CN114855040A - Mg-Ba series magnesium alloy and preparation method and application thereof - Google Patents
Mg-Ba series magnesium alloy and preparation method and application thereof Download PDFInfo
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- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
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- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
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- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
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Abstract
本发明公开了一种Mg‑Ba系镁合金及其制备方法与应用,合金成分包括Mg和Ba;以质量百分比计,合金中Ba的含量为0~10.0wt.%,但不包括0,余量为Mg;通过同步浇注和轧制预变形技术与深度塑性加工手段相结合的方法制备,可以用于制备骨科医用植入体。本发明的Mg‑Ba系合金可以均匀腐蚀、无第二相残留、无有毒有害元素释放及可控降解,这保证了本发明Mg‑Ba系合金具有良好的细胞、组织反应,在体与骨整合良好。
The invention discloses a Mg-Ba series magnesium alloy and a preparation method and application thereof. The alloy components include Mg and Ba; in terms of mass percentage, the content of Ba in the alloy is 0-10.0 wt. The amount of Mg is Mg; it is prepared by a combination of simultaneous casting and rolling pre-deformation technology and deep plastic processing, and can be used to prepare orthopedic medical implants. The Mg-Ba series alloy of the present invention can be uniformly corroded, has no second phase residue, no release of toxic and harmful elements, and controllable degradation, which ensures that the Mg-Ba series alloy of the present invention has good cell and tissue reaction, and is in the body and bone. Well integrated.
Description
技术领域technical field
本发明属于医用可降解金属材料领域,具体涉及一种Mg-Ba系镁合金及其制备方法与应用。The invention belongs to the field of medical degradable metal materials, and particularly relates to a Mg-Ba series magnesium alloy and a preparation method and application thereof.
背景技术Background technique
传统医用金属材料如不锈钢、钛合金等具有良好的力学性质和耐腐蚀性能,在临床上应用广泛。然而,此类材料作为异物在体内长期留存,可能会对周围组织造成不同程度的刺激,并可能由此造成一系列严重后果。例如,传统金属内固定材料的弹性模量远高于人骨,存在“应力遮挡”效应,易导致骨内缺乏足够应力刺激,以致骨折愈合迟缓,甚至诱发二次骨折。又如,由于植入材料发生磨损和有害离子溶出,可能引发人体过敏和炎症反应,严重时甚至导致畸变和诱导癌变等重大疾病发生。此外,骨折内固定等患者病愈后,往往需经二次手术将金属植入物取出,这又会给患者带来新的额外的临床手术痛苦、感染风险和经济负担。Traditional medical metal materials such as stainless steel and titanium alloy have good mechanical properties and corrosion resistance, and are widely used in clinical practice. However, the long-term retention of such materials as foreign bodies in the body may cause varying degrees of irritation to surrounding tissues, which may result in a series of serious consequences. For example, the elastic modulus of traditional metal internal fixation materials is much higher than that of human bone, and there is a "stress shielding" effect, which easily leads to the lack of sufficient stress stimulation in the bone, resulting in delayed fracture healing and even secondary fractures. For another example, due to the wear of implant materials and the dissolution of harmful ions, it may cause allergic and inflammatory reactions in the human body, and even lead to major diseases such as distortion and inducing cancer in severe cases. In addition, after patients recover from fractures and internal fixation, they often need to undergo a second operation to remove the metal implant, which will bring new and additional clinical pain, infection risk, and economic burden to the patient.
近年来,可降解镁合金的出现,为解决上述问题提供了新方案,因此被称为“革命性医用金属材料”。可降解镁合金在体内可被逐渐腐蚀降解,释放的降解产物可被机体利用,或被排出体外,在协助组织完成修复之后不残留任何植入物。镁是人体必需的宏量元素,它与生命的维持、身体健康有着密切的关系,其本身是高度生物相容的,过剩的镁可经肾脏高效排出。可降解镁合金的弹性模量和密度与骨组织相近,作为骨科植入材料,镁合金可以有效避免“应力遮挡”效应。此外,镁合金腐蚀降解释放的镁离子可以有效诱导新骨生成和促进骨整合。综上所述,镁合金具备理想的骨科植入材料的特性,有望提升骨折、骨缺损等骨相关疾病治疗效果。In recent years, the emergence of degradable magnesium alloys provides a new solution to the above problems, so it is called "revolutionary medical metal materials". Degradable magnesium alloys can be gradually corroded and degraded in the body, and the released degradation products can be utilized by the body or excreted from the body, and no implants remain after assisting the tissue to complete repair. Magnesium is an essential macroelement for the human body. It is closely related to the maintenance of life and physical health. It is highly biocompatible, and excess magnesium can be efficiently excreted by the kidneys. The elastic modulus and density of degradable magnesium alloys are similar to those of bone tissue. As orthopaedic implant materials, magnesium alloys can effectively avoid the "stress shielding" effect. In addition, the magnesium ions released from the corrosion degradation of magnesium alloys can effectively induce new bone formation and promote osseointegration. In summary, magnesium alloys have the characteristics of ideal orthopaedic implant materials, and are expected to improve the treatment effect of bone-related diseases such as fractures and bone defects.
