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CN114874642B - Hypoxia microsphere with ultraviolet shielding shell structure and preparation method thereof - Google Patents

Hypoxia microsphere with ultraviolet shielding shell structure and preparation method thereof Download PDF

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CN114874642B
CN114874642B CN202210424014.0A CN202210424014A CN114874642B CN 114874642 B CN114874642 B CN 114874642B CN 202210424014 A CN202210424014 A CN 202210424014A CN 114874642 B CN114874642 B CN 114874642B
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oxygen
deficient
microsphere
ultraviolet shielding
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CN114874642A (en
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陆春华
方亮
易子琳
倪亚茹
许仲梓
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Nanjing Tech University
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0001Post-treatment of organic pigments or dyes
    • C09B67/0004Coated particulate pigments or dyes
    • C09B67/0007Coated particulate pigments or dyes with inorganic coatings
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B47/00Porphines; Azaporphines
    • C09B47/04Phthalocyanines abbreviation: Pc
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0071Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0097Dye preparations of special physical nature; Tablets, films, extrusion, microcapsules, sheets, pads, bags with dyes

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Abstract

本发明公开了一种具有紫外屏蔽壳层结构的乏氧微球及其制备方法。乏氧微球壳层由SiO2和紫外屏蔽功能物质共同组成,其比例为1:(0.05~0.1),壳层厚度为10~30nm,具有可见光透明和隔氧双重功能。乏氧微球内核由树脂基体、乏氧功能填料和染料分子共同组成,内核直径为200~500μm,其中乏氧功能填料由阻氧剂、耗氧剂和单线态氧捕获剂的一种或多种组成;乏氧功能填料总含量为树脂基体质量的0.1~1%,染料分子为树脂基体质量的0.1~0.5%。这种具有紫外线屏蔽壳层结构的乏氧微球能够为有机染料提供滤紫外线辐射的乏氧环境,能够有效提高有机染料在太阳光辐照下的稳定性。

Figure 202210424014

The invention discloses an oxygen-deficient microsphere with an ultraviolet shielding shell structure and a preparation method thereof. The shell of anoxic microspheres is composed of SiO 2 and ultraviolet shielding functional substances, the ratio of which is 1:(0.05-0.1), and the thickness of the shell is 10-30nm. It has dual functions of visible light transparency and oxygen barrier. The inner core of hypoxic microspheres is composed of resin matrix, hypoxic functional fillers and dye molecules, and the diameter of the inner core is 200-500 μm. The composition; the total content of hypoxic functional filler is 0.1-1% of the mass of the resin matrix, and the dye molecules are 0.1-0.5% of the mass of the resin matrix. The anoxic microspheres with an ultraviolet shielding shell structure can provide an anoxic environment for filtering ultraviolet radiation for organic dyes, and can effectively improve the stability of organic dyes under sunlight irradiation.

Figure 202210424014

Description

一种具有紫外屏蔽壳层结构的乏氧微球及其制备方法Anoxic microspheres with ultraviolet shielding shell structure and preparation method thereof

技术领域Technical Field

本发明属于有机染料稳定领域,具体涉及一种具有紫外屏蔽壳层结构的乏氧微球及其制备方法。The invention belongs to the field of organic dye stabilization, and particularly relates to an oxygen-deficient microsphere with an ultraviolet shielding shell structure and a preparation method thereof.

背景技术Background Art

有机染料由于其色彩丰富,显色度高被广泛应用于工业市场,其年产量约占染料产量的四分之一。有机染料的光稳定性是决定其市场应用的关键因素。其光降解过程主要包括:染料受光激发跃迁至激发三重态,处于三线态的染料与基态O2发生反应生成具有强氧化性的单线态氧,单线态氧进攻染料使其氧化分解。O2和紫外线的存在是诱导染料光降解的主要原因,通过为物理隔绝外部O2和清除体系内的氧溶解,外部添加具有紫外屏蔽作用的功能壳层,为有机染料提供滤紫外和乏氧环境,可有效提高有机染料的光稳定性。Organic dyes are widely used in the industrial market due to their rich colors and high color rendering, and their annual output accounts for about a quarter of the dye output. The photostability of organic dyes is a key factor in determining their market application. The photodegradation process mainly includes: the dye is excited by light and transitions to the excited triplet state. The dye in the triplet state reacts with the ground state O2 to generate singlet oxygen with strong oxidizing properties. The singlet oxygen attacks the dye to oxidize and decompose it. The presence of O2 and ultraviolet rays is the main reason for inducing dye photodegradation. By physically isolating external O2 and removing dissolved oxygen in the system, adding a functional shell with ultraviolet shielding effect to the outside, providing an ultraviolet filter and oxygen-deficient environment for organic dyes, the photostability of organic dyes can be effectively improved.

有机染料受光激发后跃迁至三重态与基态O2生成具有氧化活性的单线态氧引起染料的光氧化,对于单线态氧,可以通过添加单线态氧捕获剂与其反应生成过氧化物,减少单线态氧与染料的作用。该过程中单线态氧捕获剂与染料处于竞争关系,而单线态氧捕获剂具有高的反应灵敏度,能迅速捕获体系中产生的单线态氧,从而抑制单线态氧对有机染料的氧化作用。After being excited by light, the organic dye transitions to the triplet state and reacts with the ground state O2 to generate singlet oxygen with oxidation activity, causing photo-oxidation of the dye. For singlet oxygen, a singlet oxygen scavenger can be added to react with it to generate peroxide, thereby reducing the interaction between singlet oxygen and the dye. In this process, the singlet oxygen scavenger and the dye are in a competitive relationship, and the singlet oxygen scavenger has a high reaction sensitivity and can quickly capture the singlet oxygen generated in the system, thereby inhibiting the oxidation of singlet oxygen on the organic dye.

