CN114864966A - A kind of preparation method of gas diffusion layer of proton exchange membrane fuel cell and product thereof - Google Patents
A kind of preparation method of gas diffusion layer of proton exchange membrane fuel cell and product thereof Download PDFInfo
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- 239000000446 fuel Substances 0.000 title claims abstract description 26
- 239000012528 membrane Substances 0.000 title claims abstract description 22
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 127
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 84
- 239000010410 layer Substances 0.000 claims abstract description 71
- 239000002002 slurry Substances 0.000 claims abstract description 65
- 238000000576 coating method Methods 0.000 claims abstract description 41
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 38
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- 229910021389 graphene Inorganic materials 0.000 claims abstract description 33
- 239000002245 particle Substances 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000000839 emulsion Substances 0.000 claims abstract description 18
- 229920001690 polydopamine Polymers 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 11
- 229910021392 nanocarbon Inorganic materials 0.000 claims abstract description 9
- 238000005516 engineering process Methods 0.000 claims abstract description 4
- 238000007639 printing Methods 0.000 claims abstract description 3
- 238000001338 self-assembly Methods 0.000 claims abstract description 3
- 239000002356 single layer Substances 0.000 claims abstract description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 56
- 239000000243 solution Substances 0.000 claims description 48
- 239000007789 gas Substances 0.000 claims description 36
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 25
- 239000007864 aqueous solution Substances 0.000 claims description 14
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
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- H01M4/88—Processes of manufacture
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- H01M4/8807—Gas diffusion layers
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
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Abstract
Description
技术领域technical field
本发明属于燃料电池材料技术领域,具体涉及一种质子交换膜燃料电池气体扩散层的制备方法及其产品。The invention belongs to the technical field of fuel cell materials, and in particular relates to a preparation method of a gas diffusion layer of a proton exchange membrane fuel cell and a product thereof.
背景技术Background technique
质子交换膜燃料电池(PEMFC)被认为是21世纪首选的洁净、高效的发电技术,受到能源、汽车、家电等各个领域的广泛关注。其中气体扩散层(GDL)在质子交换膜燃料电池(PEMFC)中发挥着重要的水汽气传质、收集电流和支撑材料的功能,作为关键核心组件,其微孔结构和界面润湿性为燃料电池的高发电效率和长时间运行保驾护航。Proton exchange membrane fuel cell (PEMFC) is considered to be the clean and efficient power generation technology of choice in the 21st century, and has received extensive attention in various fields such as energy, automobiles, and home appliances. Among them, the gas diffusion layer (GDL) plays an important role in water vapor mass transfer, current collection and support material in proton exchange membrane fuel cells (PEMFC). As a key core component, its microporous structure and interface wettability are the fuel The high power generation efficiency and long-term operation of the battery are escorted.
现有的技术通过在碳纸基材表面湿法涂布聚四氟乙烯(PTFE)乳液和导电炭粉的浆料,经过后续的烘干和烧结工艺,直接在碳纸表面制备微孔层(MPL)。该工艺并不能精准控制浆料向碳纸大孔基底层的传递,以及浆料在碳纤维阵列中的传输与铺展,进而影响浆料在碳纤维阵列中的干燥过程以及有效物质的最终分布状态,其结果必然造成MPL微孔的结构缺陷以及孔径分布的不均匀,这会使PEMFC运行时出现水淹和气堵现象,这也是PEMFC目前面临的重要问题之一。In the prior art, a microporous layer ( MPL). This process cannot precisely control the transfer of the slurry to the carbon paper macroporous base layer, and the transmission and spreading of the slurry in the carbon fiber array, which in turn affects the drying process of the slurry in the carbon fiber array and the final distribution of effective substances. The result will inevitably lead to structural defects of MPL micropores and uneven pore size distribution, which will cause water flooding and gas blocking during PEMFC operation, which is also one of the important problems currently faced by PEMFC.
因此,研究超薄微孔层垒积组装的构建原理,以及对这一关键科学问题的解译,能够为优化MPL制备工艺提供理论基础,减弱炭颗粒/疏水剂的团聚体不均匀渗透对微孔层孔隙结构、导电性能和孔径均匀性的影响,有效控制浆料干燥以及烧结过程中涂层表面皲裂、碳纸受热起皱等问题,从而提高MPL的“气—液—电—热”选择性传输性能。Therefore, studying the construction principle of the ultrathin microporous layer barrier assembly and the interpretation of this key scientific issue can provide a theoretical basis for optimizing the MPL preparation process, and reduce the effect of the agglomerates of carbon particles/hydrophobic agents on the microstructure. The influence of the pore structure, electrical conductivity and pore size uniformity of the pore layer can effectively control the drying of the slurry, the cracking of the coating surface during the sintering process, and the wrinkling of the carbon paper when heated, thereby improving the "gas-liquid-electricity-thermal" selection of MPL. Sexual transmission performance.
