the console 8 to adjust the delivery flow of the oil-gas-sand multiphase mixed transport pump 1.
如图1,优选地,所述振动测试仪3安装在油气砂多相混输泵1前端盖上部,且通过无线网络和控制台8连接,并将油气砂多相混输泵1的振动特性数据实时传输至控制台8。As shown in FIG. 1 , preferably, the vibration tester 3 is installed on the upper part of the front end cover of the oil-gas-sand multiphase mixed flow pump 1 , and is connected to the console 8 via a wireless network, and transmits the vibration characteristic data of the oil-gas-sand multiphase mixed flow pump 1 to the console 8 in real time.
如图5,优选地,所述温度测量仪97、压力测量仪96、流量测量仪95各两个,分为两组安装在油气砂多相混输泵1的半圆形进口管道和出口管道上,上述3种测量装置均通过无线网络和控制台8连接,并将油气砂多相混输泵1进出口介质的温度数据、介质压力数据、介质流量数据实时传输至控制台8。As shown in Figure 5, preferably, two of each of the temperature measuring instrument 97, the pressure measuring instrument 96, and the flow measuring instrument 95 are divided into two groups and installed on the semicircular inlet pipe and outlet pipe of the oil-gas-sand multiphase mixed transportation pump 1. The above three measuring devices are all connected to the console 8 via a wireless network, and the temperature data, medium pressure data, and medium flow data of the inlet and outlet media of the oil-gas-sand multiphase mixed transportation pump 1 are transmitted to the console 8 in real time.
如图3和图6,优选地,所述滤砂装置61似圆桶状,内部装有第一层滤网611、第二层滤网612和一个振动电机613,其进口管道通过一号三通阀41连接循环管道和油气砂多相混输泵1的出口管道,安装在温度测量仪97、压力测量仪96、流量测量仪95之后,该装置通过无线网络和控制台8连接。介质从油气砂多相混输泵1出来进入滤砂装置61后,粗砂被第一层滤网611过滤,细沙被第二层滤网612过滤。当滤网处的砂需要清理时,实验人员先通过控制台8控制一号三通阀41关闭管路,然后开启滤砂装置61的振动电机613,在电机613带动滤网611和滤网612振动的情况下,砂会掉落至滤砂装置61下方的储砂装置62中。As shown in Figures 3 and 6, preferably, the sand filter device 61 is barrel-shaped, with a first filter screen 611, a second filter screen 612 and a vibration motor 613 installed inside. Its inlet pipe is connected to the circulation pipe and the outlet pipe of the oil-gas-sand multiphase mixed delivery pump 1 through the No. 1 three-way valve 41, and is installed after the temperature measuring instrument 97, the pressure measuring instrument 96, and the flow measuring instrument 95. The device is connected to the control console 8 through a wireless network. After the medium comes out of the oil-gas-sand multiphase mixed delivery pump 1 and enters the sand filter device 61, the coarse sand is filtered by the first filter screen 611, and the fine sand is filtered by the second filter screen 612. When the sand at the filter screen needs to be cleaned, the experimenter first controls the No. 1 three-way valve 41 through the control console 8 to close the pipeline, and then turns on the vibration motor 613 of the sand filter device 61. When the motor 613 drives the filter screen 611 and the filter screen 612 to vibrate, the sand will fall into the sand storage device 62 below the sand filter device 61.
如图3和图7,优选地,所述油气水分离装置63似圆筒状,内部分为三个腔室,第一个腔室连接滤砂装置61出口管道,管道连接处设置有一号球阀51,且腔室内设置有布液装置631和出气口632,其中出气口632设置于该腔室上部;第二个腔室设置有复杂流道633;第三个腔室连接出水管道634和出油管道635,其中出水管道634设置于该装置下部,出油管道635设置于该腔室中部。该装置通过无线网络和控制台8连接。介质从滤砂装置61出来进入油气水分离装置63后,在第一个腔室里布液装置631的作用下分离出空气并由出气口632排出;剩下的介质进入第二个腔室,介质在通过第二个腔室的复杂流道633进行油水分离后到达第三个腔室,在重力的作用下油水分层,水从下部的出水管道634排出,油从该腔室中部的出油管道635排出。As shown in Figures 3 and 7, preferably, the oil-gas-water separation device 63 is cylindrical, and is divided into three chambers. The first chamber is connected to the outlet pipe of the sand filter device 61, and a No. 1 ball valve 51 is provided at the pipe connection. A liquid distribution device 631 and an air outlet 632 are provided in the chamber, wherein the air outlet 632 is provided at the upper part of the chamber; the second chamber is provided with a complex flow channel 633; the third chamber is connected to a water outlet pipe 634 and an oil outlet pipe 635, wherein the water outlet pipe 634 is provided at the lower part of the device, and the oil outlet pipe 635 is provided at the middle part of the chamber. The device is connected to the console 8 via a wireless network. After the medium comes out of the sand filter device 61 and enters the oil-gas-water separation device 63, the air is separated by the liquid distribution device 631 in the first chamber and discharged from the air outlet 632; the remaining medium enters the second chamber, and after the oil and water are separated through the complex flow channel 633 of the second chamber, the medium reaches the third chamber, and the oil and water are separated by gravity, and the water is discharged from the water outlet pipe 634 at the bottom, and the oil is discharged from the oil outlet pipe 635 in the middle of the chamber.
