CN114871825A - Adjusting device of eccentric sleeve type spiral hole making equipment - Google Patents
Adjusting device of eccentric sleeve type spiral hole making equipment Download PDFInfo
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- CN114871825A CN114871825A CN202210703386.7A CN202210703386A CN114871825A CN 114871825 A CN114871825 A CN 114871825A CN 202210703386 A CN202210703386 A CN 202210703386A CN 114871825 A CN114871825 A CN 114871825A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
- B23Q5/10—Driving main working members rotary shafts, e.g. working-spindles driven essentially by electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/013—Control or regulation of feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/28—Electric drives
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Abstract
本发明公开一种偏心套筒式螺旋制孔设备的调整装置,包括防转爪盘模块、接触式端面电磁摩擦盘模块、偏心拨爪套筒模块和进给模块。接触式端面电磁摩擦盘模块位于设备中部,偏心拨爪套筒模块和防转爪盘模块分别位于设备前端与末端,防转爪盘模块包括防转部件和供电部件,防转部件能够卡紧接触式端面电磁摩擦盘模块,防止其随阶梯形外偏心套筒转动,供电部件用于使电磁驱动器得电,进给模块用于控制电磁驱动器得电或失电。本发明通过控制前拨爪内偏心套筒与阶梯形外偏心套筒之间的分离与同步转动,实现刀具所在轴线相对所制孔轴线的偏心与倾斜调整,相比现有技术,本发明具有调整精度高、结构简单紧凑、自动化程度高等优势。
The invention discloses an adjustment device of an eccentric sleeve type screw hole-making equipment, comprising an anti-rotation claw plate module, a contact-type end face electromagnetic friction plate module, an eccentric claw shifting sleeve module and a feeding module. The contact-type end face electromagnetic friction disk module is located in the middle of the equipment, the eccentric claw sleeve module and the anti-rotation claw disk module are located at the front and end of the equipment respectively. The end face electromagnetic friction disc module is used to prevent it from rotating with the stepped outer eccentric sleeve. The power supply component is used to electrify the electromagnetic drive, and the feed module is used to control the electrification or loss of the electromagnetic drive. By controlling the separation and synchronous rotation between the inner eccentric sleeve of the front shifting claw and the stepped outer eccentric sleeve, the invention realizes the eccentricity and inclination adjustment of the axis where the tool is located relative to the axis of the produced hole. Compared with the prior art, the invention has the advantages of It has the advantages of high adjustment accuracy, simple and compact structure, and high degree of automation.
Description
技术领域technical field
本发明属于材料加工领域,涉及制孔技术,特别是涉及一种偏心套筒式螺旋制孔设备的调整装置。The invention belongs to the field of material processing and relates to hole-making technology, in particular to an adjustment device of an eccentric sleeve type screw hole-making equipment.
背景技术Background technique
碳纤维(英文简称:CFRP)/钛合金叠层材料以其优秀的物理特性与机械特性在飞机机翼、机身结构件等重要部件的制造业中得到广泛应用。近年来,碳纤维/钛合金叠层材料在飞机材料中的占比逐渐增加并取代金属结构件成为飞机主要结构件材料。作为结构件,其上通常有许多连接孔,结构件连接孔的精度与质量直接关系到飞机性能与使用寿命。从碳纤维(CFRP)/钛合金叠层材料的制孔性能来看,碳纤维复合材料在制孔中易出现层间分离和孔出入处撕裂等缺陷,同时钛合金的导热性较差但强度高的特性使得加工区域温度过高从而导致刀具寿命较低;两种材料较大的性能差异限制了碳纤维(CFRP)/钛合金叠层材料的推广与应用。Carbon fiber (English abbreviation: CFRP)/titanium alloy laminate materials are widely used in the manufacturing of aircraft wings, fuselage structural parts and other important components due to their excellent physical and mechanical properties. In recent years, the proportion of carbon fiber/titanium alloy laminate materials in aircraft materials has gradually increased and replaced metal structural parts as the main structural material of aircraft. As a structural part, there are usually many connecting holes on it. The accuracy and quality of the connecting holes of the structural part are directly related to the performance and service life of the aircraft. From the hole-making performance of carbon fiber (CFRP)/titanium alloy laminates, carbon fiber composites are prone to defects such as interlayer separation and tearing at the entrance and exit of holes in the hole-making process. At the same time, titanium alloys have poor thermal conductivity but high strength. The characteristic of CFRP makes the temperature of the processing area too high, which leads to a lower tool life; the large performance difference between the two materials limits the promotion and application of carbon fiber (CFRP)/titanium alloy laminates.
近年来,两种新型制孔技术引起了碳钎维与钛合金加工相关领域学者的广泛关注。第一种是螺旋铣削制孔,即通过铣刀沿螺旋状轨迹逐层铣削,改善了排屑条件的同时大大降低了制孔时的轴向力,对碳纤维(CFRP)/钛合金叠层材料孔具有很好的加工效果。第二种是倾角铣削制孔,即通过让刀具倾斜一个角度,使得孔壁与刀具侧刃间存在一个角度,能够有效避免类似螺旋铣孔方式中刀具侧刃旋向作用造成孔入口处剥落缺陷现象的发生。In recent years, two new hole-making technologies have attracted extensive attention of scholars in the fields of carbon brazing and titanium alloy processing. The first is helical milling to make holes, that is, milling cutters along a helical trajectory layer by layer, which improves the chip removal conditions and greatly reduces the axial force during hole making. The hole has a very good processing effect. The second is to make holes by inclination milling, that is, by tilting the tool at an angle, so that there is an angle between the hole wall and the tool side edge, which can effectively avoid the spalling defect at the hole entrance caused by the rotation of the tool side edge in the helical milling method. phenomenon occurs.
随着制造业的不断发展,制孔工艺与装置正在向着智能化、小型化的方向发展。目前公开的螺旋铣削装置虽然相比传统机床与加工装置已经有了长足的改进,但仍存在如下问题:With the continuous development of the manufacturing industry, the hole-making process and device are developing in the direction of intelligence and miniaturization. Although the currently disclosed helical milling device has been greatly improved compared with traditional machine tools and processing devices, the following problems still exist:
(1)加工时出现孔壁层间剥落与出入口毛刺,导致加工孔精度与质量较差;(1) The interlayer peeling of the hole wall and the burr at the entrance and exit occur during processing, resulting in poor precision and quality of the machined hole;
(2)装置体积较大、智能化程度较低等。(2) The device has a larger volume and a lower degree of intelligence.
