CN114847797A - Stair railing cleaning and disinfecting robot - Google Patents
Stair railing cleaning and disinfecting robot Download PDFInfo
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- 238000005507 spraying Methods 0.000 claims abstract description 23
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- 238000004659 sterilization and disinfection Methods 0.000 claims description 30
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- A—HUMAN NECESSITIES
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- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
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- A—HUMAN NECESSITIES
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- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
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- A—HUMAN NECESSITIES
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- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
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- A—HUMAN NECESSITIES
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- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
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- A—HUMAN NECESSITIES
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- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
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- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
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- A61L2/18—Liquid substances or solutions comprising solids or dissolved gases
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- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
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Abstract
Description
技术领域technical field
本发明属于机器人机构设计技术领域,涉及一种楼梯扶手清洁消毒机器人。The invention belongs to the technical field of robot mechanism design, and relates to a stair handrail cleaning and disinfection robot.
背景技术Background technique
如何有效地控制病毒的传播受到人们的重视。接触传播是病毒传播的重要途径之一,诸如门把手,楼梯扶手等公共场所设施常常会被人们接触,从而导致病毒的传播。逐层地喷洒消毒液擦拭扶手会消耗大量人力物力。How to effectively control the spread of the virus has attracted people's attention. Contact transmission is one of the important ways of virus transmission. Public facilities such as doorknobs and stair handrails are often touched by people, which leads to the transmission of the virus. Spraying disinfectant layer by layer to wipe the handrail consumes a lot of manpower and material resources.
专利CN201921069463.8公开了一种用于弧形楼梯的清洁机器人,但不能过楼梯扶手直角弯道;专利CN201910797985.8公开了一种伸缩缸和弹簧等柔性零件构成转弯机构的楼梯扶手清洁机器人,虽能过弯,但由于其以弹簧的柔性机构实现过弯时的伸缩,缺乏对于电机的精确控制,从而造成过弯不可靠。Patent CN201921069463.8 discloses a cleaning robot for arc-shaped stairs, but it cannot pass right-angle bends of stair handrails; Patent CN201910797985.8 discloses a stair handrail cleaning robot whose flexible parts such as telescopic cylinders and springs constitute a turning mechanism, Although it can bend, it is unreliable because of the lack of precise control of the motor due to the flexible mechanism of the spring to realize the expansion and contraction when bending.
因此,有必要研究一种可过直角弯道且精准可靠的楼梯扶手清洁消毒机器人。Therefore, it is necessary to develop an accurate and reliable stair handrail cleaning and disinfection robot that can go through right-angle curves.
发明内容SUMMARY OF THE INVENTION
本发明的目的是解决现有技术中存在的问题,提供一种楼梯扶手清洁消毒机器人。The purpose of the present invention is to solve the problems existing in the prior art, and to provide a stair handrail cleaning and disinfection robot.
为达到上述目的,本发明采用的技术方案如下:For achieving the above object, the technical scheme adopted in the present invention is as follows:
一种楼梯扶手清洁消毒机器人,包括壳体、整体式PLC、电机驱动器、驱动机构、伸缩机构、下擦拭机构和消毒液下喷洒机构;A stair handrail cleaning and disinfection robot, comprising a casing, an integral PLC, a motor driver, a driving mechanism, a telescopic mechanism, a lower wiping mechanism and a disinfection liquid spray mechanism;
整体式PLC固定在壳体上;The integral PLC is fixed on the shell;
驱动机构位于壳体的前部和中部,包括对称分布的左右两部分;The drive mechanism is located in the front and middle of the casing, including two symmetrically distributed left and right parts;
驱动机构的左部分包括驱动电机、传动机构、滚轮轴、滚轮和滚轮套;驱动电机通过电机驱动器与整体式PLC连接,驱动电机通过传动机构带动滚轮轴转动,滚轮套在滚轮轴上,滚轮套套在滚轮上;驱动机构的右部分的结构同驱动机构的左部分;驱动机构的左右两部分中滚轮轴、滚轮和滚轮套都位于壳体的外侧;驱动电机固定在壳体上;滚轮套的材质为橡胶,通过与楼梯扶手两侧的摩擦易产生静电吸附灰尘,两滚轮夹持在扶手两侧,当滚轮转动时机器人沿楼梯扶手运动;The left part of the drive mechanism includes a drive motor, a transmission mechanism, a roller shaft, a roller and a roller sleeve; the drive motor is connected to the integral PLC through a motor driver, and the drive motor drives the roller shaft to rotate through the transmission mechanism. The roller is sleeved on the roller shaft, and the roller sleeve is sleeved. On the roller; the structure of the right part of the driving mechanism is the same as that of the left part of the driving mechanism; the roller shaft, roller and roller sleeve in the left and right parts of the driving mechanism are all located on the outside of the casing; the driving motor is fixed on the casing; The material is rubber. It is easy to generate electrostatic adsorption of dust through friction with both sides of the stair handrail. The two rollers are clamped on both sides of the handrail. When the rollers rotate, the robot moves along the stair handrail;
伸缩机构位于壳体的中部,包括拉绳式位移传感器、伸缩电机、蜗杆、蜗轮以及沿蜗轮对称分布的左右两部分;伸缩电机固定在壳体上;The telescopic mechanism is located in the middle of the casing, including a pull-rope displacement sensor, a telescopic motor, a worm, a worm wheel, and two left and right parts symmetrically distributed along the worm wheel; the telescopic motor is fixed on the casing;
拉绳式位移传感器的机体和拉环分别固定在驱动机构的左右两部分的滚轮轴的上方,拉绳式位移传感器的机体和拉环与滚轮轴同心但不相接触,拉绳式位移传感器与整体式PLC电性连接,伸缩电机通过电机驱动器与整体式PLC连接,伸缩电机与蜗杆连接,蜗杆竖直放置,蜗轮与蜗杆啮合且蜗轮的中心轴平行于左右方向;The body and the pull ring of the pull-rope displacement sensor are respectively fixed above the roller shafts of the left and right parts of the driving mechanism. The integral PLC is electrically connected, the telescopic motor is connected with the integral PLC through the motor driver, the telescopic motor is connected with the worm, the worm is placed vertically, the worm gear is meshed with the worm, and the central axis of the worm gear is parallel to the left and right directions;
伸缩机构的左部分包括右旋螺杆、右旋螺母、锯齿杆件和滑块;右旋螺杆的右端与蜗轮固定连接,且右旋螺杆的中心轴平行于左右方向,右旋螺母套在右旋螺杆上且与其螺纹连接,锯齿杆件与右旋螺母通过锯齿啮合,同时锯齿杆件与滑块组成滑动副,滑动副的滑动方向平行于左右方向,滑块由固定在壳体上的凸台支撑,且由插销定位在凸台上;伸缩机构的右部分的结构基本同伸缩机构的左部分,不同之处仅在于螺杆为左旋螺杆,螺母为左旋螺母;The left part of the telescopic mechanism includes a right-hand screw, a right-hand nut, a sawtooth rod and a slider; the right end of the right-hand screw is fixedly connected with the worm gear, and the central axis of the right-hand screw is parallel to the left-right direction, and the right-hand nut is sleeved on the right-hand screw. The serrated rod and the right-handed nut are meshed with serrations, and the serrated rod and the slider form a sliding pair, the sliding direction of the sliding pair is parallel to the left and right directions, and the sliding block is fixed on the shell by the boss The structure of the right part of the telescopic mechanism is basically the same as that of the left part of the telescopic mechanism, the only difference is that the screw is a left-handed screw, and the nut is a left-handed nut;
伸缩机构的左部分与驱动机构的左部分连接,连接方式为:锯齿杆件远离蜗轮的一端与滚轮轴通过滚动轴承配合,滚动轴承的作用是使滚轮轴能够在锯齿杆件中转动,又限制滚轮轴的轴向位移;伸缩机构的右部分与驱动机构的右部分连接,连接方式同伸缩机构的左部分与驱动机构的左部分的连接方式;The left part of the telescopic mechanism is connected with the left part of the drive mechanism. The connection method is as follows: the end of the sawtooth rod away from the worm gear is matched with the roller shaft through a rolling bearing. The function of the rolling bearing is to enable the roller shaft to rotate in the sawtooth rod and restrict the roller shaft. The right part of the telescopic mechanism is connected with the right part of the driving mechanism, and the connection method is the same as the connection method between the left part of the telescopic mechanism and the left part of the driving mechanism;
下擦拭机构位于壳体的后部,用于利用双齿条式往复移动间歇机构模拟向下擦拭动作;The lower wiping mechanism is located at the rear of the casing, and is used to simulate the downward wiping action by using the double rack type reciprocating intermittent mechanism;
消毒液下喷洒机构位于壳体的后部,用于向下擦拭机构的擦拭区域喷洒消毒液,消毒液可以为酒精等。The disinfectant under-spraying mechanism is located at the rear of the housing, and is used for spraying disinfectant on the wiping area of the downwardly wiping mechanism, and the disinfectant may be alcohol or the like.
