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CN114870532B - Ash discharging balancing device and filter - Google Patents

Ash discharging balancing device and filter Download PDF

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Publication number
CN114870532B
CN114870532B CN202210562228.4A CN202210562228A CN114870532B CN 114870532 B CN114870532 B CN 114870532B CN 202210562228 A CN202210562228 A CN 202210562228A CN 114870532 B CN114870532 B CN 114870532B
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CN
China
Prior art keywords
ash
pipe
pipe body
valve
valve plate
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Active
Application number
CN202210562228.4A
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Chinese (zh)
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CN114870532A (en
Inventor
高麟
蒋敏
曾伍祥
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Intermet Technology Chengdu Co Ltd
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Intermet Technology Chengdu Co Ltd
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Priority to CN202210562228.4A priority Critical patent/CN114870532B/en
Publication of CN114870532A publication Critical patent/CN114870532A/en
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Publication of CN114870532B publication Critical patent/CN114870532B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42Auxiliary equipment or operation thereof
    • B01D46/48Removing dust other than cleaning filters, e.g. by using collecting trays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2411Filter cartridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/56Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
    • B01D46/58Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
  • Gasification And Melting Of Waste (AREA)

Abstract

The invention discloses an ash discharging balance device and a filter, which solve the technical problem that in the prior art, the shutdown is easy to be caused by the blockage of a balance pipe. An ash discharge balancing device for discharging ash in an ash bucket of a filter, comprising: the first pipe body is connected with the ash bucket; the second pipe body is provided with a vertical pipe arranged in the first pipe body and a taper pipe extending into the upper part of the ash bucket, an ash discharging channel is arranged in the second pipe body, and a replacement gas channel is formed between the first pipe body and the vertical pipe and between the ash bucket and the taper pipe; the first valve is used for controlling the opening and closing of the vertical pipe; and the second valve is used for controlling the opening and closing of the replacement gas channel.