目前对于有机染料的稳定技术主要通过紫外屏蔽和O2阻隔两种方式实现,其中对于氧含量调控,现有的技术中都是通过膜层或壳层封装技术阻止氧的扩散。然而这种方法不足之处是只起到了阻隔外部O2的作用,而对于体系内部本身存在的溶解氧以及少量扩散至内部的O2没有相应的解决方案,因此有机染料仍处在含有少量O2分子环境中。通过在体系中添加能够与基态氧反应的纳米颗粒,清除体系中的溶解氧并进一步消耗外界环境中扩散进入的少量O2分子。At present, the stabilization technology for organic dyes is mainly achieved through two methods: UV shielding and O2 blocking. Among them, for the regulation of oxygen content, the existing technology uses film layer or shell layer encapsulation technology to prevent the diffusion of oxygen. However, the disadvantage of this method is that it only plays a role in blocking external O2 , and there is no corresponding solution for the dissolved oxygen existing in the system itself and the small amount of O2 diffused into the interior. Therefore, the organic dye is still in an environment containing a small amount of O2 molecules. By adding nanoparticles that can react with ground state oxygen to the system, the dissolved oxygen in the system is removed and the small amount of O2 molecules diffused into the external environment are further consumed.

微球化或微胶囊化技术是将固体、液体等物质作为内核结构形成为一种功能性微粒产品,具有稳定和保护内载物料,定位缓释等作用。对于有机染料作为芯材,通常无机材料和有机材料均可作为壁材用于包覆芯材。常见的有机体系是将染料包裹于致密的高分子聚合物内。通过染料微胶囊化将其作为芯材包裹于致密高分子薄膜中,使芯材与外部隔离,保持染料原本光学性能的同时避免与O2接触,可提高染料分子的分散性和光稳定性。如申请号为CN102146218A的专利中将尿素、甲醛作为微胶囊壁材单体,通过原位聚合法制备活性染料微胶囊,较好地解决了染料的扩散性问题,控制染料释放速率。申请号为CN109107499A专利中利用水包油(O/W)细乳液体系结合相转化技术,以高分子聚合物为原料制备了高分子聚合物微胶囊。无机体系主要选用一些功能无机纳米粒子作为壳层形成核壳结构将染料包裹在内核。专利CN111808436A中公开了一种新型核壳结构的彩色SiO2的制备方法,其将有机染料包裹在SiO2表面后,通过添加表面活性剂对染料改性后,在表面再包裹一层SiO2得到单分散、均一的染料掺杂的SiO2颗粒。专利CN101440279A中公开了一种复合型硅壳结构的荧光纳米粒子,以荧光染料为内核材料,通过TEOS水解在内核表面形成SiO2内核,可以避免染料在应用中泄露与生物体的直接接触。Microspheroidization or microencapsulation technology is to form a functional microparticle product with solid, liquid and other substances as the core structure, which has the effects of stabilizing and protecting the internal material, positioning and slow release. For organic dyes as core materials, usually inorganic materials and organic materials can be used as wall materials for coating the core materials. Common organic systems are to wrap the dye in a dense high molecular polymer. Through dye microencapsulation, it is wrapped in a dense high molecular film as a core material, so that the core material is isolated from the outside, and the original optical properties of the dye are maintained while avoiding contact with O 2 , which can improve the dispersibility and light stability of the dye molecules. For example, in the patent with application number CN102146218A, urea and formaldehyde are used as microcapsule wall material monomers, and active dye microcapsules are prepared by in-situ polymerization, which better solves the problem of dye diffusivity and controls the dye release rate. In the patent with application number CN109107499A, oil-in-water (O/W) miniemulsion system is combined with phase inversion technology to prepare high molecular polymer microcapsules with high molecular polymer as raw material. Inorganic systems mainly use some functional inorganic nanoparticles as shells to form a core-shell structure to wrap the dye in the core. Patent CN111808436A discloses a method for preparing a new type of core-shell structure colored SiO2 , which wraps the organic dye on the surface of SiO2 , modifies the dye by adding a surfactant, and then wraps a layer of SiO2 on the surface to obtain monodisperse and uniform dye-doped SiO2 particles. Patent CN101440279A discloses a composite silicon shell structure fluorescent nanoparticle, which uses fluorescent dye as the core material and forms a SiO2 core on the core surface by hydrolyzing TEOS, which can prevent the dye from leaking during application and directly contacting the organism.

目前也有将有机-无机材料一体化制备染料微胶囊。主要技术是无机纳米材料作为载体将染料吸附在表面形成复合材料,再将其包裹于聚合物中形成有机-无机一体化微胶囊。如申请号为CN107138104A专利中将有机染料和稳定剂吸附在SiO2表面后,在将其加入油水混合物形成内部包有SiO2颗粒的石蜡液滴。这种方法能够将染料与稳定剂同时包覆在微胶囊中,解决了受阻酚类稳定剂易受体系中氢氧根破坏的问题。申请号为CN109550465A专利中将染料吸附在纳米SiO2表面并分散在油相中,形成稳定的水包油乳液体系后通过相转化技术形成内腔包覆有纳米SiO2球的中空微胶囊,SiO2的引入增强了聚合物微胶囊对于染料的包覆能力。然而通过静电吸附作用结合的染料和无机材料在使用过程中仍然存在染料脱附行为,染料脱附后有一定概率扩散至微胶囊外部。At present, there are also methods for preparing dye microcapsules by integrating organic-inorganic materials. The main technology is that inorganic nano materials are used as carriers to adsorb dyes on the surface to form composite materials, and then they are wrapped in polymers to form organic-inorganic integrated microcapsules. For example, in the patent application number CN107138104A, organic dyes and stabilizers are adsorbed on the SiO2 surface, and then added to an oil-water mixture to form paraffin droplets with SiO2 particles inside. This method can encapsulate dyes and stabilizers in microcapsules at the same time, solving the problem that hindered phenol stabilizers are easily damaged by hydroxyl radicals in the system. In the patent application number CN109550465A, dyes are adsorbed on the surface of nano- SiO2 and dispersed in the oil phase, and after forming a stable water-in-oil emulsion system, a hollow microcapsule with an inner cavity coated with nano- SiO2 balls is formed by phase inversion technology. The introduction of SiO2 enhances the encapsulation ability of polymer microcapsules for dyes. However, the dye and inorganic material combined by electrostatic adsorption still have dye desorption during use, and there is a certain probability that the dye will diffuse to the outside of the microcapsule after desorption.

