CN114865867B - Intelligent production line for industrial motor - Google Patents
Intelligent production line for industrial motor Download PDFInfo
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- CN114865867B CN114865867B CN202210494432.7A CN202210494432A CN114865867B CN 114865867 B CN114865867 B CN 114865867B CN 202210494432 A CN202210494432 A CN 202210494432A CN 114865867 B CN114865867 B CN 114865867B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000004804 winding Methods 0.000 claims abstract description 105
- 238000001035 drying Methods 0.000 claims abstract description 80
- 239000003973 paint Substances 0.000 claims abstract description 45
- 238000007598 dipping method Methods 0.000 claims abstract description 37
- 238000012545 processing Methods 0.000 claims abstract description 21
- 238000004140 cleaning Methods 0.000 claims abstract description 10
- 239000000428 dust Substances 0.000 claims description 30
- 238000001125 extrusion Methods 0.000 claims description 24
- 238000003618 dip coating Methods 0.000 claims description 16
- 238000005192 partition Methods 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
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- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000000977 initiatory effect Effects 0.000 claims description 2
- 238000004321 preservation Methods 0.000 claims 4
- 239000012535 impurity Substances 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
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- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, moulding insulation, heating or drying of windings, stators, rotors or machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to an industrial motor intelligent production line, which comprises a transportation unit and a processing unit, wherein the processing unit is fixedly arranged on the transportation unit, the surface of a stator winding is cleaned through the processing unit, impurities on the surface of the stator winding are prevented from being attached to the surface of the stator winding to influence the paint dipping effect of the stator winding when the stator winding is subjected to paint dipping treatment, the stator winding is quickly positioned through the transportation unit, the stator winding can be quickly taken down after the stator winding is dried, a positioning part does not need to be taken down in the whole processing process, manual assembly is not needed, the length of the positioning part is prevented from being changed, the positioning height is prevented from being changed, and the positioning part is prevented from being worn due to frequent operation, so that the stator winding on the positioning part is different from other stator windings in the cleaning and paint dipping drying processes, and the production quality of equipment is not uniform.
Description
Technical Field
The invention relates to the technical field of motor production, in particular to an intelligent production line for an industrial motor.
Background
The motor is a device for converting electric energy into kinetic energy, and mainly comprises two parts: the fixed part is called stator, the rotating part is called rotor, in addition, it also has end cover, fan, cover shell, machine base and junction box, the stator is formed from stator iron core, stator winding and machine base, and the rotor is formed from rotor iron core, rotor winding and rotating shaft.
The production process of the motor mainly comprises the following steps: rotor pressure equipment, beat slot paper, beat insulating paper, welding, the test, stator welding, the wire winding, dip coating and assembly etc, traditional stator winding dip coating is through transporting stator winding, carry out the dip coating processing to stator winding in the transportation, but stator winding is after processing is accomplished, its surface is very easily attached to impurity, therefore before the dip coating, its surface needs to be cleared up, in traditional transportation, need artifically to dismantle the locating part, fix a position stator winding, then fix a position the part and stator winding, after stator winding dries completely, dismantle the locating part through the manual work, take off stator winding, in the whole process, need frequently operate the locating part, very easily lead to the location height of locating part to change, influence stator winding's dip coating processing, and the locating part is very easily worn and torn, influence stator winding's location effect and stator winding's location height.
Disclosure of Invention
In order to solve the technical problem, the invention provides an intelligent production line for an industrial motor.
The utility model provides an industrial motor intelligent production line, includes transportation unit and processing unit, fixed mounting has processing unit on the transportation unit.
The transportation unit includes the U-shaped base, the equal fixed mounting in two arc edge one sides of U-shaped base up end has a plurality of support columns, a plurality of support columns evenly arrange, support column upper end fixed mounting has the U-shaped support, evenly rotate on the U-shaped support and be connected with sprocket one, through a toothed chain belt drive connection between all sprocket one, there is step motor one on the upper end of U-shaped support left side through motor cabinet fixed mounting, fixed connection between the sprocket one of front side on step motor output shaft and the U-shaped support, the even fixed mounting of a toothed chain belt lower extreme has the control frame, fixed mounting has the haulage rope on the control frame, the terminal fixed mounting of haulage rope has the link.
The processing unit includes the frame of drying in advance, U-shaped base left side upper end fixed mounting has the frame of drying in advance, it has the division board to dry in advance frame lower extreme middle part fixed mounting, it evenly rotates and is connected with the brush cleaner to dry in advance the frame lower extreme and be located the division board rear side, frame rear side rear end fixed mounting has the dust absorption frame to dry in advance, U-shaped base upper end just is located frame right side fixed mounting of drying in advance and has the dip coating frame, dip coating frame inner fixed mounting has the dip coating box, U-shaped base upper end just is located dip coating frame front side fixed mounting has the low temperature drying frame, fixedly connected with heat-transfer pipe between low temperature drying frame and the frame front side of drying in advance.
The first preferred technical scheme is as follows: the control frame is including connecting the cylinder, and the even fixed mounting of a chain belt lower extreme has the connection cylinder, connects cylinder lower extreme fixed mounting and has the arc casing, and the arc casing internal rotation is connected with the receipts roll post, has placed the turbine spring in the arc casing, turbine spring one end and arc casing fixed connection, the turbine spring other end and haulage rope initiating terminal fixed connection, and the haulage rope winding is on the receipts roll post, and arc casing lower extreme has seted up spacing through-hole, and spacing through-hole inner fixed mounting has the sponge of cleaning.