如图4,优选地,所述加水装置71的进口管道连接油气水分离装置63的出水管道634,其出口管道通过二号三通阀42连接循环管道,且其出口处设置有二号球阀52。进行实验时,实验人员通过控制台8控制二号球阀52打开管路,水从加水装置71中流出来并通过二号三通阀42进入循环管道,之后再通过三号三通阀43和油混合后进入油气砂多相混输泵1的直进口管道。As shown in FIG4 , preferably, the inlet pipeline of the water adding device 71 is connected to the outlet pipeline 634 of the oil-gas-water separation device 63, and its outlet pipeline is connected to the circulation pipeline through the No. 2 three-way valve 42, and a No. 2 ball valve 52 is provided at its outlet. When conducting the experiment, the experimenter controls the No. 2 ball valve 52 to open the pipeline through the console 8, and water flows out of the water adding device 71 and enters the circulation pipeline through the No. 2 three-way valve 42, and then enters the straight inlet pipeline of the oil-gas-sand multiphase mixed transport pump 1 after mixing with oil through the No. 3 three-way valve 43.
如图4,优选地,所述储油罐72的进口管道连接油气水分离装置63的出油管道635,其出口管道通过三号三通阀43连接循环管道和油气砂多相混输泵1的直进口管道,且其出口处设置有三号球阀53。进行实验时,实验人员通过控制台8控制三号球阀53打开管路,油从储油罐72中流出来并通过三号三通阀43和水混合后进入油气砂多相混输泵1的直进口管道。As shown in FIG4 , preferably, the inlet pipeline of the oil storage tank 72 is connected to the oil outlet pipeline 635 of the oil-gas-water separation device 63, and its outlet pipeline is connected to the circulation pipeline and the straight inlet pipeline of the oil-gas-sand multiphase mixed transport pump 1 through the No. 3 three-way valve 43, and a No. 3 ball valve 53 is provided at its outlet. When conducting the experiment, the experimenter controls the No. 3 ball valve 53 to open the pipeline through the console 8, and the oil flows out of the oil storage tank 72 and enters the straight inlet pipeline of the oil-gas-sand multiphase mixed transport pump 1 after mixing with water through the No. 3 three-way valve 43.
如图4,优选地,所述含水率测量仪73安装在三号三通阀43后的油气砂多相混输泵1的直进口管道上,且通过无线网络和控制台8连接,并将介质中的含水率实时传输至控制台8。As shown in FIG4 , preferably, the water content measuring instrument 73 is installed on the straight inlet pipeline of the oil-gas-sand multiphase mixed transport pump 1 after the No. 3 three-way valve 43 , and is connected to the console 8 via a wireless network, and transmits the water content in the medium to the console 8 in real time.
如图4,优选地,所述加砂装置74似漏斗状,安装在含水率测量仪73后的油气砂多相混输泵1的直进口管道上,且通过无线网络和控制台8连接。进行实验时,实验人员将砂通过该装置顶部进口添加到介质中。As shown in FIG4 , preferably, the sand adding device 74 is funnel-shaped, installed on the straight inlet pipe of the oil-gas-sand multiphase mixed transport pump 1 after the water content measuring instrument 73, and connected to the control console 8 via a wireless network. When conducting the experiment, the experimenter adds sand into the medium through the top inlet of the device.
