CN114858922B - Multilayer structure stress relaxation detection method based on ultrasonic wake wave - Google Patents
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Abstract
Description
技术领域Technical Field
本发明属于多层结构应力无损检测技术领域,特别是一种基于超声尾波的多层结构应力松弛检测方法。The invention belongs to the technical field of nondestructive detection of stress in multi-layer structures, and in particular to a method for detecting stress relaxation of multi-layer structures based on ultrasonic coda waves.
背景技术Background technique
作为长贮装备壳体的典型结构,多层结构在寿命周期内需长时间处于贮存状态,受到自然因素(温度、湿度、大气压力、霉菌、盐雾等)和诱导因素(电磁辐射、静电、振动、冲击等)的影响,多层结构会发生老化、降解,应力松弛等反应导致力学性能不断退化,甚至功能失效。多层结构的层间应力是精密部件装配要求和评估其健康状态的关键参数之一,在工程上尤为关注。因此,实时监测多层结构在贮存状态下性能退化,研究多层结构应力状态的变化规律,预测多层结构的服役寿命,可进一步为长贮装备的维修决策提供理论依据,有助于提高经济效益和使用寿命,同时也具有重大的工程价值和战略意义。As a typical structure of the shell of long-storage equipment, the multilayer structure needs to be in storage for a long time during its life cycle. Affected by natural factors (temperature, humidity, atmospheric pressure, mold, salt spray, etc.) and induced factors (electromagnetic radiation, static electricity, vibration, impact, etc.), the multilayer structure will age, degrade, and undergo stress relaxation reactions, resulting in continuous degradation of mechanical properties and even functional failure. The interlaminar stress of the multilayer structure is one of the key parameters for the assembly requirements of precision components and the assessment of their health status, and is of particular concern in engineering. Therefore, real-time monitoring of the performance degradation of the multilayer structure under storage, studying the changing laws of the stress state of the multilayer structure, and predicting the service life of the multilayer structure can further provide a theoretical basis for maintenance decisions of long-storage equipment, help improve economic benefits and service life, and also have great engineering value and strategic significance.
目前的应力检测方法主要包含应力释放法、中子衍射法、声弹性法、机电阻抗法和非线性超声法。其中,应力释放法是一种有损检测方法,测试精度低且依赖测试环境,外界环境变化容易对测量结果造成影响;中子衍射法检测原理基于布拉格衍射,受表面状态干扰较大,设备造价昂贵且不具有便携性,难以实现工程现场应用;声弹性法是一种离线检测方法,使用的超声频率很高,需要高精度测量设备,且需制备无应力标准块和检测复杂;机电阻抗法将压电传感器与待测结构结合在一起,通过检测电阻抗的变化就能检测结构应力的变化情况,只适合应用于局部动态特性的检测,易受检测设备限制且检测鲁棒性较差;非线性超声法(高次谐波和边频带法)利用超声波与结构内部的非线性特征相互作用会导致新的频率分量的产生,根据超声波信号频谱中的高次谐波和边频带幅值变化,就可以检测应力的变化,但谐波和边频带幅值很小,误差来源多,易被噪声掩盖。超声检测是理想的在线无损检测方式,然而传统的超声检测只关注直达波的特征,这对介质微观结构变化的检测往往并不敏感。而多次散射形成的尾波会对介质中的微弱变化进行多次采样,因此尾波干涉方法对于波动路径上的微小改变十分敏感。尾波是指经过强烈多次散射波的尾部部分,最早应用于地震工程中,近年来主要应用于在混凝土结构健康监测领域。因此,考虑到多层结构的异质性和连接界面的粗糙特性,超声波通过时会发射多次散射形成对微小变化非常敏感的尾波,借助尾波干涉技术,寻求一种基于超声尾波的多层结构应力松弛检测方法,以准确获取多层结构的应力大小是十分迫切且必要的。The current stress detection methods mainly include stress release method, neutron diffraction method, acoustic elastic method, electromechanical impedance method and nonlinear ultrasonic method. Among them, stress release method is a destructive detection method with low test accuracy and dependence on the test environment. Changes in the external environment can easily affect the measurement results. The detection principle of neutron diffraction method is based on Bragg diffraction, which is greatly disturbed by the surface state. The equipment is expensive and not portable, making it difficult to be applied on the engineering site. Acoustic elastic method is an offline detection method. The ultrasonic frequency used is very high, which requires high-precision measurement equipment, and requires the preparation of stress-free standard blocks and complex detection. Electromechanical impedance method combines piezoelectric sensors with the structure to be tested. By detecting the change of electrical impedance, the change of structural stress can be detected. It is only suitable for the detection of local dynamic characteristics, which is easily limited by the detection equipment and has poor detection robustness. Nonlinear ultrasonic method (high-order harmonic and sideband method) uses the interaction between ultrasonic waves and the nonlinear characteristics inside the structure to cause the generation of new frequency components. According to the change of the amplitude of high-order harmonics and sidebands in the ultrasonic signal spectrum, the change of stress can be detected, but the amplitude of harmonics and sidebands is very small, there are many sources of error, and it is easy to be masked by noise. Ultrasonic testing is an ideal online nondestructive testing method. However, traditional ultrasonic testing only focuses on the characteristics of direct waves, which is often not sensitive to the detection of changes in the microstructure of the medium. The tail wave formed by multiple scattering will sample the weak changes in the medium multiple times, so the tail wave interference method is very sensitive to small changes in the wave path. The tail wave refers to the tail part of the wave that has been strongly scattered multiple times. It was first used in earthquake engineering and has been mainly used in the field of concrete structure health monitoring in recent years. Therefore, considering the heterogeneity of multi-layer structures and the rough characteristics of the connection interface, when ultrasonic waves pass through, they will emit multiple scatterings to form tail waves that are very sensitive to small changes. With the help of tail wave interference technology, it is urgent and necessary to seek a multi-layer structure stress relaxation detection method based on ultrasonic tail waves to accurately obtain the stress size of multi-layer structures.