因此,需要一种更加智能且结构紧凑的加工装置以实现碳纤维(CFRP)/钛合金叠层材料高质高效制孔加工。Therefore, a more intelligent and compact processing device is required to realize high-quality and efficient hole-making processing of carbon fiber (CFRP)/titanium alloy laminates.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种偏心套筒式螺旋制孔设备的调整装置,以解决上述现有技术存在的问题。The purpose of the present invention is to provide an adjustment device for an eccentric sleeve type screw hole-making equipment, so as to solve the above-mentioned problems in the prior art.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
本发明提供一种偏心套筒式螺旋制孔设备的调整装置,包括:The invention provides an adjustment device for an eccentric sleeve type screw hole-making equipment, comprising:
偏心拨爪套筒模块,所述偏心拨爪套筒模块包括套筒模块底座、阶梯形外偏心套筒、后拨爪内偏心套筒、前拨爪内偏心套筒、转动主轴和旋转电机,所述阶梯形外偏心套筒套装于所述套筒模块底座内,并与所述套筒模块底座转动连接,所述旋转电机设置于所述套筒模块底座上并与所述阶梯形外偏心套筒相连;所述后拨爪内偏心套筒和所述前拨爪内偏心套筒依次套装于所述阶梯形外偏心套筒内,所述转动主轴依次穿套于所述后拨爪内偏心套筒和所述前拨爪内偏心套筒内,且所述转动主轴与所述后拨爪内偏心套筒之间、以及所述转动主轴与所述后拨爪内偏心套筒之间均设置有球面滑动轴承;所述后拨爪内偏心套筒、所述前拨爪内偏心套筒以及所述阶梯形外偏心套筒的内孔圆心轴线均与自身外轮廓轴心不重合,所述后拨爪内偏心套筒的靠近所述前拨爪内偏心套筒的端面上每圆周间隔90°设置一后拨爪,所述前拨爪内偏心套筒的靠近所述后拨爪内偏心套筒的端面上每圆周间隔180°设置一前拨爪,所述前拨爪内偏心套筒转动时,能够通过所述前拨爪拨动所述后拨爪带动所述后拨爪内偏心套筒转动;An eccentric shifting claw sleeve module, the eccentric shifting claw sleeve module includes a socket module base, a stepped outer eccentric sleeve, a rear shifting claw inner eccentric sleeve, a front shifting claw inner eccentric sleeve, a rotating spindle and a rotating motor, The stepped outer eccentric sleeve is sleeved in the sleeve module base and is rotatably connected with the sleeve module base, and the rotating motor is arranged on the sleeve module base and eccentric with the stepped outer The sleeves are connected; the inner eccentric sleeve of the rear shifting claw and the inner eccentric sleeve of the front shifting claw are successively sheathed in the stepped outer eccentric sleeve, and the rotating spindle is successively sheathed in the rear shifting claw inside the eccentric sleeve and the inner eccentric sleeve of the front shifting claw, and between the rotating spindle and the inner eccentric sleeve of the rear shifting claw, and between the rotating spindle and the inner eccentric sleeve of the rear shifting claw All are provided with spherical sliding bearings; the inner eccentric sleeve of the rear claw, the inner eccentric sleeve of the front claw and the stepped outer eccentric sleeve are not coincident with the axis of their own outer contour, On the end face of the inner eccentric sleeve of the rear shifting claw close to the inner eccentric sleeve of the front shifting claw, a rear shifting claw is arranged at an interval of 90° per circumference, and the inner eccentric sleeve of the front shifting claw is close to the rear shifting claw. The end face of the inner eccentric sleeve is provided with a front shifting claw at an interval of 180° per circumference. When the inner eccentric sleeve of the front shifting claw rotates, the rear shifting claw can be driven by the front shifting claw to drive the rear shifting claw. The inner eccentric sleeve rotates;
接触式端面电磁摩擦盘模块,所述接触式端面电磁摩擦盘模块设置于所述所述偏心拨爪套筒模块的一侧,其包括电磁驱动器和与所述电磁驱动器连接的连接部,所述电磁驱动器未得电时,所述连接部能够在弹性件的作用下轴向压紧所述前拨爪内偏心套筒,以使所述前拨爪内偏心套筒与所述阶梯形外偏心套筒锁紧,所述电磁驱动器得电时,所述连接部能够在所述电磁驱动器的磁吸作用下远离所述前拨爪内偏心套筒,以使所述前拨爪内偏心套筒与所述阶梯形外偏心套筒分离;A contact-type end-face electromagnetic friction disk module, the contact-type end-face electromagnetic friction disk module is arranged on one side of the eccentric claw sleeve module, and includes an electromagnetic driver and a connection part connected to the electromagnetic driver, the When the electromagnetic driver is not powered, the connecting portion can axially press the inner eccentric sleeve of the front shifting claw under the action of the elastic member, so that the inner eccentric sleeve of the front shifting claw and the stepped outer eccentric The sleeve is locked, and when the electromagnetic driver is powered on, the connecting portion can move away from the eccentric sleeve in the front claw under the magnetic attraction of the electromagnetic driver, so that the eccentric sleeve in the front claw can be Separated from the stepped outer eccentric sleeve;
防转爪盘模块,所述防转爪盘模块包括防转部件和供电部件,所述防转部件能够卡紧所述接触式端面电磁摩擦盘模块,防止其随所述阶梯形外偏心套筒转动;所述供电部件用于在所述防转部件与所述接触式端面电磁摩擦盘模块卡紧时,与所述电磁驱动器电连接,以使所述电磁驱动器得电;An anti-rotation claw disk module, the anti-rotation claw disk module includes an anti-rotation component and a power supply component, and the anti-rotation component can clamp the contact-type end face electromagnetic friction disk module to prevent it from following the stepped outer eccentric sleeve rotating; the power supply component is used to electrically connect with the electromagnetic driver when the anti-rotation component is clamped with the contact-type end face electromagnetic friction disk module, so as to enable the electromagnetic driver to be powered;
进给模块,所述进给模块用于驱动所述防转爪盘模块和所述接触式端面电磁摩擦盘模块相互靠近或相互远离,以控制所述电磁驱动器得电或失电。The feeding module is used to drive the anti-rotation claw plate module and the contact-type end face electromagnetic friction plate module to approach or move away from each other, so as to control the power-on or power-off of the electromagnetic driver.