但是,现有的可降解镁合金大部分存在降解过快、局部腐蚀严重,以及由此带来的组织兼容性差、材料与骨整合不良的问题,这在一定程度上限制了其在骨科的应用及推广。深究其原因,现有医用镁合金中绝大部分合金元素的电极电位高于Mg,据混合电位理论,这些合金元素与Mg形成的第二相的电位对应地高于Mg基体,二者在液体环境中形成电偶对,Mg基体将优先腐蚀,常导致腐蚀过快、局部腐蚀严重及器械过早失效。此外,这些相对稳定的第二相能否降解,并最终被代谢/排出的问题仍然不清晰,存在医学应用隐患。因此,新研发的可降解镁合金材料应重点解决其可控降解及组织兼容性问题,镁合金中相组成的电极电位设计及调控是潜在的可行途径。However, most of the existing degradable magnesium alloys have problems of rapid degradation, severe local corrosion, poor tissue compatibility, and poor material and osseointegration, which limit their application in orthopaedics to a certain extent. and promotion. To investigate the reason, the electrode potential of most alloying elements in the existing medical magnesium alloys is higher than that of Mg. According to the mixed potential theory, the potential of the second phase formed by these alloying elements and Mg is correspondingly higher than that of the Mg matrix. When a galvanic pair is formed in the environment, the Mg matrix will preferentially corrode, which often leads to excessive corrosion, severe local corrosion and premature failure of the device. In addition, the question of whether these relatively stable second phases can be degraded and eventually metabolized/excreted is still unclear, posing potential medical applications. Therefore, the newly developed degradable magnesium alloy materials should focus on solving the problems of controllable degradation and tissue compatibility. The electrode potential design and regulation of phase composition in magnesium alloys is a potential feasible approach.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术中存在的缺点,提供一种显微组织均匀、具有适宜力学性能、降解可调可控、组织兼容性良好、适用于骨科等环境使用的Mg-Ba系镁合金及其制备方法与应用。The purpose of the present invention is to overcome the shortcomings in the prior art, and to provide a Mg-Ba series magnesium with uniform microstructure, suitable mechanical properties, adjustable and controllable degradation, good tissue compatibility, and suitable for orthopedics and other environments. Alloy and its preparation method and application.
本发明的目的通过下述技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种Mg-Ba系镁合金,合金成分包括Mg和Ba;以质量百分比计,合金中Ba的含量为0~10.0wt.%,但不包括0,余量为Mg。优选地,所述Ba的含量为0.2~7.0wt.%。进一步优选地,所述Ba的含量为0.2~2.0wt.%。An Mg-Ba series magnesium alloy, the alloy components include Mg and Ba; the content of Ba in the alloy is 0-10.0wt. Preferably, the content of Ba is 0.2˜7.0 wt.%. Further preferably, the content of Ba is 0.2-2.0 wt.%.
上述Mg-Ba系镁合金的制备方法,包括下述步骤:The preparation method of above-mentioned Mg-Ba series magnesium alloy, comprises the following steps:
(1)称取高纯度Mg、Ba原料,混合均匀,得到混合物;在感应炉中抽真空后(<10- 2Pa),充入氩气、或者CO2和SF6混合气氛保护下,对所述混合物进行熔炼,得到金属熔体;(1) Weigh high-purity Mg and Ba raw materials, and mix them evenly to obtain a mixture; after vacuuming in an induction furnace (<10 - 2 Pa), fill with argon, or under the protection of a mixed atmosphere of CO 2 and SF 6 , to The mixture is smelted to obtain a metal melt;
(2)将所述金属熔体均匀送入两个反向旋转的轧辊中,金属熔体快速冷却,在轧辊间实现同步浇注和轧制,获得Mg-Ba系合金预变形板坯;(2) uniformly feeding the metal melt into two counter-rotating rolls, the metal melt is rapidly cooled, and synchronous casting and rolling are achieved between the rolls to obtain a Mg-Ba series alloy pre-deformed slab;
(3)对所述Mg-Ba系合金预变形板坯进行深度塑性加工,即板坯先在350~550℃均匀化/固溶处理,保温5~24h,采用空冷/水冷,然后在150~500℃条件下进行挤压、轧制或等径角挤压处理,获得Mg-Ba系镁合金。所述Mg-Ba系镁合金可以为棒材、板材、管材和丝材。(3) Deep plastic processing is performed on the Mg-Ba alloy pre-deformed slab, that is, the slab is first homogenized/solution treated at 350-550°C, kept for 5-24h, air-cooled/water-cooled, and then cooled at 150-550°C. Under the condition of 500°C, extrusion, rolling or equal-diameter angular extrusion is carried out to obtain Mg-Ba series magnesium alloy. The Mg-Ba series magnesium alloys can be rods, plates, pipes and wires.
步骤(1)中,所述熔炼的温度为750~900℃,熔炼过程中施加电磁搅拌或机械搅拌,完全熔融的熔体保温搅拌10~30min,确保熔体均一,无残留未熔颗粒。In step (1), the temperature of the smelting is 750-900° C., electromagnetic stirring or mechanical stirring is applied during the smelting process, and the completely melted melt is stirred for 10-30 minutes under heat preservation to ensure that the melt is uniform and no unmelted particles remain.
步骤(2)中,可调控轧辊与熔体流出口距离、熔体流出速度、轧辊旋转速度(优选5~15rpm)、轧辊间间距(优选1~10mm),获得质量均一的预变形板坯。In step (2), the distance between the roll and the melt outflow outlet, the melt outflow speed, the rotational speed of the roll (preferably 5 to 15 rpm), and the distance between the rolls (preferably 1 to 10 mm) can be regulated to obtain a pre-deformed slab of uniform quality.
步骤(3)中,所述挤压的工艺条件为:挤压温度为200~500℃,挤压比为10~100,挤压速度为0.5~100mm/s,正向挤压,一道次挤压。In step (3), the process conditions of the extrusion are as follows: the extrusion temperature is 200-500°C, the extrusion ratio is 10-100, the extrusion speed is 0.5-100 mm/s, the extrusion is forward, and the extrusion is performed one at a time. pressure.
步骤(3)中,所述轧制的工艺条件为:轧制温度为150~500℃,单道次压下量为10~40%,道次间可选择在100~300℃退火,控制不同道次间的轧制方向一致。In step (3), the process conditions of the rolling are as follows: the rolling temperature is 150-500° C., the reduction in a single pass is 10-40%, and annealing at 100-300° C. can be selected between passes, and the control is different. The rolling direction is the same between passes.
步骤(3)中,所述等径角挤压的工艺条件为:采用Bc路径,挤压速度0.5~5mm/s,挤压道次1~16次,挤压温度为200~500℃。In step (3), the process conditions of the equal-diameter angular extrusion are: adopt the Bc path, the extrusion speed is 0.5-5 mm/s, the extrusion pass is 1-16 times, and the extrusion temperature is 200-500°C.