发明内容Summary of the invention
本发明针对上述现有技术中的缺陷,提出一种基于超声尾波的多层结构应力松弛检测方法。该方法包括获取待检测的多层结构试样,搭建多层结构应力松弛检测系统并确定激励信号参数,获取结构不同应力状态下的超声信号,以最大应力状态下接收到的超声信号为参考信号,提取除最大应力状态外的应力状态下的时移特征参数,结合声弹性效应和应力应变关系,建立多层结构应力与时移特征参数的二次关系模型,检测多层结构应力松弛。本发明对微小变化非常敏感、检测过程方便、易于实现、对检测设备的要求不高,且尾波信号可重复,检测稳定性好,可实现多层结构应力变化的高精度和高灵敏度测量,具有重要的工程参考价值,且相比于一般的线性模型,所提二次关系模型和实验结果更吻合。In view of the defects in the above-mentioned prior art, the present invention proposes a stress relaxation detection method for a multilayer structure based on ultrasonic tail waves. The method includes obtaining a multilayer structure sample to be detected, building a stress relaxation detection system for a multilayer structure and determining the excitation signal parameters, obtaining ultrasonic signals under different stress states of the structure, taking the ultrasonic signal received under the maximum stress state as a reference signal, extracting the time-shift characteristic parameters under stress states other than the maximum stress state, combining the acoustic elastic effect and the stress-strain relationship, and establishing a quadratic relationship model between the stress and time-shift characteristic parameters of the multilayer structure to detect stress relaxation of the multilayer structure. The present invention is very sensitive to small changes, the detection process is convenient, easy to implement, and the requirements for the detection equipment are not high. The tail wave signal is repeatable and the detection stability is good. It can realize high-precision and high-sensitivity measurement of stress changes in multilayer structures, and has important engineering reference value. Compared with the general linear model, the proposed quadratic relationship model is more consistent with the experimental results.
本发明提供一种基于超声尾波的多层结构应力松弛检测方法,其包括以下步骤:The present invention provides a method for detecting stress relaxation of a multilayer structure based on ultrasonic coda waves, which comprises the following steps:
S1、获取待检测的多层结构试样,搭建多层结构应力松弛检测系统并确定激励信号参数;S1. Obtain a multi-layer structure sample to be tested, build a multi-layer structure stress relaxation detection system and determine the excitation signal parameters;
S2、获取结构不同应力状态下的超声信号:调控多层结构的应力状态,在不同应力状态下发射激励信号,进行超声信号的采集;S2. Acquiring ultrasonic signals under different stress states of the structure: regulating the stress state of the multilayer structure, emitting excitation signals under different stress states, and collecting ultrasonic signals;
S3、以最大应力状态σ0下接收到的超声信号为参考信号,提取除最大应力状态外的应力状态下的时移特征参数:选取超声信号中时间窗为[t-T,t+T]的尾波信号进行信号处理,以最大应力状态下的接收信号为参考信号,采用移动窗互相关法,提取除最大应力状态外的应力状态下的时移特征参数;S3, taking the ultrasonic signal received under the maximum stress state σ 0 as the reference signal, extracting the time-shift characteristic parameters under stress states other than the maximum stress state: selecting the coda signal with a time window of [tT, t+T] in the ultrasonic signal for signal processing, taking the received signal under the maximum stress state as the reference signal, and using the moving window cross-correlation method to extract the time-shift characteristic parameters under stress states other than the maximum stress state;
S4、建立多层结构应力与时移特征参数的二次关系模型;S4. Establishing a quadratic relationship model between multilayer structure stress and time-shift characteristic parameters;
S41、根据声弹性效应可得,受单轴应力σ作用时,沿施加单轴应力σ方向传播的纵波波速cL表示为:S41. According to the acoustic elastic effect, when subjected to uniaxial stress σ, the velocity c L of the longitudinal wave propagating along the direction of the applied uniaxial stress σ is expressed as:
其中,cL表示平行于单轴应力σ方向的纵波波速;A表示依赖于一阶Lame系数和二阶Murnaghan系数的声弹性常数;表示无单轴应力下的纵波波速;Where c L represents the longitudinal wave velocity parallel to the uniaxial stress σ; A represents the acoustic elastic constant that depends on the first-order Lame coefficient and the second-order Murnaghan coefficient; represents the longitudinal wave velocity without uniaxial stress;
