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CN114847007B - Seedling pulling device of soybean harvester and control method - Google Patents

Seedling pulling device of soybean harvester and control method Download PDF

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Publication number
CN114847007B
CN114847007B CN202210636754.0A CN202210636754A CN114847007B CN 114847007 B CN114847007 B CN 114847007B CN 202210636754 A CN202210636754 A CN 202210636754A CN 114847007 B CN114847007 B CN 114847007B
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reel
speed
spoke
harvester
disc
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CN114847007A (en
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吕小荣
唐鹏
陈小虎
李�浩
张黎骅
杨文钰
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Sichuan Agricultural University
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Sichuan Agricultural University
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D57/00Delivering mechanisms for harvesters or mowers
    • A01D57/01Devices for leading crops to the mowing apparatus
    • A01D57/02Devices for leading crops to the mowing apparatus using reels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/14Measures for saving energy, e.g. in green houses

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Outside Dividers And Delivering Mechanisms For Harvesters (AREA)

Abstract

The invention discloses a reel device of a soybean harvester and a control method, wherein the front part of the inner side of a frame is rotationally connected with a reel mechanism, two sides of the frame are provided with detection mechanisms for detecting the working state of the reel, the detection mechanisms are electrically connected with a control mechanism, and the control mechanism is electrically connected with the reel mechanism; the reel mechanism comprises a reel and a frame support arm used for connecting the reel; the invention utilizes the rotating speed sensor to detect the advancing speed of the harvester, and takes the advancing speed of the harvester as the basis for adjusting the rotating speed of the reel, thereby realizing the real-time adjustment of the rotating speed of the reel of the harvester along with the change of the operating speed of the harvester; the height of the reel can be automatically adjusted along with the height of the input crops, so that the purpose of adjusting the height of the reel is achieved; the reel can be operated by a key to rotate, start, speed up and speed down; the push button is operated to control the action of the reel hydraulic solenoid valve so as to realize the lifting instruction of the reel height.

Description

一种大豆收获机拨禾装置及控制方法A soybean harvester reeling device and control method

技术领域technical field

本发明涉及收获机拨禾轮技术领域,特别是涉及一种大豆收获机拨禾装置及控制方法。The invention relates to the technical field of harvester reels, in particular to a soybean harvester reel device and a control method.

背景技术Background technique

大豆作为我国第四大粮食作物,是重要的粮油饲农产品。为保证大豆拨禾效果,机器收获时需要按照机器作业速度和作物生长条件调整拨禾轮转速与拨禾轮安装位置。拨禾轮转速过快会导致大豆炸荚,产生落粒损失;拨禾轮转速太低,导致大豆茎秆不能及时喂入割台,还严重影响大豆割刀切割效果。其次拨禾轮安装位置与喂入效果有着密切关系,当联合收获机正常作业时,拨禾轮弹齿位置应该在作物高度的2/3处,位置太高拨禾效果差,且作物茎秆被切割后易倒在割刀上,茎秆还会从割台上滑落地面;位置太低,又会导致收割的作物和拨禾轮缠绕在一起,且易把已割作物带出机外。由此为减少大豆拨禾落粒损失,需要对拨禾轮转速和拨禾轮安装高度进行调整。As the fourth largest grain crop in my country, soybean is an important grain and oil feed agricultural product. In order to ensure the reeling effect of soybeans, it is necessary to adjust the reel speed and reel installation position according to the machine operation speed and crop growth conditions when the machine is harvesting. If the reel speed is too fast, the soybean pods will be fried, resulting in shattering loss; if the reel speed is too low, the soybean stalks cannot be fed to the header in time, and the cutting effect of the soybean cutter will be seriously affected. Secondly, the installation position of the reel is closely related to the feeding effect. When the combine harvester is operating normally, the position of the spring teeth of the reel should be at 2/3 of the crop height. If the position is too high, the reeling effect will be poor, and the crop stems After being cut, it is easy to fall on the cutter, and the stalks will slip off the header and fall to the ground; if the position is too low, it will cause the harvested crops to be entangled with the reel, and it is easy to take the cut crops out of the machine. Therefore, in order to reduce the loss of soybean reeling and shattering, it is necessary to adjust the reel speed and the installation height of the reel.

现有的联合收获机的传动系统,其行走传动系和工作部件传动系分别独立调整,两者均可实现液压无极变速,但在工作中收获机的工作部件一般以满负荷状态进行作业,工作时不轻易调整转速;而收获过程的机器作业速度可随时改变,这导致工作部件转速不会随着作业速度变化而去调整,其中拨禾轮转速的调整对收获效果影响明显。然而这种传动方式,在机器作业过程中拨禾轮转速保持不变,针对机器作业速度改变,不能实时进行匹配调整,这在一定程度影响了拨禾效率和喂入落粒损失。其次,拨禾轮弹齿部件大都采用刚性弹齿,这对收获大豆作物是不利的,对大豆茎秆冲击较大,导致大豆喂入过程炸荚严重,造成损失。In the transmission system of the existing combine harvester, its walking transmission system and the transmission system of the working parts are independently adjusted, both of which can realize hydraulic stepless speed change, but the working parts of the harvester generally work at full load during work. It is not easy to adjust the rotation speed from time to time; while the operating speed of the machine during the harvesting process can be changed at any time, this results in that the rotating speed of the working parts will not be adjusted as the operating speed changes, and the adjustment of the rotating speed of the reel has a significant impact on the harvesting effect. However, in this transmission mode, the speed of the reel remains unchanged during the operation of the machine, and it cannot be matched and adjusted in real time for changes in the operation speed of the machine, which affects the reeling efficiency and feeding shattering loss to a certain extent. Secondly, most of the spring tooth parts of the reel adopt rigid spring teeth, which is not good for harvesting soybean crops, and has a greater impact on soybean stalks, resulting in severe pod explosion during soybean feeding, resulting in losses.

发明内容Contents of the invention

本发明的目的是提供一种大豆收获机拨禾装置及控制方法,以解决上述现有技术存在的问题。The object of the present invention is to provide a soybean harvester reeling device and a control method to solve the above-mentioned problems in the prior art.

为实现上述目的,本发明提供了如下方案:本发明提供一种大豆收获机拨禾装置,包括机架,所述机架内侧前部转动连接有拨禾轮机构,所述机架两侧安装有用于检测拨禾轮工作状态的检测机构,所述检测机构电性连接有控制机构,所述控制机构与所述拨禾轮机构电性连接;In order to achieve the above object, the present invention provides the following scheme: the present invention provides a soybean harvester reeling device, including a frame, the inner front part of the frame is rotatably connected with a reel mechanism, and the two sides of the frame are installed There is a detection mechanism for detecting the working state of the reel, the detection mechanism is electrically connected to a control mechanism, and the control mechanism is electrically connected to the reel mechanism;

所述拨禾轮机构包括拨禾轮以及用于连接拨禾轮的机架支臂;所述机架支臂与所述支架顶面一侧转动连接,所述机架支臂中部转动连接有液压缸,所述液压缸与机架转动连接;所述拨禾轮上可拆卸连接有若干组弹齿,若干组所述弹齿均采用柔性材料制成;The reel mechanism includes a reel and a frame support arm for connecting the reel; the frame support arm is rotatably connected to one side of the support top surface, and the middle part of the frame support arm is rotatably connected with A hydraulic cylinder, the hydraulic cylinder is rotatably connected to the frame; several groups of spring teeth are detachably connected to the reel, and the several groups of spring teeth are all made of flexible materials;

所述检测机构包括用于检测所述拨禾轮高度的位移传感器、用于检测收获机车速的车传感器以及用于检测拨禾轮转速的转速传感器;The detection mechanism includes a displacement sensor for detecting the height of the reel, a vehicle sensor for detecting the speed of the harvester, and a speed sensor for detecting the speed of the reel;

所述控制机构包括系统控制器和用于操控系统控制器的触摸屏。The control mechanism includes a system controller and a touch screen for manipulating the system controller.

