CN114871523A - A spiral groove workpiece rotating clamping mechanism and wire cutting processing equipment - Google Patents
A spiral groove workpiece rotating clamping mechanism and wire cutting processing equipment Download PDFInfo
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- CN114871523A CN114871523A CN202210579708.1A CN202210579708A CN114871523A CN 114871523 A CN114871523 A CN 114871523A CN 202210579708 A CN202210579708 A CN 202210579708A CN 114871523 A CN114871523 A CN 114871523A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H11/00—Auxiliary apparatus or details, not otherwise provided for
- B23H11/003—Mounting of workpieces, e.g. working-tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/02—Wire-cutting
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Abstract
Description
技术领域technical field
本发明涉及夹持机构以及线切割加工设备,具体涉及一种螺旋槽工件旋转夹持机构以及线切割加工设备。The invention relates to a clamping mechanism and wire cutting processing equipment, in particular to a spiral groove workpiece rotating clamping mechanism and wire cutting processing equipment.
背景技术Background technique
线切割是电火花线切割的一种,是利用连续移动的电极丝作电极,对工件进行脉冲火花放电蚀除金属、切割成型,线切割机切割得到的圆度误差、直线误差和尺寸误差都较快走丝线切割机好很多,速度也快的多,所以在加工各种形状复杂和精密细小的工件时,线切割机得到了广泛应用。Wire cutting is a kind of EDM wire cutting. It uses the continuous moving electrode wire as the electrode to perform pulse spark discharge on the workpiece to remove metal, cut and form. The roundness error, straight line error and dimensional error obtained by the wire cutting machine are all The faster wire cutting machine is much better and the speed is much faster, so the wire cutting machine has been widely used in the processing of various complex shapes and precision small workpieces.
例如申请公布号为CN207735723U的实用新型专利公开的一种慢走丝切割装置,该慢走丝切割装置将电极丝引入脉冲发生器,用于对电极丝打出电火花,电极丝的末端通过送丝装置引至切割模具上方,用于切割工件。For example, the utility model patent application publication number CN207735723U discloses a slow-moving wire cutting device. The slow-moving wire cutting device introduces the electrode wire into the pulse generator, which is used to generate electric sparks on the electrode wire, and the end of the electrode wire is fed through the wire. The device is led above the cutting die for cutting the workpiece.
上述线切割机存在以下问题:The above-mentioned wire cutting machine has the following problems:
只可以进行直线切割加工,切割方式过于单一,对于螺旋产品无法进行切割。Only straight line cutting can be performed, the cutting method is too simple, and it cannot be cut for spiral products.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述存在的问题,提供一种螺旋槽工件旋转夹持机构以及线切割加工设备,该线切割加工设备能够加工出螺旋槽的结构,切割模式多样化,适应性广。The purpose of the present invention is to overcome the above-mentioned problems, and to provide a spiral groove workpiece rotating clamping mechanism and wire cutting processing equipment, the wire cutting processing equipment can process the spiral groove structure, the cutting mode is diversified, and the adaptability is wide.
本发明的另一个目的在于提供一种线切割加工设备。Another object of the present invention is to provide a wire cutting processing equipment.
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种螺旋槽工件旋转夹持机构,包括底座、用于对工件进行夹紧固定的夹头和用于驱动夹头进行转动的旋转驱动机构;A spiral groove workpiece rotation clamping mechanism, comprising a base, a chuck for clamping and fixing the workpiece, and a rotary drive mechanism for driving the chuck to rotate;
所述底座固定在线切割加工设备的工作台上;所述旋转驱动机构设置在底座上;所述夹头与旋转驱动机构的驱动端固定连接。The base is fixed on the worktable of the wire cutting processing equipment; the rotation driving mechanism is arranged on the base; the chuck is fixedly connected with the driving end of the rotation driving mechanism.