可选的,所述电磁驱动器为环形电磁驱动器;所述接触式端面电磁摩擦盘模块还包括磁驱中空凸盘、防转阶梯形摩擦盘和中空内筒传动盘,所述磁驱中空凸盘位于所述阶梯形外偏心套筒的安装所述前拨爪内偏心套筒的一端,所述环形电磁驱动器紧贴于所述磁驱中空凸盘端面的环形阶梯凹槽外壁设置,所述环形电磁驱动器的导线经由所述环形阶梯凹槽的底端通孔导出并连接在位于所述磁驱中空凸盘一侧端面上的铜制电极上;所述弹性件设置于所述环形阶梯凹槽与所述环形电磁驱动器之间的空隙中,所述防转阶梯形摩擦盘通过滑键安装于所述磁驱中空凸盘内并压于所述弹性件与所述环形电磁驱动器上,所述中空内筒传动盘伸入所述磁驱中空凸盘的内孔中,所述中空内筒传动盘两端的环形端面分别紧贴所述磁驱中空凸盘和所述防转阶梯形摩擦盘的贴有摩擦片的一端。Optionally, the electromagnetic driver is a ring electromagnetic driver; the contact-type end face electromagnetic friction disk module further includes a magnetic drive hollow convex disk, an anti-rotation stepped friction disk and a hollow inner cylinder drive disk, and the magnetic drive hollow convex disk Located at the end of the stepped outer eccentric sleeve where the inner eccentric sleeve of the front claw is installed, the annular electromagnetic driver is arranged in close contact with the outer wall of the annular stepped groove on the end face of the hollow convex disc of the magnetic drive. The wires of the electromagnetic driver are led out through the bottom through holes of the annular stepped groove and connected to the copper electrodes located on one end surface of the hollow convex plate of the magnetic drive; the elastic member is arranged in the annular stepped groove In the gap between it and the annular electromagnetic driver, the anti-rotation stepped friction disc is installed in the hollow convex plate of the magnetic drive through a sliding key and pressed on the elastic member and the annular electromagnetic driver. The hollow inner cylinder transmission disc extends into the inner hole of the magnetic drive hollow convex disc, and the annular end faces at both ends of the hollow inner cylinder transmission disc are in close contact with the magnetic drive hollow convex disc and the anti-rotation stepped friction disc respectively. The end with the friction plate attached.
可选的,所述接触式端面电磁摩擦盘模块还包括光感角度检测原件,所述光感角度检测原件外套有黄铜减磨套,所述黄铜减磨套过盈配合安装在所述中空内筒传动盘的通孔中,所述光感角度检测原件的电缆通过通孔导出至所述中空内筒传动盘的内孔内;所述光感角度检测原件的光电感应接口竖直向上,当所述环形电磁驱动器得电时,所述防转阶梯形摩擦盘在磁吸作用下沿轴向向远离所述中空内筒传动盘的方向移动。Optionally, the contact-type end face electromagnetic friction disc module further includes a light-sensing angle detection original, and the light-sensing angle detection original is covered with a brass wear-reducing sleeve, and the brass wear-reducing sleeve is installed on the In the through hole of the hollow inner cylinder drive disc, the cable of the photosensitive angle detection original is led out to the inner hole of the hollow inner cylinder transmission disc through the through hole; the photoelectric induction interface of the photosensitive angle detection original is vertically upward , when the annular electromagnetic driver is powered on, the anti-rotation stepped friction disc moves in the axial direction away from the hollow inner cylinder drive disc under the action of magnetic attraction.
可选的,所述弹性件为高刚度复位弹簧。Optionally, the elastic member is a high stiffness return spring.
可选的,所述进给模块为双电机进给模块,其包括固定机架、进给执行电机、进给滚珠丝杠、调整滚珠丝杠、丝杠支撑座、导向滑轨和丝杠螺母滑块;所述进给滚珠丝杠和所述调整滚珠丝杠分别通过所述丝杠支撑座支承设置于所述固定机架上,所述进给滚珠丝杠和所述调整滚珠丝杠同轴布置,且所述进给滚珠丝杠的一侧和所述调整滚珠丝杠的一侧均平行设置有一所述导向滑轨;所述进给滚珠丝杠和所述调整滚珠丝杠上分别螺纹安装一所述丝杠螺母滑块,所述丝杠螺母滑块与所述导向滑轨滑动配合;所述进给滚珠丝杠和所述调整滚珠丝杠分别与一所述进给执行电机连接,所述防转爪盘模块和所述偏心拨爪套筒模块分别设置在两组所述丝杠螺母滑块上。Optionally, the feeding module is a dual-motor feeding module, which includes a fixed frame, a feeding execution motor, a feeding ball screw, an adjusting ball screw, a screw support seat, a guide rail and a screw nut slider; the feeding ball screw and the adjusting ball screw are respectively supported and arranged on the fixed frame through the screw support seat, and the feeding ball screw and the adjusting ball screw are the same as the adjusting ball screw. The guide rail is arranged in parallel with one side of the feeding ball screw and one side of the adjusting ball screw; the feeding ball screw and the adjusting ball screw are respectively A screw nut slider is threadedly installed, and the screw nut slider is slidably matched with the guide rail; the feed ball screw and the adjustment ball screw are respectively connected with a feed execution motor connection, the anti-rotation claw plate module and the eccentric claw sleeve module are respectively arranged on the two sets of the lead screw nut sliders.
可选的,所述调整滚珠丝杠的轴向长度大于所述进给滚珠丝杠的轴向长度;所述套筒模块底座设置于所述调整滚珠丝杠上的所述丝杠螺母滑块上,所述防转爪盘模块设置于所述进给滚珠丝杠上的所述丝杠螺母滑块上。Optionally, the axial length of the adjusting ball screw is greater than the axial length of the feeding ball screw; the sleeve module base is arranged on the screw nut slider on the adjusting ball screw On the top, the anti-rotation claw plate module is arranged on the lead screw nut slider on the feed ball screw.
可选的,所述旋转电机为中空直流伺服电动机,所述中空直流伺服电动机的内圈固定在所述阶梯形外偏心套筒上,外圈固定在所述套筒模块底座的内壁。Optionally, the rotating electrical machine is a hollow DC servo motor, the inner ring of the hollow DC servo motor is fixed on the stepped outer eccentric sleeve, and the outer ring is fixed on the inner wall of the sleeve module base.