优选的,所述拨禾轮包括位于拨禾轮中部的主轴,所述主轴两端固定连接有辐盘;所述主轴两端部位于所述两组所述辐盘外侧均转动连接有主轴安装座,所述主轴安装座与所述机架支臂固定连接;所述辐盘周向上等间距连接有若干组所述辐盘杆,每组所述辐盘杆远离所述辐盘的一端铰接有弹齿轴,所述弹齿轴上等间距固定连接有若干组所述弹齿。Preferably, the reel includes a main shaft located in the middle of the reel, the two ends of the main shaft are fixedly connected with spoke disks; The main shaft mounting seat is fixedly connected with the support arm of the frame; several groups of the spoke disc rods are connected at equal intervals on the circumference of the spoke disc, and each group of the spoke disc rods is hinged at one end away from the spoke disc There is a spring tooth shaft, and several groups of the spring teeth are fixedly connected with equal intervals on the spring tooth shaft.

优选的,所述辐盘分为左辐盘和右辐盘,所述主轴的两端分别贯穿所述左辐盘和所述右辐盘;Preferably, the spoke disc is divided into a left spoke disc and a right spoke disc, and the two ends of the main shaft respectively pass through the left spoke disc and the right spoke disc;

所述右辐盘远离靠近所述机架支臂的一侧中部固定安装有轮毂电机安装盘,所述轮毂电机安装盘内部固定连接轮毂电机,所述轮毂电机的转轴与所述主轴固定连接;所述轮毂电机安装盘远离所述右辐盘的一侧与所述主轴安装座固定连接;An in-wheel motor mounting disc is fixedly installed in the middle of the right spoke disc away from the side close to the rack arm, the in-wheel motor mounting disc is fixedly connected to the in-wheel motor, and the rotating shaft of the in-wheel motor is fixedly connected to the main shaft; The side of the in-wheel motor mounting disk away from the right spoke disk is fixedly connected to the spindle mounting seat;

所述左辐盘靠近所述机架支臂一侧设置有偏心圆盘,所述偏心圆盘背部与所述机架支臂固定连接,所述偏心圆盘朝向所述左辐盘一侧端面的边缘部位等间距设置有三组圆柱形辊轴;所述偏心圆盘端面中心位置一侧固定设置有偏心主轴,所述偏心主轴与所述主轴固定连接,三组所述圆柱形辊轴外部连接有偏心辐盘,所述偏心辐盘的中心位置与所述偏心主轴固接。An eccentric disk is arranged on the side of the left spoke disk close to the frame support arm, the back of the eccentric disk is fixedly connected with the frame support arm, and the eccentric disk faces the end surface of one side of the left spoke disk. Three sets of cylindrical roller shafts are arranged at equal intervals on the edge of the eccentric disk; one side of the center position of the end face of the eccentric disc is fixedly provided with an eccentric main shaft, the eccentric main shaft is fixedly connected with the main shaft, and the three sets of cylindrical roller shafts are externally connected There is an eccentric spoke, and the center of the eccentric spoke is fixedly connected to the eccentric main shaft.

优选的,所述偏心辐盘上的每个辐盘杆端部与其最接近的每个弹齿轴端部之间设置有曲柄,所述曲柄的一端与所述弹齿轴端部固接,所述曲柄的另一端与所述偏心辐盘上的辐盘杆端部铰接。Preferably, a crank is arranged between the end of each spoke rod on the eccentric spoke and the end of each spring tooth shaft closest to it, one end of the crank is fixedly connected to the end of the spring tooth shaft, The other end of the crank is hinged to the end of the spoke rod on the eccentric spoke.

优选的,所述位移传感器固定设置在液压缸的活塞杆的端部一侧,所述车速传感器同轴连接转动设置在收获机履带底盘结构的驱动轮轴上,所述转速传感器固定设置在轮毂电机内部。Preferably, the displacement sensor is fixedly arranged on one side of the end of the piston rod of the hydraulic cylinder, the vehicle speed sensor is coaxially connected and rotatably arranged on the driving wheel shaft of the crawler chassis structure of the harvester, and the speed sensor is fixedly arranged on the hub motor internal.

优选的,所述系统控制器和触摸屏均电性连接有车载电源,所述液压比例电磁阀、系统控制器、车载电源以及电路转换系统均安装于配电箱内部;所述系统控制器还电性连接有液压比例电磁阀,所述液压比例电磁阀安装在收获机车架内部;所述触摸屏安装在所述收获机操作台上。Preferably, the system controller and the touch screen are electrically connected to a vehicle-mounted power supply, and the hydraulic proportional solenoid valve, system controller, vehicle-mounted power supply and circuit conversion system are all installed inside the power distribution box; The hydraulic proportional solenoid valve is permanently connected, and the hydraulic proportional solenoid valve is installed inside the frame of the harvester; the touch screen is installed on the console of the harvester.

优选的,所述机架内侧位于所述拨禾轮底部固定设置有割刀,所述割刀与所述割台驱动主轴传动连接;所述机架内侧位于所述拨禾轮后部转动连接有螺旋输送筒,所述螺旋输送筒的转轴与所述割台驱动主轴传动连接。Preferably, the inner side of the frame is located at the bottom of the reel and is fixedly equipped with a cutting knife, and the cutting knife is connected to the driving main shaft of the header in transmission; the inner side of the frame is rotatably connected to There is a screw conveying cylinder, and the rotating shaft of the screw conveying cylinder is connected with the drive main shaft of the header.

一种大豆收获机拨禾装置的控制方法,包括以下步骤:A method for controlling the reeling device of a soybean harvester, comprising the following steps:

步骤一:通过车速传感器检测收获机的行进速度;Step 1: Detect the traveling speed of the harvester through the vehicle speed sensor;

步骤二:通过将拨禾轮某一时刻的转速与拨禾轮目标转速相比,再通过控制系统控制器对轮毂电机发出调速指令;Step 2: Comparing the speed of the reel at a certain moment with the target speed of the reel, and then sending a speed regulation command to the hub motor through the control system controller;

步骤三:通过在触摸屏输入作物平均高度值,控制器读取信息后,计算出拨禾轮目标安装高度,通过控制液压缸调整拨禾轮工作高度。Step 3: By inputting the average crop height value on the touch screen, the controller reads the information, calculates the target installation height of the reel, and adjusts the working height of the reel by controlling the hydraulic cylinder.

优选的,(a)拨禾轮某一时刻转速n<拨禾轮目标转速nd时,控制器向驱动轮毂电机发送增速指令,直至拨禾轮转速达到目标转速值;Preferably, (a) when the speed n of the reel at a certain moment<the target speed n of the reel, the controller sends an acceleration command to the drive hub motor until the speed of the reel reaches the target speed value;

(b)拨禾轮某一时刻转速n>拨禾轮目标转速nd时,控制器向驱动轮毂电机发送降低拨禾轮转速指令,使其转速至目标转速值;(b) When the speed n of the reel at a certain moment>the target speed n d of the reel, the controller sends an instruction to reduce the speed of the reel to the drive hub motor to make its speed reach the target speed value;

(c)当系统检测到拨禾轮某一时刻转速n与拨禾轮目标转速nd相等时,拨禾轮转速控制程序将继续执行传感器信号采集并进行分析,做好下一步自动控制操作。(c) When the system detects that the reel speed n at a certain moment is equal to the reel target speed n d , the reel speed control program will continue to collect and analyze sensor signals to prepare for the next step of automatic control operations.

