CN114867568A - 一种陶瓷型铸造材料及其铸造工艺 - Google Patents
一种陶瓷型铸造材料及其铸造工艺 Download PDFInfo
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- CN114867568A CN114867568A CN201980103341.2A CN201980103341A CN114867568A CN 114867568 A CN114867568 A CN 114867568A CN 201980103341 A CN201980103341 A CN 201980103341A CN 114867568 A CN114867568 A CN 114867568A
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- 239000000463 material Substances 0.000 title claims abstract description 258
- 238000005266 casting Methods 0.000 title claims abstract description 149
- 239000000919 ceramic Substances 0.000 title claims abstract description 36
- 239000004576 sand Substances 0.000 claims abstract description 63
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 238000000034 method Methods 0.000 claims abstract description 47
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000001125 extrusion Methods 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 14
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- 239000011344 liquid material Substances 0.000 claims description 5
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 235000019353 potassium silicate Nutrition 0.000 claims description 3
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 239000000314 lubricant Substances 0.000 abstract description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 59
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- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 11
- 238000005058 metal casting Methods 0.000 description 11
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- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
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- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
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- 239000006004 Quartz sand Substances 0.000 description 2
- 239000004830 Super Glue Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 238000010304 firing Methods 0.000 description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
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- 238000007528 sand casting Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052845 zircon Inorganic materials 0.000 description 2
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- SNIOPGDIGTZGOP-UHFFFAOYSA-N Nitroglycerin Chemical compound [O-][N+](=O)OCC(O[N+]([O-])=O)CO[N+]([O-])=O SNIOPGDIGTZGOP-UHFFFAOYSA-N 0.000 description 1
- 239000000006 Nitroglycerin Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 229920005822 acrylic binder Polymers 0.000 description 1
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- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 235000010210 aluminium Nutrition 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- JHLNERQLKQQLRZ-UHFFFAOYSA-N calcium silicate Chemical compound [Ca+2].[Ca+2].[O-][Si]([O-])([O-])[O-] JHLNERQLKQQLRZ-UHFFFAOYSA-N 0.000 description 1
- 235000012241 calcium silicate Nutrition 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- LVYZJEPLMYTTGH-UHFFFAOYSA-H dialuminum chloride pentahydroxide dihydrate Chemical compound [Cl-].[Al+3].[OH-].[OH-].[Al+3].[OH-].[OH-].[OH-].O.O LVYZJEPLMYTTGH-UHFFFAOYSA-H 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- RGPUVZXXZFNFBF-UHFFFAOYSA-K diphosphonooxyalumanyl dihydrogen phosphate Chemical compound [Al+3].OP(O)([O-])=O.OP(O)([O-])=O.OP(O)([O-])=O RGPUVZXXZFNFBF-UHFFFAOYSA-K 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 229910052839 forsterite Inorganic materials 0.000 description 1
- 239000010437 gem Substances 0.000 description 1
- 229960003711 glyceryl trinitrate Drugs 0.000 description 1
- 229940015043 glyoxal Drugs 0.000 description 1
- 229920001112 grafted polyolefin Polymers 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
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- 229910052742 iron Inorganic materials 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
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- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