The preferred technical scheme is as follows: the haulage rope includes spacing connecting piece, rotates between a plurality of spacing connecting piece to be connected, and adjacent spacing connecting piece right side lower extreme fixed mounting keeps off the right angle piece, keeps off the right angle piece left side and has seted up the arc draw-in groove, and spacing connecting piece right-hand member fixed mounting has the arc fastener.
The preferred technical scheme is three: the link includes hook piece, the terminal fixed mounting of haulage rope has hook piece, hook piece lower extreme is connected with the button head with sliding fit's mode and removes the post, the button head removes the post lower extreme and is connected with the reference column with sliding fit's mode, the reference column downside evenly rotates and is connected with the slope control, it is connected with the extrusion post to rotate jointly between the adjacent slope control, extrusion post upper end and button head remove post fixed connection, fixedly connected with connecting spring between extrusion post and the reference column, the cylinder through-hole has been seted up at button head removal post upside middle part, notch cuttype cylinder hole has been seted up to hook piece upside longitudinal symmetry, the downthehole fixed mounting of notch cuttype cylinder has extrusion spring, the terminal fixed mounting of extrusion spring has the double-end control post, the relative terminal surface of double-end control post of longitudinal symmetry is fixed mounting respectively has magnetite one and magnetite two, magnetite one is opposite with the magnetism of magnetite.
The preferable technical scheme is four: the pre-drying rack comprises a rectangular rack, heating wires are fixedly mounted inside the rectangular rack, a first rectangular baffle is fixedly mounted on the rectangular rack in a bilateral symmetry mode, a first rectangular through hole is formed in the upper end of the first rectangular baffle, a first rectangular door plate is rotatably connected to the inside of the first rectangular through hole through a pin shaft, a first torsion spring is sleeved on the pin shaft, one end of the first torsion spring is fixedly connected with the first rectangular baffle, the other end of the first torsion spring is fixedly connected with the first rectangular door plate, a first sealing strip is fixedly mounted on the first rectangular door plate and the contact end face of the first rectangular baffle, an electric push rod is fixedly mounted inside the pre-drying rack and located on the front side of the partition plate, a first drying lamp is fixedly mounted on the upper end of the electric push rod, a second drying lamp is uniformly and fixedly mounted on the inner end face of the front side of the pre-drying rack and the front end face of the partition plate, and a reflecting plate is fixedly mounted on the inner end face of the front side of the pre-drying rack and the front end face of the partition plate.
The preferred technical scheme is five: the sweeping brush includes the cylinder brush, inside and the even fixed mounting that is located the division board rear side of predrying by the fire the frame has the fixed bolster, it is connected with the cylinder brush to rotate on the fixed bolster, the brush hair slope on the cylinder brush, the even fixed mounting of cylinder brush surface has spacing post, the cover has the recovery spring on the spacing post, recovery spring one end and cylinder brush fixed connection, recovery spring other end fixed mounting has the rubber ball, the even fixed mounting in cylinder brush lower end has the material pushing component, fixed bolster lower extreme fixed mounting has the storage ring, distance between the left and right sides adjacent cylinder brush is less than the length of the brush hair twice on the cylinder brush, distance between the left and right sides adjacent cylinder brush is greater than the length of the brush hair on the cylinder brush.
The preferred technical scheme is six: the dust absorption frame includes the dust catcher, and the frame rear side rear end fixed mounting that dries in advance has the dust catcher, accomodates the even fixed mounting of ring lower extreme and has the conveying pipeline, UNICOM between the same conveying pipeline of accomodating ring lower extreme, UNICOM between the adjacent conveying pipeline of accomodating ring lower extreme, fixed connection between the conveying pipeline of the ring lower extreme that just is located the rear side at the very middle part and the dust catcher, and the frame rear end that dries in advance and be located dust catcher outside joint has the collection box.
The preferred technical scheme is seven: the inside front side fixed mounting of dip coating frame has electric telescopic handle, and electric telescopic handle rear end fixed mounting has square piece, and square piece lower extreme fixed mounting has the control cylinder, and control cylinder lower extreme fixed mounting has the cylinder horizontal member, and symmetry fixed mounting has the extrusion cylinder around the cylinder horizontal member, and extrusion cylinder surface fixed mounting has the sponge cover.
The preferred technical scheme is eight: the dip coating box comprises a box body, the inner end of the dip coating frame is fixedly provided with a box body, the inner end face of the box body is uniformly and rotatably connected with a rotating column, the outer end face of the rotating column is uniformly and fixedly provided with a stirring rod, the outer end face of the stirring rod is uniformly and fixedly provided with an arc-shaped stirring part, the right end of the rotating column is fixedly provided with a first gear, adjacent first gears are meshed, the middle part of the rear end of the box body is fixedly provided with a second motor through a motor base, the output shaft of the second motor is fixedly connected with the first gear at the middle part through a coupler, and the right end of the box body is fixedly provided with an inclined guide plate.
The preferable technical scheme is nine: the low-temperature drying rack comprises a rectangular heat-insulating shell, an air pump I is fixedly mounted on the front side of the rectangular heat-insulating shell, an exhaust pipe is fixedly mounted in the rectangular heat-insulating shell, a filter plate is fixedly mounted in the exhaust pipe, a rectangular baffle plate II is fixedly mounted on the left side and the right side of the rectangular heat-insulating shell, a rectangular through hole II is formed in the upper end of the rectangular baffle plate II, a rectangular door plate II is rotatably connected in the rectangular through hole II through a pin shaft, a torsional spring II is sleeved on the pin shaft, one end of the torsional spring II is fixedly connected with the rectangular baffle plate II, the other end of the torsional spring II is fixedly connected with the rectangular door plate II, and a sealing strip II is fixedly mounted on the contact end face of the rectangular door plate II and the rectangular baffle plate II.