若采用常规熔炼、浇注方法,Mg-Ba等共晶体系中共晶相粗大,后续的塑性加工很难将共晶相完全破碎,微区组织结构可能存在不均一,可能导致局部腐蚀。本发明中,在步骤(2)中将浇注和轧制同步进行,预变形过程有效破碎了Mg-Ba合金中的共晶组织,改善合金变形能力,再经后续的深度塑性加工,可确保最终获得的Mg-Ba系合金组织结构均匀,性能均一、稳定。If conventional smelting and casting methods are used, the eutectic phase of Mg-Ba and other eutectic systems is coarse, and it is difficult to completely break the eutectic phase in subsequent plastic processing, and the microstructure may be uneven, which may lead to local corrosion. In the present invention, pouring and rolling are performed simultaneously in step (2), the pre-deformation process effectively breaks the eutectic structure in the Mg-Ba alloy, improves the deformability of the alloy, and then undergoes subsequent deep plastic processing to ensure the final The obtained Mg-Ba alloy has a uniform structure, uniform and stable properties.
本发明还提供了上述Mg-Ba系镁合金在制备骨科医用植入体中的应用。The invention also provides the application of the above-mentioned Mg-Ba series magnesium alloy in the preparation of orthopedic medical implants.
所述骨科医用植入体包括骨板、骨钉、骨组织修复支架、髓内针、接骨套、诱导组织再生膜、骨缺损补片和脊柱内固定器材中的至少一种。The orthopaedic medical implant includes at least one of a bone plate, a bone nail, a bone tissue repair bracket, an intramedullary needle, a bone sleeve, an inducing tissue regeneration membrane, a bone defect patch and a spinal internal fixation device.
此外,本发明中的Mg-Ba系镁合金还可用作医用植入体上的显影标记部件,所述的医用植入体包括血管支架、气道支架、胰胆支架、尿道支架等腔道支架和封堵器、瓣膜、腔道内滤器中的至少一种。例如,将Mg-Ba系镁合金用作血管支架两端的显影标记部件,可明显增强植入体在X射线下的显影性能,方便射线引导下的介入手术操作过程及术后随访检查。In addition, the Mg-Ba series magnesium alloy in the present invention can also be used as a developing marking component on medical implants, and the medical implants include cavities such as blood vessel stents, airway stents, pancreatobiliary stents, urethral stents, etc. At least one of stents and occluders, valves, and intraluminal filters. For example, the use of Mg-Ba magnesium alloys as the visualization marking components at both ends of the vascular stent can significantly enhance the imaging performance of the implant under X-rays, and facilitate the radio-guided interventional procedures and postoperative follow-up inspections.
本发明的原理是:The principle of the present invention is:
(1)钡(Ba)是自然存在于人体中的微量元素,健康成年人(70kg)体内Ba的总量约为16mg;含Ba的医用硫酸钡在胃肠道内不吸收,也没有过敏反应,被用作胃肠道造影剂;很多研究将Ba归为“无毒微量元素”,Ba可被人体代谢排出;因此,严格控制镁合金中的Ba含量及其在体释放量,理论上不会造成局部和系统毒性;(1) Barium (Ba) is a trace element that naturally exists in the human body. The total amount of Ba in a healthy adult (70kg) is about 16mg; medical barium sulfate containing Ba is not absorbed in the gastrointestinal tract, and there is no allergic reaction. It is used as a gastrointestinal contrast agent; many studies classify Ba as a "non-toxic trace element", and Ba can be metabolized and excreted by the human body; therefore, strictly controlling the content of Ba in magnesium alloys and its release in the body will theoretically not cause local and systemic toxicity;
(2)Ba在镁中的溶解度极小,在本发明要求的Ba含量范围内,添加到镁合金中的Ba将以第二相(Mg17Ba2、Mg23B6或Mg2Ba)的形式析出,起到第二相强化的作用,细化组织,提升医用镁合金的力学性能;(2) The solubility of Ba in magnesium is extremely small, and within the Ba content range required by the present invention, Ba added to the magnesium alloy will be in the form of the second phase (Mg 17 Ba 2 , Mg 23 B 6 or Mg 2 Ba) Form precipitation, which plays the role of second phase strengthening, refines the structure, and improves the mechanical properties of medical magnesium alloys;
(3)Mg和Ba的标准电极电位分别为-2.37V和-2.91V,Ba的标准电极电位略低于Mg,因此Mg-Ba合金中形成的第二相的电极电位也略低于基体Mg;在体液环境中,第二相颗粒作为阳极优先溶解;因此,能够确保的是Mg-Ba合金中的第二相和基体相都能够被完全腐蚀,实现材料100%降解;这与诸多其他医用镁合金不同,避免了在其他合金中第二相是否能够降解,降解产物能否代谢的不确定性,提升了材料的安全性;(3) The standard electrode potentials of Mg and Ba are -2.37V and -2.91V, respectively. The standard electrode potential of Ba is slightly lower than that of Mg, so the electrode potential of the second phase formed in the Mg-Ba alloy is also slightly lower than that of the matrix Mg. ; In the body fluid environment, the second phase particles are preferentially dissolved as the anode; therefore, it can be ensured that both the second phase and the matrix phase in the Mg-Ba alloy can be completely corroded to achieve 100% degradation of the material; this is similar to many other medical Different from magnesium alloys, it avoids the uncertainty of whether the second phase can be degraded in other alloys and whether the degradation products can be metabolized, and improves the safety of the material;
(4)基于Mg-Ba合金中第二相优先于Mg基体腐蚀的基础上,可通过调整Mg-Ba合金成分、浇注-轧制一体化参数、均匀化/固溶热处理条件和深度塑性加工工艺,实现对第二相体积分数/数量、尺寸、形状和分布的调控,优化力学性能,并实现对Mg-Ba合金降解行为的精确调控;(4) On the basis that the second phase in the Mg-Ba alloy is preferentially corroded by the Mg matrix, the composition of the Mg-Ba alloy, the casting-rolling integration parameters, the homogenization/solution heat treatment conditions and the deep plastic working process can be adjusted. , realize the regulation of the volume fraction/number, size, shape and distribution of the second phase, optimize the mechanical properties, and realize the precise regulation of the degradation behavior of Mg-Ba alloy;
(5)Ba的相对原子质量为137.3,约为Mg(24.3)的5.7倍,射线下的显影性优于Mg,镁合金中添加Ba,可提升镁合金在X射线下的显影性,这对于某些植入体(如血管支架)的植入操作及后续随访有益。(5) The relative atomic mass of Ba is 137.3, which is about 5.7 times that of Mg (24.3), and its developability under the rays is better than that of Mg. Adding Ba to magnesium alloys can improve the developability of magnesium alloys under X-rays. The implantation procedure and follow-up of certain implants (eg, vascular stents) are beneficial.
