CN114850472B - Method for coating ceramic particles and preparation method of composite material - Google Patents
Method for coating ceramic particles and preparation method of composite material Download PDFInfo
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
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Abstract
本发明提供了一种包覆陶瓷颗粒的方法及复合材料制备方法。包覆方法包括:将陶瓷颗粒与粘接剂混合,加入包覆粉,搅拌后得到包覆粉包覆的陶瓷颗粒;将包覆粉包覆的陶瓷颗粒与聚乙烯醇混合,干燥后得到表面附着包覆粉与聚乙烯醇的陶瓷颗粒;对表面附着包覆粉与聚乙烯醇的陶瓷颗粒进行活化,活化后利用镀液进行化学镀,得到包覆粉‑金属镀层包覆的陶瓷颗粒。复合材料制备方法包括:制备包覆粉‑金属镀层包覆的陶瓷颗粒;对包覆粉‑金属镀层包覆的陶瓷颗粒与金属基进行无压浸渗处理得到复合材料。本发明方法利用聚乙烯醇形成的保护层能够使包覆粉更好的包覆在陶瓷颗粒表面,能够使陶瓷颗粒与金属基的复合过程中更好地形成反应型界面,结合性能更好。
The invention provides a method for coating ceramic particles and a preparation method for composite materials. The coating method includes: mixing ceramic particles with adhesive, adding coating powder, and stirring to obtain ceramic particles coated with coating powder; mixing ceramic particles coated with coating powder with polyvinyl alcohol, and drying to obtain surface Ceramic particles with coating powder and polyvinyl alcohol attached; activating the ceramic particles with coating powder and polyvinyl alcohol attached to the surface, and after activation, electroless plating is performed with a plating solution to obtain ceramic particles coated with coating powder-metal coating. The preparation method of the composite material comprises: preparing coating powder-metal coating-coated ceramic particles; performing pressureless impregnation treatment on the coating powder-metal coating-coated ceramic particles and a metal matrix to obtain a composite material. The method of the invention utilizes the protective layer formed by the polyvinyl alcohol to better coat the coating powder on the surface of the ceramic particles, to better form a reactive interface during the composite process of the ceramic particles and the metal matrix, and to have better bonding performance.
Description
技术领域technical field
本发明涉及陶瓷复合材料技术领域,尤其涉及一种包覆陶瓷颗粒的方法及复合材料制备方法。The invention relates to the technical field of ceramic composite materials, in particular to a method for coating ceramic particles and a method for preparing composite materials.
背景技术Background technique
陶瓷颗粒具有密度低、强度高、耐磨损及耐腐蚀的优点,金属材料具有良好的塑性和韧性,通过将陶瓷颗粒与金属材料相结合会产生一种既有金属的优点,也有陶瓷的特性,具有较高韧性、高硬度、高抗氧化性的陶瓷/金属基复合材料。Ceramic particles have the advantages of low density, high strength, wear resistance and corrosion resistance. Metal materials have good plasticity and toughness. Combining ceramic particles with metal materials will produce a kind of metal that has both the advantages of metal and the characteristics of ceramics. , a ceramic/metal matrix composite material with high toughness, high hardness and high oxidation resistance.
但由于陶瓷颗粒与金属基体的润湿性差,导致制备陶瓷/金属基复合材料变得相当困难。人们尝试对陶瓷颗粒进行表面处理后再与金属基体复合以增强其润湿性。化学镀技术由于具有工艺简单、镀层均匀、与基体结合力好等优点,不但能够在金属上镀覆,在非导体如陶瓷、塑料、玻璃等表面经过预处理后也可以直接进行镀覆,目前已成为一种应用广泛的陶瓷颗粒表面处理技术,其中,以镀覆Ni、Cu或Fe及其合金为主。然而,上述镀覆元素在高温下会扩散到熔融金属液中,最终会从陶瓷表面消失。因此,一些在高温下稳定的陶瓷粉末,碳化物粉末,以及会和高温金属液反应而形成界面的金属粉末(例如金属钛)等包覆粉末已被视为核壳材料中“壳”的新的发展方向。However, the preparation of ceramic/metal matrix composites has become quite difficult due to the poor wettability of ceramic particles and metal matrix. Attempts have been made to surface-treat ceramic particles and then recombine them with metal substrates to enhance their wettability. Due to the advantages of simple process, uniform coating, and good bonding with the substrate, the electroless plating technology can not only be plated on metals, but also can be directly plated on the surface of non-conductors such as ceramics, plastics, and glass after pretreatment. At present, It has become a widely used surface treatment technology for ceramic particles, in which Ni, Cu or Fe and their alloys are mainly plated. However, the above-mentioned plating elements diffuse into the molten metal at high temperature and eventually disappear from the ceramic surface. Therefore, some coated powders such as ceramic powders, carbide powders, and metal powders (such as metal titanium) that are stable at high temperatures and form interfaces with high-temperature molten metals have been regarded as new "shells" in core-shell materials. direction of development.
目前,核壳结构主要存在两种制备方法,第一种方法采用将Ni粉等熔点较低的金属进行球磨后,与陶瓷颗粒进行混合,再进行真空烧结,通过该方法可以获得稳定的核壳结构,但该方法在球磨和真空烧结过程中均需要很长时间,存在制备时间长的缺点;另外,受限于高温、真空的实验条件,该方法还存在制备温度高,能耗大和产量小的缺点。第二种方法为利用粘接剂直接将包覆粉末粘接在陶瓷颗粒表面。该方法可大批量获得此类核壳材料,但是在陶瓷/金属基复合材料制备过程中,简单机械结合的包覆粉末与流动的高温金属直接接触,导致表层的包覆粉末会被冲刷走;另外,由于在长时间高温条件下会导致内层的粘接剂快速挥发,甚至从陶瓷颗粒表面整体脱落至金属液中,会不同程度地影响包覆粉所形成的包覆层完整性及均匀性。At present, there are mainly two preparation methods for the core-shell structure. The first method uses Ni powder and other metals with a low melting point to be ball-milled, mixed with ceramic particles, and then vacuum sintered. This method can obtain a stable core-shell structure. structure, but this method takes a long time in the process of ball milling and vacuum sintering, and has the disadvantage of long preparation time; in addition, limited by the experimental conditions of high temperature and vacuum, this method also has high preparation temperature, high energy consumption and low output Shortcomings. The second method is to directly bond the coating powder to the surface of ceramic particles by using a binder. This method can obtain such core-shell materials in large quantities, but during the preparation process of ceramic/metal matrix composites, the simply mechanically bonded coated powder is in direct contact with the flowing high-temperature metal, resulting in the surface coated powder being washed away; In addition, due to the long-term high-temperature conditions, the binder in the inner layer will quickly volatilize, and even fall off from the surface of the ceramic particles into the molten metal, which will affect the integrity and uniformity of the coating layer formed by the coating powder to varying degrees. sex.