可选的,所述偏心拨爪套筒模块还包括绝对式圆光栅和圆光栅读数头,所述绝对式圆光栅与所述中空直流伺服电动机安装于所述阶梯形外偏心套筒的同一端,所述圆光栅读数头设置于所述中空直流伺服电动机上,且所述圆光栅读数头位于所述绝对式圆光栅的上方。Optionally, the eccentric claw sleeve module further includes an absolute circular grating and a circular grating reading head, and the absolute circular grating and the hollow DC servo motor are installed on the same end of the stepped outer eccentric sleeve. , the circular grating reading head is arranged on the hollow DC servo motor, and the circular grating reading head is located above the absolute circular grating.
可选的,所述防转爪盘模块包括曲线型内伸防转定位爪盘、十字滑槽随动调整盘、一字滑槽集线盘、方形低摩擦单边固定滑块和调整盘定位底座;所述曲线型内伸防转定位爪盘、所述十字滑槽随动调整盘和所述一字滑槽集线盘从左至右依次安装,所述一字滑槽集线盘安装于所述调整盘定位底座上;所述曲线型内伸防转定位爪盘的右侧开有两条沿径向对称分布的不贯通方槽,所述不贯通方槽内开设有轴向通孔;所述方形低摩擦单边固定滑块通过其左侧的螺纹孔分别安装在两个所述不贯通方槽内,所述方形低摩擦单边固定滑块的右侧端面紧贴所述十字滑槽随动调整盘的左侧端面上的不贯通滑槽的底部端面,所述方形低摩擦单边固定滑块两侧的滚轮与所述不贯通方槽的侧壁滚动接触;所述十字滑槽随动调整盘的两个水平不贯通方槽内分别安装有一个所述方形低摩擦单边固定滑块,所述方形低摩擦单边固定滑块右侧端面紧贴所述一字滑槽集线盘左侧端面上的水平不贯通方槽底部端面,所述方形低摩擦单边固定滑块两侧的滚轮与所述一字滑槽集线盘左侧端面上的所述不贯通方槽的侧壁滚动接触。Optionally, the anti-rotation claw plate module includes a curved inward-extending anti-rotation positioning claw plate, a cross chute follow-up adjustment plate, a slotted chute hub plate, a square low-friction unilateral fixed slider and an adjustment plate for positioning. The base; the curved inward-extending anti-rotation positioning claw plate, the cross-shaped chute follow-up adjustment plate and the in-line chute hub plate are installed in sequence from left to right, and the in-line chute hub plate is installed On the positioning base of the adjustment disk; the right side of the curved inwardly extending anti-rotation positioning claw disk is provided with two non-penetrating square grooves symmetrically distributed along the radial direction, and the non-penetrating square grooves are provided with axial communication holes. The square low-friction unilateral fixed sliding block is respectively installed in the two non-penetrating square grooves through the threaded holes on the left side thereof, and the right end face of the square low-friction unilateral fixed sliding block is close to the The bottom end face of the non-penetrating chute on the left end face of the cross chute follow-up adjustment disc, the rollers on both sides of the square low-friction unilateral fixed slider are in rolling contact with the side wall of the non-penetrating square groove; the A square low-friction unilateral fixed sliding block is respectively installed in the two horizontal non-penetrating square grooves of the cross chute follow-up adjustment plate, and the right end face of the square low-friction unilateral fixed sliding block is close to the word The horizontal non-penetrating bottom end face of the square groove on the left end face of the chute hub, the rollers on both sides of the square low-friction unilateral fixed slider and the non-penetrating side on the left end face of the inline chute hub. The side walls of the penetrating square groove are in rolling contact.
可选的,所述曲线型内伸防转定位爪盘、所述十字滑槽随动调整盘和所述一字滑槽集线盘均为圆盘结构,且外径相同;所述曲线型内伸防转定位爪盘和所述十字滑槽随动调整盘上均同轴开设有贯通内孔。Optionally, the curved inward-extending anti-rotation positioning claw disk, the cross chute follow-up adjustment disk, and the in-line chute hub disk are all disc structures with the same outer diameter; The inwardly extending anti-rotation positioning claw plate and the cross sliding groove follow-up adjustment plate are coaxially provided with a through inner hole.
本发明相对于现有技术取得了以下技术效果:The present invention has achieved the following technical effects with respect to the prior art:
本发明的偏心套筒式螺旋制孔设备的调整装置,通过接触式端面电磁摩擦盘模块与防转爪盘模块的接触、分离配合,控制前拨爪内偏心套筒与阶梯形外偏心套筒之间的分离与同步转动,从而实现刀具所在轴线相对所制孔轴线的偏心与倾斜调整。本发明将倾角铣孔时,低切削力、低惯性振动和低冲击力的优势与偏心铣孔结合,将偏心铣与倾角铣有机结合,满足倾角铣孔、偏心铣孔、先偏心后倾角铣孔和先倾角后偏心铣孔等加工要求,解决了碳纤维增强复合材料(CFRP)/钛合金叠层材料制孔时碳纤维易出现分层和毛刺,钛合金出现飞边以及两种不同材料加工参数难以匹配导致的制孔精度不一致等问题,有效提高了碳纤维增强复合材料(CFRP)/钛合金叠层材料的制孔精度和加工效率。The adjusting device of the eccentric sleeve type screw hole-making equipment of the present invention controls the inner eccentric sleeve of the front claw and the stepped outer eccentric sleeve through the contact and separation of the contact-type end face electromagnetic friction plate module and the anti-rotation claw plate module. The eccentricity and inclination adjustment of the axis where the tool is located relative to the axis of the hole made can be realized. The present invention combines the advantages of low cutting force, low inertia vibration and low impact force with eccentric milling, and organically combines eccentric milling and inclination milling to meet the requirements of inclination milling, eccentric milling, eccentric milling first and then inclination milling. Hole and eccentric milling hole and other processing requirements, solve the carbon fiber reinforced composite (CFRP)/titanium alloy laminated material when making holes, the carbon fiber is prone to delamination and burrs, the titanium alloy has flash, and the processing parameters of two different materials Inconsistent hole-making accuracy caused by difficult matching effectively improves the hole-making accuracy and processing efficiency of carbon fiber reinforced composites (CFRP)/titanium alloy laminates.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例所公开的偏心套筒式螺旋制孔设备的调整装置的整体结构示意图;1 is a schematic diagram of the overall structure of an adjustment device of an eccentric sleeve type screw hole-making equipment disclosed in an embodiment of the present invention;
图2为本发明实施例所公开的防转爪盘模块的主剖视图;Fig. 2 is the main sectional view of the anti-rotation claw plate module disclosed in the embodiment of the present invention;
图3为本发明实施例所公开的接触式端面电磁摩擦盘模块的主剖视图。3 is a front cross-sectional view of a contact-type end face electromagnetic friction disk module disclosed in an embodiment of the present invention.