Description

Ash discharging balancing device and filter
Technical Field
The invention relates to the technical field of ash discharging of filters, in particular to an ash discharging balance device and a filter.
Background
For filtering unstable gases (such as coal gas, yellow phosphorus furnace gas, chlorination furnace gas and the like), ash powder and gas are discharged out of the filter simultaneously during ash discharge, and the ash powder can be discharged out of the system after the unstable gases entrained in the ash powder are replaced for ensuring safety, otherwise, the furnace gas is leaked out, so that safety accidents are caused. Replacement is therefore an indispensable process operation in the case of ash removal by unstable gas filtration.
The existing replacement means is that a balance pipe is erected between a replacement tank and a filter, when ash is required to be discharged, the balance pipe is opened, the replacement tank is communicated with an original air cavity of the filter through the balance pipe, the pressure between the replacement tank and the original air cavity of the filter is the same (or very similar), and then ash can be discharged to the replacement tank under the action of dead weight; simultaneously, injecting replacement gas (usually inert gas) into the replacement tank, so that the gas entering the replacement tank together with the ash powder returns to the original air cavity of the filter through the balance pipe; after the replacement is completed, the ash discharging valve and the balance pipe valve are closed, the replacement tank is separated from the filter, and the ash in the replacement tank can be safely conveyed in a simple mode (such as an ash conveyer). In addition, the replacement tank can cool down the ash powder, so that the safety of the ash powder after being discharged is further ensured.
However, in filtration practice, the stoppage due to the blockage of the balance pipe is not a minority. Some are blocked by ash due to horizontal breakage of the balance pipe, some are blocked due to too small or too long of the pipe diameter of the balance pipe, some are blocked due to phase change caused by poor heat preservation of the balance pipe, and the like. Therefore, the key to reducing parking is to optimize the balance tube design.
Disclosure of Invention
The invention mainly aims to provide an ash discharging balance device and a filter, so as to solve the technical problem that in the prior art, the balance pipe is easy to block to cause stopping.
In order to achieve the above object, a first aspect of the present invention provides an ash discharging balance device, which has the following technical scheme:
an ash discharge balancing device for discharging ash in an ash bucket of a filter, comprising: the first pipe body is connected with the ash bucket; the second pipe body is provided with a vertical pipe arranged in the first pipe body and a taper pipe extending into the upper part of the ash bucket, an ash discharging channel is arranged in the second pipe body, and a replacement gas channel is formed between the first pipe body and the vertical pipe and between the ash bucket and the taper pipe; the first valve is used for controlling the opening and closing of the vertical pipe; and the second valve is used for controlling the opening and closing of the replacement gas channel.
Therefore, the invention does not contain a horizontal replacement gas channel, and the blockage risk is obviously reduced; by forming the replacement gas channels which are obliquely and vertically arranged, ash powder falling into the replacement gas channels from the upper part of the taper pipe is very easy to discharge from the lower part of the vertical pipe, so that the replacement gas channels are prevented from being blocked; meanwhile, the second pipe body is arranged in the filter, so that the temperature difference between the second pipe body and the filter is small, and the phase change material is not easy to condense and separate out; the second pipe body is integrally arranged in the filter without a complex pipeline structure, so that the length of the replacement gas channel is far shorter than that of the existing balance pipe, and dust is not easy to accumulate. In summary, the invention has simple and compact structure, is convenient to process and manufacture, has no blockage risk, and can obviously improve the production efficiency.
As a further development of the first aspect of the invention, the second tube body is placed coaxially with the first tube body. Therefore, even ash discharging channels and replacement gas channels can be formed, dead angles are reduced, and the stability of ash discharging is improved.
As a further improvement of the first aspect of the invention, the pipe diameter of the first pipe body is 100-2000 mm, preferably 200-1500 mm, and more preferably 300-1000 mm; the width of the replacement gas channel is 20 to 200mm, preferably 30 to 150mm, and more preferably 50 to 120mm. Thus, excellent replacement efficiency and ash discharge efficiency can be obtained.
As a further improvement of the first aspect of the invention, the distance between the top of the cone and the air inlet of the filter is 300-3000 mm, preferably 500-2000 mm, and more preferably 800-1500 mm. Therefore, ash can be effectively prevented from falling into the second pipe body.
As a further development of the first aspect of the invention, the first valve comprises a valve plate, a valve rod and a swivel mechanism, the diameter of the valve plate being adapted to the pipe diameter of the vertical pipe. Therefore, the first valve is simple in structure and good in control effect.
As a further improvement of the first aspect of the present invention, the second valve includes a valve housing, a left valve plate and a right valve plate disposed in the valve housing, a left telescopic mechanism for horizontally moving the left valve plate, and a right telescopic mechanism for horizontally moving the right valve plate, a gap adapted to the thicknesses of the left valve plate and the right valve plate is disposed on the first pipe body, and a blocking section adapted to the replacement gas channel is formed when the left valve plate and the right valve plate are butted after passing through the gap. Therefore, the second valve is simple in structure and good in control effect.