发明内容Contents of the invention
针对现有技术中存在的不足,本发明的目的之一在于提供一种在低温下、短时间内可大批量获得包覆粉-金属镀层包覆的陶瓷颗粒的方法,并通过得到的包覆粉-金属镀层包覆的陶瓷颗粒与金属基体浇铸,能够得到界面完整、均匀的复合材料。In view of the deficiencies in the prior art, one of the purposes of the present invention is to provide a method for obtaining coating powder-metal coating coated ceramic particles in large quantities at low temperature and in a short period of time, and through the obtained coating The ceramic particles covered by the powder-metal coating and the metal matrix are casted, and a composite material with a complete and uniform interface can be obtained.
本发明的一方面提供了一种包覆陶瓷颗粒的方法,可以包括以下步骤:将陶瓷颗粒与粘接剂混合,加入包覆粉,搅拌后得到包覆粉包覆的陶瓷颗粒;将包覆粉包覆的陶瓷颗粒与聚乙烯醇混合,干燥后得到表面附着包覆粉与聚乙烯醇的陶瓷颗粒;对表面附着包覆粉与聚乙烯醇的陶瓷颗粒进行活化,活化后利用镀液进行镀覆,例如化学镀,得到包覆粉-金属镀层包覆的陶瓷颗粒。One aspect of the present invention provides a method for coating ceramic particles, which may include the following steps: mixing ceramic particles with an adhesive, adding coating powder, and stirring to obtain ceramic particles coated with coating powder; The powder-coated ceramic particles are mixed with polyvinyl alcohol, and after drying, the ceramic particles with coated powder and polyvinyl alcohol attached to the surface are obtained; the ceramic particles with coated powder and polyvinyl alcohol attached to the surface are activated, and after activation, the plating solution is used for Plating, such as electroless plating, results in coating powder-metal coating coated ceramic particles.
本发明的另一方面提供了一种复合材料制备方法,可以包括以下步骤:由上述包覆陶瓷颗粒的方法制备得到包覆粉-金属镀层包覆的陶瓷颗粒;将包覆粉-金属镀层包覆的陶瓷颗粒与金属基进行浇铸,得到复合材料。Another aspect of the present invention provides a method for preparing a composite material, which may include the following steps: preparing coating powder-metal coating-coated ceramic particles by the above-mentioned method for coating ceramic particles; coating the coating powder-metal coating The coated ceramic particles are cast with a metal matrix to obtain a composite material.
与现有技术相比,本发明的有益效果至少包括以下中的至少一项:Compared with the prior art, the beneficial effects of the present invention at least include at least one of the following:
(1)本发明方法利用聚乙烯醇形成的保护层能够使包覆粉更好的包覆在陶瓷颗粒表面,避免了包覆粉脱离陶瓷颗粒而分散到活化液中。(1) The protective layer formed by polyvinyl alcohol in the method of the present invention can better coat the coating powder on the surface of the ceramic particles, preventing the coating powder from detaching from the ceramic particles and dispersing into the activation solution.
(2)本发明方法利用化学镀后形成的金属层保护包覆粉,能够避免包覆粉包覆的陶瓷颗粒在高温下与金属基液体直接接触而影响包覆层的完整性和均匀性,能够使陶瓷颗粒与金属基的复合过程中更好地形成反应型界面,结合性能更好,能够提高陶瓷颗粒与金属基的界面结合强度。(2) The method of the present invention uses the metal layer formed after electroless plating to protect the coating powder, which can prevent the ceramic particles coated by the coating powder from directly contacting the metal-based liquid at high temperature and affecting the integrity and uniformity of the coating layer. It can make the reactive interface better formed in the composite process of the ceramic particles and the metal base, the bonding performance is better, and the bonding strength of the interface between the ceramic particles and the metal base can be improved.
(3)本发明方法能够在低温下、短时间、大批量的获得包覆粉-金属镀层包覆的陶瓷颗粒。(3) The method of the present invention can obtain coated powder-metal coating-coated ceramic particles in large quantities at low temperature in a short time.
附图说明Description of drawings
通过下面结合附图进行的描述,本发明的上述和其他目的和特点将会变得更加清楚,其中:The above and other objects and features of the present invention will become clearer through the following description in conjunction with the accompanying drawings, wherein:
图1示出了ZTAp-Ti/PVA活化前后与ZTAp-Ti活化前后的外观形貌对比图。Fig. 1 shows the comparison of appearance morphology of ZTA p -Ti/PVA before and after activation and ZTA p -Ti before and after activation.
图2示出了ZTAp-Ti和ZTAp-Ti/PVA活化前后的微观形貌对比。Figure 2 shows the comparison of microscopic morphology of ZTA p -Ti and ZTA p -Ti/PVA before and after activation.
图3示出了ZTAp-Ti/PVA@CuNi截面元素的面分布图。Fig. 3 shows the surface distribution diagram of ZTA p -Ti/PVA@CuNi section elements.
图4示出了ZTAp-Ti/PVA@CuNi/HCCI界面处元素面分布图。Figure 4 shows the surface distribution of elements at the interface of ZTA p -Ti/PVA@CuNi/HCCI.
