CN114871413A - A sand core positioning head adjustable sealing exhaust structure - Google Patents
A sand core positioning head adjustable sealing exhaust structure Download PDFInfo
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- CN114871413A CN114871413A CN202210670680.2A CN202210670680A CN114871413A CN 114871413 A CN114871413 A CN 114871413A CN 202210670680 A CN202210670680 A CN 202210670680A CN 114871413 A CN114871413 A CN 114871413A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
- B22C9/106—Vented or reinforced cores
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Abstract
本发明涉及一种砂芯定位头可调密封排气结构,包括带有弧面球头的砂芯头、与砂芯头外表面配合的排气摆动球头、调整排气摆动球头俯仰角度的限位装置,所述的排气摆动球头的正底部为内凹的与砂芯头外表面配合的摆动密封弧面,摆动密封弧面顶部与排气道相通,排气道内有排气塞,排气摆动球头的侧底部为摆动球弧面,摆动球弧面与模具本体内设的承载弧面密切接触,排气摆动球头的上部有限位台阶和排气道。本发明可以调节砂芯定位头的密封接触,减少膨胀误差的影响,提高排气顺畅度,避免铝水包住砂芯妨碍排气。
The invention relates to an adjustable sealing exhaust structure for a sand core positioning head, which comprises a sand core head with a cambered ball head, an exhaust swing ball head matched with the outer surface of the sand core head, and the pitch angle of the exhaust swing ball head is adjusted. The positive bottom of the exhaust swing ball head is a concave swing seal arc surface that matches the outer surface of the sand core head, the top of the swing seal arc surface is communicated with the exhaust channel, and there is an exhaust gas in the exhaust channel. Plug, the side bottom of the exhaust swing ball head is a swing ball arc surface, the swing ball arc surface is in close contact with the bearing arc surface built in the mold body, and the upper part of the exhaust swing ball head has limited steps and exhaust channels. The invention can adjust the sealing contact of the sand core positioning head, reduce the influence of the expansion error, improve the smoothness of exhaust, and avoid the aluminum water covering the sand core to hinder the exhaust.
Description
技术领域technical field
本发明涉及一种低压重力铸造砂芯排气结构,属于铝合金低压以及重力铸造模具技术领域。The invention relates to a low-pressure gravity casting sand core exhaust structure, which belongs to the technical field of low-pressure aluminum alloy and gravity casting moulds.
背景技术Background technique
现有的砂芯定位台多为圆台形定位凸台(如图1),上表面为平面,通过排气道和排气塞排气。这种结构在铸造时模具的膨胀系数和砂芯的膨胀系数难以准确的计算,造成模具的砂芯定位头和砂芯的定位头之间定位有误差,密封性得不到保障,结构不易调节,致使铝水窜入排气塞堵塞排气,造成铸件窝气缺陷。Most of the existing sand core positioning tables are circular truncated positioning bosses (as shown in Figure 1), the upper surface is flat, and the exhaust is exhausted through the exhaust channel and the exhaust plug. This structure is difficult to accurately calculate the expansion coefficient of the mold and the expansion coefficient of the sand core during casting, resulting in a positioning error between the sand core positioning head of the mold and the positioning head of the sand core, the sealing performance cannot be guaranteed, and the structure is not easy to adjust. , causing the aluminum water to enter the exhaust plug to block the exhaust, resulting in the defect of the casting cavity.
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服上述不足而提供一种砂芯定位头可调密封排气结构,可以调节砂芯定位头的密封接触,减少膨胀误差的影响,提高排气顺畅度。The purpose of the present invention is to overcome the above shortcomings and provide an adjustable sealing exhaust structure of the sand core positioning head, which can adjust the sealing contact of the sand core positioning head, reduce the influence of expansion errors, and improve the smoothness of exhaust.