在现有技术中还未见与本申请质子交换膜燃料电池气体扩散层大孔碳纸基材表面垒积组装均匀孔径超薄微孔层的构建类似的研究,也无结合PTFE构建亲疏水结构有序、梯度孔隙的GDL的相关报道。In the prior art, there is no research similar to the construction of the super-thin microporous layer with uniform pore size assembled on the surface of the macroporous carbon paper substrate of the gas diffusion layer of the proton exchange membrane fuel cell of the present application, and there is no combination of PTFE to construct a hydrophilic and hydrophobic structure. A related report on GDLs with ordered, gradient pores.
发明内容SUMMARY OF THE INVENTION
针对现有技术中质子交换膜燃料电池气体扩散层的设计存在的问题,本发明的第一个目的是在于提供一种气体扩散层超薄微孔层垒积组装构建,该气体扩散层(GDL)可以明显增强输气排水功能,有效防止水淹现象,提升质子交换膜燃料电池的功率和稳定性,有利于提高其效率、降低其成本、延长其寿命。Aiming at the problems existing in the design of the gas diffusion layer of the proton exchange membrane fuel cell in the prior art, the first object of the present invention is to provide a gas diffusion layer ultra-thin microporous layer stacked assembly construction, the gas diffusion layer (GDL) ) can significantly enhance the gas transmission and drainage function, effectively prevent flooding, improve the power and stability of the proton exchange membrane fuel cell, and help improve its efficiency, reduce its cost, and prolong its life.
本发明的第二个目的是在于提供一种气体扩散层超薄微孔层垒积组装结构的制备方法,该方法利用微米炭颗粒、氧化石墨烯片材、纳米炭球来组装梯度变化的孔径结构,最后利用聚四氟乙烯乳液(PTFE)浸涂烧结。此结构能够降低GDL水淹现象的发生,提高燃料电池运行功率和稳定性,且该梯度结构制备简单,成本低,利于量产。The second object of the present invention is to provide a method for preparing a gas diffusion layer ultra-thin microporous layer stacked assembly structure, which utilizes micro-carbon particles, graphene oxide sheets, and nano-carbon balls to assemble gradient-changing pore sizes The structure is finally dipped and sintered with polytetrafluoroethylene emulsion (PTFE). The structure can reduce the occurrence of the GDL flooding phenomenon, improve the operating power and stability of the fuel cell, and the gradient structure is simple in preparation, low in cost, and conducive to mass production.
为了实现上述技术目的,本发明提供了一种质子交换膜燃料电池气体扩散层的制备方法,其中所述气体扩散层通过超薄微孔层垒积方式组装构建,具体包括以下步骤:In order to achieve the above technical purpose, the present invention provides a preparation method of a gas diffusion layer of a proton exchange membrane fuel cell, wherein the gas diffusion layer is assembled and constructed by an ultra-thin microporous layer stacking method, which specifically includes the following steps:
步骤1)通过快速印刷或涂布技术,在碳纸表面涂覆聚多巴胺接枝微米炭颗粒的浆料;Step 1) Coat the surface of carbon paper with a slurry of polydopamine grafted micron carbon particles by rapid printing or coating technology;
步骤2)使用氧化石墨烯片材,在碳纸表面通过层层自组装,制备氧化石墨烯薄层;Step 2) using graphene oxide sheet, through layer-by-layer self-assembly on the surface of carbon paper, to prepare graphene oxide thin layer;
步骤3)使用纳米炭球浆料,在碳纸表面组装形成连续单层或多层薄膜;Step 3) using the nano-carbon ball slurry to form a continuous single-layer or multi-layer film on the surface of the carbon paper;
步骤4)使用PTFE乳液处理气体扩散层,形成低表面能的薄层沉积。Step 4) The gas diffusion layer is treated with PTFE emulsion to form a thin layer deposition with low surface energy.
以上所述方法,形成了超薄微孔层垒积的组装构建效果。The above-mentioned method forms the assembly and construction effect of the ultra-thin microporous layer barrier.
作为一个优选的方案,步骤1)中所述的聚多巴胺接枝微米炭颗粒浆料中炭球直径为0.5~2μm,浆料中炭球质量分数10~50%。As a preferred solution, the diameter of carbon spheres in the polydopamine-grafted micro-carbon particle slurry described in step 1) is 0.5-2 μm, and the mass fraction of carbon spheres in the slurry is 10-50%.
作为一个优选的方案,步骤2)中所述氧化石墨烯直径为0.1~2μm,氧化石墨烯水溶液浓度为2~10%。As a preferred solution, in step 2), the diameter of the graphene oxide is 0.1-2 μm, and the concentration of the graphene oxide aqueous solution is 2-10%.