上述技术中存在的问题为:采用致密高分子基体或无机硬质壳层作为染料的O2阻隔层能一定程度阻隔外界的O2扩散,但未解决体系内部存在的溶解氧,因此没有达到完全阻隔O2和染料分子接触发生的光氧化反应。The problem existing in the above technology is that the use of a dense polymer matrix or an inorganic hard shell as the O2 barrier layer of the dye can block the diffusion of external O2 to a certain extent, but does not solve the dissolved oxygen existing inside the system, and therefore fails to completely block the photooxidation reaction occurring when O2 and dye molecules come into contact.

发明内容Summary of the invention

发明目的是针对有机染料在应用过程中易于光氧化/光老化的问题,本发明提供一种具有紫外屏蔽壳层结构的乏氧微球,本发明的另一目的是提供上述乏氧微球的制备方法,可以实现有机染料在应用过程中的光稳定性。The purpose of the invention is to address the problem that organic dyes are prone to photooxidation/photoaging during the application process. The present invention provides an oxygen-deficient microsphere with a UV shielding shell structure. Another purpose of the present invention is to provide a method for preparing the above-mentioned oxygen-deficient microspheres, which can achieve the light stability of organic dyes during the application process.

本发明的技术方案:一种具有紫外屏蔽壳层结构的乏氧微球,其特征在于:乏氧微球由壳层和内核共同组成;其中,乏氧微球的壳层由SiO2和紫外屏蔽功能物质共同组成,其质量比为1:(0.05~0.1),壳层厚度为10~30nm;乏氧微球的内核由树脂基体、乏氧功能填料和染料分子共同组成,内核直径为200~500μm;染料分子的质量为树脂基体质量的0.1~0.5%;乏氧功能填料的质量为树脂基体质量的0.1~1%。The technical solution of the present invention is: an oxygen-deficient microsphere with an ultraviolet shielding shell structure, characterized in that the oxygen-deficient microsphere is composed of a shell and an inner core; wherein the shell of the oxygen-deficient microsphere is composed of SiO2 and an ultraviolet shielding functional substance, the mass ratio of which is 1:(0.05-0.1), and the shell thickness is 10-30nm; the inner core of the oxygen-deficient microsphere is composed of a resin matrix, an oxygen-deficient functional filler and a dye molecule, and the inner core diameter is 200-500μm; the mass of the dye molecule is 0.1-0.5% of the mass of the resin matrix; the mass of the oxygen-deficient functional filler is 0.1-1% of the mass of the resin matrix.

优选所述的紫外屏蔽功能物质为纳米TiO2或纳米ZnO中的任意一种或两者组合;其粒径为20~50nm。优选所述的树脂基体为环氧树脂。Preferably, the UV shielding functional substance is any one of nano- TiO2 or nano-ZnO or a combination of the two, and its particle size is 20-50nm. Preferably, the resin matrix is epoxy resin.

优选所述的乏氧功能填料为阻氧剂、耗氧剂或单线态氧捕获剂中的一种或多种组成;其中阻氧剂为蒙脱土或水滑石二维纳米材料;所述耗氧剂为纳米硅化镁;作为耗氧剂可与体系中的溶解氧反应生成片层状SiO2,纳米硅化镁的粒径为20~50nm;所述单线态氧捕获剂为2,2,6,6-四甲基哌啶胺(TEMP)、1,3-二苯基异苯并呋喃(DPBF)或9,10-蒽二基-双(亚甲基)二丙二酸(ABDA)中的一种或多种,用于捕获处于激发态具有强氧化性的单线态氧。Preferably, the oxygen-deficient functional filler is composed of one or more of an oxygen barrier, an oxygen consuming agent or a singlet oxygen capture agent; wherein the oxygen barrier is a two-dimensional nanomaterial of montmorillonite or hydrotalcite; the oxygen consuming agent is nano magnesium silicide; as an oxygen consuming agent, it can react with dissolved oxygen in the system to generate lamellar SiO2 , and the particle size of the nano magnesium silicide is 20-50nm; the singlet oxygen capture agent is one or more of 2,2,6,6-tetramethylpiperidinamine (TEMP), 1,3-diphenylisobenzofuran (DPBF) or 9,10-anthracenediyl-bis(methylene)dimalonic acid (ABDA), which is used to capture singlet oxygen in an excited state with strong oxidizing properties.

优选所述的染料分子为酞菁锌(ZnPc)、叶绿素(Chl)、间位-四对苯磺酸卟啉锌(Zn-TSPP)或四苯基卟啉镁(MgTPP)中的一种。Preferably, the dye molecule is one of zinc phthalocyanine (ZnPc), chlorophyll (Chl), meta-tetraphenylsulfonate porphyrin zinc (Zn-TSPP) or magnesium tetraphenylporphyrin (MgTPP).

本发明还提供了一种制备上述的乏氧微球的方法,其具体步骤如下:The present invention also provides a method for preparing the above-mentioned hypoxic microspheres, and the specific steps are as follows:

(1)将染料和乏氧功能填料添加至固化剂中,超声分散后备用;(1) Adding dye and hypoxic functional filler to curing agent, ultrasonically dispersing and setting aside;

(2)将乳化剂和树脂预聚体加入水中乳化均匀,将步骤(1)配置的含有染料和乏氧功能物质的固化剂加入乳液体系,在75~85℃水浴中进行热固化得到含有机染料的乏氧微球内核;(2) adding an emulsifier and a resin prepolymer into water to uniformly emulsify, adding the curing agent containing a dye and an oxygen-deficient functional substance prepared in step (1) into the emulsion system, and performing thermal curing in a water bath at 75 to 85° C. to obtain an oxygen-deficient microsphere core containing an organic dye;

(3)将紫外屏蔽功能物质均匀分散在硅源中,将步骤(2)制得的乏氧微球内核加入后在其表面水解缩合得到具有掺杂紫外屏蔽功能物质的SiO2乏氧微球壳层的乏氧微球。(3) The ultraviolet shielding functional substance is uniformly dispersed in the silicon source, and the oxygen-deficient microsphere core prepared in step (2) is added and hydrolyzed and condensed on the surface to obtain the oxygen-deficient microsphere having a SiO2 oxygen-deficient microsphere shell layer doped with the ultraviolet shielding functional substance.