本发明与现有技术相比,具有如下优点和效果:Compared with the prior art, the present invention has the following advantages and effects:
(1)本发明首次以Ba作为Mg中合金元素,Mg-Ba系镁合金中第二相的标准电极电位低于基体Mg,优先于基体腐蚀,可保证合金完全降解,无任何残留。(1) The present invention uses Ba as the alloying element in Mg for the first time. The standard electrode potential of the second phase in the Mg-Ba series magnesium alloy is lower than that of the matrix Mg, which is preferentially corroded by the matrix, which can ensure that the alloy is completely degraded without any residue.
(2)通过同步浇注和轧制预变形技术与深度塑性加工手段相结合,调控Mg-Ba系合金中第二相的数量、尺寸、形态和分布,可实现对Mg-Ba系合金降解行为的调控,避免局部腐蚀发生,使降解速度可控可调。(2) By combining the simultaneous casting and rolling pre-deformation technology with the deep plastic working method, the number, size, morphology and distribution of the second phase in the Mg-Ba series alloy can be controlled, and the degradation behavior of the Mg-Ba series alloy can be controlled. control, avoid local corrosion, and make the degradation rate controllable and adjustable.
(3)本发明的Mg-Ba系合金可以均匀腐蚀、无第二相残留、无有毒有害元素释放及可控降解,这保证了本发明Mg-Ba系合金具有良好的细胞、组织反应,在体与骨整合良好。(3) The Mg-Ba series alloy of the present invention can be uniformly corroded, has no second phase residue, no release of toxic and harmful elements, and controllable degradation, which ensures that the Mg-Ba series alloy of the present invention has good cellular and tissue reactions. The body and bone are well integrated.
(4)Mg-Ba系合金在X射线下的显影性好,有利于X射线引导下的手术操作以及术后的影像学随访。(4) Mg-Ba alloys have good development under X-ray, which is beneficial to X-ray-guided surgical operation and postoperative imaging follow-up.
附图说明Description of drawings
图1为等径角挤压Mg-Ba系镁合金的显微组织。Figure 1 shows the microstructure of the equidistantly extruded Mg-Ba series magnesium alloy.
图2为等径角挤压Mg-Ba系镁合金的XRD图谱。FIG. 2 is the XRD pattern of the equidistant angularly extruded Mg-Ba series magnesium alloy.
图3为挤压态Mg-Ba系镁合金的力学性能。Figure 3 shows the mechanical properties of the as-extruded Mg-Ba series magnesium alloy.
图4为轧制态Mg-Ba系镁合金的体外降解性能。Figure 4 shows the in vitro degradation properties of as-rolled Mg-Ba series magnesium alloys.
图5为挤压态Mg-Ba系镁合金的体外生物学性能。Figure 5 shows the in vitro biological properties of extruded Mg-Ba series magnesium alloys.
图6为挤压态Mg-2Ba合金植入大鼠股骨后的Micro-CT结果。Figure 6 shows the Micro-CT results of extruded Mg-2Ba alloy implanted in rat femur.
图7为挤压态Mg-2Ba合金植入大鼠股骨后的亚甲基蓝酸性品红染色结果。Figure 7 shows the results of methylene blue acid fuchsin staining after the extruded Mg-2Ba alloy was implanted into the rat femur.
具体实施方式Detailed ways
为了便于理解本发明,下面将结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但是,不以任何形式限制本发明。应该指出的是,对本领域的技术人员来说,在不脱离本发明构思的前提下,本发明还可以做出若干变形和改进,这些都属于本发明的保护范围。In order to facilitate understanding of the present invention, the present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be pointed out that for those skilled in the art, without departing from the concept of the present invention, the present invention can also make several modifications and improvements, which all belong to the protection scope of the present invention.
除非另有定义,本文中使用的所有技术和科学术语属于本发明的技术领域常用的专业术语,与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在说明书中所使用的术语只是为了描述具体的实施例,不是旨在限制本发明。Unless otherwise defined, all technical and scientific terms used herein belong to the technical terms commonly used in the technical field of the present invention and have the same meaning as commonly understood by those skilled in the technical field of the present invention. The terms used in the specification herein are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.
采用如下检测手段对实施例和对比例中的材料进行评估,对应的具体检测方法如下:The following detection methods are adopted to evaluate the materials in the examples and comparative examples, and the corresponding specific detection methods are as follows:
(1)显微组织(1) Microstructure
样品表面依次经过400-2000#水砂纸机械打磨,最终研磨至表面平整光亮。采用X射线衍射仪(RugakuUltima IV)进行合金物相鉴定。测试参数为Cu Kα辐射,管电压为40kV,扫描范围10-90°,扫描速度2°/min。样品经4%硝酸酒精浸蚀后,使用金相显微镜(BX51,Olympus)观察显微组织。The surface of the sample was mechanically ground with 400-2000# water sandpaper in turn, and finally ground to a smooth and bright surface. The phase identification of the alloy was carried out by X-ray diffractometer (Rugaku Ultima IV). The test parameters are Cu Kα radiation, the tube voltage is 40kV, the scanning range is 10-90°, and the scanning speed is 2°/min. After the sample was etched with 4% nitric acid alcohol, the microstructure was observed using a metallographic microscope (BX51, Olympus).