作为优选的技术方案:As the preferred technical solution:
如上所述的一种楼梯扶手清洁消毒机器人,传动机构包括驱动轴、主动齿轮、从动齿轮、小带轮、从动轴、大带轮、传动带和连杆;A stair handrail cleaning and disinfection robot as described above, the transmission mechanism includes a drive shaft, a driving gear, a driven gear, a small pulley, a driven shaft, a large pulley, a transmission belt and a connecting rod;
驱动轴与驱动电机的电机轴通过联轴器连接,主动齿轮固定套在驱动轴上,从动齿轮与主动齿轮啮合,从动齿轮和小带轮都固定套在从动轴上,小带轮与大带轮通过传动带传动,大带轮固定套在滚轮轴上;The drive shaft is connected with the motor shaft of the drive motor through a coupling, the driving gear is fixed on the driving shaft, the driven gear is meshed with the driving gear, the driven gear and the small pulley are fixed on the driven shaft, and the small pulley is fixed on the driven shaft. Drive with the large pulley through the transmission belt, and the large pulley is fixed on the roller shaft;
从动轴与滚轮轴通过连杆相互连接,连杆与从动轴间隙配合,从动轴穿过设置在壳体上的圆弧型滑槽,圆弧型滑槽对应的圆心位于驱动轴的中心轴上,如此设计的原因是从动齿轮和主动齿轮为标准齿轮,两者标准安装,这样的圆弧型滑槽使得两齿轮间中心距不变,从动齿轮运动时也能保持两齿轮正常传动;在机器人过扶手直角弯时,滚轮中心距需要增大,过弯后,滚轮中心距需要减小,当滚轮中心距变大的同时,连杆会拉动从动轴在圆弧形导轨中移动,连杆的作用是保证滚轮距离伸长后再回缩的过程从动轴能够复位。The driven shaft and the roller shaft are connected to each other through the connecting rod, the connecting rod and the driven shaft are clearance fit, the driven shaft passes through the arc-shaped chute set on the housing, and the center of the arc-shaped chute is located at the center of the drive shaft. On the central shaft, the reason for this design is that the driven gear and the driving gear are standard gears, and they are installed as standard. Such arc-shaped chute keeps the center distance between the two gears unchanged, and the driven gear can also keep the two gears when moving. Normal transmission; when the robot bends at a right angle through the handrail, the center distance of the rollers needs to be increased. After the bend, the center distance of the rollers needs to be reduced. When the center distance of the rollers increases, the connecting rod will pull the driven shaft on the arc-shaped guide rail. The function of the connecting rod is to ensure that the driven shaft can be reset during the process of extending the roller distance and then retracting.
如上所述的一种楼梯扶手清洁消毒机器人,主动齿轮与驱动轴之间、从动齿轮与从动轴之间、小带轮与从动轴之间、大带轮与滚轮轴之间均采用键连接。A kind of stair handrail cleaning and disinfection robot as mentioned above, between the driving gear and the drive shaft, between the driven gear and the driven shaft, between the small pulley and the driven shaft, and between the large pulley and the roller shaft. key connection.
如上所述的一种楼梯扶手清洁消毒机器人,驱动机构的左部分和右部分的从动轴的底端还固定套有清洁刷,清洁刷的底部设有刷毛。In the above-mentioned stair handrail cleaning and disinfection robot, the bottom ends of the driven shafts of the left part and the right part of the driving mechanism are also fixedly sleeved with cleaning brushes, and the bottom of the cleaning brush is provided with bristles.
如上所述的一种楼梯扶手清洁消毒机器人,两个清洁刷有重叠清洁区域,使得当两滚轮之间中心距变大而拉伸两清洁刷的中心距时,仍能保证扶手的中间可以被清扫到。In the above-mentioned stair handrail cleaning and disinfection robot, the two cleaning brushes have overlapping cleaning areas, so that when the center distance between the two rollers becomes larger and the center distance between the two cleaning brushes is stretched, it can still ensure that the middle of the handrail can be cleaned. clean up.
如上所述的一种楼梯扶手清洁消毒机器人,右旋螺杆的右端与蜗轮之间采用键连接。In the above-mentioned stair handrail cleaning and disinfection robot, the right end of the right-hand screw and the worm gear are connected by a key.
如上所述的一种楼梯扶手清洁消毒机器人,拉绳式位移传感器的拉环与通过左传感器支架固定在驱动机构的左部分的滚轮轴的上方,左传感器支架为匚形结构,由侧竖直杆、上水平杆和下水平杆构成,上水平杆远离侧竖直杆的一端为圆柱台阶形,拉环套在其上以实现定位,下水平杆远离侧竖直杆的一端与伸缩机构的左部分的锯齿杆件固定连接(可采用焊接方式);A stair handrail cleaning and disinfection robot as described above, the pull ring of the pull-rope displacement sensor is fixed above the roller shaft of the left part of the driving mechanism through the left sensor bracket, and the left sensor bracket is a sag-shaped structure, which is vertical from the side. The rod, the upper horizontal rod and the lower horizontal rod are composed. The end of the upper horizontal rod away from the side vertical rod is cylindrical and stepped, and the pull ring is sleeved on it to achieve positioning. The left part of the sawtooth rod is fixedly connected (welding method can be used);
拉绳式位移传感器的机体通过右传感器支架固定在驱动机构的右部分的滚轮轴的上方,右传感器支架为匚形结构,由侧竖直杆、上水平杆和下水平杆构成,上水平杆远离侧竖直杆的一端为C形夹且夹在机体上,下水平杆远离侧竖直杆的一端与伸缩机构的右部分的锯齿杆件固定连接(可采用焊接方式)。The body of the cable-pulling displacement sensor is fixed above the roller shaft of the right part of the driving mechanism through the right sensor bracket. The end away from the side vertical rod is a C-shaped clip and is clamped on the body, and the end of the lower horizontal rod away from the side vertical rod is fixedly connected (by welding) to the serrated rod on the right part of the telescopic mechanism.