优选的,拨禾轮转速控制:按照检测的收获机的收获作业速度和拨禾轮实际转速对比,拨禾控制器软件程序按照收获作业速度计算拨禾轮目标转速,并将目标转速与拨禾轮实际转速进行比较;拨禾轮实际转速系由轮毂电机内部自带霍尔磁电式测速传感器检测,拨禾轮转速信号线连接到系统控制器的输入端,转速信号经系统控制器信号转换后,再把转速信号传输到触摸屏内进行显示。Preferably, the reel speed control: according to the harvest operation speed of the detected harvester and the actual reel speed comparison, the reel controller software program calculates the reel target speed according to the harvest operation speed, and compares the target speed with the reel speed. The actual speed of the reel is compared with the actual speed of the reel; the actual speed of the reel is detected by the built-in Hall magnetoelectric speed sensor inside the hub motor, the reel speed signal line is connected to the input end of the system controller, and the speed signal is converted by the system controller signal After that, the speed signal is transmitted to the touch screen for display.

本发明公开了以下技术效果:本发明在传统收获机的机械调整拨禾轮基础上,采用传感器技术、电控技术及液压传动技术等,实现拨禾轮转速的自动控制和拨禾轮高度的自动控制,以匹配机器作业速度变化和在田块更换时,及时地对拨禾轮进行自动调整,同时该系统具有手动模式,拨禾轮的驱动方式采用轮毂电机驱动,控制系统利用传感器可实时检测拨禾轮的工作状态并及时采取控制措施;拨禾轮拨禾弹齿部件采用防粘连好、耐磨性高的树脂性材料制作,减少弹齿对作物的冲击作用和防止已割作物缠绕拨禾弹齿,拨禾轮工作性能得到保障。相比传统拨禾轮,拨禾轮控制系统具有操作更加简便,不仅提高了作物拨禾效果,作物喂入损失得到改善,还极大地提高了收获机的工作效率。在收获大豆作物时,安装依靠本发明技术生产的拨禾轮装置及安装配置控制系统,可在一定程度减少割台炸荚损失,提高作物喂入效果。The invention discloses the following technical effects: on the basis of the mechanical adjustment of the reel of the traditional harvester, the present invention adopts sensor technology, electric control technology and hydraulic transmission technology, etc., to realize the automatic control of the reel speed and the adjustment of the height of the reel. Automatic control, to match the change of machine operating speed and to automatically adjust the reel in time when the field is replaced. At the same time, the system has a manual mode. The driving mode of the reel is driven by a hub motor. Detect the working status of the reel and take control measures in time; the spring teeth of the reel are made of resin materials with good anti-adhesion and high wear resistance, so as to reduce the impact of the spring teeth on the crops and prevent the entanglement of the cut crops The reel has spring teeth, and the working performance of the reel is guaranteed. Compared with the traditional reel, the reel control system is more convenient to operate, which not only improves the crop reeling effect, improves the crop feeding loss, but also greatly improves the working efficiency of the harvester. When harvesting soybean crops, installing the reel device and the installation and configuration control system produced by the technology of the present invention can reduce the pod frying loss of the header to a certain extent and improve the crop feeding effect.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without paying creative labor.

图1为本发明拨禾装置和控制系统整体结构示意图;Fig. 1 is the overall structure schematic diagram of reeling device and control system of the present invention;

图2为本发明拨禾装置结构示意图;Fig. 2 is a structural schematic diagram of the reeling device of the present invention;

图3为本发明拨禾装置另一结构示意图;Fig. 3 is another structural schematic diagram of the reeling device of the present invention;

图4为本发明右辐盘和轮毂电机连接方式示意图;Fig. 4 is a schematic diagram of the connection mode between the right spoke disc and the hub motor of the present invention;

图5为本发明偏转轮结构示意图;Fig. 5 is a structural schematic diagram of the deflection wheel of the present invention;

图6为本发明偏转轮与左辐盘位置关系示意图;Fig. 6 is a schematic diagram of the positional relationship between the deflection wheel and the left spoke disc in the present invention;

图7为本发明弹齿和弹齿轴结构示意图;Fig. 7 is a schematic diagram of the structure of the spring tooth and the spring tooth shaft of the present invention;

图8为本发明弹齿与弹齿轴连接示意图;Fig. 8 is a schematic diagram of the connection between the spring tooth and the spring tooth shaft of the present invention;

图9为本发明系统硬件连接图;Fig. 9 is the hardware connection diagram of the system of the present invention;

图10为本发明控制方法主程序流程图。Fig. 10 is a flow chart of the main program of the control method of the present invention.

1、机架;2、拨禾轮;3、轮毂电机;4、液压缸;5、位移传感器;6、车速传感器;7、履带底盘驱动轮;8、配电箱;9、触摸屏;10、液压比例电磁阀;11、割刀;12、机架支臂;13、辐盘杆;14、右辐盘;15、主轴安装座;16、左辐盘;17、偏心辐盘;18、主轴;19、弹齿;20、弹齿轴;21、螺旋输送筒;22、曲柄;23、偏心圆盘;24、圆柱形辊轴;25、割台驱动主轴;26、偏心转轴;27、轴套;28、轮毂电机安装盘。1. Rack; 2. Reel; 3. Hub motor; 4. Hydraulic cylinder; 5. Displacement sensor; 6. Vehicle speed sensor; 7. Drive wheel of crawler chassis; 8. Distribution box; 9. Touch screen; 10. Hydraulic proportional solenoid valve; 11. Cutter; 12. Rack support arm; 13. Spoke disc rod; 14. Right spoke disc; 15. Main shaft mounting seat; 16. Left spoke disc; 17. Eccentric spoke disc; 18. Main shaft ;19, spring tooth; 20, spring tooth shaft; 21, screw conveying cylinder; 22, crank; 23, eccentric disc; 24, cylindrical roller shaft; 25, header drive main shaft; 26, eccentric shaft; 27, shaft Cover; 28, hub motor mounting plate.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

参照图1-10,本发明提供一种大豆收获机拨禾装置,包括机架1,机架1内侧前部转动连接有拨禾轮2机构,机架1两侧安装有用于检测拨禾轮2工作状态的检测机构,检测机构电性连接有控制机构,控制机构与拨禾轮2机构电性连接;拨禾轮2机构包括拨禾轮2以及用于连接拨禾轮2的机架支臂12;机架支臂12与支架顶面一侧转动连接,机架支臂12中部转动连接有液压缸4,液压缸4与机架1转动连接;拨禾轮2上可拆卸连接有若干组弹齿19,若干组弹齿19均采用柔性材料制成;拨禾装置的拨禾的弹齿19部件采用防粘连好、耐磨性高的树脂性材料制作,与传统收获机配备的刚性弹齿19,可以减少弹齿19对作物的冲击作用和防止已割作物缠绕拨禾弹齿19,拨禾轮2工作性能得到保障。Referring to Figures 1-10, the present invention provides a soybean harvester reeling device, including a frame 1, a reel 2 mechanism is rotatably connected to the front of the inside of the frame 1, and a reel 2 mechanism is installed on both sides of the frame 1 for detecting reels. 2 The detection mechanism in the working state, the detection mechanism is electrically connected to the control mechanism, and the control mechanism is electrically connected to the reel 2 mechanism; the reel 2 mechanism includes the reel 2 and the frame support for connecting the reel 2 Arm 12; frame support arm 12 is rotationally connected with one side of the support top surface, and the middle part of frame support arm 12 is rotationally connected with hydraulic cylinder 4, and hydraulic cylinder 4 is rotationally connected with frame 1; Group spring teeth 19, several groups of spring teeth 19 all adopt flexible material to make; The spring teeth 19 can reduce the impact of the spring teeth 19 on the crops and prevent the cut crops from winding around the reel spring teeth 19, so that the working performance of the reel 2 is guaranteed.