具体实施方式Detailed ways
在下文中,将结合附图和示例性实施例详细地描述根据本发明的一种包覆陶瓷颗粒的方法及复合材料制备方法。Hereinafter, a method for coating ceramic particles and a composite material preparation method according to the present invention will be described in detail with reference to the accompanying drawings and exemplary embodiments.
本发明的一方面提供了一种包覆陶瓷颗粒的方法。在本发明的包覆陶瓷颗粒的方法的一个示例性实施例中,可以包括以下步骤:One aspect of the present invention provides a method of coating ceramic particles. In an exemplary embodiment of the method for coating ceramic particles of the present invention, the following steps may be included:
S01,将陶瓷颗粒与粘接剂混合,加入包覆粉,搅拌后得到包覆粉包覆的陶瓷颗粒。S01, mixing ceramic particles with a binder, adding coating powder, and stirring to obtain ceramic particles coated with coating powder.
S02,将包覆粉包覆的陶瓷颗粒与聚乙烯醇混合,干燥后得到包覆粉与聚乙烯醇包覆的陶瓷颗粒。S02, mixing ceramic particles coated with coating powder and polyvinyl alcohol, and drying to obtain ceramic particles coated with coating powder and polyvinyl alcohol.
S03,对包覆粉与聚乙烯醇包覆的陶瓷颗粒进行活化,活化后利用镀液进行化学镀,得到包覆粉-金属镀层包覆的陶瓷颗粒。S03, activating the ceramic particles coated with coating powder and polyvinyl alcohol, and performing electroless plating with a plating solution after activation, to obtain ceramic particles coated with coating powder-metal coating.
进一步地,陶瓷颗粒可以为金属氧化物陶瓷颗粒、碳化物陶瓷颗粒或硼化物陶瓷颗粒。例如,可以为ZTA陶瓷颗粒(ZTAp)、Al2O3陶瓷颗粒,TiC颗粒,SiC颗粒,ZrO2陶瓷颗粒、TiB2颗粒或SiO2陶瓷颗粒。当然,本发明的陶瓷颗粒种类不限于此,还可以为WC颗粒等。Further, the ceramic particles may be metal oxide ceramic particles, carbide ceramic particles or boride ceramic particles. For example, it may be ZTA ceramic particles (ZTA p ), Al 2 O 3 ceramic particles, TiC particles, SiC particles, ZrO 2 ceramic particles, TiB 2 particles or SiO 2 ceramic particles. Of course, the types of ceramic particles in the present invention are not limited thereto, and may also be WC particles and the like.
进一步地,粘接剂可以为水玻璃粘接剂或聚乙烯醇(PVA)粘接剂等。粘接剂用于将包覆粉粘附在陶瓷颗粒表面。Further, the adhesive may be water glass adhesive or polyvinyl alcohol (PVA) adhesive or the like. The binder is used to adhere the coating powder to the surface of the ceramic particles.
进一步地,包覆粉可以为金属粉、陶瓷粉、碳化物粉和硼化物粉中的一种或几种组合。例如,金属粉可以是Ti粉、Ni粉、Cu粉或其混合物等。例如,当陶瓷颗粒为ZTAp,包覆粉为Ti粉时,得到的包覆粉包覆的陶瓷颗粒即为ZTAp-Ti。通过本发明的包覆方法,能够在低温、工艺流程简单的条件下将不导电的例如陶瓷粉、碳化物粉等包覆在陶瓷颗粒表面。Further, the coating powder can be one or a combination of metal powder, ceramic powder, carbide powder and boride powder. For example, the metal powder may be Ti powder, Ni powder, Cu powder or a mixture thereof, and the like. For example, when the ceramic particles are ZTA p and the coating powder is Ti powder, the obtained ceramic particles coated with the coating powder are ZTA p -Ti. Through the coating method of the present invention, non-conductive materials such as ceramic powder and carbide powder can be coated on the surface of ceramic particles under the conditions of low temperature and simple process flow.
进一步地,包覆粉的径向尺寸可以为0.1μm~10μm。包覆粉的尺寸小于0.1μm,陶瓷颗粒表面形成的包覆层太致密,导致在复合材料制备时高温金属液无法铸渗,影响复合效果;包覆粉尺寸太大,影响包覆的均匀性。例如,包覆粉的径向尺寸可以为0.3μm~8μm或1μm~7μm。Further, the radial dimension of the coating powder may be 0.1 μm˜10 μm. The size of the coating powder is less than 0.1 μm, and the coating layer formed on the surface of the ceramic particles is too dense, resulting in the infiltration of high-temperature metal liquid during the preparation of composite materials, which affects the composite effect; the size of the coating powder is too large, which affects the uniformity of the coating . For example, the radial dimension of the coated powder may be 0.3 μm˜8 μm or 1 μm˜7 μm.