如上所述的一种楼梯扶手清洁消毒机器人,下擦拭机构包括后部电机、后部电机轴、不完全齿轮、双齿条、后擦拭支架Ⅰ、后擦拭支架Ⅱ、后擦拭布架和后擦拭海绵布;后部电机固定在壳体上;A stair handrail cleaning and disinfection robot as described above, the lower wiping mechanism includes a rear motor, a rear motor shaft, an incomplete gear, a double rack, a rear wiping bracket I, a rear wiping bracket II, a rear wiping cloth frame and a rear wiping Sponge cloth; the rear motor is fixed on the shell;
后部电机通过电机驱动器与整体式PLC连接,后部电机轴与后部电机的电机轴通过联轴器连接,后部电机轴竖直放置,不完全齿轮固定套在后部电机轴上,双齿条套在不完全齿轮上,二者构成双齿条式往复移动间歇机构,双齿条的两侧铰接两个相互平行的后擦拭支架Ⅰ,两个后擦拭支架Ⅰ各铰接一个后擦拭支架Ⅱ,两个后擦拭支架Ⅱ与后擦拭布架固定连接,后擦拭布架上通过魔术贴粘贴有可替换的后擦拭海绵布;下擦拭机构的后擦拭支架Ⅱ、后擦拭布架和后擦拭海绵布都位于壳体的外侧;这样的零件间相互铰接结构使得机器人在水平段和倾斜段的楼梯扶手上时,后擦拭海绵布都能够贴合在楼梯扶手上表面。The rear motor is connected with the integral PLC through the motor driver, the rear motor shaft is connected with the motor shaft of the rear motor through a coupling, the rear motor shaft is placed vertically, and the incomplete gear is fixed on the rear motor shaft. The rack is sleeved on the incomplete gear, and the two constitute a double-rack type reciprocating movement intermittent mechanism. The two sides of the double rack are hinged with two mutually parallel rear wiping brackets I, and each of the two rear wiping brackets I is hinged with a rear wiping bracket II, the two rear wipe brackets II are fixedly connected to the rear wipe cloth frame, and the rear wipe cloth frame is pasted with a replaceable rear wipe sponge cloth through Velcro; the rear wipe bracket II of the lower wipe mechanism, the rear wipe cloth frame and the rear wipe The sponge cloths are all located on the outside of the casing; such a hinged structure between the parts enables the robot to be on the stair railings of the horizontal and inclined sections, and the sponge cloth after wiping can be attached to the upper surface of the stair railing.
如上所述的一种楼梯扶手清洁消毒机器人,不完全齿轮与后部电机轴采用键连接。In the above-mentioned stair handrail cleaning and disinfection robot, the incomplete gear is connected with the rear motor shaft by a key.
如上所述的一种楼梯扶手清洁消毒机器人,消毒液下喷洒机构包括凸轮、从动杆、活塞、单缸和喷嘴;A stair handrail cleaning and disinfection robot as described above, the spray mechanism under the disinfectant comprises a cam, a driven rod, a piston, a single cylinder and a nozzle;
凸轮固定套在后部电机轴上,且位于不完全齿轮的上方;从动杆的一端与凸轮铰接且铰接点偏离凸轮的中心轴,另一端与活塞铰接,活塞位于单缸内,单缸上开有漏口,漏口的正投影位于活塞的起始位置和终止位置之间;壳体上设有消毒液槽,单缸穿过消毒液槽,漏口位于消毒液槽内;单缸远离凸轮的一端与喷嘴连接,喷嘴朝向后擦拭布架面向的区域;当活塞运动到起始位置时,消毒液漏入单缸,当活塞运动到终止位置时,单缸内形成封闭,单缸内的消毒液被活塞挤压从喷嘴喷出。The cam is fixedly sleeved on the rear motor shaft and is located above the incomplete gear; one end of the driven rod is hinged with the cam and the hinge point is offset from the central axis of the cam, and the other end is hinged with the piston, the piston is located in the single cylinder, on the single cylinder There is a leak opening, and the orthographic projection of the leak opening is located between the starting position and the end position of the piston; there is a disinfectant tank on the shell, the single cylinder passes through the disinfectant tank, and the leak port is located in the disinfectant tank; the single cylinder is far away from One end of the cam is connected to the nozzle, and the nozzle faces the area facing the rear wiper holder; when the piston moves to the starting position, the disinfectant leaks into the single cylinder, when the piston moves to the end position, the single cylinder is closed, and the single cylinder The disinfectant is squeezed by the piston and sprayed from the nozzle.