检测机构包括用于检测拨禾轮2高度的位移传感器5、用于检测收获机车速的车传感器以及用于检测拨禾轮2转速的转速传感器;控制机构包括系统控制器和用于操控系统控制器的触摸屏9。The detection mechanism includes a displacement sensor 5 for detecting the height of the reel 2, a car sensor for detecting the speed of the harvester and a rotational speed sensor for detecting the rotating speed of the reel 2; touch screen9 of the controller.

拨禾轮2当前安装高度由位移传感器5检测经控制器计算后间接获得,拨禾轮2高度信息、转速信息可显示在触摸屏9上,拨禾轮2高度把触摸屏9内给定作物高度参数为拨禾轮2高度自动调整依据,实现拨禾轮2高度随输入的作物高度而自动调整液压杆伸出位置,达到调整拨禾轮2高度的目的;该控制系统设有手动模式,手动模式下,可按键操作拨禾轮2的转动启动、增速、降速;按键操作控制拨禾轮2液压电磁阀动作,以实现对拨禾轮2高度的升、降指令。The current installation height of the reel 2 is obtained indirectly after being detected by the displacement sensor 5 and calculated by the controller. The height information and rotational speed information of the reel 2 can be displayed on the touch screen 9. It is the basis for the automatic adjustment of the height of the reel 2, and realizes that the height of the reel 2 automatically adjusts the extension position of the hydraulic rod according to the input crop height, so as to achieve the purpose of adjusting the height of the reel 2; the control system has a manual mode, and the manual mode Down, the button can be used to operate the rotation start, increase speed, and deceleration of the reel 2; the button operation controls the action of the hydraulic solenoid valve of the reel 2, so as to realize the command of raising and lowering the height of the reel 2.

拨禾轮2转动的动力源采用轮毂电机3,相比传统的机械皮带轮传动及采用液压马达来驱动,具有传动效率高,响应快、精度高的优点。The power source for the rotation of the reel 2 adopts the hub motor 3, which has the advantages of high transmission efficiency, fast response and high precision compared with traditional mechanical pulley transmission and hydraulic motor drive.

拨禾轮2包括位于拨禾轮2中部的主轴18,主轴18两端转动连接有辐盘;主轴18两端部位于两组辐盘外侧均固定连接有主轴安装座15,主轴安装座15与机架支臂12固定连接;辐盘周向上等间距连接有若干组辐盘杆13,每组辐盘杆13远离辐盘的一端铰接有弹齿轴20,弹齿轴20上等间距固定连接有若干组弹齿19。另外,拨禾轮2的弹齿19采用橡胶材料制作,表面附有防粘耐磨涂层,尖端呈一定角度弯曲,以替代传统收获机配备的刚性弹齿19,弹齿19底座卡扣安装在弹齿19轴上,并采用螺栓和螺钉锁紧,实现周向和轴向固定;可减轻弹齿19在拨禾作业时对作物的打击力度,弹齿19表面涂有防粘耐磨涂层,以减少茎秆缠绕弹齿19的问题。拨禾轮的主轴固接在主轴安装座上,轮毂电机主轴与拨禾主轴固定安装。工作时,拨禾轮动力由轮毂电机驱动,实现转动,是由轮毂外缘盘驱动右幅盘,右幅盘带动幅盘杆,同时拨动弹齿轴,弹齿轴左端铰接在左幅盘杆上,因此,使其右幅盘和左幅盘形成一转动主体,并绕主轴转动。The reel 2 comprises a main shaft 18 positioned at the middle part of the reel 2, and the two ends of the main shaft 18 are rotatably connected with spoke discs; The support arm 12 of the frame is fixedly connected; several groups of spoke rods 13 are connected at equal intervals on the circumference of the spoke disc, and the end of each group of spoke rods 13 away from the spoke disc is hinged with an elastic tooth shaft 20, which is fixedly connected at equal intervals Several groups of spring teeth 19 are arranged. In addition, the spring teeth 19 of the reel 2 are made of rubber material, with an anti-stick and wear-resistant coating on the surface, and the tip is bent at a certain angle to replace the rigid spring teeth 19 of the traditional harvester. The base of the spring teeth 19 is buckled and installed On the spring tooth 19 shaft, bolts and screws are used to lock to achieve circumferential and axial fixation; it can reduce the impact of the spring tooth 19 on the crops during the reeling operation, and the surface of the spring tooth 19 is coated with anti-sticking and wear-resistant coating. layer, to reduce the problem of the stalk winding around the spring teeth 19. The main shaft of the reel is fixedly connected on the main shaft mounting seat, and the hub motor main shaft and the reel main shaft are fixedly installed. When working, the power of the reel is driven by the hub motor to realize the rotation. The right disc is driven by the outer edge of the hub, and the right disc drives the spoke rod. At the same time, the spring gear shaft is moved, and the left end of the spring gear shaft is hinged on the left On the bar, therefore, make its right-hand disc and left-hand disc form a rotating body, and rotate around the main shaft.

拨禾轮2的辐盘为五星辐盘,共有五组弹齿轴20,所以拨禾轮2机构为一个多组平行四杆机构组成。如此设置,工作时,能确保弹齿19平行插入作物丛,减少对作物穗头的打击。The spoke disc of the grain reel 2 is a five-star spoke disc, and there are five groups of elastic gear shafts 20, so the grain reel 2 mechanism is composed of a plurality of groups of parallel four-bar mechanisms. Such setting, when working, can ensure that the elastic teeth 19 are inserted into the crop clump in parallel, reducing the impact on the ear head of the crop.

辐盘分为左辐盘16和右辐盘14,主轴18的两端分别贯穿左辐盘16和右辐盘14;The spoke disc is divided into a left spoke disc 16 and a right spoke disc 14, and the two ends of the main shaft 18 run through the left spoke disc 16 and the right spoke disc 14 respectively;

右辐盘14远离靠近机架支臂12的一侧中部固定安装有轮毂电机安装盘28,轮毂电机安装盘28内部固定连接轮毂电机3,轮毂电机3的转轴与主轴18固定连接;轮毂电机安装盘28远离右辐盘14的一侧与主轴安装座15固定连接;The hub motor mounting plate 28 is fixedly installed in the middle part of the right spoke disc 14 away from the side close to the frame support arm 12, and the hub motor mounting plate 28 is fixedly connected to the hub motor 3, and the rotating shaft of the hub motor 3 is fixedly connected to the main shaft 18; The side of the disk 28 away from the right spoke disk 14 is fixedly connected with the spindle mounting seat 15;

左辐盘16靠近机架支臂12一侧设置有偏心圆盘23,偏心圆盘23背部与机架支臂12固定连接,偏心圆盘23朝向左辐盘16一侧端面的边缘部位等间距设置有三组圆柱形辊轴24;偏心圆盘23端面中心位置一侧固定设置有偏心主轴18,偏心主轴与主轴18固定连接,三组圆柱形辊轴外部连接有偏心辐盘17,偏心辐盘17的中心位置与偏心主轴成一定偏心距离固接。The left spoke 16 is provided with an eccentric disc 23 on the side close to the rack support arm 12, the back of the eccentric disc 23 is fixedly connected with the rack support arm 12, and the edge of the eccentric disc 23 facing the end surface of the left spoke disc 16 is equally spaced There are three sets of cylindrical roller shafts 24; one side of the central position of the end surface of the eccentric disk 23 is fixedly provided with an eccentric main shaft 18, and the eccentric main shaft is fixedly connected with the main shaft 18; The central position of 17 becomes certain eccentric distance affixation with eccentric main shaft.

