CN114865029A - A kind of proton exchange membrane fuel cell membrane electrode and preparation method thereof - Google Patents
A kind of proton exchange membrane fuel cell membrane electrode and preparation method thereof Download PDFInfo
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Abstract
本发明涉及质子交换膜燃料电池技术领域,具体公开了一种质子交换膜燃料电池膜电极的制备方法,所述方法包括将碳载铂催化剂与全氟磺酸树脂溶液混合,利用异丙醇为溶剂,配制成混合乳液,在丝网印刷机上将所述混合乳液印刷到阳极扩散层的多孔层表面,烘干,在丝网印刷机上将所述混合乳液印刷到电解质膜的阴极面表面,烘干,将电解质膜的阳极面与阳极扩散层的阳极催化层表面相接触,将电解质膜的阴极催化层表面与阴极扩散层的多孔层表面相接触,在热压机上将三者热压在一起,形成一张膜电极。本发明通过丝网印刷技术实现阳极催化层和阴极催化层分别附着在阳极扩散层上和电解质膜上,简化了操作难度,设备成本低,催化剂损失小,操作灵活。
The invention relates to the technical field of proton exchange membrane fuel cells, and specifically discloses a method for preparing a membrane electrode of a proton exchange membrane fuel cell. The method comprises mixing a carbon-supported platinum catalyst with a perfluorosulfonic acid resin solution, and using isopropanol as The solvent is prepared into a mixed emulsion, the mixed emulsion is printed on the surface of the porous layer of the anode diffusion layer on a screen printer, dried, and the mixed emulsion is printed on the surface of the cathode surface of the electrolyte membrane on a screen printer, dried Dry, contact the anode surface of the electrolyte membrane with the anode catalytic layer surface of the anode diffusion layer, contact the cathode catalytic layer surface of the electrolyte membrane with the porous layer surface of the cathode diffusion layer, and press the three together on a hot press , forming a membrane electrode. The invention realizes that the anode catalytic layer and the cathode catalytic layer are respectively attached to the anode diffusion layer and the electrolyte membrane through the screen printing technology, which simplifies the operation difficulty, the equipment cost is low, the catalyst loss is small, and the operation is flexible.
Description
技术领域technical field
本发明涉及质子交换膜燃料电池技术领域,尤其涉及一种质子交换膜燃料电池膜电极及其制备方法。The invention relates to the technical field of proton exchange membrane fuel cells, in particular to a membrane electrode of a proton exchange membrane fuel cell and a preparation method thereof.
背景技术Background technique
质子交换膜燃料电池以氢气为燃料,空气为氧化剂,通过电化学反应直接把燃料和氧化剂内的化学能转化为电能,不受卡诺循环限制,能量转换效率高。同时,反应的产物为水,可以直接排放,环境友好。质子交换膜燃料电池发电系统由多个子系统和零部件组成。其中膜电极是其核心部件,是电化学反应的场所。The proton exchange membrane fuel cell uses hydrogen as the fuel and air as the oxidant, and directly converts the chemical energy in the fuel and the oxidant into electrical energy through an electrochemical reaction, which is not limited by the Carnot cycle and has high energy conversion efficiency. At the same time, the product of the reaction is water, which can be directly discharged and is environmentally friendly. The proton exchange membrane fuel cell power generation system consists of multiple subsystems and components. Among them, the membrane electrode is its core component and is the place of electrochemical reaction.
膜电极通常由阳极、电解质膜和阴极组成,其中电解质膜至于阳极和阴极中间,三者密切接触。阳极由阳极扩散层和阳极催化层构成,阴极由阴极扩散层和阴极催化层构成,其中催化层在靠近电解质膜一侧,阳极扩散层和阴极扩散层均由含憎水聚四氟乙烯的碳纸层和多孔层构成,阴、阳极的碳纸层厚度和结构相同,多孔层厚度和结构可以相同,也可以不相同。The membrane electrode is usually composed of an anode, an electrolyte membrane and a cathode, wherein the electrolyte membrane is in close contact with the anode and the cathode. The anode is composed of an anode diffusion layer and an anode catalytic layer, and the cathode is composed of a cathode diffusion layer and a cathode catalytic layer. The catalytic layer is on the side close to the electrolyte membrane. The paper layer and the porous layer are composed. The thickness and structure of the carbon paper layer of the cathode and the anode are the same, and the thickness and structure of the porous layer can be the same or different.