The invention has the following beneficial effects: 1. the invention provides an industrial motor intelligent production line, which is characterized in that a transportation unit is matched with a processing unit to position and transport a stator winding, the stator winding is subjected to pre-drying, paint dipping and drying treatment, the surface of the stator winding is cleaned through the processing unit in the whole treatment process, impurities on the surface of the stator winding are prevented from being attached to the surface of the stator winding to influence the paint dipping effect of the stator winding when the stator winding is subjected to the paint dipping treatment, the stator winding is quickly positioned through the transportation unit, the stator winding can be quickly taken down after the stator winding is dried, the positioning part does not need to be taken down in the whole processing process, manual assembly is not needed, the length of the positioning part is prevented from being changed, the positioning height of the positioning part is prevented from being changed, and the positioning part is prevented from being abraded due to frequent operation, so that the stator winding on the positioning part is different from other stator windings in the cleaning and paint dipping and drying processes, and the production quality of equipment is not uniform.
2. According to the transportation unit provided by the invention, the foreign particles and the coating on the surface of the traction rope are wiped by the wiping sponge, so that the foreign particles and the coating are prevented from entering the arc-shaped shell, and the winding and the service life of the traction rope in the arc-shaped shell are influenced.
3. According to the transportation unit provided by the invention, the round-head moving column moves downwards by dragging the double-head control column, the inclined control piece does not interfere with the lower part of the stator winding any more, and the stator winding is taken down quickly.
4. According to the processing unit, the drying lamp is driven to move downwards through the electric push rod on the front side of the rectangular frame, the interior of the stator winding is dried, the outer surfaces of the two pairs of stator windings are dried through the drying lamp, and light is reflected through the reflecting plate, so that the outer surfaces of the stator windings are not provided with parts which are not irradiated.
Drawings
Fig. 1 is a schematic front perspective view of the present invention.
FIG. 2 is a schematic diagram of a right side plan view of the pre-drying rack of the present invention.
Fig. 3 is a partial enlarged view of the present invention at N of fig. 2.
Fig. 4 is a partial enlarged view of the present invention at M of fig. 2.
Fig. 5 is a schematic left-side plan view of the paint dipping rack and the low-temperature drying rack of the invention.
Fig. 6 is a front plan view schematically illustrating the construction of the traction rope according to the present invention.
In the figure: 1. a transport unit; 11. a U-shaped base; 12. a support pillar; 13. a U-shaped bracket; 14. a chain wheel I; 15. a toothed chain belt I; 16. a control frame; 161. a connecting cylinder; 162. an arc-shaped shell; 163. winding the column; 164. a turbine spring; 165. a limiting through hole; 166. wiping sponge; 17. a hauling rope; a limit connector 171; a right angle blocking member 172; an arc-shaped clamping groove 173; an arc-shaped clamping piece 174; 18. a connecting frame; 181. a hook member; 182. a round-head moving column; 183. a positioning column; 184. a tilt control member; 185. extruding the column; 186. a connecting spring; 187. a cylindrical through hole; 188. a stepped cylindrical bore; 189. a compression spring; 190. a dual-headed control column; 191. a first magnet; 192. a second magnet; 2. a processing unit; 21. pre-drying frames; 211. a rectangular frame; 212. an electric heating wire; 213. a first rectangular baffle; 214. a first rectangular through hole; 215. a first rectangular door panel; 216. a first torsion spring; 217. a first sealing strip; 218. an electric push rod; 219. a first drying lamp; 220. a second drying lamp; 221. a reflective plate; 22. a partition plate; 23. cleaning with a brush; 231. a cylindrical brush; 232. a limiting post; 233. a restoring spring; 234. a rubber ball; 235. pushing the material part; 236. a receiving ring; 24. a dust collection frame; 25. dipping a paint rack; 255. an electric telescopic rod; 251. controlling the cylinder; 252. a cylindrical cross member; 253. extruding the cylinder; 254. a sponge sleeve; 26. dipping paint boxes; 261. a case body; 262. rotating the column; 263. a stirring rod; 264. an arc-shaped stirring part; 265. a first gear; 266. a second motor; 267. inclining the guide plate; 27. a low-temperature drying rack; 271. a rectangular heat-insulating shell; 272. a first air pump; 273. an exhaust pipe; 274. a filter plate; 275. a second rectangular baffle plate; 276. a second rectangular through hole; 277. a second rectangular door panel; 278. a second torsion spring; 279. a second sealing strip; 28. a heat transfer tube.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, an industrial motor intelligent production line includes a transportation unit 1 and a processing unit 2, wherein the processing unit 2 is fixedly mounted on the transportation unit 1.