作为一个优选的方案,使用辊涂涂布机转移氧化石墨烯溶液时,涂布机的涂布速度为10~100cm/min、辊涂棒直径为0.635~1.27cm。As a preferred solution, when a roll coater is used to transfer the graphene oxide solution, the coating speed of the coater is 10-100 cm/min, and the diameter of the roll-coating rod is 0.635-1.27 cm.
作为一个优选的方案,步骤3)中所述的纳米炭球需溶于无水乙醇中,并配制成质量分数10~50%的浆料,通过超声震荡器分散均匀后,对碳纸表面进行涂布操作。As a preferred solution, the carbon nanospheres described in step 3) need to be dissolved in anhydrous ethanol, and prepared into a slurry with a mass fraction of 10-50%. coating operation.
作为一个优选的方案,PTFE乳液的浓度为3~5wt%。As a preferred solution, the concentration of the PTFE emulsion is 3-5 wt%.
作为一个优选的方案,步骤4)中将碳纸置于PTFE乳液中浸渍,随后进行干燥和热处理。As a preferred solution, in step 4), the carbon paper is immersed in the PTFE emulsion, followed by drying and heat treatment.
作为一个优选的方案,步骤4)中,热处理的程序控制为:0~350℃,升温时间20~60min;在350℃,保温时间20~50min。As a preferred solution, in step 4), the program control of the heat treatment is: 0-350°C, heating time 20-60min; at 350°C, holding time 20-50min.
作为一个优选的方案,步骤4)中,所述热处理时需要使用氮气对反应体系进行保护。As a preferred solution, in step 4), nitrogen gas needs to be used to protect the reaction system during the heat treatment.
本发明提供的一种质子交换膜燃料电池气体扩散层的制备方法,具体步骤如下:The present invention provides a method for preparing a gas diffusion layer of a proton exchange membrane fuel cell, the specific steps are as follows:
(1)聚多巴胺修饰炭颗粒溶液的配制(1) Preparation of polydopamine-modified carbon particle solution
选取直径为0.5~2μm(使用激光粒度仪测定)的大颗粒的炭球,然后将其分散在乙醇溶液中,浓度调控在2~10%之间,然后加入炭球质量分数10~50%的聚多巴胺,搅拌均匀,使用超声分散1h使炭球在聚多巴胺的乙醇溶液中分散均匀,最后进行纯化处理。Select large carbon spheres with a diameter of 0.5-2 μm (measured by a laser particle size analyzer), then disperse them in an ethanol solution, and adjust the concentration between 2-10%, and then add carbon spheres with a mass fraction of 10-50% Polydopamine, stir evenly, use ultrasonic dispersion for 1 hour to make the carbon balls uniformly dispersed in the ethanol solution of polydopamine, and finally carry out purification treatment.
(2)氧化石墨烯溶液的配制(2) Preparation of graphene oxide solution
选取直径为0.1~2μm(使用激光粒度仪测定)的氧化石墨烯,配制浓度为2~10%的氧化石墨烯水溶液,使用超声分散1h使其分散均匀。Select graphene oxide with a diameter of 0.1-2 μm (measured by a laser particle size analyzer), prepare a graphene oxide aqueous solution with a concentration of 2-10%, and use ultrasonic dispersion for 1 h to make it uniformly dispersed.
(3)纳米炭球的制备(3) Preparation of carbon nanospheres
将一定量的葡萄糖溶于去离子水中配置成1.5mol/L葡萄糖水溶液,移入高压反应釜中,在190℃下恒温水热反应5h后自然冷却至室温。将产物从反应釜取出并利用离心机进行分离提纯,用乙醇、水洗涤3次后,于90℃真空干燥箱中烘干12h。将烘干样品置于管式炉中氮气保护下600℃高温炭化10h,最终得到黑色粉末状的纳米炭球(炭球直径可以控制在0.2~1μm范围)。A certain amount of glucose was dissolved in deionized water to prepare a 1.5 mol/L glucose aqueous solution, which was transferred into a high-pressure reaction kettle, and the hydrothermal reaction was carried out at a constant temperature of 190 °C for 5 hours, and then cooled to room temperature naturally. The product was taken out from the reactor, separated and purified by a centrifuge, washed three times with ethanol and water, and dried in a vacuum drying oven at 90 °C for 12 h. The dried samples were placed in a tube furnace for carbonization at a high temperature of 600 °C for 10 h under nitrogen protection, and finally black powdery carbon nanospheres were obtained (the diameter of the carbon balls can be controlled in the range of 0.2-1 μm).
(4)聚四氟乙烯(PTFE)乳液的配置(4) Configuration of polytetrafluoroethylene (PTFE) emulsion
称取PTFE,加入去离子水中,超声分散30min,使用磁力搅拌以100r/min搅拌2h,制得分散均匀的3~5wt%的聚四氟乙烯乳液。Weigh PTFE, add it into deionized water, disperse it ultrasonically for 30 minutes, and use magnetic stirring at 100 r/min for 2 hours to prepare a uniformly dispersed 3-5 wt% polytetrafluoroethylene emulsion.