上述螺旋槽工件旋转夹持机构的工作原理为:The working principle of the above-mentioned spiral groove workpiece rotating clamping mechanism is as follows:
通过底座固定安装在线切割加工设备的工作台上,将待切割的工件安装在夹头上。然后启动线切割加工设备和旋转驱动机构,通过夹头带动工件进行转动;与此同时或之前,通过进给驱动机构驱动电火花切割装置的电极丝靠近工件,通过进给驱动机构驱动工作台进行直线移动,使得电极丝与工件形成螺旋运动,最终在工件上加工出螺旋槽。The base is fixedly installed on the worktable of the wire cutting processing equipment, and the workpiece to be cut is installed on the chuck. Then start the wire cutting equipment and the rotary drive mechanism, and drive the workpiece to rotate through the chuck; at the same time or before, drive the electrode wire of the EDM device to approach the workpiece through the feed drive mechanism, and drive the worktable through the feed drive mechanism. The linear movement makes the electrode wire and the workpiece form a helical motion, and finally a helical groove is machined on the workpiece.
本发明的一个优选方案,其中,所述旋转驱动机构包括驱动电机和传动轴,所述传动轴的一端与夹头固定连接,另一端与驱动电机的输出轴连接。通过上述结构,在驱动电机的驱动下,传动轴带动夹头进行旋转。In a preferred solution of the present invention, the rotary drive mechanism includes a drive motor and a transmission shaft, one end of the transmission shaft is fixedly connected to the chuck, and the other end is connected to the output shaft of the drive motor. Through the above structure, under the driving of the driving motor, the transmission shaft drives the chuck to rotate.
进一步,所述传动轴的一端通过联轴器与所述驱动电机的输出轴连接,所述传动轴的另一端与夹头固定连接。Further, one end of the transmission shaft is connected with the output shaft of the driving motor through a coupling, and the other end of the transmission shaft is fixedly connected with the chuck.
优选地,所述传动轴通过轴承组安装在安装座上,所述轴承组包括设置在传动轴前部的前轴承以及设置在传动轴后部的后轴承。Preferably, the transmission shaft is mounted on the mounting seat through a bearing set, and the bearing set includes a front bearing arranged at the front of the transmission shaft and a rear bearing arranged at the rear of the transmission shaft.
本发明的一个优选方案,其中,所述夹头由多爪卡盘构成。In a preferred solution of the present invention, the chuck is composed of a multi-jaw chuck.
本发明的一个优选方案,其中,所述旋转驱动机构通过安装座与底座连接,该安装座通过铰接结构与底座连接,该安装座与底座之间设有用于调节工件的角度姿态的角度调节机构。In a preferred solution of the present invention, the rotary drive mechanism is connected to the base through a mounting seat, the mounting seat is connected to the base through a hinge structure, and an angle adjustment mechanism for adjusting the angular attitude of the workpiece is provided between the mounting seat and the base .
进一步,所述角度调节机构包括调节手轮、调节传动机构以及用于锁紧安装座位置的锁紧机构;Further, the angle adjustment mechanism includes an adjustment handwheel, an adjustment transmission mechanism and a locking mechanism for locking the position of the mounting seat;
所述调节手轮转动连接在底座的侧板上;The adjusting handwheel is rotatably connected to the side plate of the base;
所述调节传动机构包括调节转轴、主动齿轮和弧形齿条,所述调节转轴的两端分别与调节手轮和主动齿轮连接;所述弧形齿条与所述主动齿轮啮合,该弧形齿条固定设置在安装座的下端;The adjustment transmission mechanism includes an adjustment shaft, a driving gear and an arc-shaped rack, and both ends of the adjustment shaft are respectively connected with the adjustment handwheel and the driving gear; the arc-shaped rack is engaged with the driving gear, and the arc-shaped rack is engaged with the driving gear. The rack is fixedly arranged at the lower end of the mounting seat;
所述锁紧机构包括锁紧板以及锁紧螺钉,所述锁紧板固定设置在底座的前立板上,所述锁紧螺钉通过螺纹连接结构设置在锁紧板上;所述安装座的底部设有锁定部。通过上述结构,在摇动调节手轮时,会使得与调节手轮连接的调节转轴转动,调节转轴的转动使得安装在其上的主动齿轮旋转,主动齿轮的旋转使得与之啮合的弧形齿条转动,弧形齿条的转动使得安装座围绕着铰接结构的铰接中心转动,从而能够调节待切割工件的俯仰角度。接着,拧紧锁紧螺钉,使得锁紧螺钉往锁定部的方向运动,并抵紧在锁定部上,从而将锁定部的位置固定下来,即将安装座的位置固定下来,这样,通过传动轴安装在安装座上的夹头的位置也固定下来,装夹在夹头上的待切割的工件的位置也固定下来,使得工件和电极丝之间在工作时保持位置不变。The locking mechanism includes a locking plate and a locking screw, the locking plate is fixedly arranged on the front vertical plate of the base, and the locking screw is arranged on the locking plate through a threaded connection structure; There is a locking part at the bottom. Through the above structure, when the adjustment handwheel is shaken, the adjustment shaft connected to the adjustment handwheel will rotate, the rotation of the adjustment shaft will make the driving gear installed on it rotate, and the rotation of the driving gear will make the arc-shaped rack meshing with it rotate. Rotation, the rotation of the arc-shaped rack makes the mounting seat rotate around the hinge center of the hinge structure, so that the pitch angle of the workpiece to be cut can be adjusted. Next, tighten the locking screw, so that the locking screw moves in the direction of the locking portion and presses against the locking portion, so as to fix the position of the locking portion, that is, fix the position of the mounting seat. The position of the chuck on the mounting seat is also fixed, and the position of the workpiece to be cut clamped on the chuck is also fixed, so that the position between the workpiece and the electrode wire remains unchanged during operation.