Referring to fig. 1, the transportation unit 1 comprises a U-shaped base 11, a plurality of supporting columns 12 are fixedly mounted on one side of two arc-shaped edges of the upper end surface of the U-shaped base 11, the supporting columns 12 are uniformly distributed, a U-shaped support 13 is fixedly mounted on the upper end of each supporting column 12, chain wheels 14 are uniformly and rotatably connected onto the U-shaped support 13, all the chain wheels 14 are in transmission connection through a chain belt 15, a stepping motor I is fixedly mounted on the upper end of the left side of the U-shaped support 13 through a motor base, an output shaft of the stepping motor I is fixedly connected with the chain wheel 14 on the front side of the U-shaped support 13, a control frame 16 is uniformly and fixedly mounted at the lower end of the chain belt 15, a traction rope 17 is fixedly mounted on the control frame 16, and a connecting frame 18 is fixedly mounted at the tail end of the traction rope 17; firstly, a stator winding to be subjected to paint dipping treatment is fixed through a connecting frame 18, a first step motor drives a first chain wheel 14 to rotate, and finally a first toothed chain belt 15 is driven to move, so that the stator winding moves along a U-shaped support 13 and is treated through a treatment unit 2 until the surface of the stator winding is subjected to paint dipping treatment and dried, and then the stator winding is taken out.
Referring to fig. 1 and 2, the processing unit 2 includes a pre-drying frame 21, a pre-drying frame 21 is fixedly installed at the upper end of the left side of the u-shaped base 11, a partition plate 22 is fixedly installed at the middle part of the lower end of the pre-drying frame 21, a cleaning brush 23 is uniformly and rotatably connected to the lower end of the pre-drying frame 21 and located behind the partition plate 22, a dust suction frame 24 is fixedly installed at the rear end of the rear side of the pre-drying frame 21, an paint dipping frame 25 is fixedly installed at the upper end of the u-shaped base 11 and located on the right side of the pre-drying frame 21, a paint dipping box 26 is fixedly installed at the inner end of the paint dipping frame 25, a low-temperature drying frame 27 is fixedly installed at the upper end of the u-shaped base 11 and located on the front side of the paint dipping frame 25, and a heat transfer pipe 28 is fixedly connected between the low-temperature drying frame 27 and the front side of the pre-drying frame 21; when a stator winding firstly enters a pre-drying frame 21, the pre-drying frame 21 is used for pre-drying the stator winding to ensure that the temperature of the stator winding is about 125 ℃, impurity and dust on the surface of the stator winding are cleaned through a cleaning brush 23, the dust is discharged out of the pre-drying frame 21 through a dust suction frame 24 to remove moisture in the winding and improve the temperature of a workpiece during paint dipping so as to improve the paint dipping quality and the paint soaking capacity, after the pre-drying and heating, the stator winding is continuously driven to move rightwards through a stepping motor, in the transportation process, the pre-dried stator winding is cooled to 60-80 ℃, the stator winding continuously moves rightwards to enter a paint dipping frame 25 to enter a paint dipping box 26 for paint dipping treatment, then the stator winding after the paint dipping treatment is continuously driven to enter a low-temperature drying frame 27 for low-temperature drying so as to ensure that a solvent is slowly volatilized, the surface of the stator winding is prevented from being rapidly solidified into a paint film, so that internal gas cannot be discharged, a plurality of air holes or no drying is formed on the surface of the winding, and finally the stator winding is transported to the pre-drying frame 21 to achieve the purpose of drying the high-temperature paint film of the stator winding to enable the paint to form a firm paint film on the surface of the high-temperature paint.
Referring to fig. 2 and 6, the control frame 16 includes a connecting cylinder 161, the connecting cylinder 161 is uniformly and fixedly mounted at the lower end of the first toothed chain belt 15, an arc-shaped housing 162 is fixedly mounted at the lower end of the connecting cylinder 161, a winding column 163 is rotatably connected in the arc-shaped housing 162, a turbine spring 164 is disposed in the arc-shaped housing 162, one end of the turbine spring 164 is fixedly connected with the arc-shaped housing 162, the other end of the turbine spring 164 is fixedly connected with the starting end of the traction rope 17, the traction rope 17 is wound on the winding column 163, a limiting through hole 165 is formed at the lower end of the arc-shaped housing 162, and a wiping sponge 166 is fixedly mounted at the inner end of the limiting through hole 165; when stator winding passes through the link 18 to be fixed on haulage rope 17, through the length that stretches out of coiling post 163 control haulage rope 17 on the arc casing 162, so that control stator winding carries out the dip coating and handles, guarantee through turbine spring 164 when stator winding does not carry out the dip coating and handles, stator winding all is in same height, be convenient for handle stator winding, clean impurity particle and the coating on haulage rope 17 surface through wiping sponge 166, prevent that it from getting into arc casing 162, the rolling and the life of haulage rope 17 in the influence arc casing 162.
Referring to fig. 6, the traction rope 17 includes limiting connectors 171, a plurality of limiting connectors 171 are rotatably connected with each other, a right angle blocking member 172 is fixedly mounted at the lower end of the right side of each adjacent limiting connector 171, an arc-shaped clamping groove 173 is formed at the left side of each right angle blocking member 172, and an arc-shaped clamping piece 174 is fixedly mounted at the right end of each limiting connector 171; the angle between the adjacent limit connectors 171 is limited by the right-angle stopper 172, and the angle between the adjacent limit connectors 171 is further limited by the engagement of the arc catches with the arc catches 174.