如上所述的一种楼梯扶手清洁消毒机器人,楼梯扶手清洁消毒机器人还包括两侧擦拭机构;两侧擦拭机构包括弹簧槽以及位于双齿条两侧的左右两部分;A stair handrail cleaning and sterilizing robot as described above, the stair handrail cleaning and sterilizing robot further includes a two-side wiping mechanism; the two-side wiping mechanism includes a spring groove and two left and right parts located on both sides of the double rack;
两侧擦拭机构的左部分包括U形槽构件、侧擦拭支架和阻挡支架;The left part of the wiping mechanism on both sides includes a U-shaped groove member, a side wiping bracket and a blocking bracket;
侧擦拭支架由门框形的主体和滚子组成,主体由前立柱、后立柱和上横杆组成;前立柱的底部的后表面向后延伸形成前延伸块,后立柱的底部的前表面向前延伸形成后延伸块;The side wiping bracket is composed of a door frame-shaped main body and a roller, and the main body is composed of a front column, a rear column and an upper cross bar; the rear surface of the bottom of the front column extends backward to form a front extension block, and the front surface of the bottom of the rear column is forward Extend to form a rear extension block;
阻挡支架为开口向上的匚形板结构,由前立板、后立板和下横板组成;前立板和后立板上设有长对称轴平行于竖直方向的腰形孔;The blocking bracket is a scallop-shaped plate structure with an upward opening, which is composed of a front vertical plate, a rear vertical plate and a lower horizontal plate; the front vertical plate and the rear vertical plate are provided with waist-shaped holes whose long axis of symmetry is parallel to the vertical direction;
侧擦拭支架的上横杆的中心轴平行于前后方向,其依次穿过阻挡支架的前立板、侧擦拭支架的滚子和阻挡支架的后立板;阻挡支架的下横板与壳体的底部的上表面固定连接,侧擦拭支架的前延伸块和后延伸块与位于壳体的底部下方的弹簧槽固定连接;The central axis of the upper cross bar of the side wiping bracket is parallel to the front-rear direction, and it passes through the front vertical plate of the blocking bracket, the rollers of the side wiping bracket and the rear vertical plate of the blocking bracket in sequence; The upper surface of the bottom is fixedly connected, and the front extension block and the rear extension block of the side wiping bracket are fixedly connected with the spring groove located under the bottom of the casing;
两侧擦拭机构的右部分的结构同两侧擦拭机构的左部分;The structure of the right part of the wiping mechanism on both sides is the same as that of the left part of the wiping mechanism on both sides;
两侧擦拭机构的左右两部分基本对称,不对称之处仅在于U形槽构件;两侧擦拭机构的左右两部分的两个U形槽构件的端面平行,与壳体底部的距离相同,且中心轴线与壳体底部的夹角相同,相同的夹角,使得左右两部分的侧擦拭支架都会同时向上或向下运动;两个U形槽构件分别通过两个连接杆与双齿条的两侧连接;两个U形槽构件分别套在两个侧擦拭支架的滚子上,并与其线接触;The left and right parts of the wiping mechanism on both sides are basically symmetrical, and the asymmetry is only in the U-shaped groove member; the end faces of the two U-shaped groove members of the left and right parts of the wiping mechanism on both sides are parallel, and the distance from the bottom of the casing is the same, and The angle between the center axis and the bottom of the shell is the same, and the same angle makes the side wiping brackets of the left and right parts move upward or downward at the same time; Side connection; two U-shaped groove members are respectively sleeved on the rollers of the two side wiping brackets, and are in line contact with them;
弹簧槽整体呈C形,由中间直杆段以及两侧近圆弧段构成,弹簧槽中装有弹簧,弹簧的两端分别固定连接有两个小滑块,两个小滑块中通过滚动轴承配合有侧轴,侧轴可相对小滑块转动,但不可轴向位移,侧轴下端紧配合有侧擦拭布架,侧擦拭布架内表面通过魔术贴粘有可替换的侧擦拭海绵布;壳体的底部固定连接有四只滑轮足,弹簧槽的底部位于滑轮足的底部的上方,且间隔一定的距离;滑轮足起到支撑整个机器人在楼梯扶手上表面的作用;间隔的一定的距离给了弹簧槽上下运动的空间;弹簧的作用是使两侧擦拭布架之间保持长度联系和两者能够夹持在楼梯扶手两侧面;长度联系是指虽然在过弯时由于拐弯处的距离增大,但是这种增大是数厘米的,可以通过弹簧的扩张来实现,随时可以根据楼梯扶手的宽度变化,这使得两侧擦拭布架在转弯时可同时向左或向右运动,又可以使两侧擦拭布架之间的距离变大;The spring groove is C-shaped as a whole and consists of a straight rod section in the middle and near-circular arc sections on both sides. A spring is installed in the spring groove, and two small sliders are fixedly connected at both ends of the spring. The two small sliders pass through rolling bearings. With the side shaft, the side shaft can rotate relative to the small slider, but cannot be displaced axially. The lower end of the side shaft is tightly fitted with a side wiping cloth holder, and the inner surface of the side wiping cloth holder is pasted with a replaceable side wiping sponge cloth through Velcro; The bottom of the shell is fixedly connected with four pulley feet, the bottom of the spring groove is located above the bottom of the pulley feet, and is spaced at a certain distance; the pulley feet play the role of supporting the entire robot on the upper surface of the stair handrail; the interval is a certain distance It gives space for the spring groove to move up and down; the function of the spring is to maintain the length connection between the wiper racks on both sides and to clamp them on both sides of the stair handrail; Increase, but this increase is a few centimeters, which can be achieved by the expansion of the spring, which can be changed at any time according to the width of the stair handrail, which makes the wiper racks on both sides move to the left or right at the same time when turning. It can make the distance between the wiper holders on both sides larger;
小滑块、侧轴、侧擦拭布架和侧擦拭海绵布都位于壳体的外侧;The small slider, side shaft, side wiping cloth holder and side wiping sponge cloth are all located on the outside of the housing;
在双齿条向左运动时,U形槽构件也随之向左移动,侧擦拭支架上的滚子同时受垂直于U形槽直边斜向下的压力和阻挡支架水平向右的力,二力的合力向下,因此侧擦拭支架向下运动,与侧擦拭支架相焊接的弹簧槽也就向下运动;反之,在双齿条向右运动时,侧擦拭支架上的滚子同时受垂直于U形槽直边斜向上的压力和阻挡支架水平向左的力,二力的合力向上,因此侧擦拭支架向上运动,与侧擦拭支架相焊接的弹簧槽也就向上运动;弹簧槽的上下往返运动带动侧擦拭海绵布的往复运动,模拟擦拭动作。When the double rack moves to the left, the U-shaped groove member also moves to the left, and the rollers on the side wiping bracket are simultaneously subjected to the downward pressure perpendicular to the straight edge of the U-shaped groove and the horizontal rightward force of the blocking bracket. The resultant force of the two forces is downward, so the side wiping bracket moves downward, and the spring groove welded with the side wiping bracket also moves downward; on the contrary, when the double rack moves to the right, the rollers on the side wiping bracket are simultaneously affected by The oblique upward pressure perpendicular to the straight edge of the U-shaped groove and the horizontal leftward force of the blocking bracket, the resultant force of the two forces is upward, so the side wiping bracket moves upward, and the spring groove welded with the side wiping bracket also moves upward; The up and down reciprocating motion drives the reciprocating motion of the side wiping sponge cloth, simulating the wiping action.