进一步地,加入聚乙烯醇(PVA)的目的是在包覆粉包覆后陶瓷颗粒表面形成一层保护膜,能够避免在活化过程中包覆粉脱离陶瓷颗粒表面而分散在活化液中,能够使包覆粉更好地附着在陶瓷颗粒的表面形成一层包覆层。优选地,PVA的质量浓度可以为1.5%~8.5%。若PVA的质量浓度低于1.5%,会使形成的保护膜太薄,在活化时包覆粉会脱离陶瓷颗粒表面而进入活化液中,起不到防止包覆粉脱离陶瓷颗粒表面的作用,影响包覆粉所形成的包覆层;若PVA的质量浓度高于8.5%,会使形成的保护膜太厚,活化时不能完全溶解保护膜,影响最后镀覆效果,并且保护膜太厚使活化的效果都存在于保护膜上,对包覆粉起不到活化效果,影响后续的化学镀。形成合适的保护膜厚度,在活化过程中,一部分会溶解,还有一部分未溶解的保护膜起到保护作用,活化和残余的膜混合存在于包覆粉表面,能够使包覆粉完整且有活性。优先地,PVA的质量浓度可以为2.5%~3.5%(2.5g/L~3.5g/L),在该质量浓度范围内,形成的保护膜厚度适中,能够很好防止包覆粉脱离陶瓷颗粒的同时,不会影响包覆粉的活化效果。这里,需要说明的是PVA的质量浓度是指PVA质量/去离子水质量(例如:PVA的质量浓度为3%,当去离子水质量为100g时,加入3gPVA)。PVA的制备可以是在85℃下以500rpm搅拌速度搅拌6小时得到粘稠清澈溶液。当然,本发明PVA的制备不限于此,将PVA加入去离子水后搅拌均匀即可。Furthermore, the purpose of adding polyvinyl alcohol (PVA) is to form a protective film on the surface of the ceramic particles coated by the coating powder, which can prevent the coating powder from detaching from the surface of the ceramic particles and dispersing in the activation solution during the activation process. Make the coating powder better adhere to the surface of the ceramic particles to form a coating layer. Preferably, the mass concentration of PVA can be 1.5%-8.5%. If the mass concentration of PVA is lower than 1.5%, the formed protective film will be too thin, and the coating powder will break away from the surface of the ceramic particles and enter the activation solution during activation, which will not prevent the coating powder from breaking away from the surface of the ceramic particles. Affect the coating layer formed by the coating powder; if the mass concentration of PVA is higher than 8.5%, the formed protective film will be too thick, and the protective film cannot be completely dissolved during activation, affecting the final plating effect, and the protective film is too thick to make The activation effect exists on the protective film, and it does not have an activation effect on the coating powder, which affects the subsequent electroless plating. Form a suitable protective film thickness. During the activation process, part of the protective film will be dissolved, and a part of the undissolved protective film will play a protective role. The activation and residual film are mixed on the surface of the coating powder, which can make the coating powder complete and effective. active. Preferably, the mass concentration of PVA can be 2.5%~3.5% (2.5g/L~3.5g/L). Within this mass concentration range, the thickness of the formed protective film is moderate, which can well prevent the coating powder from detaching from the ceramic particles. At the same time, it will not affect the activation effect of the coating powder. Here, it should be noted that the mass concentration of PVA refers to the mass of PVA/mass of deionized water (for example: the mass concentration of PVA is 3%, when the mass of deionized water is 100g, add 3g of PVA). PVA can be prepared by stirring at 85° C. with a stirring speed of 500 rpm for 6 hours to obtain a viscous clear solution. Of course, the preparation of PVA in the present invention is not limited thereto, it is sufficient to add PVA to deionized water and stir evenly.
进一步地,将包覆粉包覆的陶瓷颗粒与聚乙烯醇混合后,其干燥温度可以为50℃~70℃。在上述温度范围内进行干燥,即可以使聚乙烯醇在陶瓷颗粒表面形成的保护膜,同时可以避免因为聚乙烯醇的存在而使陶瓷颗粒相互粘接在一起,使陶瓷颗粒之间的粘接面不能进行有效的镀覆。干燥的时间可以为1min~2min。Further, after the ceramic particles coated with coating powder are mixed with polyvinyl alcohol, the drying temperature may be 50°C-70°C. Drying in the above temperature range can make polyvinyl alcohol form a protective film on the surface of ceramic particles, and at the same time, it can avoid the ceramic particles from adhering to each other due to the existence of polyvinyl alcohol, so that the bonding between ceramic particles The surface cannot be effectively plated. The drying time can be 1min~2min.
进一步地,对包覆粉与聚乙烯醇包覆的陶瓷颗粒进行活化可以包括利用活化液在150℃~200℃的温度下进行活化,例如,可以在170℃的条件下进行活化。活化的目的是使颗粒表面具有金属活性位点,更好地将镀液中所含的金属镀覆到陶瓷颗粒表面。活化液可以为Ni(Ac)2活化液,其Ni(Ac)2活化液可以由Ni(Ac)2、NaH2PO2、C2H6O以及H2O组成,其中,Ni(Ac)2、NaH2PO2、C2H6O以及H2O的质量浓度比可以为1:(0.5~1.5):(10~20):(1~3)。例如,可以为1:1:15:2。活化的时间将包覆粉包覆的陶瓷颗粒全部活化即可,可以根据产量及活化的完全度进行调整,例如,活化的时间可以为20min~30min,例如为25min。具体地,对于面附着钛粉与聚乙烯醇的陶瓷颗粒ZTAp-Ti/PVA的活化,可以以Ni(Ac)2:NaH2PO2:C2H6O:H2O=1:1:15:2质量浓度比的组分为活化液,在170℃的条件下活化25min,得到Ni活化的ZTAp-Ti/PVA/Ni2+。当然,活化液还可以为PbCl2活化液或AgNO3活化液。Further, activating the coated powder and polyvinyl alcohol-coated ceramic particles may include using an activation solution to activate at a temperature of 150°C to 200°C, for example, the activation may be performed at 170°C. The purpose of activation is to make the surface of the particles have metal active sites, so that the metal contained in the plating solution can be better plated on the surface of the ceramic particles. The activation solution can be Ni(Ac) 2 activation solution, and its Ni(Ac) 2 activation solution can be composed of Ni(Ac) 2 , NaH 2 PO 2 , C 2 H 6 O and H 2 O, wherein, Ni(Ac) 2. The mass concentration ratio of NaH 2 PO 2 , C 2 H 6 O and H 2 O can be 1:(0.5~1.5):(10~20):(1~3). For example, it could be 1:1:15:2. The activation time is enough to activate all the ceramic particles coated with the coating powder, which can be adjusted according to the output and the completeness of activation. For example, the activation time can be 20min~30min, for example, 25min. Specifically, for the activation of ceramic particles ZTA p -Ti/PVA with titanium powder and polyvinyl alcohol attached to the surface, Ni(Ac) 2 :NaH 2 PO 2 :C 2 H 6 O:H 2 O=1:1 : The component with a mass concentration ratio of 15:2 is an activation solution, which is activated at 170° C. for 25 minutes to obtain Ni-activated ZTA p -Ti/PVA/Ni 2+ . Of course, the activation solution can also be PbCl 2 activation solution or AgNO 3 activation solution.