Referring to fig. 2 and 3, the connecting frame 18 includes a hook 181, the end of the traction rope 17 is fixedly provided with the hook 181, the lower end of the hook 181 is connected with a round-head moving column 182 in a sliding fit manner, the lower end of the round-head moving column 182 is connected with a positioning column 183 in a sliding fit manner, the lower side of the positioning column 183 is uniformly and rotatably connected with inclination control pieces 184, adjacent inclination control pieces 184 are jointly and rotatably connected with extrusion columns 185, the upper ends of the extrusion columns 185 are fixedly connected with the round-head moving column 182, a connecting spring 186 is fixedly connected between the extrusion columns 185 and the positioning column 183, the middle part of the upper side of the round-head moving column 182 is provided with a cylindrical through hole 187, the upper side of the hook 181 is symmetrically provided with stepped cylindrical holes 188 in the front and back direction, extrusion springs 189 are fixedly installed in the stepped cylindrical holes 188, the tail ends of the extrusion springs 189 are fixedly provided with double-head control columns 190, opposite end faces of the double-head control columns 190 which are symmetrical in the front and back are respectively provided with a first magnet 191 and a second magnet 192, and magnets 191 are opposite in magnetism; firstly, the stator winding is sleeved on the positioning column 183 from the lower part of the positioning column 183, the lower end of the stator winding is higher than the inclination control part 184, the positioning column 183 is extruded at the moment until the upper end of the round-head moving column 182 can not move any more, the double-head control column 190 is extruded at the same time, the double-head control column 190 extends into the cylindrical through hole 187, the first magnet 191 and the second magnet 192 attract each other, the inclination control part 184 rotates under the extrusion of the extrusion column 185 at the moment, the stator winding is interfered, the stator winding is prevented from falling downwards, when the stator winding needs to be taken down, the round-head moving column 182 moves downwards by dragging the double-head control column 190, the inclination control part 184 does not interfere with the lower part of the stator winding any more, and the stator winding is taken down.
Referring to fig. 2, the pre-drying frame 21 includes a rectangular frame 211, heating wires 212 are fixedly installed inside the rectangular frame 211, first rectangular baffle plates 213 are fixedly installed in the rectangular frame 211 in a bilateral symmetry manner, first rectangular through holes 214 are formed in the upper ends of the first rectangular baffle plates 213, first rectangular door plates 215 are rotatably connected inside the first rectangular through holes 214 through pin shafts, first torsion springs 216 are sleeved on the pin shafts, one ends of the first torsion springs 216 are fixedly connected with the first rectangular baffle plates 213, the other ends of the first torsion springs 216 are fixedly connected with the first rectangular door plates 215, first sealing strips 217 are fixedly installed on the contact end surfaces of the first rectangular door plates 215 and the first rectangular baffle plates 213, electric push rods 218 are fixedly installed inside the pre-drying frame 21 and located on the front side of the partition plate 22, first drying lamps 219 are fixedly installed on the upper ends of the electric push rods 218, second drying lamps 220 are fixedly installed on the inner end surfaces of the front side of the pre-drying frame 21 and the front end surface of the partition plate 22, and reflecting plates 221 are fixedly installed on the inner end surfaces of the front side of the pre-drying frame 21 and the partition plate 22; the interior of the rectangular frame 211 is heated through the heating wire 212, the stator winding is pre-dried, when the stator winding moves rightwards, the first rectangular door panel 215 is extruded through the inclination control part 184, the first rectangular door panel 215 is inclined, when the positioning winding completely enters the rectangular frame 211, the first rectangular door panel 215 is restored to an original state through the elasticity of the torsion spring, after the stator winding is dried through the low-temperature drying frame 27, the stator winding continues to move leftwards, the first drying lamp 219 is driven to move downwards through the electric push rod 218 on the front side of the rectangular frame 211, the interior of the stator winding is dried, the outer surface of the stator winding is dried through the second drying lamp 220, light is reflected through the reflection plate 221, and it is guaranteed that no part which is not irradiated exists on the outer surface of the stator winding.
Referring to fig. 2 and 4, the cleaning brush 23 includes a cylindrical brush 231, a fixing support 237 is uniformly and fixedly installed inside the pre-drying frame 21 and behind the partition plate 22, the cylindrical brush 231 is rotatably connected to the fixing support 237, bristles on the cylindrical brush 231 are inclined, a limiting post 232 is uniformly and fixedly installed on the outer surface of the cylindrical brush 231, a restoring spring 233 is sleeved on the limiting post 232, one end of the restoring spring 233 is fixedly connected to the cylindrical brush 231, a rubber ball 234 is fixedly installed at the other end of the restoring spring 233, a pushing member 235 is uniformly and fixedly installed at the lower end of the cylindrical brush 231, an accommodating ring 236 is fixedly installed at the lower end of the fixing support 237, the distance between the left and right adjacent cylindrical brushes 231 is less than twice the length of the bristles on the cylindrical brush 231, and the distance between the left and right adjacent cylindrical brushes 231 is greater than the length of the bristles on the cylindrical brush 231; clear up the dust impurity on stator winding surface through cylinder brush 231, stator winding drives cylinder brush 231 simultaneously and rotates, when the brush hair on cylinder brush 231 buckles because of the great emergence of atress, cooperate with rubber ball 234 through restoring spring 233, support the brush hair, guarantee that the brush hair resumes to original condition, brush hair on the adjacent cylinder brush 231 contacts each other, the dust impurity of being convenient for drops downwards to accomodating on the ring 236, absorb the dust on accomodating the ring 236 through dust absorption frame 24, make its rectangle frame 211 that discharges.
