CN114843988B - Cable connector butt joint device - Google Patents
Cable connector butt joint device Download PDFInfo
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- CN114843988B CN114843988B CN202210669928.3A CN202210669928A CN114843988B CN 114843988 B CN114843988 B CN 114843988B CN 202210669928 A CN202210669928 A CN 202210669928A CN 114843988 B CN114843988 B CN 114843988B
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- 210000001503 joint Anatomy 0.000 title 1
- 238000004804 winding Methods 0.000 claims abstract description 46
- 238000003032 molecular docking Methods 0.000 claims abstract description 33
- 238000001125 extrusion Methods 0.000 claims description 27
- 239000004033 plastic Substances 0.000 claims description 22
- 238000000926 separation method Methods 0.000 claims description 15
- 230000000670 limiting effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 12
- 230000000087 stabilizing effect Effects 0.000 abstract description 2
- 239000002184 metal Substances 0.000 description 19
- 238000010586 diagram Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/14—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for joining or terminating cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/033—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wrapping or unwrapping wire connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/14—Plug-in electric vehicles
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Cable Accessories (AREA)
Abstract
本发明公开了线缆接头对接装置,该线缆接头对接装置旨在解决现在的线缆在接头内对接连接的方式导电性差,容易出现松动的技术问题。该线缆接头对接装置包括上下对称设置的缠绕腔、固定连接于所述缠绕腔上端和另一所述缠绕腔下端的一号连接头,螺纹连接于所述一号连接头之间外侧的中间螺母。该线缆接头对接装置采用线缆与导电件缠绕锁定的方式,加强两组线缆之间的连接强度,不容易发生滑脱,相较于线缆直接对接的方式,导电性能更好,杆状的导电件在接头连接的过程中随着中间螺母的拧动被包围套环逐渐压紧锁定,稳定其工作状态,受到外力振动作用时不容易出现偏移,令导电件与缠绕腔始终处于同轴状态。
The invention discloses a cable connector docking device. The cable connector docking device aims to solve the technical problem that the current method of docking and connecting cables in the connector has poor electrical conductivity and is prone to loosening. The cable joint docking device includes a winding cavity arranged symmetrically up and down, a No. 1 connector fixedly connected to the upper end of the winding cavity and the lower end of the other winding cavity, and is threadedly connected to the middle of the outside between the No. 1 connectors. nut. This cable joint docking device uses a method of winding and locking the cables and conductive parts to strengthen the connection strength between the two sets of cables and making them less likely to slip. Compared with the direct docking of cables, it has better conductivity and is rod-shaped. During the joint connection process, the conductive parts are gradually compressed and locked by the surrounding collar as the middle nut is twisted, stabilizing its working state and not easily deflecting when subjected to external vibration, so that the conductive parts and the winding cavity are always in the same position. axis status.
Description
技术领域Technical field
本发明属于电力设施设备领域,具体涉及线缆接头对接装置。The invention belongs to the field of electric power facilities and equipment, and specifically relates to a cable joint docking device.
背景技术Background technique
电力生产的发展速度应高于其他部门的发展速度,才能促进国民经济的协调发展,所以电力工业又被称为国民经济的"先行官",随着电力工程建设的全面铺开,大大为经济发展提供了有力保障。The development speed of electric power production should be higher than that of other departments in order to promote the coordinated development of the national economy. Therefore, the electric power industry is also called the "pioneer" of the national economy. With the full rollout of electric power project construction, it will greatly contribute to economic development. Provides strong protection.
电缆铺设好后,为了使其成为一个连续的线路,各段线必须通过电缆接头而连接为一个整体,用来锁紧和固定进出线,起到防水防尘防震动的作用,现在的线缆接头一般采用电缆端头在接头内对接的方式进行安装,容易存在电缆接头松动的情况。After the cable is laid, in order to make it a continuous line, each segment of the line must be connected as a whole through a cable joint, which is used to lock and fix the incoming and outgoing lines, and play a role in waterproofing, dustproofing and anti-vibration. Today's cables The connector is generally installed by docking the cable ends inside the connector, and it is easy for the cable connector to become loose.
因此,针对上述传统对接安装的线缆接头容易出现接头松动的情况,开发一种新型线缆接头对接装置,利用导电件与线缆缠绕连接的方式,配合接头的组合安装形成连续的线路。Therefore, in view of the above-mentioned traditional docking installation of cable joints that are prone to loose joints, a new cable joint docking device is developed, which utilizes the winding connection method of conductive parts and cables, and cooperates with the combined installation of joints to form a continuous line.
发明内容Contents of the invention
(1)要解决的技术问题(1) Technical problems to be solved
针对现有技术的不足,本发明的目的在于提供线缆接头对接装置,该装置旨在解决现在的线缆在接头内对接连接的方式导电性差,容易出现接头松动的技术问题。In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a cable connector docking device, which is designed to solve the technical problem that the current cable connector connection method has poor conductivity and is prone to loose connectors.