图4为本发明实施例所公开的偏心拨爪套筒模块的主剖视图;4 is a front cross-sectional view of an eccentric claw sleeve module disclosed in an embodiment of the present invention;
图5为本发明实施例所公开的磁驱中空凸盘的结构示意图;5 is a schematic structural diagram of a magnetic drive hollow convex plate disclosed in an embodiment of the present invention;
图6为图5的A-A剖视图;Fig. 6 is the A-A sectional view of Fig. 5;
图7为本发明实施例所公开的防转阶梯形摩擦盘的主剖视图;7 is a front cross-sectional view of an anti-rotation stepped friction disc disclosed in an embodiment of the present invention;
图8为本发明实施例所公开的环形电磁驱动器的主剖视图;8 is a front cross-sectional view of the annular electromagnetic driver disclosed in an embodiment of the present invention;
图9为本发明实施例所公开的中空内筒传动盘的主剖视图。FIG. 9 is a front cross-sectional view of the hollow inner cylinder transmission disk disclosed in the embodiment of the present invention.
其中,附图标记为:Among them, the reference numerals are:
1、防转爪盘模块;1-1、曲线型内伸防转定位爪盘;1-2、十字滑槽随动调整盘;1-3、一字滑槽集线盘;1-4、方形低摩擦单边固定滑块;1-5、调整盘定位底座1-5;1. Anti-rotation claw plate module; 1-1. Curved inward-extending anti-rotation positioning claw plate; 1-2. Cross chute follow-up adjustment plate; 1-3, Slotted chute hub plate; 1-4, Square low-friction unilateral fixed slider; 1-5, adjusting disk positioning base 1-5;
2、接触式端面电磁摩擦盘模块;2-1、磁驱中空凸盘;2-2、防转阶梯形摩擦盘;2-3、环形电磁驱动器;2-4、中空内筒传动盘;2-5、光感角度检测原件;2-6、高刚度复位弹簧;2. Contact-type end face electromagnetic friction disc module; 2-1, Magnetic drive hollow convex disc; 2-2, Anti-rotation stepped friction disc; 2-3, Ring electromagnetic drive; 2-4, Hollow inner cylinder drive disc; 2 -5. The original light-sensing angle detection; 2-6. High stiffness return spring;
3、偏心拨爪套筒模块;3-1、套筒模块底座;3-2、阶梯形外偏心套筒;3-3、后拨爪内偏心套筒;3-4、前拨爪内偏心套筒;3-5、球面滑动轴承;3-6、绝对式圆光栅;3-7、圆光栅读数头;3-8、旋转主轴;3-9、单列向心球轴承;3-10、中空直流伺服电动机;3. Eccentric claw sleeve module; 3-1, sleeve module base; 3-2, stepped outer eccentric sleeve; 3-3, rear claw inner eccentric sleeve; 3-4, front claw inner eccentric Sleeve; 3-5, spherical plain bearing; 3-6, absolute circular grating; 3-7, circular grating reading head; 3-8, rotating spindle; 3-9, single row radial ball bearing; 3-10, Hollow DC servo motor;
4、双电机进给模块;4-1、固定机架;4-2、进给执行电机;4-3、进给滚珠丝杠;4-4、调整滚珠丝杠;4-5、丝杠支撑座;4-6、丝杠螺母滑块。4. Double motor feed module; 4-1, fixed frame; 4-2, feed execution motor; 4-3, feed ball screw; 4-4, adjusting ball screw; 4-5, lead screw Support seat; 4-6, lead screw nut slider.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的之一是提供一种偏心套筒式螺旋制孔设备的调整装置,主要解决目前碳纤维(CFRP)/钛合金叠层材料加工时出现的孔壁层间剥落与出入口毛刺,导致加工孔精度与质量较差的问题。One of the objectives of the present invention is to provide an adjustment device for an eccentric sleeve type screw hole-making equipment, which mainly solves the problems of interlayer spalling of the hole wall and burrs at the entrance and exit that occur during the processing of carbon fiber (CFRP)/titanium alloy laminate materials. The problem of poor hole accuracy and quality.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
实施例一Example 1
如图1~图9所示,本实施例提供一种偏心套筒式螺旋制孔设备的调整装置,具体为一种推动式偏心偏角加工调整装置,主要包括防转爪盘模块1、接触式端面电磁摩擦盘模块2、偏心拨爪套筒模块3和双电机进给模块4。双电机进给模块4上从左至右依次安装有偏心拨爪套筒模块3与防转爪盘模块1,接触式端面电磁摩擦盘模块2安装在偏心拨爪套筒模块3尾部,并位于偏心拨爪套筒模块3与防转爪盘模块1之间。本实施例中,接触式端面电磁摩擦盘模块2位于设备中部,偏心拨爪套筒模块3和防转爪盘模块1分别位于设备前端与末端;偏心拨爪套筒模块3和防转爪盘模块1均安装于双电机进给模块4上。通过接触式端面电磁摩擦盘模块2与防转爪盘模块1的接触分离配合,控制前拨爪内偏心套筒与阶梯形外偏心套筒之间的分离与同步转动,从而实现刀具所在轴线相对所制孔轴线的偏心与倾斜调整,刀具在偏心拨爪套筒模块的驱动下绕所制孔轴线公转。相比于其他螺旋铣孔设备调整装置,本实施例具有调整精度高、结构简单紧凑、自动化程度高、运动部件集成化高等优势。As shown in FIGS. 1 to 9 , this embodiment provides an adjustment device for an eccentric sleeve type screw hole-making equipment, specifically a push-type eccentric declination processing adjustment device, which mainly includes an anti-rotation
本实施例中,如图2所示,防转爪盘模块1包括曲线型内伸防转定位爪盘1-1、十字滑槽随动调整盘1-2、一字滑槽集线盘1-3、方形低摩擦单边固定滑块1-4和调整盘定位底座1-5;曲线型内伸防转定位爪盘1-1、十字滑槽随动调整盘1-2与一字滑槽集线盘1-3从左至右安装,曲线型内伸防转定位爪盘1-1右侧开有两条沿径向对称分布的不贯通方槽,不贯通方槽内开有轴向通孔;方形低摩擦单边固定滑块1-4通过左侧的螺纹孔分别安装在两个不贯通方槽内,方形低摩擦单边固定滑块1-4右侧端面紧贴十字滑槽随动调整盘1-2左侧端面上的不贯通滑槽底部端面,方形低摩擦单边固定滑块1-4两侧的滚轮与不贯通方槽侧壁滚动接触;十字滑槽随动调整盘1-2右侧两个水平不贯通方槽内通过螺栓各安装有一个方形低摩擦单边固定滑块1-4,方形低摩擦单边固定滑块1-4右侧端面紧贴一字滑槽集线盘1-3左侧端面上的水平不贯通方槽底部端面,方形低摩擦单边固定滑块1-4两侧的滚轮与不贯通方槽侧壁滚动接触;曲线型内伸防转定位爪盘1-1、字滑槽随动调整盘1-2和一字滑槽集线盘1-3均为圆盘结构且外径相同,曲线型内伸防转定位爪盘1-1和十字滑槽随动调整盘1-2上均开有贯通内孔,贯通内孔的轴心与各自的曲线型内伸防转定位爪盘1-1和十字滑槽随动调整盘1-2的外轮廓圆心重合。In this embodiment, as shown in FIG. 2 , the anti-rotation