优选述的乳化剂为OP-10、EL-40或Tween-80中的一种;乳化剂的用量为水质量的4~7%;树脂预聚体为2,2-双(4-环氧丙氧基苯基)丙烷(DGEBA),用量为水质量的3~8%;固化剂为间苯二甲胺(MXDA)、二乙烯三胺(DETA)或三乙烯四胺(TETA)中的一种;固化剂的用量与树脂预聚体为等计量比;优选固化温度为70~85℃,固化时间为2~5h;所述硅源为正硅酸四乙酯(TEOS)或正硅酸甲酯(TMOS)中的一种,硅源用量与树脂基体的质量比为1:(3~7);紫外屏蔽功能物质的用量为树脂基体的质量的0.1~0.5%。The preferred emulsifier is one of OP-10, EL-40 or Tween-80; the amount of the emulsifier is 4-7% of the mass of water; the resin prepolymer is 2,2-bis(4-epoxypropoxyphenyl)propane (DGEBA), and the amount is 3-8% of the mass of water; the curing agent is one of meta-phenylenediamine (MXDA), diethylenetriamine (DETA) or triethylenetetramine (TETA); the amount of the curing agent is in an equal stoichiometric ratio to the resin prepolymer; the preferred curing temperature is 70-85°C, and the curing time is 2-5h; the silicon source is one of tetraethyl orthosilicate (TEOS) or methyl orthosilicate (TMOS), and the mass ratio of the silicon source to the resin matrix is 1:(3-7); the amount of the ultraviolet shielding functional substance is 0.1-0.5% of the mass of the resin matrix.

有益效果:Beneficial effects:

该结构有效抑制了有机染料的光降解速率。本发明的优点为:该结构通过乏氧壳层的构筑和内核乏氧功能填料的复合,为有机染料提供了屏蔽紫外线辐射的乏氧环境,有效实现了有机染料在应用过程中的光稳定性。The structure effectively inhibits the photodegradation rate of the organic dye. The advantages of the present invention are: the structure provides an oxygen-deficient environment for shielding ultraviolet radiation for the organic dye through the construction of the oxygen-deficient shell layer and the compound of the oxygen-deficient functional filler in the core, and effectively realizes the light stability of the organic dye during the application process.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为实施例2中制备的ZnPc/EP@SiO2微球的SEM示意图;FIG1 is a SEM schematic diagram of the ZnPc/EP@SiO 2 microspheres prepared in Example 2;

图2为实施例2中制备的ZnPc/EP@SiO2微球表面的FESEM示意图;FIG2 is a FESEM schematic diagram of the surface of ZnPc/EP@SiO 2 microspheres prepared in Example 2;

图3为实施2中制备的ZnPc/EP微球紫外老化不同时间的吸收光谱图;FIG3 is an absorption spectrum of the ZnPc/EP microspheres prepared in Example 2 after UV aging at different times;

图4为实施2中制备的ZnPc/EP@SiO2微球紫外老化不同时间的吸收光谱图;FIG4 is an absorption spectrum of the ZnPc/EP@ SiO2 microspheres prepared in Example 2 after UV aging at different times;

图5为实施例3中制备的ZnPc/EP@SiO2微球的EDS能谱图;其中(a)为微球电子图像;(b)为C、O、Si元素谱图;(c)为EDS分层图像;(d)为元素面总谱图;Figure 5 is an EDS spectrum of the ZnPc/EP@ SiO2 microspheres prepared in Example 3; (a) is an electron image of the microspheres; (b) is an element spectrum of C, O, and Si; (c) is an EDS layered image; and (d) is an elemental surface total spectrum;

图6为实施例3中制备的ZnPc/EP和ZnPc/EP@SiO2热重分析图。Figure 6 is the thermogravimetric analysis graph of ZnPc/EP and ZnPc/EP@SiO2 prepared in Example 3.

具体实施方式DETAILED DESCRIPTION

为了更好的理解本发明,特例举以下实施例对本发明进行详细阐述,但本发明不仅限于下面的实施例。In order to better understand the present invention, the present invention is described in detail with reference to the following examples, but the present invention is not limited to the following examples.

实施例1Example 1

1.选用的有机染料为市售ZnPc,准确称取0.15gZnPc溶于10g MXDA,再分别添加0.15g的水滑石、0.15g尺寸分布在20~50nm的纳米硅化镁和0.15gTEMP,超声分散均匀后备用。将5g乳化剂OP-10加入至100ml去离子水中,80℃搅拌均匀后加入5g环氧树脂单体DGEBA置于均质乳化机中乳化10min形成水包油乳液后继续保持80℃水浴搅拌。将1.0g上述配制的含有ZnPc的固化剂MXDA加入乳化体系中,80℃固化3h得到含有ZnPc染料的环氧树脂微球ZnPc/EP。制备出的ZnPc/Ep微球平均粒径为350μm。1. The organic dye selected is commercially available ZnPc. Accurately weigh 0.15g ZnPc and dissolve it in 10g MXDA. Then add 0.15g hydrotalcite, 0.15g nano magnesium silicide with a size distribution of 20-50nm and 0.15g TEMP respectively. Ultrasonic dispersion is uniform and then used. Add 5g emulsifier OP-10 to 100ml deionized water, stir evenly at 80℃, add 5g epoxy resin monomer DGEBA, place it in a homogenizer and emulsify for 10min to form an oil-in-water emulsion, and continue to stir in a water bath at 80℃. Add 1.0g of the above-prepared curing agent MXDA containing ZnPc to the emulsified system, and cure it at 80℃ for 3h to obtain epoxy resin microspheres ZnPc/EP containing ZnPc dye. The average particle size of the prepared ZnPc/Ep microspheres is 350μm.