As a further improvement of the first aspect of the invention, a protection mechanism for preventing ash from falling into the replacement gas channel is also included, and the protection mechanism comprises an ash blocking ring arranged at the top of the replacement gas channel. Thereby, the dust is further prevented from falling into the second tube body.
As a further improvement of the first aspect of the invention, the width of the gap between the top of the taper pipe and the ash blocking ring is 50-500 mm, preferably 75-300 mm, and more preferably 100-200 mm; the difference between the diameter of the lower part of the ash blocking ring and the diameter of the top of the taper pipe is 50-300 mm, preferably 100-200 mm. Therefore, the ash blocking effect is good, and the flow resistance of the replacement gas is small.
As a further improvement of the first aspect of the invention, the invention further comprises a third pipe body, the inlet end of the third pipe body is in butt joint with the first pipe body, the outlet end of the third pipe body is connected with the ash conveying device, and the third pipe body is provided with an inlet and an outlet for replacement gas. Therefore, the third pipe body is directly in butt joint with the first pipe body and is vertically placed, and ash is prevented from blocking the third pipe body.
As a further development of the first aspect of the invention, the third pipe body has an enlarged section, a vertical section and a reduced section connected in sequence from top to bottom. Therefore, the pipe diameter of the vertical pipe section is larger than that of the first pipe body, the cooling effect on ash powder can be achieved, and the expansion section and the contraction section with slopes are beneficial to rapid unloading of ash powder.
In order to achieve the above object, a second aspect of the present invention provides an ash discharging balance device, which has the following technical scheme:
the filter is provided with an ash bucket and further comprises the ash discharging balance device connected with the ash bucket.
The ash discharging balance device has the following advantages: (1) The replacement gas channel does not contain a horizontal section which is easy to be blocked by ash powder, and a small amount of ash powder falling into the replacement gas channel can fall and be discharged; (2) The length of the replacement gas channel is far shorter than that of the existing balance pipe, so that ash is not easy to accumulate; (3) The replacement gas channel is positioned in the filter, has a heat preservation effect, and is not easy to condense and separate out phase-change substances. Therefore, the ash discharging balance device has a simple structure, is not easy to block, can safely and stably discharge ash, is very suitable for discharging ash of a filter for filtering unstable gas and high-temperature gas (especially high-temperature high-pressure gas), can be used by simply modifying the existing filter, and has very strong practicability.
The invention is further described below with reference to the drawings and detailed description. Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The accompanying drawings, which form a part hereof, are shown by way of illustration and not of limitation, and in which are shown by way of illustration and description of the invention. In the drawings:
fig. 1 is a schematic view of a first embodiment of an ash handling balance apparatus and a filter according to the present invention.
Fig. 2 is a schematic view of the ash discharging balance device and the structure of the filter in the first embodiment in which the second valve is closed.
Fig. 3 is a schematic view illustrating a construction of the ash discharging balance apparatus and the filter according to the first embodiment of the invention in a state in which the second valve is opened.
Fig. 4 is a schematic structural view of a first embodiment of the ash handling equipment and filter of the present invention.
The relevant marks in the drawings are as follows:
100-first pipe body, 200-second pipe body, 210-vertical pipe, 220-taper pipe, 300-third pipe body, 310-expansion section, 320-vertical pipe section, 330-contraction section, 400-first valve, 410-valve plate, 420-valve rod, 430-slewing mechanism, 500-second valve, 510-valve shell, 521-left valve plate, 522-right valve plate, 531-left telescopic mechanism, 532-right telescopic mechanism, 611-cylinder, 612-orifice plate, 613-filter element, 620-ash bucket, 710-ash blocking ring, 001-ash discharging channel and 002-replacement gas channel.
Detailed Description
The present invention will now be described more fully hereinafter with reference to the accompanying drawings. Those of ordinary skill in the art will be able to implement the invention based on these descriptions. Before describing the present invention with reference to the accompanying drawings, it should be noted in particular that:
the technical solutions and technical features provided in the sections including the following description in the present invention may be combined with each other without conflict.
In addition, the embodiments of the present invention referred to in the following description are typically only some, but not all, embodiments of the present invention. Therefore, all other embodiments, which can be made by one of ordinary skill in the art without undue burden, are intended to be within the scope of the present invention, based on the embodiments of the present invention.
Terms and units in relation to the present invention. The terms "comprising," "having," and any variations thereof in the description and claims of the invention and in the relevant sections are intended to cover a non-exclusive inclusion.