Referring to fig. 2, the dust collection frame 24 includes a dust collector 241, the dust collector 241 is fixedly installed at the rear end of the rear side of the predrying frame 21, the lower ends of the receiving rings 236 are uniformly and fixedly installed with material conveying pipes 242, the material conveying pipes 242 at the lower end of the same receiving ring 236 are communicated with each other, the material conveying pipes 242 at the lower ends of the adjacent receiving rings 236 are communicated with each other, the material conveying pipe 242 at the lower end of the receiving ring 236 at the middle and located at the rear side is fixedly connected with the dust collector 241, and a collection box 243 is clamped at the rear end of the predrying frame 21 and located at the outer side of the dust collector 241; the dust and foreign substances are transported by the vacuum cleaner 241 through the transporting pipe 242 into the collecting box 243 to be collected.
Referring to fig. 5, an electric telescopic rod 255 is fixedly installed at the front side inside the paint dipping frame 25, a square block 256 is fixedly installed at the rear end of the electric telescopic rod 255, a control cylinder 251 is fixedly installed at the lower end of the square block 256, a cylindrical cross piece 252 is fixedly installed at the lower end of the control cylinder 251, extrusion cylinders 253 are symmetrically and fixedly installed at the front and the rear of the cylindrical cross piece 252, and sponge sleeves 254 are fixedly installed on the outer surfaces of the extrusion cylinders 253; drive cylinder horizontal part 252 downstream through control cylinder 251, finally extrude stator winding through extrusion cylinder 253, make link 18 drive stator winding downstream, get into paint dipping box 26 and carry out the dip coating and handle, prevent through sponge cover 254 that stator winding from receiving the scraping, sponge cover 254 has good hydroscopicity simultaneously, makes to have the paint vehicle between the contact surface of sponge cover 254 and stator winding, prevents that there is the position of not contacting with the paint vehicle in the stator winding surface.
Continuing to refer to fig. 5, the paint dipping box 26 includes a box body 261, the box body 261 is fixedly installed at the inner end of the paint dipping frame 25, a rotating column 262 is uniformly and rotatably connected to the inner end face of the box body 261, a stirring rod 263 is uniformly and fixedly installed on the outer end face of the rotating column 262, an arc-shaped stirring piece 264 is uniformly and fixedly installed on the outer end face of the stirring rod 263, a first gear 265 is fixedly installed at the right end of the rotating column 262, adjacent first gears 265 are engaged with each other, a second motor 266 is fixedly installed in the middle of the rear end of the box body 261 through a motor base, an output shaft of the second motor 266 is fixedly connected with the first gear 265 in the middle through a coupling, and an inclined guide plate 267 is fixedly installed at the right end of the box body 261; drive gear 265 through motor two 266 and rotate, finally drive all rotation posts 262 and rotate, stir piece 264 through puddler 263 and arc and cooperate, stir the coating in the box body 261, stretch out the coating that drips behind the box body 261 through slope guide plate 267 stator winding and collect, make it flow to in the box body 261 to prevent to cause the waste, and the coating that drips in dip lacquer frame 25 needs the workman to clear up.
Continuing to refer to fig. 5, the low-temperature drying rack 27 comprises a rectangular heat-insulating casing 271, a first air pump 272 is fixedly installed on the front side of the rectangular heat-insulating casing 271, an exhaust pipe 273 is fixedly installed at the inner end of the rectangular heat-insulating casing 271, a filter plate 274 is fixedly installed in the exhaust pipe 273, rectangular baffle plates 275 are fixedly installed in the rectangular heat-insulating casing 271 in a bilateral symmetry manner, rectangular through holes 276 are formed in the upper ends of the rectangular baffle plates 275 respectively, a rectangular door plate 277 is rotatably connected to the rectangular through holes 276 through a pin shaft, a torsion spring 278 is sleeved on the pin shaft, one end of the torsion spring 278 is fixedly connected with the rectangular baffle plate 275, the other end of the torsion spring 278 is fixedly connected with the rectangular door plate 277, and sealing strips 279 are fixedly installed on the contact end faces of the rectangular door plate 277 and the rectangular baffle plate 275; exhaust gas in the rectangular heat-insulating shell 271 is quickly discharged through the exhaust pipe 273 by the first air pump 272, coating particles in the exhaust gas are prevented from being discharged out of the rectangular heat-insulating shell 271 by the filter plate 274, and the stator winding smoothly enters the rectangular heat-insulating shell 271 through the cooperation of the second rectangular baffle 275 and the second rectangular door panel 277, so that the exhaust gas is not discharged from the second rectangular through hole 276.