如图4,优选地,所述含砂率测量仪75似圆筒状,安装在加砂装置74后的油气砂多相混输泵1的直进口管道上,且通过无线网络和控制台8连接。当介质穿过含砂率测量仪75时,含砂率测量仪75发出穿过管道的射线,然后通过发射和吸收射线的数量差计算含砂率,并将介质中的含砂率实时传输至控制台8。As shown in FIG4 , preferably, the sand content measuring instrument 75 is cylindrical, installed on the straight inlet pipeline of the oil-gas-sand multiphase mixed transport pump 1 after the sand adding device 74, and connected to the control console 8 via a wireless network. When the medium passes through the sand content measuring instrument 75, the sand content measuring instrument 75 emits rays passing through the pipeline, and then calculates the sand content by the difference in the number of emitted and absorbed rays, and transmits the sand content in the medium to the control console 8 in real time.
如图4和图8,优选地,所述加气装置76似圆锥状,安装在含砂率测量仪75后的油气砂多相混输泵1的直进口管道和半圆形管道接口处,其内部装有一个一级喉管761和一个二级喉管762,且该装置通过无线网络和控制台8连接。进行实验时,实验人员通过控制台8打开并调整加气装置76工作压力,使空气在直管和弯管接口处和介质相容并由一级喉管761加压喷出,然后在通过二级喉管762喷向整个管道截面。As shown in Fig. 4 and Fig. 8, preferably, the gas filling device 76 is cone-shaped and installed at the interface of the straight inlet pipe and the semicircular pipe of the oil-gas-sand multiphase mixed delivery pump 1 after the sand content measuring instrument 75, and a primary throat pipe 761 and a secondary throat pipe 762 are installed inside the gas filling device 76, and the device is connected to the control console 8 via a wireless network. When conducting an experiment, the experimenter opens and adjusts the working pressure of the gas filling device 76 through the control console 8, so that the air is compatible with the medium at the interface of the straight pipe and the elbow pipe and is pressurized and ejected from the primary throat pipe 761, and then sprayed to the entire pipe section through the secondary throat pipe 762.
如图4,优选地,所述含气率测量仪77安装在加气装置76后的油气砂多相混输泵1的半圆形进口管道上,且通过无线网络和控制台8连接,并将介质中的含砂率实时传输至控制台8。As shown in FIG4 , preferably, the gas content measuring instrument 77 is installed on the semicircular inlet pipe of the oil-gas-sand multiphase mixed transport pump 1 after the gas filling device 76 , and is connected to the control console 8 via a wireless network, and transmits the sand content in the medium to the control console 8 in real time.
如图5,优选地,所述加热装置91安装在含气率测量仪76后的油气砂多相混输泵1的半圆形进口管道上,并包裹部分油气砂多相混输泵1的半圆形管道,且由控制台8提供电能。进行实验时,实验人员通过控制台8打开加热装置91增加并保持被加热装置91包裹的管道温度,来降低管道中介质的粘度。As shown in FIG5 , preferably, the heating device 91 is installed on the semicircular inlet pipe of the oil-gas-sand multiphase mixed transport pump 1 after the gas content measuring instrument 76, and wraps part of the semicircular pipe of the oil-gas-sand multiphase mixed transport pump 1, and is provided with electric energy by the control console 8. When conducting the experiment, the experimenter turns on the heating device 91 through the control console 8 to increase and maintain the temperature of the pipe wrapped by the heating device 91, so as to reduce the viscosity of the medium in the pipe.
如图5,优选地,所述冷却装置92安装在加热装置91后的油气砂多相混输泵1的半圆形进口管道上,并包裹部分油气砂多相混输泵1的半圆形管道,且由控制台8提供电能。进行实验时,实验人员通过控制台8打开冷却装置92和水箱93并调整由冷却水箱93流经冷却装置92的水流速度,来降低冷却装置92包裹的管道温度,以提高管道中介质的粘度。As shown in FIG5 , preferably, the cooling device 92 is installed on the semicircular inlet pipe of the oil-gas-sand multiphase mixed transportation pump 1 behind the heating device 91, and wraps part of the semicircular pipe of the oil-gas-sand multiphase mixed transportation pump 1, and is provided with power by the control console 8. When conducting the experiment, the experimenter turns on the cooling device 92 and the water tank 93 through the control console 8 and adjusts the water flow rate flowing from the cooling water tank 93 through the cooling device 92 to reduce the temperature of the pipe wrapped by the cooling device 92, so as to increase the viscosity of the medium in the pipe.