Fig. 1 is a schematic view of a first embodiment of an ash handling balance apparatus and a filter according to the present invention. Fig. 2 is a schematic view of the ash discharging balance device and the structure of the filter in the first embodiment in which the second valve is closed. Fig. 3 is a schematic view illustrating a construction of the ash discharging balance apparatus and the filter according to the first embodiment of the invention in a state in which the second valve is opened.
As shown in fig. 1-3, the filter has a filtering structure and an ash bucket 620, the filtering structure comprises a cylinder 611, a pore plate 612 and a filter element 613, an air inlet and an air outlet are arranged on the cylinder 611, and the ash bucket 620 is arranged below the cylinder 611. The filter also includes an ash discharge balancing device for discharging ash from the ash bucket 620 of the filter.
The ash discharging balancing device includes a first pipe body 100, a second pipe body 200, a first valve 400, a second valve 500, and a third pipe body 300. A first pipe body 100, the first pipe body 100 being connected with an ash bucket 620; the second pipe body 200 is coaxially disposed with the first pipe body 100, the second pipe body 200 has a vertical pipe 210 disposed in the first pipe body 100 and a taper pipe 220 extending above the ash bucket 620, the inside of the second pipe body 200 is an ash discharging channel 001, and a replacement gas channel 002 is formed between the first pipe body 100 and the vertical pipe 210 and between the ash bucket 620 and the taper pipe 220; a first valve 400, wherein the first valve 400 is used for controlling the opening and closing of the vertical pipe 210; a second valve 500, wherein the second valve 500 is used for controlling the opening and closing of the replacement gas channel 002; the third pipe 300 has an inlet end abutting against the first pipe 100 and an outlet end connected to the ash conveying device, and the third pipe 300 has an inlet and an outlet for the replacement gas.
The pipe diameter of the first pipe body 100 is 100 to 2000mm, preferably 200 to 1500mm, more preferably 300 to 1000mm, and the width of the replacement gas channel 002 is 20 to 200mm, preferably 30 to 150mm, more preferably 50 to 120mm, and in a specific embodiment, the pipe diameter of the first pipe body 100/the width of the replacement gas channel 002 may be, for example, 100mm/20mm, 200mm/30mm, 300mm/50mm, 700mm/80mm, 900mm/100mm, 1000mm/120mm, 1500mm/150mm, or 2000mm/200mm.
The distance L between the top of the cone 220 and the air inlet of the filter is 300 to 3000mm, preferably 500 to 2000mm, and more preferably 800 to 1500mm, and in specific implementation, L may be 300mm, 400mm, 500mm, 600mm, 800mm, 1000mm, 1200mm, 1500mm, 1800mm, 2000mm, 2400mm, 2800mm or 3000mm, for example.
The third pipe body 300 has an expansion section 310, a vertical pipe section 320 and a contraction section 330 sequentially connected from top to bottom, and in order to facilitate the falling of ash, the gradient of the ash bucket 620, the cone 220, the expansion section 310 and the contraction section 330 is 55 to 80 °, preferably 60 to 67.5 °, and in particular embodiments, may be 55 °, 58 °, 60 °, 62.5 °, 65 °, 67.5 °, 70 °, 72 °, 74 °, 76 °, 78 ° or 80 °.
The first valve 400 includes a valve plate 410, a valve rod 420, and a rotation mechanism 430, where the diameter of the valve plate 410 is adapted to the pipe diameter of the vertical pipe 210, and the rotation mechanism 430 is used to drive the valve rod 420 and the valve plate 410 to rotate.
The second valve 500 includes a valve housing 510, a left valve plate 521 and a right valve plate 522 provided in the valve housing 510, a left telescopic mechanism 531 for horizontally moving the left valve plate 521, and a right telescopic mechanism 532 for horizontally moving the right valve plate 522, a gap adapted to the thicknesses of the left valve plate 521 and the right valve plate 522 is provided on the first pipe body 100, and when the left valve plate 521 and the right valve plate 522 pass through the gap and are butted, a blocking section adapted to the replacement gas channel 002 is formed.
Fig. 4 is a schematic structural view of a first embodiment of the ash handling equipment and filter of the present invention.
On the basis of the first embodiment, the ash discharging balance device of this embodiment further has the following arrangement: also included is a guard mechanism for preventing ash from falling into the displacement gas channel 002, which includes an ash collar 710 disposed on top of the displacement gas channel 002.
In order to prevent dust from depositing on the dust collar 710 and to enhance the intercepting effect of dust, the dust collar 710 is disposed obliquely downward and protrudes into the inside of the cone 220.
In order to reduce the flow resistance of the displacement gas, the angle between the ash seal 710 and the horizontal plane is preferably 30 to 60 ° and smaller than the angle between the cone 220 and the horizontal plane.
The width D1 of the gap between the top of the cone 220 and the ash seal 710 is 50 to 500mm, preferably 75 to 300mm, and more preferably 100 to 200mm, and in practice, D1 may be, for example, 50mm, 75mm, 100mm, 150mm, 200mm, 250mm, 300mm, 400mm, or 500mm; the difference D2 between the diameter of the lower portion of the ash seal 710 and the diameter of the top portion of the cone 220 is 50 to 300mm, preferably 100 to 200mm, and in a specific embodiment, D2 may be 50mm, 80mm, 100mm, 120mm, 160mm, 180mm, 200mm, 240mm, 280mm or 300mm, for example.
In the present invention, in order to maintain stability of the ash discharging passage 001 and the replacement gas passage 002, it is possible, but not limited to, to further provide reinforcing ribs connecting the first pipe body 100/ash bucket 620 and the second pipe body 200, preferably 2 to 4 reinforcing ribs which are symmetrically distributed, and preferably circular in cross section to prevent ash deposition.
The content of the present invention is described above. Those of ordinary skill in the art will be able to implement the invention based on these descriptions. Based on the foregoing, all other embodiments that may be obtained by one of ordinary skill in the art without undue burden are within the scope of the present invention.