进一步地,镀液可以为含有Ni元素和/或Cu元素的镀液。例如,镀液可以含有硫酸镍、或硫酸铜、或硫酸镍与硫酸铜的混合物。Further, the plating solution may be a plating solution containing Ni element and/or Cu element. For example, the plating solution may contain nickel sulfate, or copper sulfate, or a mixture of nickel sulfate and copper sulfate.
例如,对于以CuNi合金为金属镀层,镀液可以含有硫酸镍(NiSO4·6H2O)、硫酸铜(CuSO4·5H2O)、柠檬酸钠(C6H5Na3O7•2H2O)、次磷酸钠(NaH2PO2•H2O)、硼酸(H3BO3)以及氯化胆碱-乙二醇(ChCl-EG),其中,镀液中硫酸镍的浓度可以为25g/L~35g/L、硫酸铜(CuSO4·5H2O)的浓度可以为25g/L~35g/L、柠檬酸钠(C6H5Na3O7•2H2O)的浓度可以为28g/L~33g/L、次磷酸钠(NaH2PO2•H2O)的浓度可以为27g/L~38g/L、硼酸(H3BO3)的浓度可以为13g/L~17g/L以及氯化胆碱-乙二醇(ChCl-EG)的浓度可以为0g/L~40g/L。将包覆粉与聚乙烯醇包覆的陶瓷颗粒与上述镀液混合后,调整pH为9~10,在转速为80rpm~120rpm,温度为50℃~80℃条件下化学镀30min~70min。例如,镀液中硫酸镍的浓度可以为30g/L、硫酸铜(CuSO4·5H2O)的浓度可以为30g/L、柠檬酸钠(C6H5Na3O7•2H2O)的浓度可以为30g/L、次磷酸钠(NaH2PO2•H2O)的浓度可以为32g/L、硼酸(H3BO3)的浓度可以为15g/L以及氯化胆碱-乙二醇(ChCl-EG)的浓度可以为25g/L。将包覆粉与聚乙烯醇包覆的陶瓷颗粒与上述镀液混合后,调整pH为9.2,在转速为100rpm,温度为65℃条件下化学镀50min。例如,对于Ni活化的ZTAp-Ti/PVA/Ni2+经上述镀液镀覆后可以得到Ti-CuNi包覆的ZTA,即ZTAp-Ti/PVA@CuNi。For example, for CuNi alloy as the metal coating, the plating solution can contain nickel sulfate (NiSO 4 ·6H 2 O), copper sulfate (CuSO 4 ·5H 2 O), sodium citrate (C 6 H 5 Na 3 O 7 ·2H 2 O), sodium hypophosphite (NaH 2 PO 2 •H 2 O), boric acid (H 3 BO 3 ) and choline chloride-ethylene glycol (ChCl-EG), where the concentration of nickel sulfate in the plating solution can be 25g/L~35g/L, the concentration of copper sulfate (CuSO 4 ·5H 2 O) can be 25g/L~35g/L, the concentration of sodium citrate (C 6 H 5 Na 3 O 7 ·2H 2 O) It can be 28g/L~33g/L, the concentration of sodium hypophosphite (NaH 2 PO 2 ·H 2 O) can be 27g/L~38g/L, and the concentration of boric acid (H 3 BO 3 ) can be 13g/L~ 17g/L and the concentration of choline chloride-ethylene glycol (ChCl-EG) can be 0g/L~40g/L. After mixing the coating powder and ceramic particles coated with polyvinyl alcohol with the above plating solution, adjust the pH to 9~10, and perform electroless plating at a speed of 80rpm~120rpm and a temperature of 50°C~80°C for 30min~70min. For example, the concentration of nickel sulfate in the plating solution can be 30g/L, the concentration of copper sulfate (CuSO 4 ·5H 2 O) can be 30g/L, sodium citrate (C 6 H 5 Na 3 O 7 ·2H 2 O) The concentration can be 30g/L, the concentration of sodium hypophosphite (NaH 2 PO 2 •H 2 O) can be 32g/L, the concentration of boric acid (H 3 BO 3 ) can be 15g/L and choline chloride-B The concentration of diol (ChCl-EG) can be 25g/L. After mixing the coating powder and ceramic particles coated with polyvinyl alcohol with the above plating solution, adjust the pH to 9.2, and perform electroless plating for 50 minutes at a rotation speed of 100 rpm and a temperature of 65°C. For example, ZTA p -Ti/PVA/Ni 2+ activated by Ni can be plated with the above-mentioned plating solution to obtain ZTA coated with Ti-CuNi, that is, ZTA p -Ti/PVA@CuNi.
本发明的另一方面提供了一种复合材料制备方法。在本发明的复合材料制备方法的一个示例性实施例中,可以包括以下步骤:Another aspect of the present invention provides a composite material preparation method. In an exemplary embodiment of the composite material preparation method of the present invention, the following steps may be included:
S100,将陶瓷颗粒与粘接剂混合,加入包覆粉,搅拌后得到包覆粉包覆的陶瓷颗粒。S100, mixing ceramic particles and binder, adding coating powder, and stirring to obtain ceramic particles coated with coating powder.
S101,将包覆粉包覆的陶瓷颗粒与聚乙烯醇混合,干燥后得到包覆粉与聚乙烯醇包覆的陶瓷颗粒。S101, mixing ceramic particles coated with coating powder and polyvinyl alcohol, and drying to obtain ceramic particles coated with coating powder and polyvinyl alcohol.
S102,对包覆粉与聚乙烯醇包覆的陶瓷颗粒进行活化,利用含金属的镀液进行化学镀,得到包覆粉-金属镀层包覆的陶瓷颗粒。S102, activating the coating powder and the ceramic particles coated with polyvinyl alcohol, and performing electroless plating with a metal-containing plating solution to obtain coating powder-metal coating coated ceramic particles.
S103,对包覆粉-金属镀层包覆的陶瓷颗粒与金属基进行浇铸处理,得到复合材料。S103, casting the ceramic particles coated with the coating powder-metal coating and the metal matrix to obtain a composite material.