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- 229920005989 resin Polymers 0.000 description 1
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- CVHZOJJKTDOEJC-UHFFFAOYSA-N saccharin Chemical compound C1=CC=C2C(=O)NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-N 0.000 description 1
- 229940081974 saccharin Drugs 0.000 description 1
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- 239000002002 slurry Substances 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mold Materials And Core Materials (AREA)
Abstract
本申请涉及一种陶瓷型铸造材料及其铸造工艺，所述材料包括：原砂，复合粘结剂，润滑剂及水。所述工艺包括：提供铸造材料以及模具；将铸造材料注入所述模具中；在第一温度范围内，对模具中的型件进行加热以使其硬化；在第二温度范围内，对型件进行加热，获得目标型件。
Description
PCT国内申请，说明书已公开。
Claims (30)
- PCT国内申请，权利要求书已公开。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210826973.5A CN115138807A (zh) | 2019-12-30 | 2019-12-30 | 一种陶瓷型铸造工艺 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2019/130018 WO2021134248A1 (zh) | 2019-12-30 | 2019-12-30 | 一种陶瓷型铸造材料及其铸造工艺 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210826973.5A Division CN115138807A (zh) | 2019-12-30 | 2019-12-30 | 一种陶瓷型铸造工艺 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114867568A true CN114867568A (zh) | 2022-08-05 |
Family
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201980103341.2A Pending CN114867568A (zh) | 2019-12-30 | 2019-12-30 | 一种陶瓷型铸造材料及其铸造工艺 |
| CN202210826973.5A Withdrawn CN115138807A (zh) | 2019-12-30 | 2019-12-30 | 一种陶瓷型铸造工艺 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210826973.5A Withdrawn CN115138807A (zh) | 2019-12-30 | 2019-12-30 | 一种陶瓷型铸造工艺 |
Country Status (2)
| Country | Link |
|---|---|
| CN (2) | CN114867568A (zh) |
| WO (1) | WO2021134248A1 (zh) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117383947B (zh) * | 2023-09-19 | 2024-07-30 | 东风精密铸造有限公司 | 一种无发热的自硬芯料及制备方法 |
| CN117964335B (zh) * | 2024-03-28 | 2024-07-02 | 淄博艾杰旭刚玉材料有限公司 | Azs电熔砖砂型结合剂及采用其制备的砂型和砂型的制备方法 |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86100313A (zh) * | 1986-01-15 | 1986-10-08 | 武汉市机械工艺研究所 | 耐火粉料作分散媒分散硅酸乙酯无有机溶剂混合水解铸造工艺 |
| JPH0318450A (ja) * | 1989-06-15 | 1991-01-28 | Honda Motor Co Ltd | セラミック鋳型の製造方法 |
| JPH05212487A (ja) * | 1992-02-03 | 1993-08-24 | Mitsubishi Heavy Ind Ltd | 鋳型の製造方法 |
| CN1262154A (zh) * | 1999-06-23 | 2000-08-09 | 罗守信 | 硅酸乙酯自硬砂陶瓷型工艺 |
| CN101181735A (zh) * | 2007-12-13 | 2008-05-21 | 上海交通大学 | 镁合金陶瓷型精密铸造方法 |
| US20110132562A1 (en) * | 2009-12-08 | 2011-06-09 | Merrill Gary B | Waxless precision casting process |
| CN102753284A (zh) * | 2009-12-08 | 2012-10-24 | 西门子能源有限公司 | 用于中空部件的熔模铸造过程 |
| CN103170578A (zh) * | 2013-03-14 | 2013-06-26 | 山东理工大学 | 陶瓷型精密铸造方法 |
| CN105921679A (zh) * | 2016-05-12 | 2016-09-07 | 杜忠维 | 改性陶瓷壳型及其制作方法 |
-
2019
- 2019-12-30 CN CN201980103341.2A patent/CN114867568A/zh active Pending
- 2019-12-30 WO PCT/CN2019/130018 patent/WO2021134248A1/zh active Application Filing
- 2019-12-30 CN CN202210826973.5A patent/CN115138807A/zh not_active Withdrawn
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86100313A (zh) * | 1986-01-15 | 1986-10-08 | 武汉市机械工艺研究所 | 耐火粉料作分散媒分散硅酸乙酯无有机溶剂混合水解铸造工艺 |
| JPH0318450A (ja) * | 1989-06-15 | 1991-01-28 | Honda Motor Co Ltd | セラミック鋳型の製造方法 |
| JPH05212487A (ja) * | 1992-02-03 | 1993-08-24 | Mitsubishi Heavy Ind Ltd | 鋳型の製造方法 |
| CN1262154A (zh) * | 1999-06-23 | 2000-08-09 | 罗守信 | 硅酸乙酯自硬砂陶瓷型工艺 |
| CN101181735A (zh) * | 2007-12-13 | 2008-05-21 | 上海交通大学 | 镁合金陶瓷型精密铸造方法 |
| US20110132562A1 (en) * | 2009-12-08 | 2011-06-09 | Merrill Gary B | Waxless precision casting process |
| CN102753284A (zh) * | 2009-12-08 | 2012-10-24 | 西门子能源有限公司 | 用于中空部件的熔模铸造过程 |
| CN103170578A (zh) * | 2013-03-14 | 2013-06-26 | 山东理工大学 | 陶瓷型精密铸造方法 |
| CN105921679A (zh) * | 2016-05-12 | 2016-09-07 | 杜忠维 | 改性陶瓷壳型及其制作方法 |
Non-Patent Citations (2)
| Title |
|---|
| 上海科学技术文献出版社编: "《陶瓷型铸造译文集》", 31 March 1979, 上海：上海科学技术文献出版社, pages: 171 - 173 * |
| 东北工学院，宫克强主编: "《特种铸造》", 北京：机械工业出版社, pages: 171 - 173 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2021134248A1 (zh) | 2021-07-08 |
| CN115138807A (zh) | 2022-10-04 |
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