(2)力学性能(2) Mechanical properties
按照ASTM-E8-04切割标准拉伸试样,拉伸实验在万能试验机(Instron 5969)上进行,测试温度为室温,拉伸测试速率为1mm/min。从拉伸曲线上获得屈服强度(YS)、抗拉强度(UTS)、延伸率(EL.)数值。Standard tensile specimens were cut according to ASTM-E8-04, and the tensile test was carried out on a universal testing machine (Instron 5969), the test temperature was room temperature, and the tensile test rate was 1 mm/min. Yield strength (YS), tensile strength (UTS), and elongation (EL.) values were obtained from the tensile curves.
(3)腐蚀行为(3) Corrosion behavior
依据ASTM-F746标准,利用电化学工作站(PGSTAT 302N,MetrohmAutolab)测试材料的电化学腐蚀行为,选用的模拟体液为Hank’s溶液,以1mV/s的扫描速率进行动电位极化测试,获得腐蚀电流密度icorr,并计算腐蚀速率vcorr。参照ASTM F3268-18a标准进行浸泡实验,浸泡比例为20mL/cm2,记录析氢体积,反应腐蚀速率。According to the ASTM-F746 standard, the electrochemical corrosion behavior of the material was tested by an electrochemical workstation (PGSTAT 302N, MetrohmAutolab). i corr , and calculate the corrosion rate v corr . The immersion experiment was carried out with reference to the ASTM F3268-18a standard, the immersion ratio was 20 mL/cm 2 , the volume of hydrogen evolution and the reaction corrosion rate were recorded.
(4)成骨性能(4) Osteogenic properties
灭菌后样品,按照材料表面积/细胞培养基体积比为1.25cm2/mL加入DMEM培养基(含10%胎牛血清)放置于37℃、5%CO2培养箱中孵育24h,获得材料浸提液。使用浸提液培养人骨髓间充质干细胞(hBMMSCs)细胞,cck-8法测试细胞活性,实时荧光定量PCR实验检测成骨分化相关的基因Runx2、ALP、OCN与OSX的表达情况。After sterilization, the samples were added to DMEM medium (containing 10% fetal bovine serum) according to the material surface area/cell culture medium volume ratio of 1.25 cm 2 /mL, and placed in a 37°C, 5% CO 2 incubator for 24 hours, and the material soaked was obtained. Extraction. Human bone marrow mesenchymal stem cells (hBMMSCs) cells were cultured with the extract, the cell viability was tested by cck-8 method, and the expression of osteogenic differentiation-related genes Runx2, ALP, OCN and OSX was detected by real-time fluorescence quantitative PCR.
(5)在体组织学反应(5) Histological response in vivo
Mg-Ba合金植入体经Co60射线辐照灭菌,植入雌性SD大鼠股骨,术后12w,回收大鼠股骨,进行后续Micro-CT和组织学分析。Micro-CT扫描参数设定为:电压60kV,电流220μA,曝光时间1500ms,有效像素尺寸8.82μm。对植入骨段和残余材料进行三维重建。取植入部位骨段,经脱钙、包埋切片后,进行亚甲基蓝酸性品红染色,观察新骨形成、材料与骨整合情况。The Mg-Ba alloy implants were sterilized by Co60 radiation and implanted into the femurs of female SD rats. 12 weeks after the operation, the femurs of the rats were recovered for subsequent Micro-CT and histological analysis. Micro-CT scanning parameters are set as: voltage 60kV, current 220μA, exposure time 1500ms, effective pixel size 8.82μm. Three-dimensional reconstruction of the implanted bone segment and residual material. The bone segment at the implant site was taken, decalcified, embedded and sliced, and then stained with methylene blue acid fuchsin to observe the formation of new bone, materials and osseointegration.
实施例1Example 1
按比例称取纯Mg(99.98wt.%)和纯Ba(99.9wt.%)原料(纯金属/中间合金),混合充分后,在感应炉中进行熔炼。抽真空后(<10-2Pa),充入高纯氩气作为保护气氛,在800℃下进行熔炼,对熔体施加电磁搅拌或机械搅拌,保温30min后,均匀的熔体导入两个反向旋转的轧辊中,冷却过程中,实现同步浇注和轧制,获得不同合金成分的预变形Mg-Ba系合金,包括:Mg-0.2Ba、Mg-0.5Ba、Mg-1.0Ba、Mg-2.0Ba、Mg-10Ba。Pure Mg (99.98 wt. %) and pure Ba (99.9 wt. %) raw materials (pure metal/master alloy) were weighed in proportion, and smelted in an induction furnace after mixing sufficiently. After vacuuming (<10 -2 Pa), fill with high-purity argon gas as a protective atmosphere, smelt at 800 ° C, apply electromagnetic stirring or mechanical stirring to the melt, and keep the melt for 30 minutes. To the rotating roll, during the cooling process, synchronous casting and rolling are achieved to obtain pre-deformed Mg-Ba alloys with different alloy compositions, including: Mg-0.2Ba, Mg-0.5Ba, Mg-1.0Ba, Mg-2.0 Ba, Mg-10Ba.
实施例2Example 2
参照实施例1中描述的方法,在750-900℃条件下熔炼,同步浇注和轧制后获得Mg-0.2Ba、Mg-0.5Ba、Mg-1.0Ba和Mg-2.0Ba预变形合金。预变形合金在400℃均匀化处理10h后空冷,进行等径角挤压,采用Bc路径,控制挤压速度2mm/s、挤压道次4次、挤压温度为300℃。经过等径角挤压处理后,Mg-Ba合金晶粒进一步明显细化,第二相颗粒得到有效破碎(图1)。X射线衍射(XRD)结果显示上述Mg-Ba合金中的第二相为Mg17Ba2(图2)。Referring to the method described in Example 1, smelting at 750-900°C, synchronous casting and rolling, Mg-0.2Ba, Mg-0.5Ba, Mg-1.0Ba and Mg-2.0Ba pre-deformed alloys were obtained. The pre-deformed alloy was homogenized at 400°C for 10 hours, then air-cooled and extruded at equal diameter angles. The Bc path was adopted, the extrusion speed was controlled at 2 mm/s, the extrusion passes were 4 times, and the extrusion temperature was 300°C. After the equal diameter angular extrusion treatment, the grains of the Mg-Ba alloy were further refined and the second phase particles were effectively broken (Fig. 1). X-ray diffraction (XRD) results show that the second phase in the above Mg-Ba alloy is Mg 17 Ba 2 ( FIG. 2 ).