During the specific work, firstly, a stator winding to be subjected to paint dipping treatment is fixed through a connecting frame 18, a step motor drives a chain wheel I14 to rotate, a toothed chain belt I15 is finally driven to move, the stator winding moves along a U-shaped support 13, when the stator winding firstly enters a pre-drying frame 21, the pre-drying frame 21 is used for pre-drying the stator winding to ensure that the temperature of the stator winding is about 125 ℃, impurity and dust on the surface of the stator winding are cleaned through a cleaning brush 23, the dust is discharged out of the pre-drying frame 21 through a dust suction frame 24, after the pre-drying and heating, the stator winding is continuously driven to move rightwards through a step motor I, in the transportation process, the pre-dried stator winding is cooled to 60-80 ℃, the stator winding continuously moves rightwards to enter a paint dipping frame 25, the stator winding enters a paint dipping box 26 for paint dipping treatment, then the stator winding after the paint dipping treatment is continuously driven to enter a low-temperature drying frame 27 for low-temperature stage drying, and finally, the stator winding is conveyed to a pre-drying frame 21 and then is dried in a high-temperature stage, and assembled.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an industrial motor intelligent production line, includes transportation unit (1) and processing unit (2), its characterized in that: the transportation unit (1) is fixedly provided with a processing unit (2); wherein:
the conveying unit (1) comprises a U-shaped base (11), a plurality of supporting columns (12) are fixedly mounted on one side of two arc-shaped edges of the upper end face of the U-shaped base (11), the supporting columns (12) are uniformly distributed, a U-shaped support (13) is fixedly mounted at the upper end of each supporting column (12), chain wheels (14) are uniformly and rotatably connected onto the U-shaped support (13), all the chain wheels (14) are in transmission connection through chain belt chains (15), a stepping motor I is fixedly mounted at the upper end of the left side of each U-shaped support (13) through a motor base, an output shaft of the stepping motor I is fixedly connected with the chain wheels (14) on the front side of the U-shaped supports (13), a control frame (16) is uniformly and fixedly mounted at the lower end of each chain belt (15), a traction rope (17) is fixedly mounted on the control frame (16), and a connecting frame (18) is fixedly mounted at the tail end of the traction rope (17);
the processing unit (2) comprises a pre-drying frame (21), the upper end of the left side of the U-shaped base (11) is fixedly provided with the pre-drying frame (21), the middle part of the lower end of the pre-drying frame (21) is fixedly provided with a partition plate (22), the lower end of the pre-drying frame (21) is uniformly and rotatably connected with a cleaning brush (23) and positioned on the rear side of the partition plate (22), the rear end of the rear side of the pre-drying frame (21) is fixedly provided with a dust suction frame (24), the upper end of the U-shaped base (11) is fixedly provided with a paint dipping frame (25) and positioned on the right side of the pre-drying frame (21), the inner end of the paint dipping frame (25) is fixedly provided with a paint dipping box (26), the upper end of the U-shaped base (11) is fixedly provided with a low-temperature drying frame (27) and positioned on the front side of the paint dipping frame (25), and a heat transfer pipe (28) is fixedly connected between the low-temperature drying frame (27) and the front side of the pre-drying frame (21);
the traction rope (17) comprises limiting connecting pieces (171), the limiting connecting pieces (171) are connected in a rotating mode, right angle blocking pieces (172) are fixedly installed at the lower ends of the right sides of the adjacent limiting connecting pieces (171), arc clamping grooves (173) are formed in the left sides of the right angle blocking pieces (172), and arc clamping pieces (174) are fixedly installed at the right ends of the limiting connecting pieces (171);
the connecting frame (18) comprises a hook (181), the tail end of the traction rope (17) is fixedly provided with the hook (181), the lower end of the hook (181) is connected with a round-head moving column (182) in a sliding fit manner, the lower end of the round-head moving column (182) is connected with a positioning column (183) in a sliding fit manner, the lower side of the positioning column (183) is uniformly and rotatably connected with an inclination control piece (184), an extrusion column (185) is jointly and rotatably connected between adjacent inclination control pieces (184), the upper end of the extrusion column (185) is fixedly connected with the round-head moving column (182), a connecting spring (186) is fixedly connected between the extrusion column (185) and the positioning column (183), the middle of the upper side of the round-head moving column (182) is provided with a cylindrical through hole (187), stepped cylindrical holes (188) are symmetrically formed in the front and back of the upper side of the hook (181), an extrusion spring (189) is fixedly installed in each stepped cylindrical hole (188), the tail end of each extrusion spring (189) is fixedly installed with a double-head control column (190), opposite to each magnet (191) and magnets (192) are fixedly installed on opposite end faces of each double-head control column (190);
the cleaning brush (23) comprises a cylindrical brush (231), a fixing support (237) is uniformly and fixedly installed inside the pre-drying frame (21) and located on the rear side of the partition plate (22), the cylindrical brush (231) is connected to the fixing support (237) in a rotating mode, bristles on the cylindrical brush (231) are inclined, a limiting column (232) is uniformly and fixedly installed on the outer surface of the cylindrical brush (231), a recovery spring (233) is sleeved on the limiting column (232), one end of the recovery spring (233) is fixedly connected with the cylindrical brush (231), a rubber ball (234) is fixedly installed at the other end of the recovery spring (233), a pushing piece (235) is uniformly and fixedly installed at the lower end of the cylindrical brush (231), an accommodating ring (236) is fixedly installed at the lower end of the fixing support (237), the distance between the left cylindrical brush (231) and the right cylindrical brush which are adjacent is smaller than the length of the bristles on the cylindrical brush (231), and the distance between the left cylindrical brush (231) and the right adjacent cylindrical brush is larger than the length of the bristles on the cylindrical brush (231);
dust absorption frame (24) include dust catcher (241), dry in advance frame (21) rear side rear end fixed mounting has dust catcher (241), accomodate even fixed mounting of ring (236) lower extreme has conveying pipeline (242), UNICOM between same conveying pipeline (242) of accomodating ring (236) lower extreme, UNICOM between adjacent conveying pipeline (242) of accomodating ring (236) lower extreme, fixed connection between conveying pipeline (242) and dust catcher (241) of middle part and the ring (236) lower extreme of accomodating that is located the rear side, dry in advance frame (21) rear end and be located dust catcher (241) outside joint and have collection box (243).
2. The intelligent production line of industrial motors of claim 1, characterized in that: control frame (16) is including connecting cylinder (161), the even fixed mounting of tooth chain belt (15) lower extreme has connection cylinder (161), connection cylinder (161) lower extreme fixed mounting has arc casing (162), arc casing (162) internal rotation is connected with receipts roll post (163), turbine spring (164) have been placed in arc casing (162), turbine spring (164) one end and arc casing (162) fixed connection, turbine spring (164) other end and haulage rope (17) initiating terminal fixed connection, haulage rope (17) winding is on receipts roll post (163), spacing through-hole (165) have been seted up to arc casing (162) lower extreme, spacing through-hole (165) inner fixed mounting has cleans sponge (166).