进一步,所述调节手轮通过谐波减速机与所述调节转轴连接。Further, the adjustment handwheel is connected with the adjustment shaft through a harmonic reducer.
一种线切割加工设备,包括所述螺旋槽工件旋转夹持机构和线切割加工机床,所述线切割加工机床包括工作台、电火花切割装置以及进给驱动机构。A wire cutting processing equipment includes the spiral groove workpiece rotation clamping mechanism and a wire cutting processing machine tool, the wire cutting processing machine tool includes a worktable, an electric spark cutting device and a feeding driving mechanism.
进一步,所述进给驱动机构包括用于驱动工作台进行移动的横向驱动机构和用于驱动电火花切割装置的电极丝进行竖向移动的竖向驱动机构。Further, the feeding driving mechanism includes a transverse driving mechanism for driving the table to move and a vertical driving mechanism for driving the wire electrode of the electric spark cutting device to move vertically.
本发明与现有技术相比具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过设置旋转驱动机构,使得待切割的工件旋转起来,并结合进给驱动机构驱动电极丝进行直线运动,直线运动和旋转运动合成了螺旋运动,最终在工件上实现螺旋槽电火花线切割加工。The invention makes the workpiece to be cut rotate by setting the rotary drive mechanism, and drives the electrode wire to perform linear motion in combination with the feed drive mechanism. The linear motion and the rotary motion synthesize the helical motion, and finally the helical groove wire EDM is realized on the workpiece. processing.
附图说明Description of drawings
图1-2为本发明的螺旋槽工件旋转夹持机构的两个不同视角的立体结构示意图。1-2 are schematic three-dimensional structural diagrams of two different viewing angles of the rotary clamping mechanism for the helical groove workpiece of the present invention.
图3为本发明的螺旋槽工件旋转夹持机构的侧视图。Fig. 3 is a side view of the rotary clamping mechanism for the helical groove workpiece of the present invention.
图4为本发明的螺旋槽工件旋转夹持机构的剖视图。FIG. 4 is a cross-sectional view of the spiral groove workpiece rotating clamping mechanism of the present invention.
具体实施方式Detailed ways
为了使本领域的技术人员很好地理解本发明的技术方案,下面结合实施例和附图对本发明作进一步描述,但本发明的实施方式不仅限于此。In order to make the technical solutions of the present invention well understood by those skilled in the art, the present invention will be further described below with reference to the embodiments and accompanying drawings, but the embodiments of the present invention are not limited thereto.