目前,扩散层已经形成商业化产品。电解质膜也是固定化商品,是由全氟磺酸树脂与多孔聚四氟乙烯薄膜复合在一起的复合膜,中间是多孔的聚四氟乙烯薄膜,阴极和阳极面为一定厚度的全氟磺酸树脂,树脂贯穿多孔膜,阴极树脂膜比阳极树脂膜厚一些,分不同规格,厚度在8微米作左右和12微米左右。催化层由催化剂和全氟磺酸树脂构成,通常是把催化剂与全氟磺酸树脂溶液配成墨汁状均匀混合物,涂敷在扩散层(GDE)或电解质膜上(CCM)。At present, the diffusion layer has formed a commercial product. Electrolyte membrane is also a fixed commodity. It is a composite membrane composed of perfluorosulfonic acid resin and porous polytetrafluoroethylene film. The middle is a porous polytetrafluoroethylene film. The cathode and anode surfaces are perfluorosulfonic acid with a certain thickness. Resin, the resin runs through the porous membrane. The cathode resin membrane is thicker than the anode resin membrane. It is divided into different specifications, and the thickness is about 8 microns and about 12 microns. The catalytic layer is composed of a catalyst and a perfluorosulfonic acid resin. Usually, the catalyst and the perfluorosulfonic acid resin solution are prepared into an ink-like uniform mixture, which is coated on the diffusion layer (GDE) or the electrolyte membrane (CCM).
目前,为了降低传质阻力,减薄催化层厚度,催化层的制备方法主要是CCM法,CCM的制备方法主要是喷涂法和狭缝涂布法。喷涂法设备简单,间歇操作,适合小批量生产,存在的问题是喷涂带来大量的催化剂浪费,增大成本。狭缝涂布技术适合大规模操作,自动化操作,质量可控。存在的问题是需要连续化生产,停机和开机均有大量材料浪费。At present, in order to reduce the mass transfer resistance and reduce the thickness of the catalytic layer, the preparation method of the catalytic layer is mainly the CCM method, and the preparation methods of the CCM are mainly the spray method and the slot coating method. The spraying method has simple equipment, intermittent operation, and is suitable for small batch production. The problem is that spraying brings a lot of catalyst waste and increases costs. Slot coating technology is suitable for large-scale operation, automated operation, and quality controllable. The problem is that continuous production is required, and there is a large amount of material waste at shutdown and start-up.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种质子交换膜燃料电池膜电极及其制备方法,以克服现有技术中膜电极催化层的制备过程中存在的问题。The purpose of the present invention is to provide a proton exchange membrane fuel cell membrane electrode and a preparation method thereof, so as to overcome the problems existing in the preparation process of the membrane electrode catalytic layer in the prior art.
为了解决上述技术问题,本发明提供了一种质子交换膜燃料电池膜电极的制备方法,包括以下步骤:In order to solve the above technical problems, the present invention provides a method for preparing a membrane electrode of a proton exchange membrane fuel cell, comprising the following steps:
S1.将碳载铂催化剂与全氟磺酸树脂溶液混合,利用异丙醇为溶剂,配制成混合乳液;S1. The carbon-supported platinum catalyst is mixed with the perfluorosulfonic acid resin solution, and isopropanol is used as a solvent to prepare a mixed emulsion;
S2.将阳极扩散层裁剪到指定大小,在丝网印刷机上将所述混合乳液印刷到阳极扩散层的多孔层表面,烘干,完成阳极催化层的制备;S2. Cut the anode diffusion layer to a specified size, print the mixed emulsion on the surface of the porous layer of the anode diffusion layer on a screen printer, and dry it to complete the preparation of the anode catalytic layer;
S3.将电解质膜裁剪成指定大小,在丝网印刷机上将所述混合乳液印刷到电解质膜的阴极面表面,烘干,完成阴极催化层的制备;S3. Cut the electrolyte membrane to a specified size, print the mixed emulsion on the surface of the cathode surface of the electrolyte membrane on a screen printer, and dry it to complete the preparation of the cathode catalytic layer;
S4.将电解质膜的阳极面与阳极扩散层的阳极催化层表面相接触,将电解质膜的阴极催化层表面与阴极扩散层的多孔层表面相接触,在热压机上将三者热压在一起,形成一张膜电极。S4. Contact the anode surface of the electrolyte membrane with the anode catalytic layer surface of the anode diffusion layer, contact the cathode catalytic layer surface of the electrolyte membrane with the porous layer surface of the cathode diffusion layer, and press the three together on a hot press , forming a membrane electrode.