2.将制备的ZnPc/EP微球加入圆底烧瓶中,再加入3ml去离子水、3.6ml氨水、60ml乙醇,保持60℃水浴。将1g TEOS溶解于20ml无水乙醇中,再加入50mg TiO2,超声分散均匀后逐滴滴加至上述溶液中,60℃恒温水浴下搅拌反应6h,得到ZnPc/EP@SiO2/TiO2样品。结合热重分析与SEM图,壳层厚度约为20nm,SiO2与紫外屏蔽物质TiO2的质量比为1:0.1。2. Add the prepared ZnPc/EP microspheres to a round-bottom flask, then add 3ml of deionized water, 3.6ml of ammonia water, and 60ml of ethanol, and keep the water bath at 60°C. Dissolve 1g of TEOS in 20ml of anhydrous ethanol, then add 50mg of TiO 2 , and add it dropwise to the above solution after ultrasonic dispersion. Stir and react for 6h in a constant temperature water bath at 60°C to obtain a ZnPc/EP@SiO 2 /TiO 2 sample. Combined with thermogravimetric analysis and SEM images, the shell thickness is about 20nm, and the mass ratio of SiO 2 to the ultraviolet shielding material TiO 2 is 1:0.1.

实施例2Example 2

1.选用的有机染料为市售ZnPc,准确称取0.05gZnPc溶于10g MXDA,再分别添加0.15g的蒙脱土、0.15g尺寸分布在20~50nm纳米硅化镁和0.15gDPBF,超声分散均匀后备用。将4g乳化剂OP-10加入至100ml去离子水中,85℃搅拌均匀后加入3g环氧树脂单体DGEBA置于均质乳化机中乳化10min形成水包油乳液后继续保持85℃水浴搅拌。将0.6g上述配制的含有ZnPc的固化剂MXDA加入乳化体系中,85℃固化2h得到含有ZnPc染料的环氧树脂微球ZnPc/EP。1. The organic dye selected is commercially available ZnPc. Accurately weigh 0.05g ZnPc and dissolve it in 10g MXDA. Then add 0.15g montmorillonite, 0.15g nano magnesium silicide with a size distribution of 20-50nm and 0.15g DPBF respectively. Ultrasonic dispersion is uniform and then used. Add 4g emulsifier OP-10 to 100ml deionized water, stir evenly at 85℃, add 3g epoxy resin monomer DGEBA, place it in a homogenizer and emulsify for 10min to form an oil-in-water emulsion, and continue to stir in a water bath at 85℃. Add 0.6g of the above-prepared curing agent MXDA containing ZnPc to the emulsified system, and cure at 85℃ for 2h to obtain epoxy resin microspheres ZnPc/EP containing ZnPc dye.

2.将制备的ZnPc/EP微球加入圆底烧瓶中,再加入3ml去离子水、3.6ml氨水、60ml乙醇,保持60℃水浴。将0.5g TEOS溶解于20ml无水乙醇中,再加入45mg TiO2,超声分散均匀后逐滴滴加至上述溶液中,60℃恒温水浴下搅拌反应6h,得到ZnPc/EP@SiO2/TiO2样品。结合热重分析与SEM图,壳层厚度约为12nm,SiO2与紫外屏蔽物质TiO2的质量比为1:0.08。2. Add the prepared ZnPc/EP microspheres to a round-bottom flask, then add 3ml of deionized water, 3.6ml of ammonia water, and 60ml of ethanol, and keep the water bath at 60°C. Dissolve 0.5g of TEOS in 20ml of anhydrous ethanol, then add 45mg of TiO 2 , and add dropwise to the above solution after ultrasonic dispersion. Stir and react for 6h in a constant temperature water bath at 60°C to obtain a ZnPc/EP@SiO 2 /TiO 2 sample. Combined with thermogravimetric analysis and SEM images, the shell thickness is about 12nm, and the mass ratio of SiO 2 to the ultraviolet shielding material TiO 2 is 1:0.08.

图1和图2为本实施例制备的ZnPc/EP@SiO2的SEM和FESEM图像,从图中可以看到,制备的微球尺寸大概在300~500μm,并且通过FESEM图像可以看到微球表面包裹了致密的SiO2层形成了具有核壳结构的微球。Figures 1 and 2 are SEM and FESEM images of ZnPc/EP@ SiO2 prepared in this embodiment. It can be seen from the figures that the size of the prepared microspheres is approximately 300 to 500 μm, and the FESEM images show that the surface of the microspheres is wrapped with a dense SiO2 layer to form microspheres with a core-shell structure.

图3和图4所示为本实施例制备的ZnPc/EP样品和ZnPc/EP@SiO2样品紫外老化过程中的吸收光谱图。如图所示,酞菁锌染料在600~700nm波段有特征吸收峰,随着老化时间增加,吸收峰逐渐减弱,并且包裹SiO2/TiO2复合壳层后的微球光谱明显衰减的更慢,光稳定性优于未包裹的ZnPc/EP微球。Figures 3 and 4 show the absorption spectra of the ZnPc/EP sample and ZnPc/EP@ SiO2 sample prepared in this example during ultraviolet aging. As shown in the figure, the zinc phthalocyanine dye has a characteristic absorption peak in the 600-700nm band. As the aging time increases, the absorption peak gradually weakens, and the spectrum of the microspheres wrapped with the SiO2 / TiO2 composite shell layer decays significantly more slowly, and the photostability is better than that of the unwrapped ZnPc/EP microspheres.