如上所述的一种楼梯扶手清洁消毒机器人,楼梯扶手清洁消毒机器人还包括消毒液两侧喷洒机构;消毒液两侧喷洒机构包括沿单缸对称分布的左右两部分;A stair handrail cleaning and disinfecting robot as described above, the stair handrail cleaning and disinfecting robot further includes a spray mechanism on both sides of the disinfectant; the spray mechanism on both sides of the disinfectant includes two left and right parts symmetrically distributed along a single cylinder;
消毒液两侧喷洒机构的左部分包括侧喷洒管道Ⅰ、塑料波纹管、侧喷洒管道Ⅱ、小喷嘴、滑动支架Ⅰ、前固定支架、滑动支架Ⅱ、后固定支架、方杆和管道卡环;The left part of the spray mechanism on both sides of the disinfectant includes side spray pipe I, plastic corrugated pipe, side spray pipe II, small nozzle, sliding bracket I, front fixed bracket, sliding bracket II, rear fixed bracket, square rod and pipe snap ring;
侧喷洒管道Ⅰ与单缸连接且连接位置位于漏口的后方,侧喷洒管道Ⅰ、塑料波纹管、侧喷洒管道Ⅱ和小喷嘴顺序连接,小喷嘴朝向侧擦拭布架面向的区域;The side spray pipe I is connected to the single cylinder and the connection position is located behind the leak opening. The side spray pipe I, the plastic bellows, the side spray pipe II and the small nozzle are connected in sequence, and the small nozzle faces the area where the side wiper frame faces;
前固定支架和后固定支架都为矩形块状结构,二者都固定在壳体上;Both the front fixing bracket and the rear fixing bracket are rectangular block structures, and both are fixed on the shell;
滑动支架Ⅰ的主体为矩形块状结构,其一端为插入端,前固定支架自此插入其中,另一端为连接端,套在驱动机构的左部分的滚轮轴上,其内部设有限制前固定支架滑动方向的导向槽;滑动支架Ⅱ的主体为矩形块状结构,其一端为插入端,后固定支架自此插入其中,另一端为自由端,其内部设有限制后固定支架滑动方向的导向槽;The main body of the sliding bracket I is a rectangular block structure, one end of which is the insertion end, the front fixing bracket is inserted into it from then on, and the other end is the connecting end, which is sleeved on the roller shaft of the left part of the driving mechanism. The guide groove for the sliding direction of the bracket; the main body of the sliding bracket II is a rectangular block structure, one end of which is the insertion end, the rear fixing bracket is inserted into it, and the other end is the free end, which is provided with a guide to limit the sliding direction of the rear fixing bracket. groove;
滑动支架Ⅰ和滑动支架Ⅱ之间通过两个连接方杆固定连接;滑动支架Ⅱ上固定连接有两管道卡环,两管道卡环夹持侧喷洒管道Ⅱ,使得在伸缩机构伸缩之后,滚轮、滑动支架Ⅰ、滑动支架Ⅱ和侧喷洒管道Ⅱ可以同伸缩,避免(侧喷洒管道Ⅱ)与楼梯扶手碰撞;The sliding bracket I and the sliding bracket II are fixedly connected by two connecting square rods; the sliding bracket II is fixedly connected with two pipe snap rings, and the two pipe snap rings clamp the side spray pipe II, so that after the telescopic mechanism is stretched, the rollers, The sliding bracket I, the sliding bracket II and the side spray pipe II can be extended and retracted together to avoid the collision between the side spray pipe II and the stair handrail;
消毒液两侧喷洒机构的右部分的结构同消毒液两侧喷洒机构的左部分。The structure of the right part of the spraying mechanism on both sides of the disinfectant is the same as that of the left part of the spraying mechanism on both sides of the disinfectant.
如上所述的一种楼梯扶手清洁消毒机器人,楼梯扶手清洁消毒机器人还包括顶盖,壳体的上边缘设有用于限制顶盖滑动方向的顶盖滑轨和用于将顶盖固定在壳体上的扳扣。A stair handrail cleaning and disinfection robot as described above, the stair handrail cleaning and disinfection robot further includes a top cover, and the upper edge of the casing is provided with a top cover slide rail for restricting the sliding direction of the top cover and a top cover for fixing the top cover on the casing. on the wrench.
有益效果beneficial effect
(1)本发明的伸缩机构具有大降速比和自锁性的优点;从蜗杆到蜗轮是第一级降速,而从左旋螺杆到左旋螺母的第二级传动,则再次将高速的蜗轮的圆周运动转化为低速的左旋螺母直线运动;对于楼梯扶手的伸缩机构而言,本身就是数厘米尺度较小宽度的变化,而且将对属于步进电机的伸缩电机的转数控制误差范围加大,即便有较大的转数误差也不会对整体伸缩产生明显影响;两级传动均具有自锁性能,即只能由蜗杆去带动蜗轮,只能由左旋螺杆带动左旋螺母(只能由右旋螺杆带动左旋螺母),这样设计使得伸缩电机可以去控制两滚轮轴的中心距,而反之不行;当控制伸缩结束之后,伸缩电机处于断电状态,如果不具备传动的自锁性在过弯时驱动电机就不会堵转,也就不会获得大堵转电流从而让整体式PLC判断出机器人处于过弯状态;(1) The telescopic mechanism of the present invention has the advantages of large speed reduction ratio and self-locking; the first stage of speed reduction is from the worm to the worm wheel, and the second stage of transmission from the left-handed screw to the left-handed nut, the high-speed worm wheel is again driven. The circular motion is converted into the linear motion of the left-handed nut at low speed; for the telescopic mechanism of the stair handrail, it is a small change in the width of several centimeters, and it will increase the rotation control error range of the telescopic motor belonging to the stepping motor. , even if there is a large rotation error, it will not have a significant impact on the overall expansion and contraction; the two-stage transmission has self-locking performance, that is, only the worm can drive the worm gear, and only the left-hand screw can drive the left-hand nut (only the right-hand screw can drive the left-hand nut). The screw drives the left-handed nut), this design allows the telescopic motor to control the center distance of the two roller shafts, but not vice versa; when the telescopic control is completed, the telescopic motor is in a power-off state. At this time, the drive motor will not stall, and it will not obtain a large stall current, so that the integrated PLC can judge that the robot is in a cornering state;
(2)本发明的一种楼梯扶手清洁消毒机器人,精准可靠过弯,擦拭喷洒结构简单。(2) The stair handrail cleaning and disinfection robot of the present invention has the advantages of accurate and reliable bending, and simple wiping and spraying structure.