优选的,所述步骤S1中,碳载铂催化剂与全氟磺酸树脂溶液的重量比例为3:1。Preferably, in the step S1, the weight ratio of the carbon-supported platinum catalyst to the perfluorosulfonic acid resin solution is 3:1.
优选的,所述步骤S1中,所述混合乳液的粘度范围为30-80cP。Preferably, in the step S1, the viscosity range of the mixed emulsion is 30-80 cP.
优选的,所述步骤S2和S3中,丝网印刷机的网格为80-100目。Preferably, in the steps S2 and S3, the mesh of the screen printing machine is 80-100 meshes.
优选的,所述步骤S2中,所述阳极催化层的厚度为5-10微米。Preferably, in the step S2, the thickness of the anode catalyst layer is 5-10 microns.
优选的,所述步骤S2和S3中,烘干温度为50-60℃,烘干时间为3-5分钟。Preferably, in the steps S2 and S3, the drying temperature is 50-60° C., and the drying time is 3-5 minutes.
优选的,所述步骤S3中,所述阴极催化层的厚度为15-25微米。Preferably, in the step S3, the thickness of the cathode catalytic layer is 15-25 microns.
优选的,所述步骤S4中,先将电解质膜阳极面的保护支撑聚酯膜剥离,再将电解质膜的阳极面与阳极扩散层的阳极催化层表面相接触。Preferably, in the step S4, the protective supporting polyester film on the anode surface of the electrolyte membrane is first peeled off, and then the anode surface of the electrolyte membrane is brought into contact with the surface of the anode catalytic layer of the anode diffusion layer.
优选的,所述步骤S4中,热压机的热压温度110-130℃,热压压力为1.5-3MPa。Preferably, in the step S4, the hot pressing temperature of the hot pressing machine is 110-130° C., and the hot pressing pressure is 1.5-3 MPa.
本发明还提供了一种质子交换膜燃料电池膜电极,由所述的质子交换膜燃料电池膜电极的制备方法制成。The present invention also provides a proton exchange membrane fuel cell membrane electrode, which is made by the method for preparing the proton exchange membrane fuel cell membrane electrode.
本发明的质子交换膜燃料电池膜电极及其制备方法依据氢气和空气中氧气传递速度不同,以及目前商业膜电机产品的特点,提出一种阴、阳极催化层采用不同的支撑方法,通过丝网印刷技术实现阳极催化层和阴极催化层分别附着在阳极扩散层上和电解质膜上,简化了操作难度,设备成本低,催化剂损失小,操作灵活。The proton exchange membrane fuel cell membrane electrode of the present invention and its preparation method are based on the different transmission speeds of oxygen in hydrogen and air, and the characteristics of current commercial membrane motor products, and propose a cathode and anode catalyst layers using different support methods, through the wire mesh The printing technology realizes that the anode catalytic layer and the cathode catalytic layer are respectively attached to the anode diffusion layer and the electrolyte membrane, which simplifies the operation difficulty, the equipment cost is low, the catalyst loss is small, and the operation is flexible.
附图说明Description of drawings
图1为本发明实施例的质子交换膜燃料电池膜电极的制备方法的示意图。FIG. 1 is a schematic diagram of a method for preparing a membrane electrode of a proton exchange membrane fuel cell according to an embodiment of the present invention.
图中,1:阳极扩散层;2:阳极催化层;3:电解质膜;4:阴极催化层;5:阴极扩散层。In the figure, 1: anode diffusion layer; 2: anode catalytic layer; 3: electrolyte membrane; 4: cathode catalytic layer; 5: cathode diffusion layer.
具体实施方式Detailed ways
下面结合附图和实施例对本发明的实施方式作进一步详细描述。以下实施例用于说明本发明,但不能用来限制本发明的范围。The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.