S42、借助三阶非线性弹性应力应变关系,计算第一应力状态σ1和第二最大应力状态σ0下的第一尾波到达时间tC(σ1)和第二尾波到达时间tC(σ0);S42, calculating the first coda wave arrival time t C (σ 1 ) and the second coda wave arrival time t C (σ 0 ) under the first stress state σ 1 and the second maximum stress state σ 0 by means of the third-order nonlinear elastic stress-strain relationship;
S43、分别将第一尾波到达时间tC(σ1)和第二尾波到达时间tC(σ0),在第二最大应力状态σ0处二阶泰勒级数展开,做差得到应力变化下走时延迟τ为:S43, respectively expand the first coda wave arrival time t C (σ 1 ) and the second coda wave arrival time t C (σ 0 ) in a second-order Taylor series at the second maximum stress state σ 0 , and make a difference to obtain the travel time delay τ under stress variation:
其中,ξ1,ξ2表示二阶泰勒级数展开误差;k表示第一尾波传播路径lc1与直达波传播路径2l1的比例常数;E表示二阶弹性常数;E1表示三阶弹性常数;l0表示无应力下的原始长度;表示依赖于第二最大应力状态σ0、声弹性常数A、三阶弹性常数E1、二阶弹性常数E的第一常量;/>表示依赖于第二最大应力状态σ0、声弹性常数A、三阶弹性常数E1、二阶弹性常数E的第二常量;Where, ξ 1 ,ξ 2 represent the second-order Taylor series expansion errors; k represents the proportionality constant between the first coda wave propagation path l c1 and the direct wave propagation path 2l 1 ; E represents the second-order elastic constant; E 1 represents the third-order elastic constant; l 0 represents the original length under no stress; represents the first constant that depends on the second maximum stress state σ 0 , the acoustic elastic constant A, the third-order elastic constant E 1 , and the second-order elastic constant E; /> represents the second constant that depends on the second maximum stress state σ 0 , the acoustoelastic constant A, the third-order elastic constant E 1 , and the second-order elastic constant E;
式(6)即为多层结构应力与时移特征参数的二次关系模型;Formula (6) is the quadratic relationship model between the stress and time-shift characteristic parameters of the multilayer structure;
S5、检测多层结构应力松弛:利用多层结构应力松弛检测系统获取未知应力状态下的超声信号,进行信号处理以提取时移特征参数,借助构建的多层结构应力与时移特征参数的二次关系模型,求得多层结构的应力大小。S5. Detect stress relaxation of multi-layer structures: Use the multi-layer structure stress relaxation detection system to obtain ultrasonic signals under unknown stress states, perform signal processing to extract time-shift characteristic parameters, and use the constructed quadratic relationship model between the multi-layer structure stress and the time-shift characteristic parameters to calculate the stress magnitude of the multi-layer structure.
进一步,所述步骤S3中所述时移特征参数的获取具体包括以下步骤:Further, the acquisition of the time-shift characteristic parameters in step S3 specifically includes the following steps:
S31、扰动前后时间窗内波形的互相关函数R(ts)的计算公式为:S31. The calculation formula of the cross-correlation function R(t s ) of the waveform in the time window before and after the disturbance is:
其中,u(·)表示参考尾波信号;表示除最大应力状态外的应力状态下扰动后的尾波信号;T表示尾波部分的时间窗长度;t表示时间窗的中心位置;ts表示互相关函数中的走时差;所述扰动前后时间窗内波形的互相关函数R(ts)表示两列波的相关程度;Where, u(·) represents the reference coda signal; represents the coda wave signal after disturbance under stress states other than the maximum stress state; T represents the time window length of the coda wave part; t represents the center position of the time window; ts represents the travel time difference in the cross-correlation function; the cross-correlation function R( ts ) of the waveforms in the time window before and after the disturbance represents the correlation degree of the two waves;
S32、获得互相关函数R(ts)取最大值时的走时延迟τ,作为所求应力状态下的时移特征参数。S32. Obtain the travel time delay τ when the cross-correlation function R(t s ) takes the maximum value, as the time shift characteristic parameter under the desired stress state.
可优选的,所述步骤S2中所述超声信号的采集具体包括以下步骤:Preferably, the acquisition of the ultrasonic signal in step S2 specifically includes the following steps:
S21、超声信号由信号发生器产生,通过功率放大器放大后驱动发射换能器工作;S21, the ultrasonic signal is generated by the signal generator, amplified by the power amplifier and then drives the transmitting transducer to work;
S22、考虑到超声传播的有效性,压电接触式换能器通过超声波耦合剂耦合到多层结构上;S22. Considering the effectiveness of ultrasonic propagation, the piezoelectric contact transducer is coupled to the multilayer structure through an ultrasonic coupling agent;
S23、接收换能器所测的超声信号通过示波器采集,并传输到计算机中进行信号处理。S23. The ultrasonic signal measured by the receiving transducer is collected by an oscilloscope and transmitted to a computer for signal processing.