(5)碳纸表面聚多巴胺修饰的炭颗粒溶液的涂布(5) Coating of polydopamine-modified carbon particle solution on carbon paper surface
使用辊涂涂布机将修饰后的炭颗粒溶液转移到碳纸表面,涂布过程中控制涂布机的涂布速度为10~100cm/min、辊涂棒直径为0.635~1.27cm。The modified carbon particle solution was transferred to the surface of carbon paper using a roll coating machine. During the coating process, the coating speed of the coating machine was controlled to be 10-100 cm/min, and the diameter of the roll coating rod was 0.635-1.27 cm.
(6)碳纸表面氧化石墨烯溶液的涂布(6) Coating of graphene oxide solution on carbon paper surface
使用辊涂涂布机将氧化石墨烯溶液转移到碳纸表面,涂布过程中控制涂布机的涂布速度为10~100cm/min、辊涂棒直径为0.635~1.27cm。The graphene oxide solution was transferred to the surface of the carbon paper using a roll coating machine. During the coating process, the coating speed of the coating machine was controlled to be 10-100 cm/min, and the diameter of the roll coating rod was 0.635-1.27 cm.
(7)碳纸表面纳米炭球溶液的涂布(7) Coating of carbon nanosphere solution on the surface of carbon paper
将活化处理后的纳米炭球溶于无水乙醇中,并配制成质量分数10~50%的浆料,通过超声震荡器分散均匀后,使用辊涂涂布机将纳米炭球溶液转移到碳纸表面,待样品表面风干后,在100℃的干燥箱中烘干6h。Dissolve the activated carbon nanospheres in absolute ethanol and prepare a slurry with a mass fraction of 10-50%. The surface of the paper was dried in a drying oven at 100 °C for 6 h after the surface of the sample was air-dried.
(8)聚四氟乙烯(PTFE)乳液浸涂与烧结(8) Polytetrafluoroethylene (PTFE) emulsion dip coating and sintering
将所得复合气体扩散层材料浸渍于PTFE乙醇溶液中5~10min后取出。室温下风干30min,然后在氮气保护下于350℃高温烧结20min。The obtained composite gas diffusion layer material was immersed in the PTFE ethanol solution for 5-10 minutes and then taken out. Air-dried at room temperature for 30 min, and then sintered at 350 °C for 20 min under nitrogen protection.
本发明的制备方法及所得到的产物具有如下优点及有益效果:The preparation method of the present invention and the obtained product have the following advantages and beneficial effects:
(1)本发明的质子交换膜燃料电池气体扩散层的超薄微孔层垒积组装结构制备方法简单,易于操作,适于工业化生产;(1) The preparation method of the ultra-thin microporous layer stacked assembly structure of the gas diffusion layer of the proton exchange membrane fuel cell of the present invention is simple, easy to operate, and suitable for industrial production;
(2)本发明申请技术方案的利用经聚多巴胺修饰的导电炭黑、氧化石墨烯及纳米炭球三种材料颗粒之间存在几何特征的差异,逐层涂布后形成梯度变化的孔径结构,同时利用PTFE处理形成疏水结构,通过构建梯度GDL改善气体扩散层导水、导气能力,并且提高电化学反应效率。(2) the use of polydopamine-modified conductive carbon black, graphene oxide and carbon nanospheres in the technical solution of the present invention has differences in geometric characteristics, and a gradient pore structure is formed after layer-by-layer coating, At the same time, the hydrophobic structure is formed by PTFE treatment, and the water and gas conductivity of the gas diffusion layer is improved by constructing a gradient GDL, and the electrochemical reaction efficiency is improved.
(3)处理完成后,质子交换膜燃料电池气体扩散层超薄微孔层垒积组装结构碳纸仍保持良好的机械强度,易于进行后续的加工以及表面处理操作,具有良好的应用前景。(3) After the treatment is completed, the PEM fuel cell gas diffusion layer ultra-thin microporous layer stacked assembly structure carbon paper still maintains good mechanical strength, is easy to carry out subsequent processing and surface treatment operations, and has good application prospects.