本实施例中,如图3所示,接触式端面电磁摩擦盘模块2主要包括磁驱中空凸盘2-1、防转阶梯形摩擦盘2-2、环形电磁驱动器2-3、中空内筒传动盘2-4、光感角度检测原件2-5和高刚度复位弹簧2-6;环形电磁驱动器2-3紧贴于磁驱中空凸盘2-1端面环形阶梯凹槽外壁安装,环形电磁驱动器2-3的导线经由阶梯凹槽底端的通孔导出并连接在磁驱中空凸盘2-1右侧端面上的方形铜制电极上;高刚度复位弹簧2-6置于磁驱中空凸盘2-1端面环形阶梯凹槽与环形电磁驱动器2-3之间的空隙中,防转阶梯形摩擦盘2-2通过滑键安装于磁驱中空凸盘2-1内并压于高刚度复位弹簧2-6与环形电磁驱动器2-3上,中空内筒传动盘2-4从左侧伸入磁驱中空凸盘2-1内孔中,中空内筒传动盘2-4环形端面紧贴磁驱中空凸盘2-1左侧端面与防转阶梯形摩擦盘2-2贴有摩擦片的一端。环形电磁驱动器2-3与高刚度复位弹簧2-6均安装在磁驱中空凸盘2-1内,所防转阶梯形摩擦盘2-2可通过滑键设置在环形电磁驱动器2-3左侧;光感角度检测原件2-5安装在中空内筒传动盘2-4中,磁驱中空凸盘2-1与中空内筒传动盘2-4分别安装于阶梯形外偏心套筒3-2和前拨爪内偏心套筒3-4上。当环形电磁驱动器2-3得电时,防转阶梯形摩擦盘2-2在磁力的作用下沿轴向向右移动并与中空内筒传动盘分离。In this embodiment, as shown in FIG. 3 , the contact-type end face electromagnetic
进一步地,本实施例中,中空内筒传动盘2-4上开有通孔,右侧端面与曲线型内伸防转定位爪盘1-1对应位置处开有深度为中空内筒传动盘2-4厚度四分之一的盲孔,盲孔入口处为圆锥形导引段,中空内筒传动盘2-4右侧端面沿轴向开有一通孔,通孔内过盈配合安装有一黄铜减磨套;光感角度检测原件2-5的光电感应接收端竖直向上胶粘固定在黄铜减磨套内,光感角度检测原件2-5为常闭型,每当光电感应接收端检测到遮光块时,光感角度检测原件2-5会输出特征电流信号。光感角度检测原件2-5的电缆通过通孔左侧导出至中空内筒传动盘2-4内孔内。Further, in this embodiment, the hollow inner cylinder drive plate 2-4 is provided with a through hole, and the right end face and the position corresponding to the curved inward extension anti-rotation positioning claw plate 1-1 are opened with a depth of the hollow inner cylinder drive plate. 2-4 A blind hole with a thickness of one quarter, the entrance of the blind hole is a conical guide section, a through hole is opened on the right end face of the hollow inner cylinder drive plate 2-4 along the axial direction, and an interference fit is installed in the through hole. Brass anti-friction sleeve; the photoelectric induction receiving end of the photosensitive angle detection element 2-5 is glued vertically upward and fixed in the brass anti-friction sleeve. The photosensitive angle detection element 2-5 is normally closed. When the receiving end detects the shading block, the photosensitive angle detection element 2-5 will output a characteristic current signal. The cable of the light sensing angle detection element 2-5 is led out through the left side of the through hole to the inner hole of the hollow inner cylinder drive plate 2-4.
进一步地,本实施例中,防转阶梯形摩擦盘2-2为一阶梯状中空圆盘,右侧为一中间开有通孔的圆柱形凸台,沿通孔孔壁间隔45°均布有滑键,左侧端面上设置有叠层摩擦片,叠层摩擦片按石棉纤维摩擦片,粉末冶金摩擦片,碳纤维摩擦片的顺序依次堆叠并用环氧树脂安装在防转阶梯形摩擦盘2-2左侧端面上,防转阶梯形摩擦盘2-2右侧与高刚度复位弹簧2-6左侧自由端始终保持接触,环形电磁驱动器2-3未得电时,高刚度复位弹簧2-6作为弹性件将防转阶梯形摩擦盘2-2压在中空内筒传动盘2-4上,通过叠层摩擦片与滑键使防转阶梯形摩擦盘2-2与中空内筒传动盘2-4保持同步转动。Further, in this embodiment, the anti-rotation stepped friction disc 2-2 is a stepped hollow disc, and the right side is a cylindrical boss with a through hole in the middle, and is evenly spaced at 45° along the wall of the through hole. There are sliding keys, and the left end face is provided with laminated friction discs. The laminated friction discs are stacked in the order of asbestos fiber friction discs, powder metallurgy friction discs, and carbon fiber friction discs and installed on the anti-rotation stepped
进一步地,本实施例中,磁驱中空凸盘2-1为一圆盘且圆心处开有通孔,通孔外设置有同心上宽下窄不贯通阶梯圆柱形凹槽;该磁驱中空凸盘2-1右侧端面设置有铜制电极且该电极与环形电磁驱动器2-3相连,可通过铜制电极对环形电磁驱动器1-3供电,磁驱中空凸盘2-1右侧端面靠近内孔壁处设置有遮光块,遮光块沿内孔壁间隔60°均布,环形电磁驱动器2-3为一圆环形铜质绕组,圆环形铜质绕组上沿圆周间隔30°设置有铁芯,每个铁芯沿轴向顺时针螺旋紧密缠绕铜线,环形电磁驱动器2-3得电后,磁力将防转阶梯形摩擦盘2-2吸回,防转阶梯形摩擦盘2-2与中空内筒传动盘2-4断开连接。Further, in this embodiment, the magnetic drive hollow convex disc 2-1 is a circular disc with a through hole at the center, and a concentric upper and lower narrow non-penetrating stepped cylindrical groove is arranged outside the through hole; the magnetic drive is hollow. The right end face of the convex plate 2-1 is provided with a copper electrode and the electrode is connected to the annular electromagnetic driver 2-3. The annular electromagnetic driver 1-3 can be powered through the copper electrode. The right end face of the magnetic drive hollow convex plate 2-1 A light-shielding block is arranged near the inner hole wall, and the light-shielding blocks are evenly distributed along the inner hole wall at 60° intervals. The annular electromagnetic driver 2-3 is an annular copper winding, and the annular copper winding is arranged at 30° intervals along the circumference. There are iron cores, and each iron core is tightly wound with copper wire clockwise along the axial direction. After the ring electromagnetic driver 2-3 is electrified, the magnetic force will suck back the anti-rotation stepped friction disc 2-2, and the anti-rotation stepped friction disc 2 -2 is disconnected from the hollow inner cylinder drive disc 2-4.