如图1所示,本实施例的质子交换膜燃料电池膜电极的制备方法包括以下步骤:As shown in FIG. 1 , the preparation method of the membrane electrode of the proton exchange membrane fuel cell of this embodiment includes the following steps:
S1.将碳载铂催化剂与全氟磺酸树脂溶液混合,碳载铂催化剂(Pt/C)与全氟磺酸树脂溶液(Nafion溶液)按Pt/C:Nafion为3:1的重量比例,利用异丙醇为溶剂,配制成一定粘度的混合乳液,粘度范围为30-80cP。S1. Mix the carbon-supported platinum catalyst with the perfluorosulfonic acid resin solution, and the carbon-supported platinum catalyst (Pt/C) and the perfluorosulfonic acid resin solution (Nafion solution) are in a weight ratio of Pt/C:Nafion of 3:1, Using isopropanol as a solvent, it is prepared into a mixed emulsion with a certain viscosity, and the viscosity range is 30-80cP.
S2.将阳极扩散层裁剪到指定大小,在丝网印刷机上将所述混合乳液印刷到阳极扩散层的多孔层表面,丝网印刷机的网格为80-100目,烘干,烘干温度为50-60℃,烘干时间为3-5分钟,催化层厚度依据不同的催化剂载量,可以为5-10微米,根据催化剂载量的需要,可以印一遍或多遍,完成阳极催化层的制备。S2. Cut the anode diffusion layer to a specified size, and print the mixed emulsion on the surface of the porous layer of the anode diffusion layer on a screen printing machine. The mesh of the screen printing machine is 80-100 mesh, drying, and drying temperature It is 50-60℃, and the drying time is 3-5 minutes. The thickness of the catalytic layer can be 5-10 microns according to different catalyst loadings. According to the needs of the catalyst loading, it can be printed one or more times to complete the anode catalytic layer. preparation.
S3.目前商业电解质膜在阳极面有一层保护支撑聚酯膜,将电解质膜裁剪成指定大小,电解质膜阴极面朝向丝网方向,聚保护支撑酯膜面朝向丝网印刷机台面,这种电解质膜阳极面的保护支撑聚酯膜可以起到支撑作用,使电解质膜能够在丝网印刷机上进行丝网印刷,而如果没有保护支撑聚酯膜,电解质膜由于太薄则无法使用丝网印刷机进行丝网印刷,固定电解质膜,在丝网印刷机上将所述混合乳液印刷到电解质膜的阴极面表面,丝网印刷机的网格为80-100目,烘干,烘干温度为50-60℃,烘干时间为3-5分钟,催化层厚度依据不同的催化剂载量,可以为15-25微米,根据催化剂载量的需要,可以印一遍或多遍,完成阴极催化层的制备。S3. At present, commercial electrolyte membranes have a protective supporting polyester membrane on the anode side. The electrolyte membrane is cut to a specified size, the cathode side of the electrolyte membrane is facing the screen direction, and the polyprotective supporting ester membrane side is facing the screen printing machine table. The protective supporting polyester membrane on the anode side of the membrane can act as a support to enable the electrolyte membrane to be screen printed on a screen printer, whereas without a protective supporting polyester membrane, the electrolyte membrane is too thin to use a screen printer Perform screen printing, fix the electrolyte membrane, and print the mixed emulsion on the cathode surface of the electrolyte membrane on a screen printing machine. The mesh of the screen printing machine is 80-100 mesh, and the drying temperature is 50-100 mesh The drying time is 3-5 minutes at 60°C. The thickness of the catalytic layer can be 15-25 microns according to different catalyst loadings. According to the needs of the catalyst loading, it can be printed one or more times to complete the preparation of the cathode catalytic layer.
S4.先将电解质膜阳极面的保护支撑聚酯膜剥离,将电解质膜的阳极面与阳极扩散层的阳极催化层表面相接触,将电解质膜的阴极催化层表面与阴极扩散层的多孔层表面相接触,在热压机上将三者热压在一起,热压机的热压温度110-130℃,热压压力为1.5-3MPa,形成一张膜电极。S4. First peel off the protective supporting polyester film on the anode surface of the electrolyte membrane, contact the anode surface of the electrolyte membrane with the surface of the anode catalytic layer of the anode diffusion layer, and connect the surface of the cathode catalytic layer of the electrolyte membrane with the surface of the porous layer of the cathode diffusion layer When they are in contact with each other, the three are hot-pressed together on a hot-pressing machine, the hot-pressing temperature of the hot-pressing machine is 110-130°C, and the hot-pressing pressure is 1.5-3MPa to form a membrane electrode.