可优选的,所述步骤S42具体包括以下步骤:Preferably, the step S42 specifically includes the following steps:
S421、第一应力状态σ1下,第一尾波传播路径lc1对应的第一尾波到达时间为:S421, under the first stress state σ 1 , the first coda wave arrival time corresponding to the first coda wave propagation path l c1 is:
其中,表示第一应力状态σ1下的第一尾波波速;l1表示应力状态σ1下的变形长度;in, represents the first coda wave velocity under the first stress state σ 1 ; l 1 represents the deformation length under the stress state σ 1 ;
S422、第二最大应力状态σ0下,第二尾波传播路径lc2对应的第二尾波到达时间为:S422, under the second maximum stress state σ 0 , the second coda wave arrival time corresponding to the second coda wave propagation path l c2 is:
其中,表示第二最大应力状态σ0下的第二尾波波速。in, represents the second coda wave velocity under the second maximum stress state σ 0 .
可优选的,所述步骤S42中所述三阶非线性弹性应力应变关系为:Preferably, the third-order nonlinear elastic stress-strain relationship in step S42 is:
可优选的,所述激励信号为3周期汉宁窗调制的正弦脉冲串信号,为使结构达到最大的响应,激励信号的频率设置为激励传感器的中心频率。Preferably, the excitation signal is a sinusoidal pulse train signal modulated by a 3-cycle Hanning window. In order to achieve the maximum response of the structure, the frequency of the excitation signal is set to the center frequency of the excitation sensor.
可优选的,所述步骤S2中通过扭矩扳手控制多层结构所处的应力状态,采集不同应力状态下的超声信号。Preferably, in step S2, the stress state of the multilayer structure is controlled by a torque wrench, and ultrasonic signals under different stress states are collected.
与现有技术相比,本发明的技术效果为:Compared with the prior art, the technical effects of the present invention are:
1、本发明设计的一种基于超声尾波的多层结构应力松弛检测方法,利用多次散射形成的尾波对应力变化敏感的特点,通过移动窗互相关法提取与结构应力状态变化相关的尾波时移特征参数,能够实现多层结构应力变化的高精度和高灵敏度测量;通过构建尾波时移特征参数与应力变化的理论二次关系模型,为后续拟合的物理模型提供了机理参考,相比于一般的线性模型,所提二次关系模型和实验结果更吻合,能更好地适用于多层结构应力松弛的检测。1. The present invention designs a method for detecting stress relaxation of multi-layer structures based on ultrasonic coda waves. The method utilizes the characteristic that the coda waves formed by multiple scattering are sensitive to stress changes. The moving window cross-correlation method is used to extract the coda wave time-shift characteristic parameters related to the changes in the structural stress state, thereby achieving high-precision and high-sensitivity measurement of stress changes in multi-layer structures. By constructing a theoretical quadratic relationship model between the coda wave time-shift characteristic parameters and stress changes, a mechanism reference is provided for the subsequent fitting physical model. Compared with the general linear model, the proposed quadratic relationship model is more consistent with the experimental results and can be better applied to the detection of stress relaxation of multi-layer structures.
2、本发明设计的一种基于超声尾波的多层结构应力松弛检测方法,针对长贮装备壳体的典型多层结构,最终实现了对复杂而关键的多层结构应力松弛的检测,且检测灵敏度和分辨率较高,具有重要的工程参考价值;该方法对微小变化非常敏感、检测过程方便、易于实现、对检测设备的要求不高,且尾波信号可重复,检测稳定性好。2. The present invention designs a multi-layer structure stress relaxation detection method based on ultrasonic coda waves, which is aimed at the typical multi-layer structure of the shell of long-storage equipment, and finally realizes the detection of stress relaxation of complex and critical multi-layer structures, and has high detection sensitivity and resolution, and has important engineering reference value; the method is very sensitive to small changes, the detection process is convenient, easy to implement, and has low requirements on detection equipment, and the coda wave signal is repeatable and the detection stability is good.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过阅读参照以下附图所作的对非限制性实施例所作的详细描述,本申请的其它特征、目的和优点将会变得更明显。Other features, objects and advantages of the present application will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings.
图1是本发明的基于超声尾波的多层结构应力松弛检测方法流程图;FIG1 is a flow chart of a method for detecting stress relaxation of a multilayer structure based on ultrasonic coda waves of the present invention;
图2是本发明的多层结构试样组成示意图;FIG2 is a schematic diagram of the composition of a multilayer structure sample of the present invention;
图3是本发明的实施例中多层结构应力松弛检测系统及流程示意图;3 is a schematic diagram of a multilayer structure stress relaxation detection system and a process flow in an embodiment of the present invention;
图4是本发明的实施例中所测得的不同应力下时间窗[150μs,250μs]内尾波波形对比图;FIG4 is a comparison diagram of coda wave waveforms within a time window [150 μs, 250 μs] under different stresses measured in an embodiment of the present invention;
图5是本发明的实施例中二次关系模型与一般线性模型对于尾波时移特征参数与应力的拟合对比图。FIG. 5 is a comparison diagram of the fitting of the quadratic relationship model and the general linear model to the coda wave time shift characteristic parameters and stress in an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与有关发明相关的部分。The present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It should also be noted that, for ease of description, only the parts related to the relevant invention are shown in the accompanying drawings.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
图1示出了本发明的基于超声尾波的多层结构应力松弛检测方法,该方法包括以下步骤:FIG1 shows a method for detecting stress relaxation of a multilayer structure based on ultrasonic coda waves of the present invention, the method comprising the following steps:
S1、获取待检测的多层结构试样,搭建多层结构应力松弛检测系统并确定激励信号参数。S1. Obtain a multi-layer structure sample to be tested, build a multi-layer structure stress relaxation detection system and determine the excitation signal parameters.