为使本发明具体实施方式的目的和技术方案更加清楚,下面将结合本发明的具体实施方式的实施实例,对本发明具体实施方式的技术方案进行清楚、完整地描述。显然,所描述的具体实施方式是本发明的一部分具体实施方式,而不是全部的具体实施方式。基于所描述的本发明的具体实施方式,本领域普通技术人员在无需创造性劳动的前提下所制备的所有其它具体实施方式,都属于本发明保护的范围。In order to make the purpose and technical solutions of the specific embodiments of the present invention clearer, the technical solutions of the specific embodiments of the present invention will be clearly and completely described below with reference to the implementation examples of the specific embodiments of the present invention. Obviously, the described embodiments are some, but not all, embodiments of the present invention. Based on the described specific embodiments of the present invention, all other specific embodiments prepared by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
具体实施方式Detailed ways
以下对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不限定本发明。The preferred embodiments of the present invention will be described below, and it should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
实施例1Example 1
取0.13mm厚的碳纸,裁切为6cm×12cmTake 0.13mm thick carbon paper and cut it into 6cm×12cm
在碳纸上制备三层垒积结构MPL的GDL。垒积结构中各层MPL的碳材料的载量相同,总量为0.8mg/cm2。根据碳材料颗粒大小,涂覆顺序为:浆料III/浆料II/浆料I/碳纸。浆料I:选取直径为0.5~2μm的大颗粒的炭球,然后将其分散在乙醇溶液中,浓度调控在2%,然后加入炭球质量分数10%的聚多巴胺,搅拌均匀,使用超声分散1h使炭球在聚多巴胺的乙醇溶液中分散均匀;浆料II:选取直径为0.1~2μm的氧化石墨烯,配制浓度为2%的氧化石墨烯水溶液,使用超声分散1h使其分散均匀;浆料III:将葡萄糖溶于去离子水中配置成1.5mol/L葡萄糖水溶液,移入高压反应釜,在190℃下恒温水热反应5h后自然冷却至室温。将产物利用离心机分离提纯,用乙醇、水洗涤3次后,于90℃真空干燥箱中烘干12h。将烘干样品置于管式炉中氮气保护下600℃高温炭化10h,最终得到直径0.2~1μm的纳米炭球。将活化处理后纳米炭球溶于无水乙醇中,并配制成浓度2%的浆料,通过超声震荡器分散均匀The GDLs of the triple-stacked MPL were prepared on carbon paper. The loading of carbon materials in each layer of MPL in the stacked structure is the same, and the total amount is 0.8 mg/cm2. According to the particle size of the carbon material, the coating sequence is: slurry III/slurry II/slurry I/carbon paper. Slurry I: Select large carbon spheres with a diameter of 0.5-2 μm, and then disperse them in an ethanol solution with a concentration of 2%, then add polydopamine with a mass fraction of 10% of carbon spheres, stir evenly, and use ultrasonic dispersion 1h to make the carbon balls disperse uniformly in the polydopamine ethanol solution; Slurry II: select graphene oxide with a diameter of 0.1-2 μm, prepare a graphene oxide aqueous solution with a concentration of 2%, and use ultrasonic dispersion for 1h to make it evenly dispersed; Slurry Material III: Dissolve glucose in deionized water to prepare a 1.5 mol/L glucose aqueous solution, transfer it into a high pressure reactor, conduct hydrothermal reaction at a constant temperature of 190 °C for 5 hours, and then naturally cool to room temperature. The product was separated and purified by centrifuge, washed three times with ethanol and water, and dried in a vacuum drying oven at 90 °C for 12 h. The dried samples were carbonized at a high temperature of 600 °C for 10 h under nitrogen protection in a tube furnace, and finally nano carbon balls with a diameter of 0.2-1 μm were obtained. Dissolve the activated carbon nanospheres in absolute ethanol, prepare a slurry with a concentration of 2%, and disperse them uniformly by an ultrasonic oscillator.
在碳纸表面使用辊涂涂布机分三层涂覆。浆料I涂覆至碳纸表面后待样品表面风干,在100℃的干燥箱中烘干6h,然后将浆料II涂覆在浆料III表面后干燥热处理,再将浆料III涂覆在浆料II表面干燥并热处理。The surface of the carbon paper is coated in three layers using a roll coater. After the slurry I was coated on the surface of the carbon paper, the surface of the sample was air-dried, dried in a drying oven at 100 °C for 6 h, then the slurry II was coated on the surface of the slurry III, dried and heat-treated, and then the slurry III was coated on the surface of the carbon paper. Slurry II was surface dried and heat treated.
称取聚四氟乙烯,加入去离子水中,超声分散30min,使用磁力搅拌以100r/min搅拌2h,制得分散均匀的3wt%的聚四氟乙烯乳液。将所得复合气体扩散层材料浸渍于PTFE乙醇溶液中5min后取出。室温下风干30min,然后在氮气保护下于350℃高温烧结20min。Weigh the polytetrafluoroethylene, add it into deionized water, ultrasonically disperse it for 30 minutes, and use magnetic stirring at 100 r/min for 2 hours to obtain a uniformly dispersed 3wt% polytetrafluoroethylene emulsion. The obtained composite gas diffusion layer material was immersed in PTFE ethanol solution for 5 min and then taken out. Air-dried at room temperature for 30 min, and then sintered at 350 °C for 20 min under nitrogen protection.