Claims (16)

1. An ash discharge balancing device for discharging ash in an ash bucket (620) of a filter, characterized in that: comprising the following steps:
a first pipe body (100), the first pipe body (100) being connected with an ash bucket (620);
the second pipe body (200) is provided with a vertical pipe (210) arranged in the first pipe body (100) and a taper pipe (220) extending into the upper part of the ash bucket (620), an ash discharging channel (001) is arranged in the second pipe body (200), and a replacement gas channel (002) is formed between the first pipe body (100) and the vertical pipe (210) and between the ash bucket (620) and the taper pipe (220);
a first valve (400), wherein the first valve (400) is used for controlling the opening and closing of the vertical pipe (210);
a second valve (500), wherein the second valve (500) is used for controlling the opening and closing of the replacement gas channel (002);
the device also comprises a protection mechanism for preventing ash from falling into the replacement gas channel (002), and the protection mechanism comprises an ash blocking ring (710) arranged at the top of the replacement gas channel (002).
2. The ash discharge balancing apparatus of claim 1, wherein: the second tube (200) is placed coaxially with the first tube (100).
3. The ash discharge balancing apparatus of claim 1, wherein: the pipe diameter of the first pipe body (100) is 100-2000 mm; the width of the replacement gas channel (002) is 20-200 mm.
4. A dust balance according to claim 3, wherein: the pipe diameter of the first pipe body (100) is 200-1500 mm; the width of the replacement gas channel (002) is 30-150 mm.
5. The ash handling equipment of claim 4 wherein: the pipe diameter of the first pipe body (100) is 300-1000 mm; the width of the replacement gas channel (002) is 50-120 mm.
6. The ash discharge balancing apparatus of claim 1, wherein: the distance between the top of the taper pipe (220) and the air inlet of the filter is 300-3000 mm.
7. The ash handling equipment of claim 6 wherein: the distance between the top of the taper pipe (220) and the air inlet of the filter is 500-2000 mm.
8. The ash discharge balancing apparatus of claim 7, wherein: the distance between the top of the taper pipe (220) and the air inlet of the filter is 800-1500 mm.
9. The ash discharge balancing apparatus of claim 1, wherein: the first valve (400) comprises a valve plate (410), a valve rod (420) and a slewing mechanism (430), wherein the diameter of the valve plate (410) is matched with the pipe diameter of the vertical pipe (210).
10. The ash discharge balancing apparatus of claim 1, wherein: the second valve (500) comprises a valve casing (510), a left valve plate (521) and a right valve plate (522) which are arranged in the valve casing (510), a left telescopic mechanism (531) which enables the left valve plate (521) to horizontally move and a right telescopic mechanism (532) which enables the right valve plate (522) to horizontally move, a gap which is matched with the thickness of the left valve plate (521) and the right valve plate (522) is arranged on the first pipe body (100), and a blocking section which is matched with the replacement gas channel (002) is formed when the left valve plate (521) and the right valve plate (522) are butted after passing through the gap.
11. The ash discharge balancing apparatus of claim 1, wherein: the width of the gap between the top of the taper pipe (220) and the ash blocking ring (710) is 50-500 mm; the difference between the diameter of the lower part of the ash blocking ring (710) and the diameter of the top of the taper pipe (220) is 50-300 mm.
12. The ash discharge balancing apparatus of claim 11, wherein: the width of the gap between the top of the taper pipe (220) and the ash blocking ring (710) is 75-300 mm; the difference between the diameter of the lower part of the ash blocking ring (710) and the diameter of the top of the taper pipe (220) is 100-200 mm.
13. The ash discharge balancing apparatus of claim 12, wherein: the width of the gap between the top of the taper pipe (220) and the ash blocking ring (710) is 100-200 mm.
14. The ash discharge balancing apparatus of claim 1, wherein: the device further comprises a third pipe body (300), wherein the inlet end of the third pipe body (300) is in butt joint with the first pipe body (100), the outlet end of the third pipe body is connected with the ash conveying device, and the third pipe body (300) is provided with an inlet and an outlet for replacement gas.
15. The ash handling equipment of claim 14 wherein: the third pipe body (300) is provided with an expanding section (310), a vertical pipe section (320) and a contracting section (330) which are sequentially connected from top to bottom.
16. A filter having an ash bucket (620), characterized by: further comprising an ash discharge balancing device according to any of claims 1-15 in connection with the ash bucket (620).
CN202210562228.4A 2022-05-23 2022-05-23 Ash discharging balancing device and filter Active CN114870532B (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210562228.4A CN114870532B (en) 2022-05-23 2022-05-23 Ash discharging balancing device and filter

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CN114870532A CN114870532A (en) 2022-08-09
CN114870532B true CN114870532B (en) 2023-08-04

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