待检测的多层结构试样包括多层结构和金属外壳层,多层结构主要由硅泡沫材料、模拟功能材料和硅泡沫材料叠加组成,金属外壳层由上下两块不锈钢板构成并通过螺栓连接。The multi-layer structure specimen to be tested includes a multi-layer structure and a metal shell layer. The multi-layer structure is mainly composed of a stack of silicon foam material, simulated functional material and silicon foam material. The metal shell layer is composed of two upper and lower stainless steel plates connected by bolts.
多层结构应力松弛检测系统包括信号发生器、高压功率放大器、激励换能器、接收换能器、示波器和计算机。The multilayer structure stress relaxation detection system comprises a signal generator, a high voltage power amplifier, an excitation transducer, a receiving transducer, an oscilloscope and a computer.
激励信号为3周期汉宁窗调制的正弦脉冲串信号,为使结构达到最大的响应,激励信号的频率设置为激励传感器的中心频率。The excitation signal is a sine pulse train signal modulated by a 3-cycle Hanning window. In order to achieve the maximum response of the structure, the frequency of the excitation signal is set to the center frequency of the excitation sensor.
S2、获取结构不同应力状态下的超声信号:调控多层结构的应力状态,在不同应力状态下发射激励信号,进行超声信号的采集。S2. Acquire ultrasonic signals under different stress states of the structure: regulate the stress state of the multilayer structure, emit excitation signals under different stress states, and collect ultrasonic signals.
超声信号的采集具体包括以下步骤:The acquisition of ultrasonic signals specifically includes the following steps:
S21、超声信号由信号发生器产生,通过功率放大器放大后驱动发射换能器工作。S21. The ultrasonic signal is generated by a signal generator, amplified by a power amplifier, and then drives the transmitting transducer to work.
S22、考虑到超声传播的有效性,压电接触式换能器通过超声波耦合剂耦合到多层结构上。S22. Considering the effectiveness of ultrasonic propagation, the piezoelectric contact transducer is coupled to the multilayer structure through an ultrasonic coupling agent.
S23、接收换能器所测的超声信号通过示波器采集,并传输到计算机中进行信号处理。S23. The ultrasonic signal measured by the receiving transducer is collected by an oscilloscope and transmitted to a computer for signal processing.
通过扭矩扳手控制多层结构所处的应力状态,采集不同应力状态下的超声信号。The stress state of the multilayer structure is controlled by a torque wrench, and ultrasonic signals under different stress states are collected.
S3、以最大应力状态σ0下接收到的超声信号为参考信号,提取除最大应力状态外的应力状态下的时移特征参数。S3. Taking the ultrasonic signal received under the maximum stress state σ 0 as a reference signal, extracting the time-shift characteristic parameters under stress states other than the maximum stress state.
选取超声信号中时间窗为[t-T,t+T]的尾波信号进行信号处理,以最大应力状态下的接收信号为参考信号,采用移动窗互相关法,提取除最大应力状态外的应力状态下的时移特征参数。The coda signal with a time window of [t-T, t+T] in the ultrasonic signal is selected for signal processing. The received signal under the maximum stress state is taken as the reference signal, and the moving window cross-correlation method is used to extract the time-shift characteristic parameters under stress states except the maximum stress state.
时移特征参数的获取具体包括以下步骤:The acquisition of time-shift characteristic parameters specifically includes the following steps:
S31、扰动前后时间窗内波形的互相关函数R(ts)的计算公式为:S31. The calculation formula of the cross-correlation function R(t s ) of the waveform in the time window before and after the disturbance is:
其中,u(·)表示参考尾波信号;表示除最大应力状态外的应力状态下扰动后的尾波信号;T表示尾波部分的时间窗长度;t表示时间窗的中心位置;ts表示互相关函数中的走时差。扰动前后时间窗内波形的互相关函数R(ts)表示两列波的相关程度。Where, u(·) represents the reference coda signal; represents the coda wave signal after disturbance under stress states other than the maximum stress state; T represents the time window length of the coda wave part; t represents the center position of the time window; ts represents the travel time difference in the cross-correlation function. The cross-correlation function R( ts ) of the waveforms in the time window before and after the disturbance represents the correlation degree of the two waves.
S32、获得互相关函数R(ts)取最大值时的走时延迟τ,作为所求应力状态下的时移特征参数。S32. Obtain the travel time delay τ when the cross-correlation function R(t s ) takes the maximum value, as the time shift characteristic parameter under the desired stress state.