附图说明Description of drawings
图1为本发明除去顶盖的内部结构示意图,其中箭头方向代表楼梯扶手清洁消毒机器人的前进方向;1 is a schematic diagram of the internal structure of the present invention with the top cover removed, wherein the direction of the arrow represents the advancing direction of the stair handrail cleaning and disinfection robot;
图2为本发明的驱动机构示意图;Fig. 2 is the schematic diagram of the drive mechanism of the present invention;
图3为本发明的伸缩机构示意图;3 is a schematic diagram of a telescopic mechanism of the present invention;
图4为本发明的侧面擦拭机构示意图;4 is a schematic diagram of a side wiping mechanism of the present invention;
图5为本发明的喷洒机构示意图;5 is a schematic diagram of the spraying mechanism of the present invention;
图6为本发明的侧面滑动支架示意图;6 is a schematic diagram of a side sliding bracket of the present invention;
图7为本发明的部分零件的示意图;Fig. 7 is the schematic diagram of some parts of the present invention;
图8为本发明的后部某视角的示意图;FIG. 8 is a schematic diagram of a rear view angle of the present invention;
图9为本发明的底部示意图;Fig. 9 is the bottom schematic diagram of the present invention;
图10为本发明的壳体的示意图;10 is a schematic view of the housing of the present invention;
图11为本发明的顶盖的示意图;Fig. 11 is the schematic diagram of the top cover of the present invention;
图12为楼梯扶手示意图;Figure 12 is a schematic diagram of a stair handrail;
其中,1-清洁刷,2-从动齿轮,3-主动齿轮,4-驱动轴,5-从动轴,6-连杆,7-壳体,8-小带轮,9- 大带轮,10-滚轮轴,11-滚轮,12-滚轮套,13-传动带,141-左旋螺杆,142-右旋螺杆,15-蜗杆支架,16- 锯齿杆件,17-蜗轮,18-蜗杆,191-左旋螺母,192-右旋螺母,20-伸缩电机,21-整体式PLC,22-滑块, 23-插销,24-支撑板,25-驱动电机,26-电机驱动器,27-双齿条,28-不完全齿轮,29-后擦拭支架Ⅰ,30- 后擦拭支架Ⅱ,31-后擦拭布架,32-后擦拭海绵布,33-凸轮,34-从动杆,35-活塞,36-单缸,37-侧喷洒管道Ⅰ,38-塑料波纹管,39-侧喷洒管道Ⅱ,40-后部电机,41-U形槽构件,42-侧擦拭支架,43-弹簧槽, 44-弹簧,45-小滑块,46-侧擦拭布架,47-侧轴,48-侧擦拭海绵布,49-后部电机轴,501-滑动支架Ⅰ, 502-滑动支架Ⅱ,51-连接方杆,52-管道卡环,53-阻挡支架,54-固定支架,55-拉绳式位移传感器,56- 右传感器支架,57-左传感器支架,58-顶盖,59-密封条,601-喷嘴,602-小喷嘴,61-消毒液槽隔板,71- 顶盖滑轨,72-槽口,73-扳扣,74-滑轮足,75-凸台。Among them, 1- cleaning brush, 2- driven gear, 3- driving gear, 4- drive shaft, 5- driven shaft, 6- connecting rod, 7- housing, 8- small pulley, 9- large pulley , 10-roller shaft, 11-roller, 12-roller sleeve, 13-transmission belt, 141-left-hand screw, 142-right-hand screw, 15-worm bracket, 16-serrated rod, 17-worm gear, 18-worm, 191 - Left-hand nut, 192- Right-hand nut, 20- Telescopic motor, 21- Integral PLC, 22- Slider, 23- Latch, 24- Support plate, 25- Drive motor, 26- Motor driver, 27- Double rack , 28-incomplete gear, 29-rear wiper bracket I, 30-rear wiper bracket II, 31-rear wiper cloth holder, 32-rear wiper sponge cloth, 33-cam, 34-follower rod, 35-piston, 36 -Single cylinder, 37-Side spray pipe I, 38-Plastic bellows, 39-Side spray pipe II, 40-Rear motor, 41-U-shaped groove member, 42-Side wipe bracket, 43-Spring groove, 44- Spring, 45-Small slider, 46-Side wiping cloth holder, 47-Side shaft, 48-Side wiping sponge cloth, 49-Rear motor shaft, 501-Sliding bracket I, 502-Sliding bracket II, 51-Connecting side Rod, 52-Pipe Snap Ring, 53-Blocking Bracket, 54-Fixing Bracket, 55-Pull Cord Displacement Sensor, 56-Right Sensor Bracket, 57-Left Sensor Bracket, 58-Top Cover, 59-Sealing Strip, 601- Nozzle, 602- Small Nozzle, 61- Disinfectant Tank Partition, 71- Top Cover Slide Rail, 72- Notch, 73- Pull Buckle, 74- Pulley Foot, 75- Boss.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
一种楼梯扶手清洁消毒机器人,如图1~11所示,包括顶盖58、壳体7、整体式PLC21、电机驱动器26、驱动机构、伸缩机构、下擦拭机构、消毒液下喷洒机构、两侧擦拭机构和消毒液两侧喷洒机构;A stair handrail cleaning and disinfection robot, as shown in Figures 1 to 11, includes a
整体式PLC 21固定在壳体7上;The integral PLC 21 is fixed on the
驱动机构位于壳体7的前部和中部,包括对称分布的左右两部分;The drive mechanism is located at the front and middle of the
驱动机构的左部分包括驱动电机25、传动机构、滚轮轴10、滚轮11和滚轮套12;The left part of the driving mechanism includes the driving
传动机构包括驱动轴4、主动齿轮3、从动齿轮2、小带轮8、从动轴5、大带轮9、传动带13和连杆6;主动齿轮3固定套在驱动轴4上,从动齿轮2与主动齿轮3啮合,从动齿轮2和小带轮8都固定套在从动轴5上,小带轮8与大带轮9通过传动带13传动,大带轮9固定套在滚轮轴10上;从动轴5 与滚轮轴10通过连杆6相互连接,连杆6与从动轴5间隙配合,从动轴5穿过设置在壳体7上的圆弧型滑槽,圆弧型滑槽对应的圆心位于驱动轴4的中心轴上;其中,主动齿轮3与驱动轴4之间、从动齿轮2与从动轴5之间、小带轮8与从动轴5之间、大带轮9与滚轮轴10之间均采用键连接;连杆6和传送带13穿过壳体7的槽口72;The transmission mechanism includes a