实施例3Example 3

1.选用的有机染料为市售ZnPc,准确称取0.24gZnPc溶于10gDETA,再分别添加0.2g的水滑石和0.2g尺寸分布在20~50nm纳米硅化镁,超声分散均匀后备用。将7g乳化剂OP-10加入至100ml去离子水中,70℃搅拌均匀后加入8g环氧树脂单体DGEBA置于均质乳化机中乳化10min形成水包油乳液后继续保持70℃水浴搅拌。将1.6g上述配制的含有ZnPc的固化剂DETA加入乳化体系中,70℃固化5h得到含有ZnPc染料的环氧树脂微球ZnPc/EP。制备出的ZnPc/Ep微球平均粒径为415μm。1. The organic dye selected is commercially available ZnPc. Accurately weigh 0.24g ZnPc and dissolve it in 10g DETA. Then add 0.2g hydrotalcite and 0.2g nano magnesium silicide with a size distribution of 20-50nm respectively. Ultrasonic dispersion is uniform and then used. 7g emulsifier OP-10 is added to 100ml deionized water. After stirring at 70℃, 8g epoxy resin monomer DGEBA is added and placed in a homogenizer for emulsification for 10min to form an oil-in-water emulsion. Continue to stir in a water bath at 70℃. 1.6g of the above-prepared curing agent DETA containing ZnPc is added to the emulsification system and cured at 70℃ for 5h to obtain epoxy resin microspheres ZnPc/EP containing ZnPc dye. The average particle size of the prepared ZnPc/Ep microspheres is 415μm.

2.将制备的ZnPc/EP微球加入圆底烧瓶中,再加入3ml去离子水、3.6ml氨水、60ml乙醇,保持60℃水浴。将2g TEOS溶解于20ml无水乙醇中,逐滴滴加至上述溶液中,60℃恒温水浴下搅拌反应6h,得到ZnPc/EP@SiO2样品。结合热重分析与SEM图,壳层厚度约为20nm。SiO2与紫外屏蔽物质TiO2的质量比为1:0.08。2. Add the prepared ZnPc/EP microspheres to a round-bottom flask, then add 3ml of deionized water, 3.6ml of ammonia water, and 60ml of ethanol, and keep the water bath at 60°C. Dissolve 2g of TEOS in 20ml of anhydrous ethanol, add dropwise to the above solution, and stir the reaction for 6h in a constant temperature water bath at 60°C to obtain a ZnPc/EP@ SiO2 sample. Combined with thermogravimetric analysis and SEM images, the shell thickness is about 20nm. The mass ratio of SiO2 to the ultraviolet shielding material TiO2 is 1:0.08.

图5为本实施例制备的ZnPc/EP@SiO2微球的EDS能谱图,图中可以看到Si元素均匀分布在微球表面,Si的表面浓度为树脂微球质量的0.79%,证明有微球表面有SiO2包裹。FIG5 is an EDS spectrum of the ZnPc/EP@SiO2 microspheres prepared in this embodiment. In the figure, it can be seen that the Si element is evenly distributed on the surface of the microspheres, and the surface concentration of Si is 0.79% of the mass of the resin microspheres, proving that the surface of the microspheres is coated with SiO2 .

图6为本实施例制备的ZnPc/EP和ZnPC/EP@SiO2微球的热重分析图,由最终产物的质量差可知SiO2含量大约为树脂微球质量的0.9%。FIG6 is a thermogravimetric analysis diagram of ZnPc/EP and ZnPC/EP@SiO 2 microspheres prepared in this example. From the mass difference of the final product, it can be seen that the SiO 2 content is approximately 0.9% of the mass of the resin microspheres.

实施例4Example 4

1.称取0.15gChl溶于10gTETA,再分别添加0.8g尺寸分布在20~50nm纳米硅化镁,超声分散均匀后备用。将5g乳化剂EL-40加入至100ml去离子水中,80℃搅拌均匀后加入5g环氧树脂单体DGEBA置于均质乳化机中乳化10min形成水包油乳液后继续保持80℃水浴搅拌。将0.5g上述配制的含有Chl的固化剂TETA加入乳化体系中,80℃固化3h得到含有Chl染料的环氧树脂微球Chl/EP。制备出的Chl/Ep微球平均粒径为220μm。1. Weigh 0.15g Chl and dissolve it in 10g TETA, then add 0.8g nano magnesium silicide with a size distribution of 20-50nm, and disperse it evenly by ultrasonic dispersion for use. Add 5g emulsifier EL-40 to 100ml deionized water, stir evenly at 80℃, add 5g epoxy resin monomer DGEBA, place it in a homogenizer and emulsify it for 10min to form an oil-in-water emulsion, and continue to stir in a water bath at 80℃. Add 0.5g of the above-prepared curing agent TETA containing Chl to the emulsified system, and cure it at 80℃ for 3h to obtain epoxy resin microspheres Chl/EP containing Chl dye. The average particle size of the prepared Chl/Ep microspheres is 220μm.

2.将制备的Chl/EP微球加入圆底烧瓶中,再加入3ml去离子水、3.6ml氨水、60ml乙醇,保持60℃水浴。将1gTEOS溶解于20ml无水乙醇中,再加入25mgZnO,超声分散均匀后逐滴滴加至上述溶液中,60℃恒温水浴下搅拌反应6h,得到Chl/EP@SiO2/ZnO样品。结合热重分析与SEM图,壳层厚度约为16nm,SiO2与紫外屏蔽物质ZnO的质量比为1:0.06。2. Add the prepared Chl/EP microspheres to a round-bottom flask, then add 3ml of deionized water, 3.6ml of ammonia water, and 60ml of ethanol, and keep it in a water bath at 60°C. Dissolve 1g of TEOS in 20ml of anhydrous ethanol, then add 25mg of ZnO, and add it dropwise to the above solution after ultrasonic dispersion. Stir and react for 6h in a constant temperature water bath at 60°C to obtain a Chl/EP@SiO 2 /ZnO sample. Combined with thermogravimetric analysis and SEM images, the shell thickness is about 16nm, and the mass ratio of SiO 2 to the ultraviolet shielding material ZnO is 1:0.06.