S4、建立多层结构应力与时移特征参数的二次关系模型。S4. Establish a quadratic relationship model between the stress and time-shift characteristic parameters of a multi-layer structure.
S41、根据声弹性效应可得,受单轴应力σ作用时,沿施加单轴应力σ方向传播的纵波波速cL表示为:S41. According to the acoustic elastic effect, when subjected to uniaxial stress σ, the velocity c L of the longitudinal wave propagating along the direction of the applied uniaxial stress σ is expressed as:
其中,cL表示平行于单轴应力σ方向的纵波波速;A表示依赖于一阶Lame系数和二阶Murnaghan系数的声弹性常数;表示无单轴应力下的纵波波速。Where c L represents the longitudinal wave velocity parallel to the uniaxial stress σ; A represents the acoustic elastic constant that depends on the first-order Lame coefficient and the second-order Murnaghan coefficient; represents the longitudinal wave velocity in the absence of uniaxial stress.
S42、借助三阶非线性弹性应力应变关系,计算第一应力状态σ1和第二最大应力状态σ0下的第一尾波到达时间tC(σ1)和第二尾波到达时间tC(σ0)。三阶非线性弹性应力应变关系为:S42, using the third-order nonlinear elastic stress-strain relationship, calculate the first coda wave arrival time t C (σ 1 ) and the second coda wave arrival time t C (σ 0 ) under the first stress state σ 1 and the second maximum stress state σ 0. The third-order nonlinear elastic stress-strain relationship is:
其中,E表示二阶弹性常数;E1表示三阶弹性常数;l1表示应力状态σ1下的变形长度;l0表示无应力下的原始长度。Where E represents the second-order elastic constant; E1 represents the third-order elastic constant; l1 represents the deformation length under stress state σ1 ; l0 represents the original length under no stress.
S421、第一应力状态σ1下,第一尾波传播路径lc1对应的第一尾波到达时间为:S421, under the first stress state σ 1 , the first coda wave arrival time corresponding to the first coda wave propagation path l c1 is:
其中,表示第一应力状态σ1下的第一尾波波速;k表示第一尾波传播路径lc1与直达波传播路径2l1的比例常数。in, represents the first coda wave velocity under the first stress state σ 1 ; k represents the proportionality constant between the first coda wave propagation path l c1 and the direct wave propagation path 2l 1 .
S422、第二最大应力状态σ0下,第二尾波传播路径lc2对应的第二尾波到达时间为:S422, under the second maximum stress state σ 0 , the second coda wave arrival time corresponding to the second coda wave propagation path l c2 is:
其中,表示第二最大应力状态σ0下的第二尾波波速。in, represents the second coda wave velocity under the second maximum stress state σ 0 .
S43、分别将第一尾波到达时间tC(σ1)和第二尾波到达时间tC(σ0),在第二最大应力状态σ0处二阶泰勒级数展开,做差得到应力变化下走时延迟τ为:S43, respectively expand the first coda wave arrival time t C (σ 1 ) and the second coda wave arrival time t C (σ 0 ) in a second-order Taylor series at the second maximum stress state σ 0 , and make a difference to obtain the travel time delay τ under stress variation:
其中,ξ1,ξ2表示二阶泰勒级数展开误差;表示依赖于第二最大应力状态σ0、声弹性常数A、三阶弹性常数E1、二阶弹性常数E的第一常量;/>表示依赖于第二最大应力状态σ0、声弹性常数A、三阶弹性常数E1、二阶弹性常数E的第二常量。Among them, ξ 1 ,ξ 2 represent the second-order Taylor series expansion errors; represents the first constant that depends on the second maximum stress state σ 0 , the acoustic elastic constant A, the third-order elastic constant E 1 , and the second-order elastic constant E; /> represents the second constant that depends on the second maximum stress state σ 0 , the acoustoelastic constant A, the third-order elastic constant E 1 , and the second-order elastic constant E.
式(6)即为多层结构应力与时移特征参数的二次关系模型。Formula (6) is the quadratic relationship model between the stress and time-shift characteristic parameters of the multilayer structure.
步骤S4所建立的多层结构应力与时移特征参数的二次关系模型是在标准试样件的基础上推导获得的理论模型,与前述步骤S1~步骤S3中的参数没有计算推导上的耦合关联。在该二次关系模型的基础上,通过步骤S3提取的时移特征参数,执行步骤S5获得相对应的多层结构应力。The quadratic relationship model between the multilayer structure stress and the time-shift characteristic parameter established in step S4 is a theoretical model derived on the basis of the standard specimen, and has no coupling relationship with the parameters in the aforementioned steps S1 to S3 in terms of computational derivation. Based on the quadratic relationship model, step S5 is executed to obtain the corresponding multilayer structure stress through the time-shift characteristic parameter extracted in step S3.