本发明采取的技术方案为:The technical scheme adopted in the present invention is:
一种砂芯定位头可调密封排气结构,包括带有弧面球头的砂芯头、与砂芯头外表面配合的排气摆动球头、调整排气摆动球头俯仰角度的限位装置,所述的排气摆动球头的正底部为内凹的与砂芯头外表面配合的摆动密封弧面,摆动密封弧面顶部与排气道相通,排气道内有排气塞,排气摆动球头的侧底部为摆动球弧面,摆动球弧面与模具本体内设的承载弧面密切接触,排气摆动球头的上部有限位台阶和排气道。An adjustable sealing exhaust structure for a sand core positioning head, comprising a sand core head with a curved ball head, an exhaust swing ball head matched with the outer surface of the sand core head, and a limit for adjusting the pitch angle of the exhaust swing ball head The device, the positive bottom of the exhaust swing ball head is a concave swing seal arc surface that matches the outer surface of the sand core head, the top of the swing seal arc surface is communicated with the exhaust channel, and there are exhaust plugs in the exhaust channel. The side bottom of the air swing ball head is a swing ball arc surface, and the swing ball arc surface is in close contact with the bearing arc surface built in the mold body. The upper part of the exhaust swing ball head has limited steps and exhaust channels.
所述的摆动密封弧面与砂芯头之间非相切的地方有摆动间隙。所述的摆动间隙填充有浸润石墨介质。There is a swing gap at the non-tangent place between the swing sealing arc surface and the sand core head. The swing gap is filled with infiltrating graphite medium.
所述的限位装置包括压板、固定螺丝和摆动调整螺丝,压板通过固定螺丝固定在模具本体上,摆动调整螺丝一端顶在排气摆动球头的限位台阶上另一端固定在压板上。The limiting device includes a pressure plate, a fixing screw and a swing adjusting screw. The pressure plate is fixed on the mold body by the fixing screw. One end of the swing adjusting screw is pressed against the limit step of the exhaust swing ball and the other end is fixed on the pressure plate.
所述的限位台阶优选由多个不同直径的圆台组合形成。The limiting step is preferably formed by a combination of a plurality of circular truncated cones with different diameters.
所述的排气摆动球头内有冷却水道。There is a cooling water channel in the exhaust swing ball head.
砂芯头是砂芯的主要排气部位,模具本体承载排气摆动球头,压板用于固定摆动调整螺丝,摆动调整螺丝用于调整排气摆动球头的俯仰角度,排气塞采用粉末冶金材料防止堵塞。The sand core head is the main exhaust part of the sand core. The mold body carries the exhaust swing ball head. The pressure plate is used to fix the swing adjustment screw. The swing adjustment screw is used to adjust the pitch angle of the exhaust swing ball head. The exhaust plug is made of powder metallurgy. Material prevents clogging.
摆动密封弧面保持与砂芯头弧面球头的各角度密封接触,摆动间隙提供排气摆动球头的摆动间隙。排气摆动球头包含冷却水道、排气道等,冷却水道通过冷却排气摆动球头及浸润石墨介质冷却铝液,防止铝水窜入排气塞。浸润石墨介质能保证排气摆动球头的顺畅调整,避免铝水粘在摆动密封球面上。The swing seal arc surface keeps sealing contact with the arc surface ball head of the sand core head at all angles, and the swing gap provides the swing gap of the exhaust swing ball head. The exhaust swing ball head includes cooling water channels, exhaust channels, etc. The cooling water channel cools the aluminum liquid by cooling the exhaust swing ball head and infiltrating the graphite medium to prevent the aluminum water from escaping into the exhaust plug. The infiltration of graphite medium can ensure the smooth adjustment of the exhaust swing ball head and prevent the aluminum water from sticking to the swing seal spherical surface.
本发明的有益效果为:The beneficial effects of the present invention are:
1.排气采用浮动可调结构,可以调整排气摆动球头的俯仰结构,与砂芯头可以密切接触,减少膨胀误差的影响;1. The exhaust adopts a floating adjustable structure, which can adjust the pitch structure of the exhaust swing ball head, and can be in close contact with the sand core head to reduce the influence of expansion errors;
2.砂芯头顶部设计成弧面球头,以适应多角度密封排气;2. The top of the sand core head is designed as a curved spherical head to adapt to multi-angle sealing exhaust;
3.采用石墨浸润技术,确保了浮动排气摆动球头调整滑动符流畅。3. The use of graphite infiltration technology ensures smooth adjustment of the floating exhaust swing ball head.
本发明可以避免铝水包住砂芯妨碍排气。The present invention can prevent the aluminum water from covering the sand core and hindering the exhaust.