实施例2Example 2
取0.13mm厚的碳纸,裁切为6cm×12cmTake 0.13mm thick carbon paper and cut it into 6cm×12cm
在碳纸上制备三层垒积结构MPL的GDL。垒积结构中各层MPL的碳材料的载量相同,总量为1.6mg/cm2。根据碳材料颗粒大小,涂覆顺序为:浆料III/浆料II/浆料I/碳纸。浆料I:选取直径为0.5~2μm的大颗粒的炭球,然后将其分散在乙醇溶液中,浓度调控在6%之间,然后加入炭球质量分数20%的聚多巴胺,搅拌均匀,使用超声分散1h使炭球在聚多巴胺的乙醇溶液中分散均匀;浆料II:选取直径为0.1~2μm的氧化石墨烯,配制浓度为6%的氧化石墨烯水溶液,使用超声分散1h使其分散均匀;浆料III:将葡萄糖溶于去离子水中配置成1.5mol/L葡萄糖水溶液,移入高压反应釜,在190℃下恒温水热反应5h后自然冷却至室温。将产物利用离心机分离提纯,用乙醇、水洗涤3次后,于90℃真空干燥箱中烘干12h。将烘干样品置于管式炉中氮气保护下600℃高温炭化10h,最终得到直径0.2~1μm的纳米炭球。将活化处理后纳米炭球溶于无水乙醇中,并配制成浓度5%的浆料,通过超声震荡器分散均匀The GDLs of the triple-stacked MPL were prepared on carbon paper. The loadings of carbon materials in each layer of MPL in the stacked structure are the same, and the total amount is 1.6 mg/cm2. According to the particle size of the carbon material, the coating sequence is: slurry III/slurry II/slurry I/carbon paper. Slurry I: Select large carbon spheres with a diameter of 0.5-2 μm, then disperse them in an ethanol solution with a concentration of 6%, then add polydopamine with a mass fraction of 20% of carbon spheres, stir evenly, and use Ultrasonic dispersion for 1 hour makes the carbon spheres disperse uniformly in the polydopamine ethanol solution; Slurry II: select graphene oxide with a diameter of 0.1-2 μm, prepare a graphene oxide aqueous solution with a concentration of 6%, and use ultrasonic dispersion for 1 hour to make it uniformly dispersed ; Slurry III: Dissolve glucose in deionized water to prepare a 1.5 mol/L glucose aqueous solution, transfer it into a high-pressure reactor, conduct hydrothermal reaction at a constant temperature of 190 ° C for 5 hours, and then naturally cool to room temperature. The product was separated and purified by centrifuge, washed three times with ethanol and water, and dried in a vacuum drying oven at 90 °C for 12 h. The dried samples were carbonized at a high temperature of 600 °C for 10 h under nitrogen protection in a tube furnace, and finally nano carbon balls with a diameter of 0.2-1 μm were obtained. Dissolve the activated carbon nanospheres in absolute ethanol, prepare a slurry with a concentration of 5%, and disperse evenly by an ultrasonic oscillator
在碳纸表面使用辊涂涂布机分三层涂覆。浆料I涂覆至碳纸表面后待样品表面风干,在100℃的干燥箱中烘干6h,然后将浆料II涂覆在浆料III表面后干燥热处理,再将浆料III涂覆在浆料II表面干燥并热处理。The surface of the carbon paper is coated in three layers using a roll coater. After the slurry I was coated on the surface of the carbon paper, the surface of the sample was air-dried, dried in a drying oven at 100 °C for 6 h, then the slurry II was coated on the surface of the slurry III, dried and heat-treated, and then the slurry III was coated on the surface of the carbon paper. Slurry II was surface dried and heat treated.
称取聚四氟乙烯,加入去离子水中,超声分散30min,使用磁力搅拌以100r/min搅拌2h,制得分散均匀的5wt%的聚四氟乙烯乳液。将所得复合气体扩散层材料浸渍于PTFE乙醇溶液中10min后取出。室温下风干45min,然后在氮气保护下于350℃高温烧结20min。Weigh the polytetrafluoroethylene, add it into deionized water, ultrasonically disperse it for 30 minutes, and use magnetic stirring at 100 r/min for 2 hours to prepare a uniformly dispersed 5wt% polytetrafluoroethylene emulsion. The obtained composite gas diffusion layer material was immersed in PTFE ethanol solution for 10 min and then taken out. Air-dried at room temperature for 45 min, and then sintered at 350 °C for 20 min under nitrogen protection.