所述步骤S100~ S102与上述S01~S03相同,这里不再重复描述。目前,在现有技术制备陶瓷/金属基复合材料过程中,是利用粘接剂直接将包覆粉末粘接在陶瓷颗粒表面后直接与金属基进行浇铸,该方法存在的问题包括:一方面,简单机械结合的包覆粉末与流动的高温金属直接接触,导致表层的包覆粉末会被冲刷走;另一方面,长时间高温条件下会导致粘接剂快速挥发,甚至从陶瓷颗粒表面整体脱落至高温金属液中,会不同程度地影响包覆层的完整性及均匀性。通过步骤S100~S102制备得到的包覆粉-金属镀层包覆的陶瓷颗粒,能够使包覆粉完整、均匀地包覆在陶瓷颗粒表面。通过化学镀后可以在包覆层表面形成一层金属镀层,避免了包覆粉末与流动的高温金属直接接触,避免包覆粉被金属液冲走,包覆粉与化学镀后形成的金属层能够使陶瓷颗粒与金属基在复合过程中更好地形成反应型界面,结合性能更好。The steps S100-S102 are the same as the above-mentioned S01-S03, and will not be described again here. At present, in the process of preparing ceramic/metal matrix composite materials in the prior art, the coating powder is directly bonded to the surface of the ceramic particles by using an adhesive and then directly cast with the metal matrix. The problems of this method include: on the one hand, Simply mechanically bonded coating powder is in direct contact with the flowing high-temperature metal, causing the coating powder on the surface to be washed away; on the other hand, under long-term high-temperature conditions, the binder will evaporate quickly and even fall off from the surface of the ceramic particles as a whole Into the high-temperature molten metal, it will affect the integrity and uniformity of the cladding layer to varying degrees. The coating powder-metal coating-coated ceramic particles prepared through the steps S100-S102 can completely and uniformly coat the surface of the ceramic particles with the coating powder. After electroless plating, a layer of metal coating can be formed on the surface of the cladding layer, which avoids the direct contact between the cladding powder and the flowing high-temperature metal, and prevents the cladding powder from being washed away by the metal liquid. The metal layer formed after the cladding powder and electroless plating It can make the ceramic particles and the metal matrix better form a reactive interface during the composite process, and the bonding performance is better.
进一步地,金属基可以为钛基、铜基、铁基或钢基,例如,金属基可以为HCCI高铬铸铁。当然,本发明的金属基不限于此,例如,还可以是钒基、铝基等。Further, the metal base may be titanium base, copper base, iron base or steel base, for example, the metal base may be HCCI high chromium cast iron. Of course, the metal base of the present invention is not limited thereto, for example, it may also be vanadium base, aluminum base and the like.
进一步地,浇铸处理可以为无压浸渗方式进行处理。Further, the casting treatment may be performed in a pressureless infiltration manner.
为了更好地理解本发明,下面结合具体示例进一步阐明本发明的内容,但本发明的内容不仅仅局限于下面的示例。In order to better understand the present invention, the content of the present invention will be further clarified below in conjunction with specific examples, but the content of the present invention is not limited to the following examples.
示例1Example 1
步骤1,将ZTA颗粒(ZTAp)与水玻璃粘接剂混合后,加入粒径为4μm的Ti粉,机械搅拌后,得到包覆粉Ti包覆的ZTA颗粒,即ZTAp-Ti。
步骤2,将ZTAp-Ti与质量浓度为3%的PVA混合,60℃干燥1min后得到包覆粉Ti与PVA包覆的ZTAp,即ZTAp-Ti/PVA。In step 2, ZTA p -Ti was mixed with PVA with a mass concentration of 3%, and dried at 60°C for 1 min to obtain ZTA p coated with coated powder Ti and PVA, that is, ZTA p -Ti/PVA.
步骤3,将ZTAp-Ti/PVA与Ni(Ac)2活化液混合后在170℃下活化25min,得到活化后的陶瓷颗粒ZTAp-Ti/PVA/Ni2+,其中,Ni(Ac)2活化液为Ni(Ac)2、NaH2PO2、C2H6O以及H2O质量浓度比为1:1:15:2的活化液。Step 3, mix ZTA p -Ti/PVA with Ni(Ac) 2 activation solution and activate at 170°C for 25 minutes to obtain activated ceramic particles ZTA p -Ti/PVA/Ni 2+ , where Ni(Ac) 2 The activation solution is an activation solution with a mass concentration ratio of Ni(Ac) 2 , NaH 2 PO 2 , C 2 H 6 O and H 2 O in a ratio of 1:1:15:2.
步骤4,配置CuNi镀液。CuNi镀液中硫酸镍(NiSO4·6H2O)的浓度为30g/L、硫酸铜(CuSO4·5H2O)的浓度可以为30g/L、柠檬酸钠(C6H5Na3O7•2H2O)的浓度可以为30g/L、次磷酸钠(NaH2PO2•H2O)的浓度可以为32g/L、硼酸(H3BO3)的浓度可以为15g/L以及氯化胆碱-乙二醇(ChCl-EG)的浓度可以为10g/L。Step 4, configure CuNi plating solution. The concentration of nickel sulfate (NiSO 4 6H 2 O) in the CuNi plating solution is 30g/L, the concentration of copper sulfate (CuSO 4 5H 2 O) can be 30g/L, and the concentration of sodium citrate (C 6 H 5 Na 3 O 7 •2H 2 O) concentration can be 30g/L, sodium hypophosphite (NaH 2 PO 2 •H 2 O) concentration can be 32g/L, boric acid (H 3 BO 3 ) concentration can be 15g/L and The concentration of choline chloride-ethylene glycol (ChCl-EG) may be 10 g/L.