偏心辐盘17上的每个辐盘杆13端部与其最接近的每个弹齿轴20端部之间设置有曲柄22,曲柄22的一端与弹齿轴20端部固接,曲柄22的另一端与偏心辐盘17上的辐盘杆13端部铰接。A crank 22 is arranged between each spoke rod 13 end on the eccentric spoke 17 and each spring tooth shaft 20 end closest to it, and one end of the crank 22 is affixed to the spring tooth shaft 20 ends, and the crank 22 The other end is hinged to the end of the spoke disc rod 13 on the eccentric spoke disc 17 .

位移传感器5固定设置在液压缸4的活塞杆的端部一侧,车速传感器6同轴转动设置在收获机履带底盘结构的驱动轮轴上,转速传感器固定设置在轮毂电机3内部;传感器均采用传感器模块,包括检测拨禾轮2的主轴18安装高度的位移传感器5和收获机车速传感器6模块;车速传感器6模块采用增量式编码器经编码器安装架固接在收获机履带底盘机架上,增量式编码器轴通过联轴器连接于驱动轮的轴体上;The displacement sensor 5 is fixedly arranged on one side of the end of the piston rod of the hydraulic cylinder 4, the vehicle speed sensor 6 is coaxially rotated and arranged on the driving wheel shaft of the crawler chassis structure of the harvester, and the speed sensor is fixedly arranged inside the hub motor 3; The module includes a displacement sensor 5 for detecting the installation height of the main shaft 18 of the reel 2 and a harvester vehicle speed sensor 6 module; the vehicle speed sensor 6 module adopts an incremental encoder and is fixedly connected to the harvester crawler chassis frame through the encoder mounting frame , the incremental encoder shaft is connected to the shaft body of the driving wheel through a coupling;

系统控制器和触摸屏9均电性连接有车载电源,液压比例电磁阀10、系统控制器、车载电源以及电路转换系统均安装于配电箱8内部;系统控制器还电性连接有液压比例电磁阀10,液压比例电磁阀10安装在收获机底部;触摸屏9安装在收获机操作台上。另外,控制系统的控制器实现对传感器模块的信息获取,并接收触摸屏9输入的信息和指令,并联合控制策略判断,向轮毂电机3和控制液压缸4升降的液压比例电磁阀10发送控制指令。The system controller and the touch screen 9 are electrically connected to the vehicle power supply, and the hydraulic proportional solenoid valve 10, the system controller, the vehicle power supply and the circuit conversion system are all installed inside the power distribution box 8; the system controller is also electrically connected to the hydraulic proportional solenoid valve. The valve 10 and the hydraulic proportional solenoid valve 10 are installed at the bottom of the harvester; the touch screen 9 is installed on the console of the harvester. In addition, the controller of the control system realizes the information acquisition of the sensor module, and receives the information and instructions input by the touch screen 9, and jointly judges the control strategy, and sends control instructions to the in-wheel motor 3 and the hydraulic proportional solenoid valve 10 that controls the hydraulic cylinder 4 to lift. .

机架1内侧位于拨禾轮2底部固定设置有割刀11,割刀11与割台驱动主轴25传动连接;机架1内侧位于拨禾轮2后部转动连接有螺旋输送筒21,螺旋输送筒21的转轴与割台驱动主轴25传动连接。所述割刀11由割台驱动主轴25通过摆环机构将所述割台驱动主轴25的转动转换为所述割刀11的往复切割方式;摆环机构包括摆环、摆轴和摆叉;其中摆环与割台驱动主轴25传动连接。The inner side of the frame 1 is located at the bottom of the reel 2 and is fixedly equipped with a cutter 11, and the cutter 11 is in transmission connection with the header driving spindle 25; The rotating shaft of cylinder 21 is transmission connected with header drive main shaft 25. Described cutting knife 11 is converted into the reciprocating cutting mode of described cutting knife 11 with the rotation of described cutting platform driving main shaft 25 by swing ring mechanism by header drive main shaft 25; Swing ring mechanism comprises swing ring, swing shaft and swing fork; Wherein the pendulum ring is connected with the header driving main shaft 25 transmissions.

一种大豆收获机拨禾装置的控制方法,包括以下步骤:A method for controlling the reeling device of a soybean harvester, comprising the following steps:

步骤一:通过车速传感器6检测收获机的行进速度;Step 1: Detect the traveling speed of the harvester through the vehicle speed sensor 6;

步骤二:通过将拨禾轮2某一时刻的转速与拨禾轮2目标转速相比,再通过控制系统控制器对轮毂电机3发出调速指令;Step 2: Comparing the rotational speed of the reel 2 at a certain moment with the target rotational speed of the reel 2, and then sending a speed regulation command to the hub motor 3 through the control system controller;

步骤三:通过在触摸屏9输入作物平均高度值,控制器读取信息后,计算出拨禾轮2目标安装高度,通过控制液压缸4调整拨禾轮2工作高度。拨禾安装高度控制,拨禾轮2安装高度是指拨禾轮2主轴18轴心距离割刀11的相对垂直距离;拨禾安装高度控制采用触摸屏9按键电控操作,操作人员首先在触摸屏9输入作物平均高度值,控制器读取信息后即可计算出拨禾轮2目标安装高度,位移传感器5将液压杆伸出位置信息发送至控制器计算后,可在触摸屏9上显示出当前拨禾轮2安装高度。当前高度未达到目标高度时,操作人员可在触摸屏9上输入升高或降低指令发送至控制器,再通过控制器处理后将控制信号向液压电磁控制阀发送阀门开关信号,实现控制液压缸4的升降操作,实现拨禾轮2安装高度调整。Step 3: By inputting the average crop height value on the touch screen 9, the controller reads the information, calculates the target installation height of the reel 2, and adjusts the working height of the reel 2 by controlling the hydraulic cylinder 4. Reeling installation height control, the installation height of reel 2 refers to the relative vertical distance between the main shaft 18 of reel 2 and the cutter 11; The average height of the crops, the controller can calculate the target installation height of the reel 2 after reading the information, the displacement sensor 5 sends the hydraulic rod extension position information to the controller for calculation, and the current reel can be displayed on the touch screen 9 Wheel 2 installation height. When the current height does not reach the target height, the operator can input the raising or lowering command on the touch screen 9 and send it to the controller, and then send the control signal to the hydraulic electromagnetic control valve to control the hydraulic cylinder 4 after being processed by the controller. The lifting operation can realize the adjustment of the installation height of the reel 2.

(a)拨禾轮2某一时刻转速n<拨禾轮2目标转速nd时,控制器向驱动轮毂电机3发送增速指令,直至拨禾轮2转速达到目标转速值;(a) When the rotational speed n of the reel 2 < the target rotational speed n d of the reel 2 at a certain moment, the controller sends an acceleration instruction to the drive hub motor 3 until the rotational speed of the reel 2 reaches the target rotational speed value;

(b)拨禾轮2某一时刻转速n>拨禾轮2目标转速nd时,控制器向驱动轮毂电机3发送降低拨禾轮2转速指令,使其转速至目标转速值;(b) When the rotational speed of the reel 2 at a certain moment n>the target rotational speed of the reel 2 n d , the controller sends an instruction to drive the hub motor 3 to reduce the rotational speed of the reel 2 so that the rotational speed reaches the target rotational speed value;

(c)当系统检测到拨禾轮2某一时刻转速n与拨禾轮2目标转速nd相等时,拨禾轮2转速控制程序将继续执行传感器信号采集并进行分析,做好下一步自动控制操作。(c) When the system detects that the rotational speed n of the reel 2 at a certain moment is equal to the target rotational speed n d of the reel 2, the rotational speed control program of the reel 2 will continue to collect and analyze the sensor signals, and prepare for the next step of automatic control operations.