实施例5Example 5

1.称取0.05gChl溶于10g MXDA,再分别添加0.3g尺寸分布在20~50nm的硅化镁和0.1g ABDA,超声分散均匀后备用。将4g乳化剂OP-10加入至100ml去离子水中,85℃搅拌均匀后加入3g环氧树脂单体DGEBA置于均质乳化机中乳化10min形成水包油乳液后继续保持85℃水浴搅拌。将0.6g上述配制的含有Chl的固化剂MXDA加入乳化体系中,85℃固化2h得到含有Chl染料的环氧树脂微球Chl/EP。制备出的Chl/Ep微球平均粒径为250μm。1. Weigh 0.05g Chl and dissolve it in 10g MXDA, then add 0.3g magnesium silicide with a size distribution of 20-50nm and 0.1g ABDA respectively, and disperse them evenly by ultrasonication for use. Add 4g emulsifier OP-10 to 100ml deionized water, stir evenly at 85℃, add 3g epoxy resin monomer DGEBA, place it in a homogenizer and emulsify for 10min to form an oil-in-water emulsion, and continue to stir in a water bath at 85℃. Add 0.6g of the above-prepared curing agent MXDA containing Chl to the emulsified system, and cure it at 85℃ for 2h to obtain epoxy resin microspheres Chl/EP containing Chl dye. The average particle size of the prepared Chl/Ep microspheres is 250μm.

2.将制备的Chl/EP微球加入圆底烧瓶中,再加入3ml去离子水、3.6ml氨水、60ml乙醇,保持60℃水浴。将0.6g TEOS溶解于20ml无水乙醇中,再加入24mg ZnO,超声分散均匀后逐滴滴加至上述溶液中,60℃恒温水浴下搅拌反应6h,得到Chl/EP@SiO2/ZnO样品。结合热重分析与SEM图,壳层厚度约28nm,SiO2与紫外屏蔽物质TiO2的质量比为1:0.08。2. Add the prepared Chl/EP microspheres to a round-bottom flask, then add 3ml of deionized water, 3.6ml of ammonia water, and 60ml of ethanol, and keep the water bath at 60°C. Dissolve 0.6g of TEOS in 20ml of anhydrous ethanol, then add 24mg of ZnO, and add dropwise to the above solution after ultrasonic dispersion. Stir and react for 6h in a constant temperature water bath at 60°C to obtain the Chl/EP@SiO 2 /ZnO sample. Combined with thermogravimetric analysis and SEM images, the shell thickness is about 28nm, and the mass ratio of SiO 2 to the ultraviolet shielding material TiO 2 is 1:0.08.

实施例6Example 6

1.称取0.24gChl溶于10g MXDA,再分别添加0.2g的蒙脱土和0.2gTEMP,超声分散均匀后备用。将7g乳化剂Tween-80加入至100ml去离子水中,70℃搅拌均匀后加入8g环氧树脂单体DGEBA置于均质乳化机中乳化10min形成水包油乳液后继续保持70℃水浴搅拌。将1.6g上述配制的含有Chl的固化剂MXDA加入乳化体系中,70℃固化5h得到含有Chl染料的环氧树脂微球Chl/EP。制备出的ZnPc/Ep微球平均粒径为325μm。1. Weigh 0.24g Chl and dissolve it in 10g MXDA, then add 0.2g montmorillonite and 0.2g TEMP respectively, disperse evenly by ultrasonication and set aside. Add 7g emulsifier Tween-80 to 100ml deionized water, stir evenly at 70℃, add 8g epoxy resin monomer DGEBA, place in a homogenizer and emulsify for 10min to form an oil-in-water emulsion, and continue to stir in a water bath at 70℃. Add 1.6g of the above-prepared curing agent MXDA containing Chl to the emulsified system, and cure at 70℃ for 5h to obtain epoxy resin microspheres Chl/EP containing Chl dye. The average particle size of the prepared ZnPc/Ep microspheres is 325μm.

2.将制备的Chl/EP微球加入圆底烧瓶中,再加入3ml去离子水、3.6ml氨水、60ml乙醇,保持60℃水浴。将1.2g TEOS溶解于20ml无水乙醇中,再加入20mg ZnO,超声分散均匀后逐滴滴加至上述溶液中,60℃恒温水浴下搅拌反应6h,得到Chl/EP@SiO2/TiO2样品。结合热重分析与SEM图,壳层厚度约为13nm,SiO2与紫外屏蔽物质TiO2的质量比为1:0.5。2. Add the prepared Chl/EP microspheres to a round-bottom flask, then add 3ml of deionized water, 3.6ml of ammonia water, and 60ml of ethanol, and keep the water bath at 60°C. Dissolve 1.2g of TEOS in 20ml of anhydrous ethanol, then add 20mg of ZnO, and add it dropwise to the above solution after ultrasonic dispersion. Stir and react for 6h in a constant temperature water bath at 60°C to obtain the Chl/EP@SiO 2 /TiO 2 sample. Combined with thermogravimetric analysis and SEM images, the shell thickness is about 13nm, and the mass ratio of SiO 2 to the ultraviolet shielding material TiO 2 is 1:0.5.

表1为实施例1~6在老化6h和12h后与纯染料相比的光保护率。计算方法为该时间点染料的降解率差值即为实施例中样品对染料的光保护率。由表中数据可以得出,这种具有紫外屏蔽壳层结构的乏氧微球对于染料的光稳定性有明显的提升,最高的光保护率在光老化12h内可以达到31.9%。Table 1 shows the light protection rate of Examples 1 to 6 compared with pure dye after aging for 6h and 12h. The calculation method is that the difference in the degradation rate of the dye at this time point is the light protection rate of the sample in the example for the dye. It can be concluded from the data in the table that the oxygen-deficient microspheres with a UV shielding shell structure have a significant improvement in the light stability of the dye, and the highest light protection rate can reach 31.9% within 12h of light aging.