步骤5,将活化后的陶瓷颗粒ZTAp-Ti/PVA/Ni2+与CuNi镀液混合,在调整pH为9.5,在转速为100rpm,温度为65℃条件下化学镀50min,得到CuNi包覆的ZTAp-Ti/PVA,即ZTAp-Ti/PVA@CuNi。Step 5, mix the activated ceramic particles ZTA p -Ti/PVA/Ni 2+ with the CuNi plating solution, adjust the pH to 9.5, and perform electroless plating for 50 minutes at a rotation speed of 100 rpm and a temperature of 65°C to obtain CuNi coating ZTA p -Ti/PVA, namely ZTA p -Ti/PVA@CuNi.
步骤6,ZTAp-Ti/PVA@CuNi与高铬铸铁进行无压浸渗处理,得到复合材料ZTAp-Ti/PVA@CuNi/HCCI。Step 6, ZTA p -Ti/PVA@CuNi and high chromium cast iron are subjected to pressureless impregnation treatment to obtain the composite material ZTA p -Ti/PVA@CuNi/HCCI.
对比例1Comparative example 1
步骤100,将ZTA颗粒(ZTAp)与水玻璃粘接剂混合后,加入粒径为4μm的Ti粉,机械搅拌后,得到包覆粉Ti包覆的ZTA颗粒,即ZTAp-Ti。Step 100, after mixing ZTA particles (ZTA p ) with water glass binder, adding Ti powder with a particle size of 4 μm, and mechanically stirring, to obtain ZTA particles coated with coated powder Ti, that is, ZTA p -Ti.
步骤200,将ZTAp-Ti与Ni(Ac)2活化液混合后在170℃下活化25min,得到活化后的陶瓷颗粒ZTAp-Ti/Ni2+,其中,Ni(Ac)2活化液为Ni(Ac)2、NaH2PO2、C2H6O以及H2O质量浓度比为1:1:15:2的活化液。Step 200, mixing ZTA p -Ti with Ni(Ac) 2 activation solution and activating at 170°C for 25 minutes to obtain activated ceramic particles ZTA p -Ti/Ni 2+ , wherein the Ni(Ac) 2 activation solution is An activation solution with a mass concentration ratio of Ni(Ac) 2 , NaH 2 PO 2 , C 2 H 6 O and H 2 O in a ratio of 1:1:15:2.
步骤300,配置CuNi镀液。CuNi镀液中硫酸镍的浓度为30g/L、硫酸铜(CuSO4·5H2O)的浓度可以为30g/L、柠檬酸钠(C6H5Na3O7•2H2O)的浓度可以为30g/L、次磷酸钠(NaH2PO2•H2O)的浓度可以为32g/L、硼酸(H3BO3)的浓度可以为15g/L以及氯化胆碱-乙二醇(ChCl-EG)的浓度可以为10g/L。Step 300, configuring a CuNi plating solution. The concentration of nickel sulfate in CuNi plating solution is 30g/L, the concentration of copper sulfate (CuSO 4 ·5H 2 O) can be 30g/L, the concentration of sodium citrate (C 6 H 5 Na 3 O 7 ·2H 2 O) It can be 30g/L, the concentration of sodium hypophosphite (NaH 2 PO 2 ·H 2 O) can be 32g/L, the concentration of boric acid (H 3 BO 3 ) can be 15g/L and choline chloride-ethylene glycol The concentration of (ChCl-EG) can be 10g/L.
步骤400,将活化后的陶瓷颗粒ZTAp-Ti/Ni2+与CuNi镀液混合,在调整pH为9.5,在转速为100rpm,温度为65℃条件下化学镀50min,得到Ti-CuNi包覆的ZTA,即ZTAp-Ti@CuNi。Step 400, mixing the activated ceramic particles ZTA p -Ti/Ni 2+ with CuNi plating solution, adjusting the pH to 9.5, and electroless plating for 50 minutes at a rotation speed of 100 rpm and a temperature of 65°C to obtain a Ti-CuNi coating ZTA, that is, ZTA p -Ti@CuNi.
步骤500,ZTAp-Ti@CuNi与高铬铸铁进行无压浸渗处理,得到复合材料ZTAp-Ti@CuNi/HCCI。In step 500, ZTA p -Ti@CuNi and high chromium cast iron are subjected to pressureless impregnation to obtain composite material ZTA p -Ti@CuNi/HCCI.
对比例1与示例1相比,其区别在于对比例1未进行示例1的步骤2,即没有将ZTAp-Ti与PVA混合,其他步骤相同。Compared with Example 1, the difference between Comparative Example 1 and Example 1 is that Step 2 of Example 1 is not carried out in Comparative Example 1, that is, ZTA p -Ti is not mixed with PVA, and other steps are the same.
如图1所示,图1示出了示例1的ZTAp-Ti/PVA活化前后与对比例1的ZTAp-Ti活化前后的外观形貌对比图。白色的是小坩埚,图(a1和c1)绿色的液体是活化液。图(a)为原始的陶瓷颗粒,呈灰白色。经过步骤1(或步骤100)后,ZTA颗粒包覆Ti粉后,呈灰黑色,如图(b)所示。而步骤2后,在ZTAp-Ti颗粒的基础上包覆一层PVA后,陶瓷依然呈灰黑色,但是表面呈现了明显的光泽,如图(c)所示。未包覆PVA时,Ti粉会脱离ZTA陶瓷颗粒表面,如图(b1)所示,活化液变黑。而包覆了PVA的ZTAp-Ti,其活化液的颜色仍然呈淡绿色,如图(c1)所示,与未包覆钛时的(a1)颜色一致,证明了PVA薄膜很好的保护了ZTA颗粒所包覆的Ti粉。经过30min的高温烧结后,观察烧结后ZTA陶瓷颗粒的颜色,图(a2)中原始的ZTA颗粒呈灰色,由于活化液中的Ni(Ac)2被次磷酸钠还原后,Ni被活化出来。而图(b2)中没有PVA保护的由于Ti粉的混入活化液中,导致烧结后的ZTAp呈黑色。图(c2)中,ZTAp-Ti包覆PVA经过活化后颜色与(a2)无异,因此说明PVA在高温下,可以对ZTAp-Ti起到保护作用,也不影响其进行活化,以便进行下一步的化学镀过程。As shown in FIG. 1 , FIG. 1 shows a comparison of appearance morphology of ZTA p -Ti/PVA in Example 1 before and after activation and ZTA p -Ti in Comparative Example 1 before and after activation. The white one is the small crucible, and the green liquid in the picture (a 1 and c 1 ) is the activation solution. Picture (a) shows the original ceramic particles, which are off-white. After step 1 (or step 100), the ZTA particles coated with Ti powder are grayish black, as shown in figure (b). After step 2, after a layer of PVA is coated on the basis of ZTA p -Ti particles, the ceramic is still gray-black, but the surface shows obvious luster, as shown in figure (c). When PVA is not coated, Ti powder will detach from the surface of ZTA ceramic particles, as shown in Figure (b1), and the activation solution turns black. However, for ZTA p -Ti coated with PVA, the color of its activation solution is still light green, as shown in figure (c1), which is consistent with the color of (a1) when it is not coated with titanium, which proves that the PVA film is well protected. Ti powder coated with ZTA particles. After sintering at high temperature for 30 minutes, observe the color of ZTA ceramic particles after sintering. The original ZTA particles in Figure (a 2 ) are gray, because Ni(Ac) 2 in the activation solution is reduced by sodium hypophosphite, and Ni is activated. . In Figure (b 2 ), the ZTA p without PVA protection is black after sintering due to the mixing of Ti powder into the activation solution. In picture (c 2 ), the color of ZTA p -Ti coated PVA is the same as that of (a 2 ) after activation, so it shows that PVA can protect ZTA p -Ti at high temperature without affecting its activation , in order to carry out the next chemical plating process.