拨禾轮2转速控制:按照检测的收获机的收获作业速度和拨禾轮2实际转速对比,拨禾控制器软件程序按照收获作业速度计算拨禾轮2目标转速,并将目标转速与拨禾轮2实际转速进行比较;拨禾轮2实际转速系由轮毂电机3内部自带霍尔磁电式测速传感器检测,拨禾轮2转速信号线连接到系统控制器的输入端,转速信号经系统控制器信号转换后,再把转速信号传输到触摸屏9内进行显示。Reel 2 speed control: According to the harvesting operation speed detected by the harvester compared with the actual speed of reel 2, the reel controller software program calculates the target speed of reel 2 according to the harvesting speed, and compares the target speed with the reel 2 speed. The actual speed of the reel 2 is compared; the actual speed of the reel 2 is detected by the built-in Hall magnetoelectric speed sensor inside the hub motor 3, the speed signal line of the reel 2 is connected to the input terminal of the system controller, and the speed signal is passed through the system After the controller signal is converted, the rotational speed signal is transmitted to the touch screen 9 for display.

工作过程:在大豆收获机开始收获作业前,首先启动发动机和拨禾轮2控制系统,当控制系统初始化完成后,控制器开始向车速传感器6、拨禾轮2转速传感器、位移传感器5等发送读取数据指令,并接收来自触摸屏9端的输入指令,此时控制器等待触摸屏9操作确定是进入自动模式或手动模式控制;当控制器接收到控制模式后,控制器开始处理接收的信号及指令并经控制器程序算法处理后,得到拨禾轮2调整转速值和液压电磁阀控制值,控制器把控制信息分别发送至轮毂电机3驱动器和液压电磁比例换向阀,实现对拨禾轮2转速和安装高度的调整,并且控制器会把拨禾轮2当前状态信息通过通讯端发送到触摸屏9上进行显示。Working process: Before the soybean harvester starts harvesting, firstly start the engine and reel 2 control system. After the initialization of the control system is completed, the controller starts to send signals to the vehicle speed sensor 6, reel 2 speed sensor, displacement sensor 5, etc. Read data instructions and receive input instructions from the touch screen 9. At this time, the controller waits for the operation of the touch screen 9 to determine whether to enter the automatic mode or manual mode control; when the controller receives the control mode, the controller starts to process the received signals and instructions After being processed by the algorithm of the controller program, the adjusted speed value of the reel 2 and the control value of the hydraulic solenoid valve are obtained, and the controller sends the control information to the driver of the hub motor 3 and the hydraulic electromagnetic proportional reversing valve to realize the control of the reel 2. The rotation speed and the adjustment of the installation height, and the controller will send the current status information of the reel 2 to the touch screen 9 for display through the communication terminal.

控制系统初始化完成后,控制器向传感器发送读取指令,并等待接收来自触摸屏9的指令及输入信号,触摸屏9内设定作物高度参数L,可得到拨禾轮2高度调整参考依据。触摸屏9操作还包括确定控制系统的控制模式,即手动控制模式和自动控制模式;在手动控制模式下,可操作拨禾轮2转动启动、转速升速、降速;拨禾轮2高度升、降操作;After the initialization of the control system is completed, the controller sends a reading command to the sensor, and waits to receive commands and input signals from the touch screen 9. The crop height parameter L is set in the touch screen 9, and the reference basis for height adjustment of the reel 2 can be obtained. Touch screen 9 operation also includes the control mode of determining control system, i.e. manual control mode and automatic control mode; down operation;

拨禾轮2自动控制模式:Reel 2 automatic control mode:

拨禾轮2转速自动控制过程,拨禾轮2转速控制以机器前进速度车速为调整依据,控制系统输入端会接收车速信号和拨禾轮2当前转速n信号,控制器根据车速计算出拨禾轮2的目标转速(nd),并把目标转速与当前转速进行比较,控制方式:During the automatic control process of the reel 2 speed, the speed control of the reel 2 is based on the forward speed of the machine and the vehicle speed. The input terminal of the control system will receive the vehicle speed signal and the current speed n signal of the reel 2. The controller calculates the reel speed according to the vehicle speed. The target speed of wheel 2 (n d ), and compare the target speed with the current speed, the control method is:

(a)拨禾轮2当前转速n<拨禾轮2目标转速nd时,控制器向驱动轮毂电机3发送增速指令,直至拨禾轮2转速达到目标转速值。(a) When the current speed n of the reel 2 < the target speed n d of the reel 2, the controller sends a speed-up command to the drive hub motor 3 until the speed of the reel 2 reaches the target speed value.

(b)拨禾轮2当前转速n>拨禾轮2目标转速nd时,控制器向驱动轮毂电机3驱动器发送降低拨禾轮2转速指令,轮毂电机3驱动器输出相应的控制信号驱动轮毂电机3,使其转速至目标转速值nd(b) When the current speed n of the reel 2 > the target speed n d of the reel 2, the controller sends an instruction to reduce the speed of the reel 2 to the driver of the hub motor 3, and the driver of the hub motor 3 outputs a corresponding control signal to drive the hub motor 3. Make its speed reach the target speed value n d .

(c)当系统检测到拨禾轮2当前转速n与拨禾轮2目标转速nd相等时,拨禾轮2转速控制程序将继续执行传感器信号采集并进行分析,做好下一步自动控制操作。(c) When the system detects that the current speed n of the reel 2 is equal to the target speed n d of the reel 2, the speed control program of the reel 2 will continue to collect and analyze the sensor signals to prepare for the next automatic control operation .

拨禾轮2安装高度自动调整,拨禾安装高度控制采用触摸屏9内给定作物高度参数为依据,操作人员首先在触摸屏9输入作物平均高度值L,控制器读取作物高度信息后即可计算出拨禾轮2目标安装高Hd,位移传感器5将液压杆伸出位置信息发送至控制器计算后,可在触摸屏9上显示出当前拨禾轮2安装高度(H)。在当前高度(H)未达到目标高度时,控制器要输出的高度控制量,经过处理后将控制信号向液压电磁控制阀发送阀门开关信号,实现控制液压缸4的升降操作,实现拨禾轮2安装高度调整。The installation height of the reel 2 is automatically adjusted, and the installation height control of the reel is based on the given crop height parameters in the touch screen 9. The operator first inputs the average crop height value L on the touch screen 9, and the controller can calculate after reading the crop height information Going out the target installation height Hd of the reel 2, after the displacement sensor 5 sends the hydraulic rod extension position information to the controller for calculation, the current installation height (H) of the reel 2 can be displayed on the touch screen 9 . When the current height (H) does not reach the target height, the height control amount to be output by the controller, after processing, sends the control signal to the hydraulic electromagnetic control valve to send the valve switch signal to realize the lifting operation of the control hydraulic cylinder 4 and realize the reel 2 mounting height adjustments.