表1Table 1

Figure BDA0003609011210000081
Figure BDA0003609011210000081

Claims (5)

1.一种具有紫外屏蔽壳层结构的乏氧微球,其特征在于:乏氧微球由壳层和内核共同组成;其中,乏氧微球的壳层由SiO2和紫外屏蔽功能物质共同组成,其质量比为1:(0.05~0.1),壳层厚度为10~30nm;乏氧微球的内核由树脂基体、乏氧功能填料和染料分子共同组成,内核直径为200~500μm;染料分子的质量为树脂基体质量的0.1~0.5%;乏氧功能填料的质量为树脂基体质量的0.1~1%;其中所述的紫外屏蔽功能物质为纳米TiO2或纳米ZnO中的任意一种或两者组合;所述的树脂基体为环氧树脂;所述的乏氧功能填料为阻氧剂、耗氧剂或单线态氧捕获剂中的一种或多种组成;所述的染料分子为酞菁锌、叶绿素、间位-四对苯磺酸卟啉锌或四苯基卟啉镁中的一种。1. An oxygen-deficient microsphere with an ultraviolet shielding shell structure, characterized in that the oxygen-deficient microsphere is composed of a shell and an inner core; wherein the shell of the oxygen-deficient microsphere is composed of SiO2 and an ultraviolet shielding functional substance, the mass ratio of which is 1:(0.05-0.1), and the shell thickness is 10-30 nm; the inner core of the oxygen-deficient microsphere is composed of a resin matrix, an oxygen-deficient functional filler and a dye molecule, and the inner core diameter is 200-500 μm; the mass of the dye molecule is 0.1-0.5% of the mass of the resin matrix; the mass of the oxygen-deficient functional filler is 0.1-1% of the mass of the resin matrix; wherein the ultraviolet shielding functional substance is any one of nano- TiO2 or nano-ZnO or a combination of the two; the resin matrix is epoxy resin; the oxygen-deficient functional filler is composed of one or more of an oxygen inhibitor, an oxygen consuming agent or a singlet oxygen scavenger; the dye molecule is one of zinc phthalocyanine, chlorophyll, meta-tetraphenylsulfonate porphyrin zinc or tetraphenylporphyrin magnesium. 2.根据权利要求1所述的乏氧微球,其特征在于所述的紫外屏蔽功能物质的粒径为20~50nm。2. The oxygen-deficient microspheres according to claim 1, characterized in that the particle size of the ultraviolet shielding functional substance is 20 to 50 nm. 3.根据权利要求1所述的乏氧微球,其特征在于所述的阻氧剂为蒙脱土或水滑石二维纳米材料;所述耗氧剂为纳米硅化镁,纳米硅化镁的粒径为20~50nm;所述单线态氧捕获剂为2,2,6,6-四甲基哌啶胺、1,3-二苯基异苯并呋喃或9,10-蒽二基-双(亚甲基)二丙二酸中的一种或多种。3. The oxygen-deficient microspheres according to claim 1 are characterized in that the oxygen inhibitor is a two-dimensional nanomaterial of montmorillonite or hydrotalcite; the oxygen consuming agent is nano-magnesium silicide, and the particle size of the nano-magnesium silicide is 20 to 50 nm; the singlet oxygen scavenger is one or more of 2,2,6,6-tetramethylpiperidinamine, 1,3-diphenylisobenzofuran or 9,10-anthracenediyl-bis(methylene)dimalonic acid. 4.一种制备如权利要求1所述的乏氧微球的方法,其具体步骤如下:4. A method for preparing the hypoxic microspheres as claimed in claim 1, wherein the specific steps are as follows: (1)将染料和乏氧功能填料添加至固化剂中,超声分散后备用;(1) Adding dye and hypoxic functional filler to curing agent, ultrasonically dispersing and setting aside; (2)将乳化剂和树脂预聚体加入水中乳化均匀,将步骤(1)配置的含有染料和乏氧功能物质的固化剂加入乳液体系,在75~85℃水浴中进行热固化得到含有机染料的乏氧微球内核;(2) adding an emulsifier and a resin prepolymer into water to uniformly emulsify, adding the curing agent containing a dye and an oxygen-deficient functional substance prepared in step (1) into the emulsion system, and performing thermal curing in a water bath at 75 to 85° C. to obtain an oxygen-deficient microsphere core containing an organic dye; (3)将紫外屏蔽功能物质均匀分散在硅源中,将步骤(2)制得的乏氧微球内核加入后在其表面水解缩合得到具有掺杂紫外屏蔽功能物质的SiO2乏氧微球壳层的乏氧微球。(3) The ultraviolet shielding functional substance is uniformly dispersed in the silicon source, and the oxygen-deficient microsphere core prepared in step (2) is added and hydrolyzed and condensed on the surface to obtain the oxygen-deficient microsphere having a SiO2 oxygen-deficient microsphere shell layer doped with the ultraviolet shielding functional substance. 5.根据权利要求4所述的方法,其特征在于所述的乳化剂为OP-10、EL-40或Tween-80中的一种;乳化剂的用量为水质量的4~7%;树脂预聚体为2,2-双(4-环氧丙氧基苯基)丙烷,用量为水质量的3~8%;固化剂为间苯二甲胺、二乙烯三胺或三乙烯四胺中的一种;所述硅源为正硅酸四乙酯或正硅酸甲酯中的一种,硅源用量与树脂基体的质量比为1:(3~7);紫外屏蔽功能物质的用量为树脂基体的质量的0.1~0.5%。5. The method according to claim 4, characterized in that the emulsifier is one of OP-10, EL-40 or Tween-80; the amount of the emulsifier is 4-7% of the mass of water; the resin prepolymer is 2,2-bis(4-epoxypropoxyphenyl)propane, and the amount is 3-8% of the mass of water; the curing agent is one of m-phenylenediamine, diethylenetriamine or triethylenetetramine; the silicon source is one of tetraethyl orthosilicate or methyl orthosilicate, and the mass ratio of the silicon source to the resin matrix is 1:(3-7); the amount of the ultraviolet shielding functional substance is 0.1-0.5% of the mass of the resin matrix.
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