附图说明Description of drawings
图1为现有砂芯排气结构示意图;1 is a schematic diagram of the existing sand core exhaust structure;
图2为本发明砂芯定位头可调密封排气结构图;2 is a structural diagram of the adjustable sealing exhaust of the sand core positioning head of the present invention;
图3为本发明排气摆动球头的立体结构图;Fig. 3 is the three-dimensional structure diagram of the exhaust swing ball head of the present invention;
图4为本发明排气摆动球头的剖面图;Fig. 4 is the sectional view of the exhaust swing ball head of the present invention;
图5为本发明应用于新能源电池箱铸件生产的示意图;FIG. 5 is a schematic diagram of the application of the present invention to the production of new energy battery box castings;
其中,1.砂芯头,2.排气摆动球头,3.摆动密封弧面,4.排气道,5.排气塞,6.摆动球弧面,7.限位台阶,8.摆动间隙,9.压板,10.固定螺丝,11.摆动调整螺丝,12.模具本体,13.冷却水道,14.上模,15下模,16.内腔砂芯,17.水道砂芯,18.铝水升液口,19.浇道,20.铝铸件电箱本体,21.砂芯定位台。Among them, 1. Sand core head, 2. Exhaust swing ball head, 3. Swing sealing arc surface, 4. Exhaust channel, 5. Exhaust plug, 6. Swing spherical arc surface, 7. Limit step, 8. Swing gap, 9. Platen, 10. Fixing screw, 11. Swing adjustment screw, 12. Mold body, 13. Cooling water channel, 14. Upper mold, 15. Lower mold, 16. Inner cavity sand core, 17. Water channel sand core, 18. Aluminum water lift port, 19. Sprue, 20. Aluminum casting electric box body, 21. Sand core positioning table.
具体实施方式Detailed ways
下面结合附图和具体实施例进一步说明。Further description will be given below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
一种砂芯定位头可调密封排气结构,包括带有弧面球头的砂芯头1、与砂芯头1外表面配合的排气摆动球头2、调整排气摆动球头2俯仰角度的限位装置,所述的排气摆动球头2的正底部为内凹的与砂芯头外表面配合的摆动密封弧面3,摆动密封弧面3顶部与排气道4相通,排气道4内有排气塞5,排气摆动球头2的侧底部为摆动球弧面6,摆动球弧面6与模具本体12内设的承载弧面密切接触,排气摆动球头2的上部有限位台阶7和排气道4。An adjustable sealing exhaust structure for a sand core positioning head, comprising a
限位装置包括压板9、固定螺丝10和摆动调整螺丝11,压板9通过固定螺丝10固定在模具本体12上,摆动调整螺丝11一端顶在排气摆动球头的限位台阶7上另一端固定在压板9上。The limiting device includes a pressure plate 9, a fixing
摆动密封弧面与砂芯头之间有摆动间隙,摆动间隙填充有浸润石墨介质。限位台阶7由两个不同直径的圆台组合形成,排气摆动球头内有冷却水道13。There is a swing gap between the swing sealing arc surface and the sand core head, and the swing gap is filled with infiltrating graphite medium. The limiting
本发明砂芯定位头可调密封排气结构应用于生产新能源电箱体的模具中:The adjustable sealing exhaust structure of the sand core positioning head of the present invention is applied to a mold for producing a new energy electric box body:
如图5所示,模具分上模14、下模15,砂芯定位台21是指砂芯在下模上的定位部分,定位头(砂芯头1)是指砂芯在上模上的定位部分。生产前检查模具各部位排气塞是否完好、通畅,通过摆动调整螺丝调整排气摆动球头的俯仰角度,检查无问题后,模具升温上机,确认上下模合模无问题后,开模放入砂芯(内腔砂芯16,水道砂芯17),合模后铝液由铝水升液口18进入模具型腔,高温灼烧砂芯产生气体,气体通过排气塞排气道排出模具型腔;多余铝液进浇道19,最终制备出铝铸件电箱本体20。As shown in Figure 5, the mold is divided into an
以上是结合具体实施例对发明的详细介绍,本发明的保护范围不限于此。The above is a detailed introduction of the invention with reference to specific embodiments, and the protection scope of the present invention is not limited thereto.
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