3. The intelligent production line of industrial motors of claim 1, characterized in that: the pre-drying frame (21) comprises a rectangular frame (211), heating wires (212) are fixedly mounted inside the rectangular frame (211), a first rectangular baffle plate (213) is fixedly mounted on the left and right of the rectangular frame (211), a first rectangular through hole (214) is formed in the upper end of the first rectangular baffle plate (213), a first rectangular door plate (215) is rotatably connected into the first rectangular through hole (214) through a pin shaft, a first torsion spring (216) is sleeved on the pin shaft, one end of the first torsion spring (216) is fixedly connected with the first rectangular baffle plate (213), the other end of the first torsion spring (216) is fixedly connected with the first rectangular door plate (215), a first sealing strip (217) is fixedly mounted on the contact end face of the first rectangular door plate (215) and the first rectangular baffle plate (213), an electric push rod (218) is fixedly mounted inside the pre-drying frame (21) and located on the front side of a partition plate (22), a first drying lamp (219) is fixedly mounted on the upper end of the electric push rod (218), a second drying lamp (220) is uniformly fixedly mounted on the front side of the pre-drying frame (21) and on the front end face of the partition plate (22), and a reflection plate (221) are fixedly mounted on the front end face of the inner end face of the pre-drying frame (22).
4. The intelligent production line of industrial motors of claim 1, characterized in that: dip coating frame (25) inside front side fixed mounting have electric telescopic handle (255), electric telescopic handle (255) rear end fixed mounting has square piece (256), square piece (256) lower extreme fixed mounting has control cylinder (251), control cylinder (251) lower extreme fixed mounting has cylinder crosspiece (252), symmetry fixed mounting has extrusion cylinder (253) around cylinder crosspiece (252), extrusion cylinder (253) outer fixed surface installs sponge cover (254).
5. The intelligent production line of industrial motors of claim 1, characterized in that: paint dipping box (26) is including box body (261), paint dipping frame (25) inner fixed mounting has box body (261), the terminal surface evenly rotates in box body (261) and is connected with rotation post (262), the even fixed mounting of outer terminal surface of rotation post (262) has puddler (263), the even fixed mounting of outer terminal surface of puddler (263) has arc stirring piece (264), it has gear one (265) to rotate post (262) right-hand member fixed mounting, adjacent gear one (265) meshes mutually, box body (261) rear end middle part has motor two (266) through motor cabinet fixed mounting, motor two (266) output shaft passes through first (265) fixed connection of shaft coupling and middle part, box body (261) right-hand member fixed mounting has slope guide plate (267).
6. The intelligent production line of industrial motors of claim 1, characterized in that: low-temperature drying frame (27) includes rectangle heat preservation casing (271), rectangle heat preservation casing (271) front side fixed mounting has air pump (272), rectangle heat preservation casing (271) inner fixed mounting has blast pipe (273), blast pipe (273) internal fixed mounting has filter (274), rectangle heat preservation casing (271) bilateral symmetry fixed mounting has rectangle baffle two (275), rectangle through-hole two (276) have all been seted up to rectangle baffle two (275) upper end, be connected with rectangle door board two (277) through the round pin hub rotation in rectangle through-hole two (276), the epaxial cover of round pin has torsional spring two (278), torsional spring two (278) one end and rectangle baffle two (275) fixed connection, the other end of torsional spring two (278) and rectangle door board two (277) fixed connection, equal fixed mounting has sealing strip two (279) with rectangle baffle two (275) contact terminal surface rectangle door board two (277).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210494432.7A CN114865867B (en) | 2022-05-07 | 2022-05-07 | Intelligent production line for industrial motor |
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| CN202210494432.7A CN114865867B (en) | 2022-05-07 | 2022-05-07 | Intelligent production line for industrial motor |
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| CN114865867B true CN114865867B (en) | 2023-03-17 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN206962670U (en) * | 2017-05-02 | 2018-02-02 | 江苏沃尔森电子科技有限公司 | Paint-dipping drying all-in-one is used in a kind of micro-machine processing |
| CN108832784B (en) * | 2018-05-31 | 2020-07-21 | 长沙杰立特自动化设备有限公司 | Device and method for dip coating of automobile generator stator copper wire winding |
| CN110445328A (en) * | 2019-08-23 | 2019-11-12 | 杭州宝协机电有限公司 | A kind of upper insulated paint and drying insulated paint integral system of machine winding |
| CN111934504B (en) * | 2020-09-15 | 2022-05-06 | 绍兴市希多电机有限公司 | A kind of motor rotor dipping device and using method thereof |
| CN215141644U (en) * | 2021-03-26 | 2021-12-14 | 河南省南洋防爆电机有限公司 | Clean motor stator outer paint drying device |
| CN113162346A (en) * | 2021-05-17 | 2021-07-23 | 武汉华胜天辰科技有限公司 | Paint dipping processing equipment and paint dipping processing method for motor stator of electric automobile |
| CN114178154A (en) * | 2021-05-18 | 2022-03-15 | 西派集团有限公司 | A valve surface treatment device |
| CN215507633U (en) * | 2021-08-03 | 2022-01-14 | 无锡斯坦伯格机械有限公司 | Automatic dip coating drying equipment |
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