S5、检测多层结构应力松弛:利用多层结构应力松弛检测系统获取未知应力状态下的超声信号,进行信号处理以提取时移特征参数,借助构建的多层结构应力与时移特征参数的二次关系模型,求得多层结构的应力大小。S5. Detect stress relaxation of multi-layer structures: Use the multi-layer structure stress relaxation detection system to obtain ultrasonic signals under unknown stress states, perform signal processing to extract time-shift characteristic parameters, and use the constructed quadratic relationship model between the multi-layer structure stress and the time-shift characteristic parameters to calculate the stress magnitude of the multi-layer structure.
以下将结合一个具体的多层结构应力松弛检测案例对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with a specific multi-layer structure stress relaxation detection case.
S1、获取待检测的多层结构试样,如图2所示,多层结构主要由硅泡沫材料-模拟功能材料/>-硅泡沫材料/>叠加组成,除此之外,金属外壳层由上下两块不锈钢板/>构成,并通过M6螺栓连接。图3是搭建的多层结构应力松弛检测系统,检测系统包括信号发生器(Tektronix,AFG 31022)、高压功率放大器(Aigtek,ATA-4012)、激励换能器(OLYMPUS,V1011,中心频率为100KHz)、接收换能器(OLYMPUS,V101-RB,中心频率为500KHz)、示波器(Tektronix,MDO3104)和计算机。激励信号为3周期汉宁窗调制的正弦脉冲串信号。为了使结构达到最大的响应,其频率设置为激励传感器的中心频率100KHz。S1. Obtain a multi-layer structure sample to be tested. As shown in FIG2 , the multi-layer structure is mainly composed of silicon foam material. -Simulation of functional materials/> -Silicon foam/> In addition, the metal shell layer is composed of two stainless steel plates, upper and lower. The structure is connected by M6 bolts. Figure 3 shows the stress relaxation detection system of the multilayer structure. The detection system includes a signal generator (Tektronix, AFG 31022), a high-voltage power amplifier (Aigtek, ATA-4012), an excitation transducer (OLYMPUS, V1011, with a center frequency of 100KHz), a receiving transducer (OLYMPUS, V101-RB, with a center frequency of 500KHz), an oscilloscope (Tektronix, MDO3104) and a computer. The excitation signal is a sine pulse train signal modulated by a 3-cycle Hanning window. In order to achieve the maximum response of the structure, its frequency is set to the center frequency of the excitation sensor, 100KHz.
S2、超声信号由信号发生器产生,通过功率放大器放大后驱动发射换能器工作;压电接触式换能器通过超声波耦合剂(新美达CG-88)耦合到多层结构上,以保证超声波可以有效的传播;接收换能器所测的接收信号通过示波器采集,并传输到计算机中进行信号处理。通过扭矩扳手控制多层结构所处的应力状态(从10N·m到2N·m),采集不同应力下的超声信号。S2. The ultrasonic signal is generated by the signal generator, amplified by the power amplifier, and then driven to work by the transmitting transducer; the piezoelectric contact transducer is coupled to the multilayer structure through the ultrasonic coupling agent (Symeda CG-88) to ensure that the ultrasonic wave can be effectively transmitted; the receiving signal measured by the receiving transducer is collected by the oscilloscope and transmitted to the computer for signal processing. The stress state of the multilayer structure is controlled by the torque wrench (from 10N·m to 2N·m), and the ultrasonic signals under different stresses are collected.
S3、图4是所测得的不同应力下时间窗为[150μs,250μs]的尾波信号,可以看出不同应力状态下的尾波信号表现出不同的走时延迟。以最大应力状态(10N·m)下的接收信号为参考信号,采用移动窗互相关法,提取其他应力状态下的时移特征参数。Figure 3 and Figure 4 are the coda wave signals with a time window of [150μs, 250μs] under different stresses. It can be seen that the coda wave signals under different stress states show different travel time delays. The received signal under the maximum stress state (10N·m) is used as the reference signal, and the moving window cross-correlation method is used to extract the time-shift characteristic parameters under other stress states.
S4、借助于理论推导出的二次关系模型,对实验结果拟合建立多层结构应力与时移特征参数的二次关系模型如图5所示。结果表明,二次关系模型拟合优度R2=0.9815,实验结果和二次关系模型拟合结果的吻合程度很高,证明了本发明所提出方法的有效性。而且相比于一般的线性模型(线性模型拟合优度R2=0.9255),所提出的二次关系模型拟合效果更好,更能很好得描述实际情况。本发明提出的基于超声尾波的检测方法分辨率高达0.2N·m,远远高于其他的应力检测方法,能够识别多层结构更微小的应力松弛。因此,本发明的方法可以更能吻合工程实际和更加适用于多层结构应力松弛的监测。S4. With the help of the quadratic relationship model derived from the theory, the experimental results are fitted to establish a quadratic relationship model of the stress and time-shift characteristic parameters of the multilayer structure as shown in Figure 5. The results show that the goodness of fit of the quadratic relationship model R 2 =0.9815, and the degree of agreement between the experimental results and the fitting results of the quadratic relationship model is very high, which proves the effectiveness of the method proposed in the present invention. Moreover, compared with the general linear model (linear model goodness of fit R 2 =0.9255), the proposed quadratic relationship model has a better fitting effect and can better describe the actual situation. The detection method based on ultrasonic coda waves proposed in the present invention has a resolution of up to 0.2N·m, which is much higher than other stress detection methods, and can identify smaller stress relaxations in multilayer structures. Therefore, the method of the present invention can be more consistent with engineering practice and more suitable for monitoring stress relaxation of multilayer structures.