实施例3Example 3
参照实施例1中描述的方法,制备Mg-Ba系合金,预变形合金在400℃均匀化处理10h后,在300-400℃挤压,控制挤压比为25,挤压速度4mm/s,一道次挤压至直径10mm,获得Mg-Ba二元合金挤压棒材。对获得的Mg-Ba系合金进行室温拉伸实验。可以发现,Ba的加入显著提高了镁合金的拉伸性能(图3)。当Ba含量为0.2wt.%时,对应合金的屈服强度(96±6MPa)仍较低,当Ba含量增加至0.5wt.%,屈服强度(121±9MPa)相比Mg-0.2Ba提高了26%。进一步提高Ba含量,达到2.0wt.%时,屈服强度进一步提高(134±9MPa)。挤压态Mg-Ba合金抗拉强度随Ba含量的变化与屈服强度变化一致,即随Ba含量提高而提高,当Ba含量为2.0wt.%时具有最高的抗拉强度(246±3MPa)。Referring to the method described in Example 1, a Mg-Ba series alloy was prepared. After the pre-deformed alloy was homogenized at 400°C for 10 hours, it was extruded at 300-400°C. The extrusion ratio was controlled to be 25, and the extrusion speed was 4 mm/s. It is extruded to a diameter of 10 mm one at a time to obtain a Mg-Ba binary alloy extruded rod. Room temperature tensile experiments were performed on the obtained Mg-Ba based alloys. It can be found that the addition of Ba significantly improves the tensile properties of magnesium alloys (Fig. 3). When the Ba content is 0.2wt.%, the yield strength (96±6MPa) of the corresponding alloy is still low. When the Ba content increases to 0.5wt.%, the yield strength (121±9MPa) increases by 26% compared with Mg-0.2Ba %. When the Ba content was further increased to 2.0 wt.%, the yield strength was further increased (134±9MPa). The change of tensile strength of as-extruded Mg-Ba alloy with Ba content is consistent with the change of yield strength, that is, it increases with the increase of Ba content. When the Ba content is 2.0wt.%, it has the highest tensile strength (246±3MPa).
实施例4Example 4
参照实施例1中描述的方法,制备Mg-Ba系合金,预变形合金在400℃均匀化处理10h后,进行多道次轧制,轧制温度为300℃,每道次压下量控制为20%,道次间进行250℃退火处理,获得厚度为2mm的轧制板材。对获得的Mg-Ba系合金进行腐蚀电化学测试,从动电位极化曲线上可以看到,Ba的加入使阴极曲线整体向左下偏移,合金的腐蚀电位更低(图4(a)。Mg-Ba系合金设计中,Ba的电极电位比Mg更低,添加到Mg中导致合金电位降低。同时,Ba与Mg形成第二相Mg17Ba2,由混合电位理论可知其电位低于Mg基体,Mg17Ba2将优先于基体腐蚀。测得的电化学腐蚀参数列于表1中,可见,添加Ba合金化后,合金的开路电位和腐蚀电位值更低,短期内腐蚀电流密度和腐蚀速率与纯镁相当。浸泡实验中氢气析出体积直观地反应了材料在较长时间段内的腐蚀行为(图4(b)),可以看到,当Ba含量为0.2wt.%和0.5wt.%时,析氢量相当;当Ba含量提高至1.0wt.%时,浸泡10d后的析氢量为5.9mL/cm2,仅为强两者的1/3左右。进一步提高Ba含量至2wt.%,10d后的析氢量仅为0.8mL/cm2,甚至低于纯Mg组的析氢量。腐蚀产物层中没有发现未腐蚀的Mg17Ba2相,说明材料可完全降解。浸泡实验结果证实,因Mg17Ba2电极电位低于Mg基体,但又仅仅是略低于Mg基体,不至于明显加速镁合金腐蚀,或使腐蚀不可控,不可预测。相反,通过调整合金成分,通过浇注和轧制一体化预变形处理、热处理和深度塑性加工调控合金显微组织(晶粒尺度、第二相数量、尺寸、形状和分布等)可实现Mg-Ba系合金腐蚀行为和腐蚀速率的调控。可依据使用部位需求,调控Mg-Ba系合金腐蚀快慢。Referring to the method described in Example 1, a Mg-Ba series alloy was prepared. After the pre-deformed alloy was homogenized at 400 °C for 10 hours, multi-pass rolling was performed. The rolling temperature was 300 °C, and the reduction in each pass was controlled as 20%, and annealing at 250° C. between passes to obtain a rolled sheet with a thickness of 2 mm. The corrosion electrochemical test of the obtained Mg-Ba alloys was carried out. From the potentiodynamic polarization curve, it can be seen that the addition of Ba shifted the overall cathode curve to the lower left, and the corrosion potential of the alloy was lower (Fig. 4(a). In the design of Mg-Ba alloys, the electrode potential of Ba is lower than that of Mg, and the addition of Mg to Mg causes the potential of the alloy to decrease. At the same time, Ba and Mg form the second phase Mg 17 Ba 2 , which is lower than Mg from the mixed potential theory. The matrix, Mg 17 Ba 2 will corrode preferentially to the matrix. The measured electrochemical corrosion parameters are listed in Table 1. It can be seen that after adding Ba alloying, the open circuit potential and corrosion potential of the alloy are lower, and the corrosion current density and corrosion current density in the short term are lower. The corrosion rate is comparable to that of pure magnesium. The volume of hydrogen evolution in the immersion experiment intuitively reflects the corrosion behavior of the material in a longer period of time (Fig. 4(b)). It can be seen that when the Ba content is 0.2wt.% and 0.5wt% .%, the hydrogen evolution amount is equivalent; when the Ba content is increased to 1.0wt.%, the hydrogen evolution amount after soaking for 10d is 5.9mL/cm 2 , which is only about 1/3 of the strong two. Further increase the Ba content to 2wt.%. %, the amount of hydrogen evolution after 10d is only 0.8mL/cm 2 , which is even lower than that of pure Mg group. No uncorroded Mg 17 Ba 2 phase was found in the corrosion product layer, indicating that the material can be completely degraded. The results of immersion experiments confirmed that , because the electrode potential of Mg 17 Ba 2 is lower than that of the Mg matrix, but only slightly lower than that of the Mg matrix, it will not significantly accelerate the corrosion of magnesium alloys, or make the corrosion uncontrollable and unpredictable. On the contrary, by adjusting the alloy composition, through the casting and The control of the alloy microstructure (grain size, number, size, shape and distribution of the second phase, etc.) by rolling integrated pre-deformation treatment, heat treatment and deep plastic working can realize the regulation of the corrosion behavior and corrosion rate of Mg-Ba series alloys. The corrosion rate of Mg-Ba alloys can be adjusted according to the requirements of the use site.