参见图1-4,本实施例的一种线切割加工设备,包括螺旋槽工件旋转夹持机构和线切割加工机床,所述线切割加工机床包括工作台1、电火花切割装置以及进给驱动机构(图中未显示)。Referring to Figures 1-4, a wire EDM equipment of this embodiment includes a spiral groove workpiece rotating clamping mechanism and a wire EDM machine tool, the wire EDM machine tool includes a
进一步,所述进给驱动机构包括用于驱动工作台1进行移动的横向驱动机构和用于驱动电火花切割装置的电极丝2进行竖向移动的竖向驱动机构。Further, the feeding driving mechanism includes a lateral driving mechanism for driving the table 1 to move and a vertical driving mechanism for driving the
参见图1-4,所述旋转夹持机构包括底座3、用于对工件进行夹紧固定的夹头4和用于驱动夹头4进行转动的旋转驱动机构;所述底座3固定在线切割加工设备的工作台1上;所述旋转驱动机构设置在底座3上;所述夹头4与旋转驱动机构的驱动端固定连接;具体地,所述夹头4由多爪卡盘构成,例如三爪卡盘或四爪卡盘;当然也可以采用现有技术中的其他夹具。1-4, the rotary clamping mechanism includes a
参见图1-4,所述旋转驱动机构包括驱动电机5和传动轴,所述传动轴的一端与夹头4固定连接,另一端与驱动电机5的输出轴连接。通过上述结构,在驱动电机5的驱动下,传动轴带动夹头4进行旋转。1-4 , the rotary drive mechanism includes a
进一步,所述传动轴的一端通过联轴器与所述驱动电机5的输出轴连接,所述传动轴的另一端与夹头4固定连接。Further, one end of the transmission shaft is connected with the output shaft of the
进一步,所述传动轴通过轴承组安装在安装座6上,所述轴承组包括设置在传动轴前部的前轴承以及设置在传动轴后部的后轴承。Further, the transmission shaft is mounted on the
参见图1-4,所述驱动电机5通过安装座6与底座3连接,该安装座6通过铰接结构与底座3连接,该安装座6与底座3之间设有用于调节工件的角度姿态的角度调节机构。1-4, the
进一步,所述角度调节机构包括调节手轮7、调节传动机构以及用于锁紧安装座6位置的锁紧机构;所述调节手轮7转动连接在底座3的侧板3-1上;所述调节传动机构包括调节转轴8、主动齿轮9和弧形齿条10,所述调节转轴8的两端分别与调节手轮7和主动齿轮9连接;所述弧形齿条10与所述主动齿轮9啮合,该弧形齿条10固定设置在安装座6的下端;所述锁紧机构包括锁紧板11以及锁紧螺钉12,所述锁紧板11固定设置在底座3的前立板3-2上,所述锁紧螺钉12通过螺纹连接结构设置在锁紧板11上;所述安装座6的底部设有锁定部6-1。Further, the angle adjustment mechanism includes an
通过上述结构,在摇动调节手轮7时,会使得与调节手轮7连接的调节转轴8转动,调节转轴8的转动使得安装在其上的主动齿轮9旋转,主动齿轮9的旋转使得与之啮合的弧形齿条10转动,弧形齿条10的转动使得安装座6围绕着铰接结构的铰接中心转动,从而能够调节待切割工件的俯仰角度。接着,拧紧锁紧螺钉12,使得锁紧螺钉12往锁定部6-1的方向运动,并抵紧在锁定部6-1上,从而将锁定部6-1的位置固定下来,即将安装座6的位置固定下来,这样,通过传动轴安装在安装座6上的夹头4的位置也固定下来,装夹在夹头4上的待切割的工件的位置也固定下来,使得工件和电极丝2之间在工作时保持位置不变。Through the above structure, when the
进一步,所述调节手轮7通过谐波减速机13与所述调节转轴8连接。Further, the
参见图1-4,本实施例的螺旋槽工件旋转夹持机构的工作原理为:Referring to Figures 1-4, the working principle of the helical groove workpiece rotating clamping mechanism in this embodiment is as follows:
通过底座3固定安装在线切割加工设备的工作台1上,将待切割的工件安装在夹头4上。然后启动线切割加工设备和旋转驱动机构,通过夹头4带动工件进行转动;与此同时或之前,通过进给驱动机构驱动电火花切割装置的电极丝2靠近工件,通过进给驱动机构驱动工作台1进行直线移动,使得电极丝2与工件形成螺旋运动,最终在工件上加工出螺旋槽。The
上述为本发明较佳的实施方式,但本发明的实施方式并不受上述内容的限制,其他的任何未背离本发明的精神实质与原理下所做的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above is the preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned content, and any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention, All should be equivalent replacement modes, which are all included in the protection scope of the present invention.
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Cited By (1)
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CN116460363A (en) * | 2023-03-28 | 2023-07-21 | 深圳市鋐泽科技发展有限公司 | A processing method for multi-head unidirectional or multi-head cross spiral grooves |
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CN116460363A (en) * | 2023-03-28 | 2023-07-21 | 深圳市鋐泽科技发展有限公司 | A processing method for multi-head unidirectional or multi-head cross spiral grooves |
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