本实施例的质子交换膜燃料电池膜电极由权所述的质子交换膜燃料电池膜电极的制备方法制成,如图1所示,其包括:阳极扩散层1、阳极催化层2、电解质膜3、阴极催化层4和阴极扩散层5。The membrane electrode of the proton exchange membrane fuel cell in this embodiment is made by the method for preparing the membrane electrode of the proton exchange membrane fuel cell, as shown in FIG. 1 , which includes: an
本发明的质子交换膜燃料电池膜电极及其制备方法依据氢气和空气中氧气传递速度不同,以及目前商业膜电机产品的特点,提出一种阴、阳极催化层采用不同的支撑方法,通过丝网印刷技术实现阳极催化层和阴极催化层分别附着在扩散层上和电解质膜上,简化了操作难度,设备成本低,催化剂损失小,操作灵活。The proton exchange membrane fuel cell membrane electrode and its preparation method of the present invention are based on the different transmission speeds of oxygen in hydrogen and air, and the characteristics of current commercial membrane motor products, and propose a cathodic and anode catalyst layer using different support methods, through the wire mesh The printing technology realizes that the anode catalytic layer and the cathode catalytic layer are respectively attached to the diffusion layer and the electrolyte membrane, which simplifies the operation difficulty, the equipment cost is low, the catalyst loss is small, and the operation is flexible.
由于阴极催化层比阳极催化层厚,电解质膜阴极侧电解质层也比阳极侧电介质层厚,阴极采用把催化剂直接涂敷到电解质膜上可以使阴极扩散层与催化结合牢固,同时电化学反应的传递阻力主要集中在阴极,把催化层制备到电解质膜上更有利;而阳极催化层薄,电解质膜的电解质层也薄,采用把催化层附着在扩散层上更有利于其与电解质结合。Since the cathode catalytic layer is thicker than the anode catalytic layer, and the electrolyte layer on the cathode side of the electrolyte membrane is also thicker than the dielectric layer on the anode side, directly coating the catalyst on the electrolyte membrane for the cathode can make the cathode diffusion layer and the catalysis firmly combined, and at the same time, the electrochemical reaction is stable. The transfer resistance is mainly concentrated in the cathode, and it is more advantageous to prepare the catalytic layer on the electrolyte membrane; while the anode catalytic layer is thin, the electrolyte layer of the electrolyte membrane is also thin, and it is more conducive to its combination with the electrolyte by attaching the catalytic layer to the diffusion layer.
因为氢气的传递速度远大于氧,而且阳极侧是纯氢,阴极侧是含氧为20%左右的空气。阳极传递速度的适当降低不影响整个电化学反应。这样采用不同的方式制备阴极和阳极催化层主要是考虑了阴极和阳极反应的特点,和电解质膜的结构,从而在不影响电池性能的前提下,最大程度简化制作工艺,使其易于操作,设备投资少,膜电极尺寸改变灵活。Because the transfer rate of hydrogen is much higher than that of oxygen, and the anode side is pure hydrogen, and the cathode side is air containing about 20% oxygen. Appropriate reductions in anodic transport speed do not affect the overall electrochemical reaction. In this way, the cathode and anode catalytic layers are prepared by different methods mainly considering the characteristics of cathode and anode reactions and the structure of the electrolyte membrane, so as to simplify the manufacturing process to the greatest extent and make it easy to operate and equipment without affecting the performance of the battery. Less investment, flexible membrane electrode size change.
本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the present invention are presented for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use.
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CN112909267A (en) * | 2021-02-04 | 2021-06-04 | 南京壹元新能源科技有限公司 | MEA for proton exchange membrane fuel cell and preparation method thereof |
CN113328106A (en) * | 2021-06-02 | 2021-08-31 | 永安行科技股份有限公司 | Fuel cell membrane electrode and preparation method and application thereof |
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CN112909267A (en) * | 2021-02-04 | 2021-06-04 | 南京壹元新能源科技有限公司 | MEA for proton exchange membrane fuel cell and preparation method thereof |
CN113328106A (en) * | 2021-06-02 | 2021-08-31 | 永安行科技股份有限公司 | Fuel cell membrane electrode and preparation method and application thereof |
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