如图5,优选地,所述变压阀94安装在油气砂多相混输1泵的半圆形进口管道上,通过无线网络由控制台8控制。进行实验时,实验人员通过控制台8控制变压阀94来改变介质压力、流量及流速。As shown in FIG5 , preferably, the pressure-changing valve 94 is installed on the semicircular inlet pipe of the oil-gas-sand multiphase mixed transport pump 1 and is controlled by the control console 8 via a wireless network. When conducting an experiment, the experimenter controls the pressure-changing valve 94 via the control console 8 to change the medium pressure, flow rate and flow velocity.
如图5,优选地,所述油气砂多相混输泵1的进口管道靠近凸轮转子泵的部分为半圆形管道。用以降低水激振荡对油气砂多相混输泵1性能监测的影响。As shown in FIG5 , preferably, the portion of the inlet pipe of the oil-gas-sand multiphase mixed flow pump 1 close to the cam rotor pump is a semicircular pipe, so as to reduce the influence of water-induced oscillation on the performance monitoring of the oil-gas-sand multiphase mixed flow pump 1 .
如图1,优选地,所述三通阀4和球阀5通过无线网络和控制台8连接。实验人员可通过控制台8来改变三通阀4和球阀5的开度。As shown in FIG1 , preferably, the three-way valve 4 and the ball valve 5 are connected to the control console 8 via a wireless network. The experimenter can change the opening of the three-way valve 4 and the ball valve 5 via the control console 8 .
本发明的具体工作过程:The specific working process of the present invention is:
启动电机2,打开三号球阀53,储油罐72中的石油在油气砂多相混输泵1的作用下从其出口管道流出,并通过三号三通阀43流入油气砂多相混输泵1的直进口管道,根据所需可通过加水装置71、加砂装置74、加气装置76、加热装置91、冷却装置92和含水率测量仪73、含砂率测量仪75、含气率测量仪77、温度测量仪97、压力测量仪96、流量测量仪95监测并调整介质的含水率、含砂率、含气率及粘度。在得到实验所需成分及参数的介质后,先通过由循环管道和油气砂多相混输泵1的直进口管道、半圆形进口管道、出口管道组成的循环管路将实验介质中各成分均匀混合,再由变压阀94调整压力、流量及流速后进入油气砂多相混输泵1进行实验。其中,油气砂多相混输泵1的半圆形进口管道可以减小水激振荡对实验的影响。振动测试仪3可以监测油气砂多相混输泵1的工作状态。实验结束后,介质依次通过滤砂装置61、油气水分离装置63进行成分分离,其中砂,油,水分别回到各自储存装置,气体排入空气,实现资源循环利用。Start the motor 2, open the No. 3 ball valve 53, and the oil in the oil storage tank 72 flows out from its outlet pipe under the action of the oil-gas-sand multiphase mixed transport pump 1, and flows into the straight inlet pipe of the oil-gas-sand multiphase mixed transport pump 1 through the No. 3 three-way valve 43. According to the needs, the water content, sand content, gas content and viscosity of the medium can be monitored and adjusted through the water adding device 71, the sand adding device 74, the gas adding device 76, the heating device 91, the cooling device 92 and the water content measuring instrument 73, the sand content measuring instrument 75, the gas content measuring instrument 77, the temperature measuring instrument 97, the pressure measuring instrument 96, and the flow measuring instrument 95. After obtaining the medium with the required components and parameters for the experiment, the components in the experimental medium are firstly evenly mixed through the circulation pipeline composed of the circulation pipeline and the straight inlet pipe, the semicircular inlet pipe and the outlet pipe of the oil-gas-sand multiphase mixed transport pump 1, and then the pressure, flow rate and flow rate are adjusted by the pressure changing valve 94 before entering the oil-gas-sand multiphase mixed transport pump 1 for experiment. Among them, the semicircular inlet pipe of the oil-gas-sand multiphase mixed transport pump 1 can reduce the influence of water-induced oscillation on the experiment. The vibration tester 3 can monitor the working state of the oil-gas-sand multiphase mixed transport pump 1. After the experiment, the medium is separated by the sand filter device 61 and the oil-gas-water separation device 63 in turn, wherein the sand, oil, and water are returned to their respective storage devices, and the gas is discharged into the air to realize resource recycling.
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