拨禾轮2转速调速情况:在收获机工作过程中机器作业速度一般保持一定,此时的拨禾轮2的转速控制,按照机器作业速度实时调控,其转速调控范围较为稳定;而当前方作物生长的疏密程度出现变化时,收获机机手会提前操控收获机作业速度,进行提速和降速操作,以便提高作物喂入效率和防止作物喂入过程产生堵塞发生。其一,在作物密度较稀疏的地块,机手一般会提高机器作业速度,随着作业速度的提高,拨禾轮2转速相应提高,以防止作物被机器被推着走喂入困难,提高作物喂入效率;其二,在作物密度较密的地块,机手则会提前降低机器作业速度,拨禾轮2转速相应降低转速,以匹配机器作业速度进行拨禾喂入工作。Speed regulation of reel 2: During the working process of the harvester, the operating speed of the machine is generally kept constant. At this time, the speed control of reel 2 is regulated in real time according to the operating speed of the machine, and its speed regulation range is relatively stable; When the density of crop growth changes, the operator of the harvester will control the operating speed of the harvester in advance, and perform speed-up and speed-down operations in order to improve crop feeding efficiency and prevent blockage during crop feeding. First, in the field with sparse crop density, the machine operator will generally increase the operating speed of the machine. With the increase of the operating speed, the speed of the reel 2 will be increased accordingly to prevent the crops from being pushed by the machine. Crop feeding efficiency; secondly, in fields with dense crop density, the operator will reduce the machine operating speed in advance, and the speed of the reel 2 will be reduced accordingly to match the machine operating speed for reeling and feeding.

在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.

以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those skilled in the art may make various Variations and improvements should fall within the scope of protection defined by the claims of the present invention.

Claims (7)