S5、利用多层结构应力松弛检测系统获取未知应力状态下的超声信号,进行信号处理以提取时移特征参数,借助构建的多层结构应力与时移特征参数的二次关系模型,求得多层结构的应力大小。S5. Use the multi-layer structure stress relaxation detection system to obtain ultrasonic signals under unknown stress states, perform signal processing to extract time-shift characteristic parameters, and use the constructed quadratic relationship model between the multi-layer structure stress and the time-shift characteristic parameters to calculate the stress magnitude of the multi-layer structure.
本发明考虑多层结构接触面的粗糙特性和不均匀性,引入对微小变化更为敏感的尾波,提出了一种基于超声尾波的高分辨率应力松弛检测方法。试验结果表明随着扭矩的变化,多次散射形成的尾波会产生明显的时间偏移,并且时间偏移程度会随着扭矩的减小而呈现二次增加的趋势。相比于一般的线性模型,提出的二次关系模型拟合结果和实验结果更加吻合,本发明的方法能更好地检测多层结构的应力松弛。与此同时,本发明提出的基于超声尾波的多层结构应力松弛检测方法的检测分辨率高达0.2N·m,即对微小的应力松弛非常敏感,因此可以有效地监测多层结构的早期应力松弛。The present invention takes into account the roughness and unevenness of the contact surface of the multi-layer structure, introduces a tail wave that is more sensitive to small changes, and proposes a high-resolution stress relaxation detection method based on ultrasonic tail waves. The experimental results show that with the change of torque, the tail wave formed by multiple scattering will produce obvious time offset, and the degree of time offset will show a quadratic increase trend as the torque decreases. Compared with the general linear model, the fitting results of the proposed quadratic relationship model are more consistent with the experimental results, and the method of the present invention can better detect the stress relaxation of the multi-layer structure. At the same time, the detection resolution of the multi-layer structure stress relaxation detection method based on ultrasonic tail waves proposed by the present invention is as high as 0.2N·m, that is, it is very sensitive to small stress relaxation, so it can effectively monitor the early stress relaxation of the multi-layer structure.
本发明设计的一种基于超声尾波的多层结构应力松弛检测方法,利用多次散射形成的尾波对应力变化敏感的特点,通过移动窗互相关法提取与结构应力状态变化相关的尾波时移特征参数,能够实现多层结构应力变化的高精度和高灵敏度测量;通过构建尾波时移特征参数与应力变化的理论二次关系模型,为后续拟合的物理模型提供了机理参考,相比于一般的线性模型,所提二次关系模型和实验结果更吻合,能更好地适用于多层结构应力松弛的检测;针对长贮装备壳体的典型多层结构,最终实现了对复杂而关键的多层结构应力松弛的检测,且检测灵敏度和分辨率较高,具有重要的工程参考价值;该方法对微小变化非常敏感、检测过程方便、易于实现、对检测设备的要求不高,且尾波信号可重复,检测稳定性好。The present invention designs a multi-layer structure stress relaxation detection method based on ultrasonic coda waves. The method utilizes the characteristic that the coda waves formed by multiple scattering are sensitive to stress changes. The moving window cross-correlation method is used to extract the coda wave time-shift characteristic parameters related to the structural stress state changes, so as to achieve high-precision and high-sensitivity measurement of the stress changes of the multi-layer structure. By constructing a theoretical quadratic relationship model between the coda wave time-shift characteristic parameters and the stress changes, a mechanism reference is provided for the subsequent fitting physical model. Compared with the general linear model, the proposed quadratic relationship model is more consistent with the experimental results and can be better applied to the detection of stress relaxation of the multi-layer structure. For the typical multi-layer structure of the long-storage equipment shell, the detection of the complex and critical multi-layer structure stress relaxation is finally achieved, and the detection sensitivity and resolution are high, which has important engineering reference value. The method is very sensitive to small changes, the detection process is convenient, easy to implement, and the requirements for the detection equipment are not high. The coda wave signal is repeatable and the detection stability is good.
最后所应说明的是:以上实施例仅以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only intended to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can still be modified or replaced by equivalents. Any modification or partial replacement that does not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
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CN111678630A (en) * | 2020-06-18 | 2020-09-18 | 哈尔滨工业大学(深圳) | Uniaxial stress detection method of steel strand based on ultrasonic guided wave stress sensitivity analysis |
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CN106596282A (en) * | 2016-11-15 | 2017-04-26 | 合肥通用机械研究院 | Stress relaxation crack sensitivity temperature testing method for hardened and tempered high-strength steel used in large-size spherical tank |
CN111678630A (en) * | 2020-06-18 | 2020-09-18 | 哈尔滨工业大学(深圳) | Uniaxial stress detection method of steel strand based on ultrasonic guided wave stress sensitivity analysis |
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