表1轧制态Mg-Ba系合金电化学腐蚀参数Table 1 Electrochemical corrosion parameters of as-rolled Mg-Ba series alloys
测试例1Test Example 1
对实施例3获得的挤压态Mg-Ba系合金进行成骨性能评估。因Mg-1Ba在DMEM培养基中腐蚀较快,释放的金属离子过多,对hBMMSCs活性有一定抑制(图5(a)),可通过调整其腐蚀速率改善细胞相容性。体内环境自身具有极强的缓冲能力,一般认为局部离子浓度远低于体外测试环境。其余Mg-Ba合金均未对hBMMSCs细胞产生毒性,材料的细胞相容性良好。进一步地,考察了典型Mg-2Ba合金对成骨基因表达的影响。可见,Mg中Ba的加入可以显著提升成骨相关基因(Runx2、ALP、OCN与OSX)的表达水平(图5(b))。体外细胞实验证实Mg-Ba系合金具有良好的细胞兼容性,并有利于成骨分化。The osteogenic properties of the as-extruded Mg-Ba alloy obtained in Example 3 were evaluated. Because Mg-1Ba corrodes faster in DMEM medium and releases too many metal ions, it can inhibit the activity of hBMMSCs to a certain extent (Fig. 5(a)). The cell compatibility can be improved by adjusting the corrosion rate. The in vivo environment itself has a strong buffering capacity, and it is generally believed that the local ion concentration is much lower than the in vitro test environment. The rest of the Mg-Ba alloys were not toxic to hBMMSCs cells, and the cytocompatibility of the materials was good. Furthermore, the effects of typical Mg-2Ba alloys on the expression of osteogenic genes were investigated. It can be seen that the addition of Ba in Mg can significantly increase the expression levels of osteogenesis-related genes (Runx2, ALP, OCN and OSX) (Fig. 5(b)). In vitro cell experiments confirmed that Mg-Ba alloys have good cell compatibility and are beneficial to osteogenic differentiation.
测试例2
将实施例3中制备的Mg-2Ba合金植入到大鼠股骨后12w(以纯Mg和Mg-1Ca作为对照),Micro-CT结果显示,Mg-2Ba合金边缘清晰且平整,腐蚀均匀,表现出明显更好的耐腐蚀性能,而纯Mg边缘呈现锯齿状,表明腐蚀较快,局部腐蚀严重(图6),Mg-1.0Ca合金同样表现出一定程度的局部腐蚀。Mg-2Ba植入体周围无明显氢气腔,材料与骨皮质紧密相连。但是,Mg植入体周围可见明显气体空腔,材料与骨整合不良。Micro-CT结果还显示Mg-2Ba植入体的衬度明显高于Mg和Mg-1Ca植入体,证明其在X射线下的显影性更优。Mg-2Ba合金硬组织切片的亚甲基蓝酸性品红染色结果显示(图7),Mg-2Ba植入体周围组织生长良好,未见明显炎症反应,材料与骨组织结合紧密,说明Mg-2Ba合金与骨组织兼容,骨整合良好。但是,Mg植入体组织切片可见明显气腔,材料与骨整合情况不佳,与Micro-CT结果一致(图6)。The Mg-2Ba alloy prepared in Example 3 was implanted into the rat femur for 12 w (with pure Mg and Mg-1Ca as the control), Micro-CT results showed that the edge of the Mg-2Ba alloy was clear and flat, and the corrosion was uniform, showing Significantly better corrosion resistance, while pure Mg has jagged edges, indicating faster corrosion and severe localized corrosion (Fig. 6). Mg-1.0Ca alloys also show a certain degree of localized corrosion. There is no obvious hydrogen cavity around the Mg-2Ba implant, and the material is closely connected with the bone cortex. However, obvious gas cavities were seen around the Mg implants, and the material was poorly integrated with the osseointegration. The Micro-CT results also showed that the contrast of the Mg-2Ba implant was significantly higher than that of the Mg and Mg-1Ca implants, proving its better visualization under X-ray. The results of methylene blue acid fuchsin staining of Mg-2Ba alloy hard tissue sections (Fig. 7) showed that the surrounding tissue of Mg-2Ba implants grew well, no obvious inflammatory reaction was observed, and the material was closely combined with bone tissue, indicating that Mg-2Ba alloy is closely related to bone tissue. Compatible with bone tissue, good osseointegration. However, obvious air cavities were seen in the tissue section of the Mg implant, and the material and osseointegration were not well integrated, which was consistent with the results of Micro-CT (Fig. 6).