本实施例中,如图4所示,偏心拨爪套筒模块3主要包括套筒模块底座3-1、阶梯形外偏心套筒3-2、后拨爪内偏心套筒3-3、前拨爪内偏心套筒3-4、球面滑动轴承3-5、绝对式圆光栅3-6、圆光栅读数头3-7、旋转主轴3-8、单列向心球轴承3-9、中空直流伺服电动机3-10和轴承防尘端盖;后拨爪内偏心套筒3-3与前拨爪内偏心套筒3-4分别依次安装于阶梯形外偏心套筒3-2内,其中后拨爪内偏心套筒3-3左侧端面与阶梯形外偏心套筒左侧端面平齐;前拨爪内偏心套筒3-4右端面与所述阶梯形外偏心套筒3-2末端面平齐;中空内筒传动盘2-4通过螺栓与前拨爪内偏心套筒3-4固定连接;球面滑动轴承3-5数量为2,分别安装于后拨爪内偏心套筒3-3与前拨爪内偏心套筒3-4内,并紧靠两偏心套筒内孔孔肩;后拨爪内偏心套筒3-3、前拨爪内偏心套筒3-4和阶梯形外偏心套筒3-2的内孔圆心轴线均与自身外轮廓轴心不重合;后拨爪内偏心套筒3-3右侧端面上设置有沿小径阶梯孔圆周间隔90°均布的4个后拨爪,后拨爪为方形拨爪;相应的,前拨爪内偏心套筒3-4左侧端面上有沿端面处通孔间隔180°相对布置的前拨爪;前拨爪内偏心套筒3-4逆时针旋转时,可即时地通过安装在左端面的前拨爪带动后拨爪内偏心套筒3-3一起旋转,而当前拨爪内偏心套筒3-4顺时针旋转时,由于前拨爪内偏心套筒3-4与后拨爪内偏心套筒3-3之间的拨爪间隔为180°,此时前拨爪内偏心套筒3-4单独旋转180°,直至其前拨爪与后拨爪内偏心套筒3-3的后拨爪接触,带动后拨爪内偏心套筒3-3一起顺时针旋转。旋转主轴3-8安装在前后两个球面滑动轴承的内圈中;单列向心球轴承3-9有二组,每组两个,分别安装在阶梯形外偏心套筒3-2两端,每组轴承之间设置有内圈隔套;中空直流伺服电动机3-10内圈固定在阶梯形外偏心套筒后端,外圈框体胶粘固定于套筒模块底座内孔壁;绝对式圆光栅3-6安装于阶梯形外偏心套筒3-2后端靠近中空直流伺服电动机3-10处的阶梯面上,圆光栅读数头3-7设置于中空直流伺服电动机3-10右侧端面,并保证安装时读数头位于绝对式圆光栅3-6正上方;轴承防尘端盖通过外环的螺纹孔在安装在套筒模块底座3-1左侧端面处;磁驱中空凸盘2-1安装于阶梯形外偏心套筒3-2尾部。In this embodiment, as shown in FIG. 4 , the eccentric
本实施例中,如图1所示,双电机进给模块4主要包括固定机架4-1、进给执行电机4-2、进给滚珠丝杠4-3、调整滚珠丝杠4-4、丝杠支撑座4-5和丝杠螺母滑块4-6。防转爪盘模块1与偏心拨爪套筒模块3通过螺栓分别固定在两组丝杠螺母滑块4-6上,其中,偏心拨爪套筒模块3所在的丝杠螺母滑块4-6安装于前端较长的调整滚珠丝杠4-4上,调整滚珠丝杠4-4穿过若干丝杠支撑座4-5通过联轴器与一进给执行电机4-2的输出轴连接,防转爪盘模块1所在的丝杠螺母滑块4-6安装于后端较短的进给滚珠丝杠4-3上,进给滚珠丝杠4-3穿过若干丝杠支撑座4-5通过联轴器与另一进给执行电机4-2的输出轴连接;两个进给执行电机4-2分别通过后端的螺纹孔安装在固定机架4-1的中部与尾部。In this embodiment, as shown in FIG. 1 , the dual-
本实施例中,偏心套筒式螺旋制孔设备的调整装置的使用方法可按照如下步骤进行:In this embodiment, the use method of the adjusting device of the eccentric sleeve type screw hole making equipment can be carried out according to the following steps:
(1)开机供电,由中空直流伺服电动机3-10带动阶梯形外偏心套筒3-2与磁驱中空凸盘2-1顺时针转动,直到光感角度检测原件2-5发出低频电脉冲信号,中空直流伺服电动机3-10断电抱闸,偏心拨爪套筒模块3完成复位;(1) Turn on the power supply, the hollow DC servo motor 3-10 drives the stepped outer eccentric sleeve 3-2 and the magnetic drive hollow convex plate 2-1 to rotate clockwise until the light-sensing angle detection element 2-5 emits low-frequency electrical pulses signal, the hollow DC servo motor 3-10 is powered off, and the eccentric
(2)根据工艺要求选择制孔方式:倾角螺旋铣削制孔或偏心螺旋铣削制孔;(2) Select the hole-making method according to the process requirements: inclination spiral milling hole or eccentric spiral milling hole;
(3)根据工艺要求输入制孔参数:刀具公转速度、高速电主轴转速、装置进给速度,制孔数量、孔径、孔深等;(3) Input the hole-making parameters according to the process requirements: tool revolution speed, high-speed electric spindle speed, device feed speed, number of holes, hole diameter, hole depth, etc.;
(4)中空直流伺服电动机3-10得电转动,若加工方式为偏心螺旋铣削制孔,中空直流伺服电动机3-10带动阶梯形外偏心套筒3-2顺时针转动调整偏心距,制孔方式若为倾角螺旋铣削加工,则中空直流伺服电动机3-10逆时针转动调节偏角值;(4) The hollow DC servo motor 3-10 is powered and rotated. If the machining method is eccentric spiral milling to make holes, the hollow DC servo motor 3-10 drives the stepped outer eccentric sleeve 3-2 to rotate clockwise to adjust the eccentric distance and make holes. If the method is inclination helical milling, the hollow DC servo motor 3-10 rotates counterclockwise to adjust the declination value;