实施例3Example 3
取0.13mm厚的碳纸,裁切为6cm×12cmTake 0.13mm thick carbon paper and cut it into 6cm×12cm
在碳纸上制备三层垒积结构MPL的GDL。垒积结构中各层MPL的碳材料的载量相同,总量为2.4mg/cm2。根据碳材料颗粒大小,涂覆顺序为:浆料III/浆料II/浆料I/碳纸。浆料I:选取直径为0.5~2μm的大颗粒的炭球,然后将其分散在乙醇溶液中,浓度调控在8%之间,然后加入炭球质量分数30%的聚多巴胺,搅拌均匀,使用超声分散1h使炭球在聚多巴胺的乙醇溶液中分散均匀;浆料II:选取直径为0.1~2μm的氧化石墨烯,配制浓度为10%的氧化石墨烯水溶液,使用超声分散1h使其分散均匀;浆料III:将葡萄糖溶于去离子水中配置成1.5mol/L葡萄糖水溶液,移入高压反应釜,在190℃下恒温水热反应5h后自然冷却至室温。将产物利用离心机分离提纯,用乙醇、水洗涤3次后,于90℃真空干燥箱中烘干12h。将烘干样品置于管式炉中氮气保护下600℃高温炭化10h,最终得到直径0.2~1μm的纳米炭球。将活化处理后纳米炭球溶于无水乙醇中,并配制成浓度8%的浆料,通过超声震荡器分散均匀The GDLs of the triple-stacked MPL were prepared on carbon paper. The loadings of carbon materials in each layer of MPL in the stacked structure are the same, and the total amount is 2.4 mg/cm2. According to the particle size of the carbon material, the coating sequence is: slurry III/slurry II/slurry I/carbon paper. Slurry I: Select large carbon spheres with a diameter of 0.5-2 μm, then disperse them in an ethanol solution with a concentration of 8%, then add polydopamine with a carbon sphere mass fraction of 30%, stir evenly, and use Ultrasonic dispersion for 1 hour makes the carbon spheres uniformly dispersed in the polydopamine ethanol solution; Slurry II: select graphene oxide with a diameter of 0.1-2 μm, prepare a graphene oxide aqueous solution with a concentration of 10%, and use ultrasonic dispersion for 1 hour to make it uniformly dispersed ; Slurry III: Dissolve glucose in deionized water to prepare a 1.5 mol/L glucose aqueous solution, transfer it into a high-pressure reactor, conduct hydrothermal reaction at a constant temperature of 190 ° C for 5 hours, and then naturally cool to room temperature. The product was separated and purified by centrifuge, washed three times with ethanol and water, and dried in a vacuum drying oven at 90 °C for 12 h. The dried samples were carbonized at a high temperature of 600 °C for 10 h under nitrogen protection in a tube furnace, and finally nano carbon balls with a diameter of 0.2-1 μm were obtained. Dissolve the activated carbon nanospheres in absolute ethanol, prepare a slurry with a concentration of 8%, and disperse evenly by an ultrasonic oscillator
在碳纸表面使用辊涂涂布机分三层涂覆。浆料I涂覆至碳纸表面后待样品表面风干,在100℃的干燥箱中烘干6h,然后将浆料II涂覆在浆料III表面后干燥热处理,再将浆料III涂覆在浆料II表面干燥并热处理。The surface of the carbon paper is coated in three layers using a roll coater. After the slurry I was coated on the surface of the carbon paper, the surface of the sample was air-dried, dried in a drying oven at 100 °C for 6 h, then the slurry II was coated on the surface of the slurry III, dried and heat-treated, and then the slurry III was coated on the surface of the carbon paper. Slurry II was surface dried and heat treated.
称取聚四氟乙烯,加入去离子水中,超声分散30min,使用磁力搅拌以100r/min搅拌2h,制得分散均匀的3wt%的聚四氟乙烯乳液。将所得复合气体扩散层材料浸渍于PTFE乙醇溶液中6min后取出。室温下风干15min,然后在氮气保护下于350℃高温烧结25min。Weigh the polytetrafluoroethylene, add it into deionized water, ultrasonically disperse it for 30 minutes, and use magnetic stirring at 100 r/min for 2 hours to obtain a uniformly dispersed 3wt% polytetrafluoroethylene emulsion. The obtained composite gas diffusion layer material was immersed in PTFE ethanol solution for 6 min and then taken out. Air-dried at room temperature for 15 min, and then sintered at 350 °C for 25 min under nitrogen protection.