对比例1Comparative Example 1
参照实施例1和实施例3所述方法,制备挤压态纯Mg。经测试,纯Mg由单一α-Mg相构成,无第二相。纯Mg的屈服强度、抗拉强度分别为66±6MPa和170±2MPa,显著低于本发明实施例的Mg-Ba系合金(图3)。纯Mg的电化学腐蚀速率落入Mg-Ba系合金腐蚀速率范围内(表1)。纯Mg对hBMMSCs细胞无毒性,但是成骨基因表达水平显著低于Mg-Ba系合金(图5)。植入大鼠股骨的纯Mg在术后12w出现明显的局部腐蚀,腐蚀过快,氢气释放过多,造成Mg植入体周围气腔存在,导致成骨及骨整合不佳(图6、图7)。Referring to the methods described in Example 1 and Example 3, extruded pure Mg was prepared. Upon testing, pure Mg consists of a single α-Mg phase with no secondary phase. The yield strength and tensile strength of pure Mg are 66 ± 6 MPa and 170 ± 2 MPa, respectively, which are significantly lower than the Mg-Ba alloys of the examples of the present invention ( FIG. 3 ). The electrochemical corrosion rate of pure Mg falls within the corrosion rate range of Mg-Ba series alloys (Table 1). Pure Mg was not toxic to hBMMSCs, but the expression level of osteogenic genes was significantly lower than that of Mg-Ba alloy (Fig. 5). The pure Mg implanted in the rat femur showed obvious local corrosion at 12w after operation. The corrosion was too fast and the hydrogen was released too much, resulting in the existence of air cavity around the Mg implant, resulting in poor osteogenesis and osseointegration (Figure 6, Figure 6). 7).
对比例2Comparative Example 2
参照实施例1和实施例3所述方法,制备挤压态Mg-1Ca合金。需要说明的是,Ca与Ba为同族元素,Ca在Mg中的最大固溶度为1.34wt.%,室温下的固溶度同样较低。Ca的电极电位同样略低于Mg,因此Mg2Ca第二相优先于Mg基体腐蚀。经测试,Mg-1Ca的综合力学性能与实施例2-6中的Mg-Ba系合金相当。Mg-1Ca对hBMMSCs细胞无毒性,诱导成骨基因表达水平略高于纯Mg,但是仍显著低于Mg-Ba系合金(图5)。植入大鼠股骨的Mg-1Ca在术后12w仍出现了一定程度的局部腐蚀,局部腐蚀位点处新骨生成较少(图7),在体表现整体不如Mg-1Ba合金。Referring to the methods described in Examples 1 and 3, extruded Mg-1Ca alloys were prepared. It should be noted that Ca and Ba are elements of the same family, the maximum solid solubility of Ca in Mg is 1.34 wt.%, and the solid solubility at room temperature is also low. The electrode potential of Ca is also slightly lower than that of Mg, so the Mg 2 Ca second phase corrodes preferentially over the Mg matrix. After testing, the comprehensive mechanical properties of Mg-1Ca are comparable to those of the Mg-Ba alloys in Examples 2-6. Mg-1Ca was not toxic to hBMMSCs cells, and the osteogenic gene expression level was slightly higher than that of pure Mg, but still significantly lower than that of Mg-Ba alloy (Fig. 5). The Mg-1Ca implanted in the rat femur still showed a certain degree of local corrosion at 12w after operation, and there was less new bone formation at the local corrosion site (Fig. 7), and the overall performance in vivo was not as good as that of the Mg-1Ba alloy.
对比例3Comparative Example 3
采用常规熔炼(800℃)和浇注方法获得Mg-2Ba铸态合金,铸态合金在400℃均匀化处理10h后,进行多道次轧制,轧制温度为300℃,每道次压下量控制为20%,道次间进行250℃退火处理,获得厚度为2mm的轧制板材。经显微组织观察,发现经过常规浇注和轧制的Mg-2Ba合金中存在粗大Mg17Ba2第二相,且第二相分布存在不均,微观组织情况不如本发明实施例(细小、均匀)。经浸泡腐蚀测试发现,常规浇注和轧制的Mg-2Ba合金存在明显的局部腐蚀,10d后的析氢量为3.2mL/cm2,远高于实施例4中的同成分Mg-2Ba合金(0.8mL/cm2)。The Mg-2Ba as-cast alloy was obtained by conventional smelting (800 ℃) and casting method. After the as-cast alloy was homogenized at 400 ℃ for 10 hours, it was rolled in multiple passes at a rolling temperature of 300 ℃. Controlled to 20%, annealing treatment at 250° C. was performed between passes to obtain a rolled sheet with a thickness of 2 mm. Through microstructure observation, it is found that there is a coarse Mg 17 Ba second phase in the Mg-2Ba alloy that has been conventionally cast and rolled, and the distribution of the second phase is uneven, and the microstructure is not as good as the embodiment of the present invention (fine, uniform). ). The immersion corrosion test found that the conventionally cast and rolled Mg-2Ba alloy had obvious local corrosion, and the hydrogen evolution amount after 10 days was 3.2 mL/cm 2 , which was much higher than that of the Mg-2Ba alloy of the same composition in Example 4 (0.8 mL/cm 2 ).
以上所述仅为本发明的实施例,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均为等效的置换方式,都包含在本发明的保护范围之内。The above are only examples of the present invention, but the embodiments of the present invention are not limited by the above examples, and any other changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principle of the present invention , are all equivalent replacement modes, and are all included in the protection scope of the present invention.
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JP2005029871A (en) * | 2003-07-11 | 2005-02-03 | Matsushita Electric Ind Co Ltd | Magnesium alloy sheet and manufacturing method thereof |
CN103255329A (en) * | 2013-05-07 | 2013-08-21 | 宝山钢铁股份有限公司 | Low-cost fine-grain weak-texture magnesium alloy sheet and manufacturing method thereof |
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RU2807803C1 (en) * | 2023-03-10 | 2023-11-21 | федеральное государственное бюджетное образовательное учреждение высшего образования "Тольяттинский государственный университет" | Method for controlling localized corrosion in magnesium alloys |
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