图2示出了示例1的ZTAp-Ti/PVA活化前后与对比例1的ZTAp-Ti活化前后的微观形貌对比图。ZTA颗粒(图a)包覆Ti粉后,ZTAp-Ti颗粒表面的Ti粉是松散的(图b),在ZTAp-Ti颗粒的基础上包覆一层PVA后,Ti粉被包覆在内,表面只呈现光滑的一层PVA膜。未经过PVA包覆的ZTAp-Ti@CuNi颗粒表面会观察到CuNi合金球状颗粒,及裸露的ZTA表面(如图b1);而PVA包覆后镀覆得到的ZTAp-Ti@CuNi颗粒表面被CuNi合金球状颗粒均匀包覆(如图c1)。从截面也可以看出,经过PVA包覆后镀覆得到的ZTAp-Ti@CuNi颗粒,Ti粉厚度完整且均匀的包覆在ZTA颗粒表面(如图c2),而未经过PVA包覆后镀覆得到的ZTAp-Ti@CuNi颗粒,Ti粉大量损失(如图b2)。Fig. 2 shows the comparison of the microscopic morphology of the ZTAp - Ti/PVA of Example 1 before and after activation and the ZTAp -Ti of Comparative Example 1 before and after activation. After ZTA particles (figure a) coated with Ti powder, the Ti powder on the surface of ZTA p -Ti particles is loose (figure b), after coating a layer of PVA on the basis of ZTA p -Ti particles, Ti powder is coated Inside, the surface presents only a smooth layer of PVA film. CuNi alloy spherical particles and bare ZTA surface will be observed on the surface of ZTA p -Ti@CuNi particles without PVA coating (as shown in Figure b 1 ); while ZTA p -Ti@CuNi particles obtained by plating after PVA coating The surface is evenly covered by spherical particles of CuNi alloy (see Figure c 1 ). It can also be seen from the cross-section that the ZTA p -Ti@CuNi particles obtained by plating after PVA coating, the Ti powder is completely and uniformly coated on the surface of the ZTA particles (as shown in Figure c 2 ), without PVA coating After plating ZTA p -Ti@CuNi particles, a large amount of Ti powder is lost (as shown in Figure b 2 ).
图3示出了示例1制备得到的ZTAp-Ti/PVA@CuNi截面元素的面分布图。图(a)是利步骤5制备的ZTAp-Ti/PVA@CuNi颗粒的外观形貌,经铜镍包覆的ZTAp-Ti颗粒表面光滑且具有红色金属光泽。图b及其元素的面分布可以看出Ti粉与水玻璃的混合物被CuNi镀层均匀包覆在ZTA颗粒表面。Fig. 3 shows the surface distribution diagram of the ZTA p -Ti/PVA@CuNi section elements prepared in Example 1. Figure (a) is the appearance of the ZTA p -Ti/PVA@CuNi particles prepared in step 5. The surface of the ZTA p -Ti particles coated with copper and nickel is smooth and has a red metallic luster. Figure b and the surface distribution of its elements can be seen that the mixture of Ti powder and water glass is uniformly coated on the surface of ZTA particles by CuNi coating.
图4示出了示例1制备得到的ZTAp-Ti@CuNi/HCCI界面处元素面分布图。图(a)是步骤6制备的ZTAp-Ti@CuNi/HCCI复合材料的外观形貌,复合材料无孔洞缺陷。从图(b)及其元素的面分布可以看出,在高温铁液的铸渗作用下,CuNi镀层被融化且与Ti粉反应,并与高铬铸铁中的元素形成了均匀稳定的反应性界面。Fig. 4 shows the surface distribution of elements at the ZTA p -Ti@CuNi/HCCI interface prepared in Example 1. Figure (a) is the appearance of the ZTA p -Ti@CuNi/HCCI composite material prepared in step 6, and the composite material has no hole defects. From Figure (b) and the surface distribution of elements, it can be seen that under the infiltration of high-temperature molten iron, the CuNi coating is melted and reacts with Ti powder, and forms a uniform and stable reactivity with elements in high-chromium cast iron interface.
尽管上面已经通过结合示例性实施例描述了本发明,但是本领域技术人员应该清楚,在不脱离权利要求所限定的精神和范围的情况下,可对本发明的示例性实施例进行各种修改和改变。Although the present invention has been described above in conjunction with the exemplary embodiments, it should be apparent to those skilled in the art that various modifications and changes may be made to the exemplary embodiments of the present invention without departing from the spirit and scope defined in the claims. Change.
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