实施例4Example 4
取0.13mm厚的碳纸,裁切为6cm×12cmTake 0.13mm thick carbon paper and cut it into 6cm×12cm
在碳纸上制备三层垒积结构MPL的GDL。垒积结构中各层MPL的碳材料的载量相同,总量为1.2mg/cm2。根据碳材料颗粒大小,涂覆顺序为:浆料III/浆料II/浆料I/碳纸。浆料I:选取直径为0.5~2μm的大颗粒的炭球,然后将其分散在乙醇溶液中,浓度调控在10%之间,然后加入炭球质量分数50%的聚多巴胺,搅拌均匀,使用超声分散1h使炭球在聚多巴胺的乙醇溶液中分散均匀;浆料II:选取直径为0.1~2μm的氧化石墨烯,配制浓度为10%的氧化石墨烯水溶液,使用超声分散1h使其分散均匀;浆料III:将葡萄糖溶于去离子水中配置成1.5mol/L葡萄糖水溶液,移入高压反应釜,在190℃下恒温水热反应5h后自然冷却至室温。将产物利用离心机分离提纯,用乙醇、水洗涤3次后,于90℃真空干燥箱中烘干12h。将烘干样品置于管式炉中氮气保护下600℃高温炭化10h,最终得到直径0.2~1μm的纳米炭球。将活化处理后纳米炭球溶于无水乙醇中,并配制成浓度8%的浆料,通过超声震荡器分散均匀The GDLs of the triple-stacked MPL were prepared on carbon paper. The loading of carbon materials in each layer of MPL in the stacked structure is the same, and the total amount is 1.2 mg/cm2. According to the particle size of the carbon material, the coating sequence is: slurry III/slurry II/slurry I/carbon paper. Slurry I: Select large carbon spheres with a diameter of 0.5-2 μm, and then disperse them in an ethanol solution with a concentration of 10%, then add polydopamine with a carbon sphere mass fraction of 50%, stir evenly, and use Ultrasonic dispersion for 1 hour makes the carbon spheres uniformly dispersed in the polydopamine ethanol solution; Slurry II: select graphene oxide with a diameter of 0.1-2 μm, prepare a graphene oxide aqueous solution with a concentration of 10%, and use ultrasonic dispersion for 1 hour to make it uniformly dispersed ; Slurry III: Dissolve glucose in deionized water to prepare a 1.5 mol/L glucose aqueous solution, transfer it into a high-pressure reactor, conduct hydrothermal reaction at a constant temperature of 190 ° C for 5 hours, and then naturally cool to room temperature. The product was separated and purified by centrifuge, washed three times with ethanol and water, and dried in a vacuum drying oven at 90 °C for 12 h. The dried samples were carbonized at a high temperature of 600 °C for 10 h under nitrogen protection in a tube furnace, and finally nano carbon balls with a diameter of 0.2-1 μm were obtained. Dissolve the activated carbon nanospheres in absolute ethanol, prepare a slurry with a concentration of 8%, and disperse evenly by an ultrasonic oscillator
在碳纸表面使用辊涂涂布机分三层涂覆。浆料I涂覆至碳纸表面后待样品表面风干,在100℃的干燥箱中烘干6h,然后将浆料II涂覆在浆料III表面后干燥热处理,再将浆料III涂覆在浆料II表面干燥并热处理。The surface of the carbon paper is coated in three layers using a roll coater. After the slurry I was coated on the surface of the carbon paper, the surface of the sample was air-dried, dried in a drying oven at 100 °C for 6 h, then the slurry II was coated on the surface of the slurry III, dried and heat-treated, and then the slurry III was coated on the surface of the carbon paper. Slurry II was surface dried and heat treated.
称取聚四氟乙烯,加入去离子水中,超声分散30min,使用磁力搅拌以100r/min搅拌2h,制得分散均匀的3~5wt%的聚四氟乙烯乳液。将所得复合气体扩散层材料浸渍于PTFE乙醇溶液中8min后取出。室温下风干30min,然后在氮气保护下于350℃高温烧结30min。Weigh the polytetrafluoroethylene, add it into deionized water, ultrasonically disperse it for 30 minutes, and use magnetic stirring at 100 r/min for 2 hours to obtain a uniformly dispersed 3-5 wt% polytetrafluoroethylene emulsion. The obtained composite gas diffusion layer material was immersed in PTFE ethanol solution for 8 minutes and then taken out. Air-dried at room temperature for 30 min, and then sintered at 350 °C for 30 min under nitrogen protection.
以上结合具体实施例,对本发明技术方案的具体实施方式进行了进一步描述,此具体实施方案是为了对本技术方案的详细描述,而不是为了限制本技术方案。以上所述的具体实施方案,仅仅是对本发明的优选实施方式进行描述,并非对本发明的技术构思和保护范围进行限定,在不脱离本发明设计构思的前提下,本领域普通技术人员对本技术方案作出的各种变型和改进,均应落入本发明的保护范围。The specific implementation of the technical solution of the present invention is further described above with reference to the specific embodiments, and the specific implementation is for the detailed description of the technical solution, rather than for limiting the technical solution. The specific embodiments described above are only to describe the preferred embodiments of the present invention, and do not limit the technical concept and protection scope of the present invention. Various modifications and improvements made should fall within the protection scope of the present invention.
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CN115458760A (en) * | 2022-09-26 | 2022-12-09 | 华南理工大学 | One-way water permeable Janus carbon paper and preparation method thereof |
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