驱动电机25通过电机驱动器26与整体式PLC 21连接,驱动轴4与驱动电机25的电机轴通过联轴器连接;驱动电机25通过传动机构带动滚轮轴10转动,滚轮11套在滚轮轴10上,滚轮套12套在滚轮11上;驱动机构的右部分的结构同驱动机构的左部分;驱动机构的左右两部分中滚轮轴10、滚轮11 和滚轮套12都位于壳体7的外侧;驱动电机25固定在壳体7上;The
驱动机构的左部分和右部分的从动轴5的底端固定套有清洁刷1,清洁刷1的底部设有刷毛;The bottom ends of the driven
伸缩机构位于壳体7的中部,包括拉绳式位移传感器55、伸缩电机20、蜗杆支架15、支撑板24、蜗杆18、蜗轮17以及沿蜗轮17对称分布的左右两部分;伸缩电机20固定在壳体7上;The telescopic mechanism is located in the middle of the
拉绳式位移传感器55的拉环与通过左传感器支架57固定在驱动机构的左部分的滚轮轴10的上方,左传感器支架57为匚形结构,由侧竖直杆、上水平杆和下水平杆构成,上水平杆远离侧竖直杆的一端为圆柱台阶形,拉环套在其上以实现定位,下水平杆远离侧竖直杆的一端与伸缩机构的左部分的锯齿杆件16固定连接;The pull ring of the pull-
拉绳式位移传感器55的机体通过右传感器支架56固定在驱动机构的右部分的滚轮轴10的上方,右传感器支架57为匚形结构,由侧竖直杆、上水平杆和下水平杆构成,上水平杆远离侧竖直杆的一端为C形夹且夹在机体上,下水平杆远离侧竖直杆的一端与伸缩机构的右部分的锯齿杆件16固定连接;The body of the cable-pulling
拉绳式位移传感器55的机体和拉环与滚轮轴10同心但不相接触,拉绳式位移传感器55与整体式 PLC 21电性连接,伸缩电机20通过电机驱动器26与整体式PLC 21连接;The body and the pull ring of the pull-
蜗杆支架15为Z字形,由三角形上水平板、矩形竖板、矩形下水平板组成,矩形下水平板固定于壳体7底部,蜗杆支架15的三角形上水平板上开有小孔,蜗杆18竖直放置,一端穿过壳体7的小孔,另一端与蜗杆支架15的三角形上水平板上的小孔配合,蜗轮17与蜗杆18啮合且蜗轮17的中心轴平行于左右方向;三角形上水平板上设有支撑板24,支撑板24上设有小孔,且与蜗杆支架15的三角形上水平板上的小孔垂直对应,伸缩电机20固定于支撑板24上,与蜗杆18的一端通过联轴器连接(联轴器起固定作用,壳体7上的小孔和蜗杆支架15上的小孔起到次要固定作用);The
伸缩机构的左部分包括右旋螺杆142、右旋螺母192、锯齿杆件16和滑块22;右旋螺杆142的右端与蜗轮17之间采用键连接,且右旋螺杆142的中心轴平行于左右方向,右旋螺母192套在右旋螺杆142 上且与其螺纹连接,锯齿杆件16与右旋螺母192通过锯齿啮合,同时锯齿杆件16与滑块22组成滑动副,滑动副的滑动方向平行于左右方向,滑块22由固定在壳体7上的凸台75支撑,且由插销23定位在凸台75上;伸缩机构的右部分的结构基本同伸缩机构的左部分,不同之处仅在于螺杆为左旋螺杆141,螺母为左旋螺母191;The left part of the telescopic mechanism includes a right-
伸缩机构的左部分与驱动机构的左部分连接,连接方式为:锯齿杆件16远离蜗轮17的一端与滚轮轴10通过滚动轴承配合,滚动轴承的作用是使滚轮轴10能够在锯齿杆件16中转动,又限制滚轮轴10 的轴向位移;伸缩机构的右部分与驱动机构的右部分连接,连接方式同伸缩机构的左部分与驱动机构的左部分的连接方式;The left part of the telescopic mechanism is connected with the left part of the drive mechanism, and the connection method is as follows: the end of the
下擦拭机构位于壳体7的后部,用于利用双齿条式往复移动间歇机构模拟向下擦拭动作;下擦拭机构包括后部电机40、后部电机轴49、不完全齿轮28、双齿条27、后擦拭支架Ⅰ29、后擦拭支架Ⅱ30、后擦拭布架31和后擦拭海绵布32;后部电机40固定在壳体7上;后部电机40通过电机驱动器26与整体式PLC 21连接,后部电机轴49与后部电机40的电机轴通过联轴器连接,后部电机轴49竖直放置,不完全齿轮28采用键连接固定套在后部电机轴49上,双齿条27套在不完全齿轮28上,二者构成双齿条式往复移动间歇机构,双齿条27的两侧铰接两个相互平行的后擦拭支架Ⅰ29,两个后擦拭支架Ⅰ29 各铰接一个后擦拭支架Ⅱ30,两个后擦拭支架Ⅱ30与后擦拭布架31固定连接,后擦拭布架31上通过魔术贴粘贴有可替换的后擦拭海绵布32;下擦拭机构的后擦拭支架Ⅱ30、后擦拭布架31和后擦拭海绵布32都位于壳体7的外侧;The lower wiping mechanism is located at the rear of the
消毒液下喷洒机构位于壳体7的后部,用于向下擦拭机构的擦拭区域喷洒消毒液;消毒液下喷洒机构包括凸轮33、从动杆34、活塞35、单缸36和喷嘴601;凸轮33固定套在后部电机轴49上,且位于不完全齿轮28的上方;从动杆34的一端与凸轮33铰接且铰接点偏离凸轮33的中心轴,另一端与活塞 35铰接,活塞35位于单缸36内,单缸36上开有漏口,漏口的正投影位于活塞35的起始位置和终止位置之间;壳体7上设有消毒液槽(消毒液槽由消毒液槽隔板61和壳体7的部分区域组成),单缸36穿过消毒液槽,漏口位于消毒液槽内;单缸36远离凸轮33的一端与喷嘴601连接,喷嘴601朝向后擦拭布架31面向的区域;The spraying mechanism under the disinfectant is located at the rear of the
两侧擦拭机构包括弹簧槽43以及位于双齿条27两侧的左右两部分;两侧擦拭机构的左部分包括U 形槽构件41、侧擦拭支架42和阻挡支架53;The wiping mechanism on both sides includes a
侧擦拭支架42由门框形的主体和滚子组成,主体由前立柱、后立柱和上横杆组成;前立柱的底部的后表面向后延伸形成前延伸块,后立柱的底部的前表面向前延伸形成后延伸块;The
阻挡支架53为开口向上的匚形板结构,由前立板、后立板和下横板组成;前立板和后立板上设有长对称轴平行于竖直方向的腰形孔;The blocking
侧擦拭支架42的上横杆的中心轴平行于前后方向,其依次穿过阻挡支架53的前立板、侧擦拭支架 42的滚子和阻挡支架53的后立板;阻挡支架53的下横板与壳体7的底部的上表面固定连接,侧擦拭支架42的前延伸块和后延伸块与位于壳体7的底部下方的弹簧槽43固定连接;The central axis of the upper cross bar of the
两侧擦拭机构的右部分的结构同两侧擦拭机构的左部分;The structure of the right part of the wiping mechanism on both sides is the same as that of the left part of the wiping mechanism on both sides;
两侧擦拭机构的左右两部分基本对称,不对称之处仅在于U形槽构件41;两侧擦拭机构的左右两部分的两个U形槽构件41的端面平行,与壳体7底部的距离相同,且中心轴线与壳体7底部的夹角相同;两个U形槽构件41分别通过两个连接杆与双齿条27的两侧连接;两个U形槽构件41分别套在两个侧擦拭支架42的滚子上,并与其线接触;The left and right parts of the wiping mechanism on both sides are basically symmetrical, and the asymmetry is only in the
弹簧槽43整体呈C形,由中间直杆段以及两侧近圆弧段构成,弹簧槽43中装有弹簧44,弹簧44 的两端分别固定连接有两个小滑块45,两个小滑块45中通过滚动轴承配合有侧轴47,侧轴47可相对小滑块转动,但不可轴向位移,侧轴47下端紧配合有侧擦拭布架46,侧擦拭布架46内表面通过魔术贴粘有可替换的侧擦拭海绵布48;壳体7的底部固定连接有四只滑轮足74,弹簧槽43的底部位于滑轮足 74的底部的上方,且间隔一定的距离;The
小滑块45、侧轴47、侧擦拭布架46和侧擦拭海绵布48都位于壳体7的外侧;The
消毒液两侧喷洒机构包括沿单缸36对称分布的左右两部分;The spraying mechanism on both sides of the disinfectant includes left and right parts symmetrically distributed along the
消毒液两侧喷洒机构的左部分包括侧喷洒管道Ⅰ37、塑料波纹管38、侧喷洒管道Ⅱ39、小喷嘴602、滑动支架Ⅰ501、固定支架54、滑动支架Ⅱ502、方杆51和管道卡环52;The left part of the spraying mechanism on both sides of the disinfectant includes the side spray pipe I37, the plastic bellows 38, the side spray pipe II39, the