(5)双电机进给模块4带动防转爪盘模块1右移并与接触式端面电磁摩擦盘模块2断开连接,中空直流伺服电动机3-10与旋转主轴3-8根据输入参数上电转动至设定值;(5) The dual-
(6)双电机进给模块4带动偏心拨爪套筒模块3与接触式端面电磁摩擦盘模块2按照设定值移动进给;(6) The dual-
(7)双电机进给模块4推动偏心拨爪套筒模块3与接触式端面电磁摩擦盘模块2返回原点;确定制孔数量是否达到设定值,若未达到设定值,则继续加工,若满足制孔数量则中空直流伺服电动机3-10与旋转主轴3-8待机等待指令。(7) The dual-
下面结合上述偏心套筒式螺旋制孔设备的调整装置的使用方法对本实施例的偏心套筒式螺旋制孔设备的调整装置的工作原理做具体说明:The working principle of the adjustment device of the eccentric sleeve type screw hole-making equipment of the present embodiment is described in detail below in conjunction with the use method of the adjustment device of the above-mentioned eccentric sleeve type screw hole-making equipment:
防转爪盘模块1在与进给滚珠丝杠4-3相连的进给执行电机4-2的驱动下靠近接触式端面电磁摩擦盘模块2移动,防转爪盘模块1上的电极与磁驱中空凸盘2-1右侧端面上的电极接触,环形电磁驱动器2-3得电,防转阶梯形摩擦盘2-2在磁力的作用下沿轴向向右侧移动,磁驱中空凸盘2-1与中空内筒传动盘2-4断开连接,此时偏心拨爪套筒模块3后端的中空直流伺服电动机3-10带动阶梯形外偏心套筒3-2顺时针转动,此时由于环形电磁驱动器2-3的磁力与后端防转爪盘模块1的限位作用,前拨爪内偏心套筒3-4并不会随阶梯形外偏心套筒3-2转动,此时阶梯形外偏心套筒3-2与后拨爪内偏心套筒3-3断开连接,故阶梯形外偏心套筒3-2的顺时针旋转使得后拨爪内偏心套筒3-3与前拨爪内偏心套筒3-4及安装于两者内部的旋转主轴3-8(旋转主轴3-8为高速电主轴)发生径向偏移,从而完成装置的偏心调整;由于内外偏心套筒间存在一定的摩擦,后拨爪内偏心套筒3-3有发生随阶梯形外偏心套筒3-2一起顺时针转动的趋势,但此时防转爪盘模块1会限制后拨爪内偏心套筒3-3的轴向转动自由度,保证了偏心调节的精准度。偏心距调节完成后,双电机进给模块4带动防转爪盘模块1向右侧移动,防转爪盘模块1上的电极远离环形电磁驱动器2-3,环形电磁驱动器2-3失电,磁力消失的同时高刚度复位弹簧2-6将中空内筒传动盘2-4顶出并与倾角偏心内筒传动盘接触,在摩擦力的作用下后拨爪内偏心套筒3-3可与阶梯形外偏心套筒3-2同步转动,完成旋转主轴3-8的公转运动。The anti-rotation
由此可见,与其他类似偏心加工装置相比,本实施例通过防转爪盘模块1,使得中空中空直流伺服电动机3-10带动阶梯形外偏心套筒3-2旋转时,前拨爪内偏心套筒3-4可随阶梯形外偏心套筒3-2的内偏心孔在竖直平面内平动而不转动,去除了在偏心倾角调整过程中因内外偏心筒之间的摩擦引起的调整误差。同时,防转爪盘模块1采用了即插即用的设计思路,在调整时向前移动并通过曲线型内伸防转定位爪盘1-1上的锥头过渡防摆销与扇形定位块与加工部分进行定位与连接,调整完成向后移动并断开连接,降低了装置旋转动力源的能耗。It can be seen that, compared with other similar eccentric processing devices, the present embodiment uses the anti-rotation
本实施例使用防转阶梯形摩擦盘2-2、环形电磁驱动器2-3与高刚度复位弹簧2-6实现阶梯形外偏心套筒3-2与前拨爪内偏心套筒3-4之间的锁死与解锁,无需增加其他的动力源控制内偏心筒的转动,降低了成本的同时减小了装置的体积与重量。另外,由于动力源数目的减少,降低了装置控制系统的复杂程度,提高了装置的可靠性并使其结构更加紧凑。In this embodiment, the anti-rotation stepped friction disc 2-2, the annular electromagnetic driver 2-3 and the high-rigidity return spring 2-6 are used to realize the connection between the stepped outer eccentric sleeve 3-2 and the front claw inner eccentric sleeve 3-4. It can be locked and unlocked between, without adding another power source to control the rotation of the inner eccentric cylinder, which reduces the cost and reduces the volume and weight of the device. In addition, due to the reduction in the number of power sources, the complexity of the device control system is reduced, the reliability of the device is improved and the structure thereof is more compact.
需要说明的是,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内,不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It should be noted that it is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. . Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes that come within the meaning and range of equivalents of , are intended to be embraced within the invention, and any reference signs in the claims shall not be construed as limiting the involved claim.
本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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