1.一种大豆收获机拨禾装置,其特征在于:包括机架(1),所述机架(1)内侧前部转动连接有拨禾轮机构,所述机架(1)两侧安装有用于检测拨禾轮(2)工作状态的检测机构,所述检测机构电性连接有控制机构,所述控制机构与所述拨禾轮机构电性连接;1. a soybean harvester reeling device is characterized in that: comprise frame (1), described frame (1) inboard front part is rotatably connected with reel mechanism, and described frame (1) both sides are installed There is a detection mechanism for detecting the working state of the reel (2), the detection mechanism is electrically connected to a control mechanism, and the control mechanism is electrically connected to the reel mechanism; 所述拨禾轮机构包括拨禾轮(2)以及用于连接拨禾轮(2)的机架支臂(12);所述机架支臂(12)与所述机架(1)顶面一侧转动连接,所述机架支臂(12)中部转动连接有液压缸(4),所述液压缸(4)与机架(1)转动连接;所述拨禾轮(2)上可拆卸连接有若干组弹齿(19),若干组所述弹齿(19)均采用柔性材料制成;The reel mechanism includes a reel (2) and a frame support arm (12) for connecting the reel (2); the frame support arm (12) is connected to the top of the frame (1) One side of the surface is rotatably connected, and the middle part of the frame support arm (12) is rotatably connected with a hydraulic cylinder (4), and the hydraulic cylinder (4) is rotatably connected with the frame (1); Several groups of spring teeth (19) are detachably connected, and the spring teeth (19) of several groups are all made of flexible materials; 所述检测机构包括用于检测所述拨禾轮(2)高度的位移传感器(5)、用于检测收获机车速的车速传感器以及用于检测拨禾轮(2)转速的转速传感器;The detection mechanism includes a displacement sensor (5) for detecting the height of the reel (2), a vehicle speed sensor for detecting the speed of the harvester, and a rotational speed sensor for detecting the rotational speed of the reel (2); 所述控制机构包括系统控制器和用于操控系统控制器的触摸屏(9);The control mechanism includes a system controller and a touch screen (9) for manipulating the system controller; 所述拨禾轮(2)包括位于拨禾轮(2)中部的主轴(18),所述主轴(18)两端固定连接有辐盘;所述主轴(18)两端部位于两组所述辐盘外侧均固定连接有主轴安装座(15),所述主轴安装座(15)与所述机架支臂(12)固定连接;所述辐盘周向上等间距连接有若干组辐盘杆(13),每组所述辐盘杆(13)远离所述辐盘的一端铰接有弹齿轴(20),所述弹齿轴(20)上等间距固定连接有若干组所述弹齿(19);Described reel (2) comprises the main shaft (18) that is positioned at the middle part of reel (2), described main shaft (18) two ends are fixedly connected with disc; The outer sides of the spoke discs are all fixedly connected with a main shaft mounting seat (15), and the said main shaft mounting seat (15) is fixedly connected with the frame support arm (12); said spoke discs are connected with several groups of spoke discs at equal intervals on the circumference rod (13), each set of said spoke disc rods (13) is hinged with an elastic gear shaft (20) at one end away from said spoke disc, and said elastic gear shaft (20) is fixedly connected with several groups of said elastic gear shafts (20) at equal intervals. teeth (19); 所述弹齿(19)采用橡胶材料制作,表面附有防粘耐磨涂层,尖端呈一定角度弯曲;所述弹齿(19)的底座卡扣安装在所述弹齿轴(20)上,并采用螺栓和螺钉锁紧,实现周向和轴向固定;The elastic tooth (19) is made of rubber material, with an anti-stick and wear-resistant coating on the surface, and the tip is bent at a certain angle; the base of the elastic tooth (19) is buckled and mounted on the elastic tooth shaft (20) , and lock with bolts and screws to achieve circumferential and axial fixation; 所述拨禾轮(2)的辐盘为五星辐盘,共有五组所述弹齿轴(20);The spoke discs of the reel (2) are five-star spoke discs, and there are five groups of spring tooth shafts (20); 所述辐盘分为左辐盘(16)和右辐盘(14),所述主轴(18)的两端分别贯穿所述左辐盘(16)和所述右辐盘(14);所述右辐盘(14)远离靠近所述机架支臂(12)的一侧中部固定安装有轮毂电机安装盘(28),所述轮毂电机安装盘(28)内部固定连接轮毂电机(3),所述轮毂电机(3)的转轴与所述主轴(18)固定连接;所述轮毂电机安装盘(28)远离所述右辐盘(14)的一侧与所述主轴安装座(15)固定连接;The spoke disc is divided into a left spoke disc (16) and a right spoke disc (14), and the two ends of the main shaft (18) run through the left spoke disc (16) and the right spoke disc (14); The hub motor mounting disc (28) is fixedly installed in the middle part of the right spoke disc (14) away from the side close to the frame support arm (12), and the hub motor mounting disc (28) is fixedly connected to the hub motor (3) inside. , the rotating shaft of the hub motor (3) is fixedly connected to the main shaft (18); fixed connection; 所述左辐盘(16)靠近所述机架支臂(12)一侧设置有偏心圆盘(23),所述偏心圆盘(23)背部与所述机架支臂(12)固定连接,所述偏心圆盘(23)朝向所述左辐盘(16)一侧端面的边缘部位等间距设置有三组圆柱形辊轴(24);所述偏心圆盘(23)端面中心位置一侧固定设置有偏心主轴,所述偏心主轴与所述主轴(18)固定连接,三组所述圆柱形辊轴(24)外部连接有偏心辐盘(17),所述偏心辐盘(17)的中心位置与所述偏心主轴固接;The left spoke disc (16) is provided with an eccentric disk (23) near the side of the frame support arm (12), and the back of the eccentric disk (23) is fixedly connected with the frame support arm (12) , the edge of the end face of the eccentric disc (23) facing the left spoke disc (16) is equidistantly provided with three groups of cylindrical roller shafts (24); An eccentric main shaft is fixedly arranged, and the eccentric main shaft is fixedly connected with the main shaft (18), and the three sets of cylindrical roller shafts (24) are externally connected with eccentric spoke discs (17), and the eccentric spoke discs (17) The central position is fixedly connected to the eccentric main shaft; 所述偏心辐盘(17)上的每个辐盘杆(13)端部与其最接近的每个弹齿轴(20)端部之间设置有曲柄(22),所述曲柄(22)的一端与所述弹齿轴(20)端部固接,所述曲柄(22)的另一端与所述偏心辐盘(17)上的辐盘杆(13)端部铰接。A crank (22) is arranged between the end of each spoke rod (13) on the eccentric spoke (17) and the end of each spring tooth shaft (20) closest to it, and the crank (22) One end is fixedly connected to the end of the spring tooth shaft (20), and the other end of the crank (22) is hinged to the end of the spoke rod (13) on the eccentric spoke disc (17). 2.根据权利要求1所述的一种大豆收获机拨禾装置,其特征在于:所述位移传感器(5)固定设置在液压缸(4)的活塞杆的端部一侧,所述车速传感器(6)固定设置在收获机底盘上,所述转速传感器固定设置在轮毂电机(3)内部。2. The reeling device of a soybean harvester according to claim 1, characterized in that: the displacement sensor (5) is fixedly arranged on one side of the end of the piston rod of the hydraulic cylinder (4), and the vehicle speed sensor (6) It is fixedly arranged on the chassis of the harvester, and the rotational speed sensor is fixedly arranged inside the hub motor (3). 3.根据权利要求2所述的一种大豆收获机拨禾装置,其特征在于:所述系统控制器和触摸屏(9)均电性连接有车载电源和液压比例电磁阀(10),所述液压比例电磁阀(10)、系统控制器、车载电源以及电路转换系统均安装于配电箱(8)内部;所述系统控制器还电性连接有液压比例电磁阀(10),所述液压比例电磁阀(10)安装在收获机车架内部;所述触摸屏(9)安装在所述收获机操作台上。3. A kind of soybean harvester reeling device according to claim 2, characterized in that: said system controller and touch screen (9) are electrically connected with vehicle-mounted power supply and hydraulic proportional solenoid valve (10), said The hydraulic proportional solenoid valve (10), the system controller, the vehicle power supply and the circuit conversion system are all installed inside the distribution box (8); the system controller is also electrically connected to the hydraulic proportional solenoid valve (10), and the hydraulic proportional solenoid valve (10) is The proportional solenoid valve (10) is installed inside the frame of the harvester; the touch screen (9) is installed on the console of the harvester. 4.根据权利要求3所述的一种大豆收获机拨禾装置,其特征在于:所述机架(1)内侧位于所述拨禾轮(2)底部固定设置有割刀(11),所述割刀(11)由割台驱动主轴(25)通过摆环机构将所述割台驱动主轴(25)的转动转换为所述割刀(11)的往复切割方式;所述机架(1)内侧位于所述拨禾轮(2)后部转动连接有螺旋输送筒(21),所述螺旋输送筒(21)的转轴与割台驱动主轴(25)传动连接。4. The reeling device of a soybean harvester according to claim 3, characterized in that: the inner side of the frame (1) is fixedly provided with a cutter (11) at the bottom of the reel (2), so Said cutting knife (11) is converted into the reciprocating cutting mode of said cutting knife (11) by the header driving main shaft (25) through the swing ring mechanism; said frame (1 ) is located at the rear of the reel (2) and is rotatably connected with a screw conveying cylinder (21), and the rotating shaft of the spiral conveying cylinder (21) is transmission-connected with the header driving main shaft (25). 5.一种大豆收获机拨禾装置的控制方法,应用于权利要求1-4任一项的一种大豆收获机拨禾装置;其特征在于:包括以下步骤:5. A method for controlling the reeling device of a soybean harvester, which is applied to the reeling device of a soybean harvester according to any one of claims 1-4; it is characterized in that: comprising the following steps: 步骤一:通过车速传感器(6)检测收获机的行进速度;Step 1: Detect the traveling speed of the harvester by the vehicle speed sensor (6); 步骤二:通过将拨禾轮(2)某一时刻的转速与拨禾轮(2)目标转速相比,再通过控制系统控制器对轮毂电机(3)发出调速指令;Step 2: Comparing the rotational speed of the reel (2) at a certain moment with the target rotational speed of the reel (2), and then sending a speed regulation command to the hub motor (3) through the control system controller; 步骤三:通过在触摸屏(9)输入作物平均高度值,控制器读取信息后,计算出拨禾轮(2)目标安装高度,通过控制液压缸(4)调整拨禾轮(2)工作高度。Step 3: By inputting the average crop height value on the touch screen (9), the controller reads the information, calculates the target installation height of the reel (2), and adjusts the working height of the reel (2) by controlling the hydraulic cylinder (4) . 6.根据权利要求5所述的一种大豆收获机拨禾装置的控制方法,其特征在于:步骤二中包括以下三种情况:6. the control method of a kind of soybean harvester reeling device according to claim 5, is characterized in that: comprise following three situations in step 2: (a)拨禾轮(2)某一时刻转速n<拨禾轮(2)目标转速n d时,控制器向驱动轮毂电机(3)发送增速指令,直至拨禾轮(2)转速达到目标转速值;(a) When the rotational speed of the reel (2) at a certain moment n<the target rotational speed of the reel (2) n d, the controller sends a speed-up command to the drive hub motor (3) until the rotational speed of the reel (2) reaches target speed value; (b)拨禾轮(2)某一时刻转速n>拨禾轮(2)目标转速n d时,控制器向驱动轮毂电机(3)发送降低拨禾轮(2)转速指令,使其转速至目标转速值;(b) When the speed n of the reel (2) at a certain moment>the target speed n d of the reel (2), the controller sends an instruction to reduce the speed of the reel (2) to the drive hub motor (3) to make its speed to the target speed value; (c)当系统检测到拨禾轮(2)某一时刻转速n与拨禾轮(2)目标转速n d相等时,拨禾轮(2)转速控制程序将继续执行传感器信号采集并进行分析,做好下一步自动控制操作。(c) When the system detects that the speed n of the reel (2) at a certain moment is equal to the target speed n d of the reel (2), the speed control program of the reel (2) will continue to collect and analyze the sensor signals , do the next automatic control operation. 7.根据权利要求6所述的一种大豆收获机拨禾装置的控制方法,其特征在于:对步骤二中的拨禾轮进行转速控制:按照检测的收获机的收获作业速度和拨禾轮(2)实际转速对比,拨禾控制器软件程序按照收获作业速度计算拨禾轮(2)目标转速,并将目标转速与拨禾轮(2)实际转速进行比较;拨禾轮(2)实际转速系由轮毂电机(3)内部自带霍尔磁电式测速传感器检测,拨禾轮(2)转速信号线连接到系统控制器的输入端,转速信号经系统控制器信号转换后,再把转速信号传输到触摸屏(9)内进行显示。7. the control method of a kind of soybean harvester reeling device according to claim 6, is characterized in that: the reel in step 2 is carried out rotating speed control: according to the harvest operation speed of the harvester of detection and reel (2) Actual speed comparison, the reel controller software program calculates the target speed of the reel (2) according to the harvesting operation speed, and compares the target speed with the actual speed of the reel (2); The speed system is detected by the built-in Hall magnetoelectric speed sensor in the hub motor (3). The speed signal line of the reel (2) is connected to the input end of the system controller. After the speed signal is converted by the system controller signal, the The rotational speed signal is transmitted to the touch screen (9) for display.
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