固定支架54包括前固定支架和后固定支架;The fixing
侧喷洒管道Ⅰ37与单缸36连接且连接位置位于漏口的后方,侧喷洒管道Ⅰ37、塑料波纹管38、侧喷洒管道Ⅱ39和小喷嘴602顺序连接,小喷嘴602朝向侧擦拭布架46面向的区域;The side spray pipe I37 is connected with the
前固定支架和后固定支架都为矩形块状结构,二者都固定在壳体7上;Both the front fixing bracket and the rear fixing bracket are rectangular block structures, and both are fixed on the
滑动支架Ⅰ501的主体为矩形块状结构,其一端为插入端,前固定支架自此插入其中,另一端为连接端,套在驱动机构的左部分的滚轮轴10上,其内部设有限制前固定支架滑动方向的导向槽;滑动支架Ⅱ502的主体为矩形块状结构,其一端为插入端,后固定支架自此插入其中,另一端为自由端,其内部设有限制后固定支架滑动方向的导向槽;The main body of the sliding bracket I501 is a rectangular block structure, one end of which is the insertion end, the front fixing bracket is inserted into it, and the other end is the connecting end, which is sleeved on the
滑动支架Ⅰ501和滑动支架Ⅱ502之间通过两个连接方杆51固定连接;滑动支架Ⅱ502上固定连接有两管道卡环52,两管道卡环52夹持侧喷洒管道Ⅱ502;The sliding bracket I501 and the sliding bracket II502 are fixedly connected by two connecting
消毒液两侧喷洒机构的右部分的结构同消毒液两侧喷洒机构的左部分;The structure of the right part of the spraying mechanism on both sides of the disinfectant is the same as that of the left part of the spraying mechanism on both sides of the disinfectant;
壳体7的上边缘设有用于限制顶盖58滑动方向的顶盖滑轨71和用于将顶盖58固定在壳体7上的扳扣73;The upper edge of the
顶盖58下方粘贴有密封条59,密封条59为横截面近三角形的乙丙橡胶材质长条,与顶盖58同宽,当顶盖58通过顶盖滑轨71和扳扣73复位后,密封条59贴合在消毒液槽隔板61的上边缘处,堵住消毒液槽隔板61与顶盖58之间的微小间隙,防止消毒液泄漏到机器人前端各电机中。A sealing
具体使用过程如下:The specific use process is as follows:
如图12所示,在使用机器人前,需要先打开扳扣73,同时将顶盖58沿顶盖滑轨71向前滑出。然后调整合适的滚轮中心距使得两滚轮11刚好能够卡紧在扶手宽度L2,之后再调整合适的滚轮中心距使得两滚轮11刚好能够卡紧在拐弯处扶手宽度L1。具体操作为:先将插销23拔出,并取出滑块22,此时锯齿杆件16有充足的空间调整与左旋螺母191和右旋螺母192的啮合齿数,两侧不必保持对称(即相同的啮合齿数)。As shown in FIG. 12 , before using the robot, it is necessary to open the
两次测量的L1和L2通过拉绳式位移传感器55所测得的数据传递给整体式PLC21。The data measured by the two-measured L1 and L2 are transmitted to the integral PLC 21 through the data measured by the cable-
将消毒液注入消毒液槽隔板61后的消毒液槽中,将顶盖58复位,使其被扳扣73卡住。此时,机器人的消毒液槽装有消毒液,整体式PLC21获取了楼梯扶手加上2倍的滚轮半径的宽度,即L1+2R, L2+2R,(设滚轮11的半径为R)。根据三角关系可对整体式PLC编程,以直角楼梯扶手为例,通过勾股定理,可计算出L3+2R的宽度。The disinfectant is poured into the disinfectant tank behind the
整体式PLC 21控制电机驱动器26启动驱动电机25,其驱动轴4上的主动齿轮3传动从动齿轮2 引起从动轴5转动,从动轴5上的清洁刷1和小带轮8随之转动;小带轮8与大带轮9通过传动带13 带传动,带动滚轮轴10同向转动,从而滚轮轴10上的滚轮11及套在其上的滚轮套12转动;两个滚轮 11夹持扶手两侧并转动,使机器人获得沿扶手运动的动力。The integral PLC 21 controls the
机器人启动后,利用双齿条式往复移动间歇机构,下擦拭机构模拟楼梯扶手上表面擦拭动作;利用双齿条式往复移动间歇机构,侧擦拭机构,再配合两个夹角相同的U形槽构件,使得弹簧槽带动两侧擦拭支架同时向上或向下运动,模拟两侧侧擦动作。After the robot is started, it uses the double-rack reciprocating intermittent mechanism and the lower wiping mechanism to simulate the wiping action on the upper surface of the stair handrail; the double-rack reciprocating intermittent mechanism and the side wiping mechanism are used, and two U-shaped grooves with the same angle are used. component, so that the spring groove drives the wiping brackets on both sides to move upward or downward at the same time, simulating the side wiping action on both sides.
机器人启动后,当凸轮33转动时,从动杆34会带动活塞35在单缸36内部做前后直线往复运动。当活塞运动到起始位置时,消毒液漏入单缸,当活塞运动到终止位置时,单缸内形成封闭,单缸内的消毒液被活塞挤压从喷嘴喷出,朝向后擦拭布架面向的区域和侧擦拭布架面向的区域。如此往复,实现消毒液的喷洒过程。After the robot is started, when the cam 33 rotates, the driven
当机器人遭遇扶手转角时,此时伸缩机构尚未伸长,某一侧的滚轮11会被直角扶手所堵转,造成驱动电机25的负载增大,电机内部的电流明显增大。此电流增大的信号被电机驱动器26所检测并传回整体式PLC 21,并由整体式PLC 21控制此侧的驱动电机25停止工作,(另一侧驱动电机25正常运转)。同时控制伸缩电机20正转,通过蜗杆18传动蜗轮17。左旋螺杆141通过与蜗轮17的键连接转动,使其上的左旋螺母191产生向右的直线运动。与左旋螺母191通过锯齿啮合的右侧的锯齿杆件16与滑块 22组成滑动副,随着左旋螺母191向右运动也向右滑动。类似的,右旋螺母192经过蜗轮17蜗杆18及右旋螺杆142右旋螺母192组成的二级传动使左侧的锯齿杆件16产生向左的直线运动(螺杆和螺母组成一次传动,蜗轮17和蜗轮18组成一次传动,这样经过两次传动即二级传动)。两侧的两锯齿杆件16 伸长,造成了两侧滚轮轴10的中心距增大,即完成了伸长。伸长的具体长度与伸缩电机20的转数有关,转数又通过整体式PLC 21根据L3-L1之差和具体的二级伸缩机构传动比(蜗轮17和蜗杆18之间的传动比和螺杆与螺母的传动比)决定。在伸长至L3+2R长度后再进行收缩,此时需控制伸缩电机20反转,反转的转数由L3-L2之差和具体的二级伸缩机构传动比决定。待缩短至L2+2R时,再控制堵转侧的驱动电机25运转,类似地,完成下一个直角扶手转弯。至此,完成一个转弯动作。When the robot encounters the corner of the handrail, the telescopic mechanism has not yet extended, and the
在伸缩机构伸缩时,滚轮11、滑动支架Ⅰ501、滑动支架Ⅱ502和侧喷洒管道Ⅱ39可以同伸缩,避免侧喷洒管道Ⅱ39与楼梯扶手碰撞。When the telescopic mechanism is telescopic, the
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