(2)技术方案(2)Technical solutions
为了解决上述技术问题,本发明提供了这样一种线缆接头对接装置,该线缆接头对接装置包括上下对称设置的缠绕腔、固定连接于所述缠绕腔上端和另一所述缠绕腔下端的一号连接头,所述一号连接头另一端之间设置有将两个一号连接头螺纹连接的中间螺母,所述一号连接头顶端十字对称开设有四组活动槽,所述一号连接头中间设置有包围套环,所述包围套环外侧十字连接有挤压杆,所述挤压杆与活动槽滑动连接,挤压杆突出于活动槽外,并且挤压杆突出于活动槽外的部分由端部向缠绕腔中心方向高度逐步增加,所述中间螺母中间竖向设置有导电件,所述导电件设置于所述包围套环内侧。In order to solve the above technical problems, the present invention provides such a cable connector docking device. The cable connector docking device includes a winding cavity arranged symmetrically up and down, and a winding cavity fixedly connected to the upper end of the winding cavity and the lower end of the other winding cavity. The No. 1 connector has an intermediate nut threadedly connecting the two No. 1 connectors between the other ends of the No. 1 connector. The top of the No. 1 connector has four sets of movable slots symmetrically arranged in a cross. A surrounding collar is provided in the middle of the connector, and an extrusion rod is cross-connected on the outside of the surrounding collar. The extrusion rod is slidingly connected to the movable groove. The extrusion rod protrudes outside the movable groove, and the extrusion rod protrudes from the movable groove. The height of the outer part gradually increases from the end toward the center of the winding cavity. A conductive piece is vertically disposed in the middle of the middle nut, and the conductive piece is disposed inside the surrounding collar.
使用本技术方案的线缆接头对接装置时,使用人将两根线缆分别从两侧的缠绕腔内对向穿入,然后将端部的线缆外皮剥开,将中间的金属丝缠绕在导电件的外侧两端,然后通过中间螺母与一号连接头的连接,将两组缠绕腔锁定,然后再通过端头螺母的拧动将处于二号连接头内侧的线缆锁定。When using the cable connector docking device of this technical solution, the user inserts the two cables into each other from the winding cavities on both sides, then peels off the outer sheath of the cables at the ends, and wraps the middle metal wire around the The outer ends of the conductive parts are then connected to the No. 1 connector through the middle nut to lock the two sets of winding cavities, and then the cable inside the No. 2 connector is locked by twisting the end nut.
优选的,所述缠绕腔下端和另一所述缠绕腔上端设有二号连接头,所述二号连接头外侧螺纹连接有端头螺母。用手转动端头螺母,使其在二号连接头上竖向移动,靠近或远离塑性紧固套筒。Preferably, the lower end of the winding chamber and the upper end of the other winding chamber are provided with a No. 2 connector, and an end nut is threadedly connected to the outside of the No. 2 connector. Turn the end nut by hand so that it moves vertically on the No. 2 connector, toward or away from the plastic fastening sleeve.
优选的,所述二号连接头顶端设置有塑性紧固套筒,所述端头螺母下端和另一所述端头螺母上端固定连接有收紧圈,所述收紧圈设置于所述塑性紧固套筒外侧。端头螺母靠近塑性紧固套筒时,收紧圈处于塑性紧固套筒外部,通过其均匀收缩的内壁结构对塑性紧固套筒产生向内的挤压力,将内部的电缆锁定。Preferably, a plastic tightening sleeve is provided at the top of the No. 2 connector, and a tightening ring is fixedly connected to the lower end of the end nut and the upper end of the other end nut, and the tightening ring is arranged on the plastic fastening sleeve. Tighten the outside of the sleeve. When the end nut is close to the plastic fastening sleeve, the tightening ring is outside the plastic fastening sleeve, and its uniformly shrinking inner wall structure generates an inward squeezing force on the plastic fastening sleeve, locking the internal cable.
优选的,所述收紧圈内侧设置有橡胶材质的防水圈。防水圈在电缆外皮和收紧圈之间形成一道致密的防水防渗结构,防止在户外使用时,雨水进入缠绕腔。Preferably, a waterproof ring made of rubber is provided inside the tightening ring. The waterproof ring forms a dense waterproof and anti-seepage structure between the cable sheath and the tightening ring to prevent rainwater from entering the winding cavity when used outdoors.
优选的,所述一号连接头顶端十字对称分布有四组一号限位片,所述一号限位片设置于所述活动槽上侧,所述挤压杆下端固定连接有二号限位片,所述二号限位片设置于所述一号连接头内侧。一号限位片对挤压杆具有竖向限位作用,防止其从活动槽内滑脱,二号限位片贴合在一号连接头内壁,防止挤压杆沿活动槽向外移动。Preferably, four sets of No. 1 limit pieces are symmetrically distributed on the top of the No. 1 connector, the No. 1 limit pieces are arranged on the upper side of the movable groove, and the lower end of the extrusion rod is fixedly connected to the No. 2 limit piece. Position piece, the No. 2 limit piece is arranged inside the No. 1 connector. The No. 1 limiter piece has a vertical limiter effect on the extrusion rod to prevent it from slipping out of the movable groove. The No. 2 limiter piece fits the inner wall of the No. 1 connector to prevent the extrusion rod from moving outward along the movable groove.
优选的,所述导电件中间外侧安装有连接座,所述中间螺母内侧中间连接有分隔环,所述分隔环设置于所述一号连接头之间,所述连接座与所述分隔环之间固定连接有连接架。分隔环将两组一号连接头隔开,令两组接头不直接相互接触,减少结构摩擦损伤。Preferably, a connecting seat is installed on the middle outside of the conductive member, and a separating ring is connected on the inside of the middle nut. The separating ring is disposed between the No. 1 connectors, and the connecting seat and the separating ring are connected to each other. There is a connecting frame fixedly connected between them. The separation ring separates the two sets of No. 1 connectors so that the two sets of connectors do not directly contact each other and reduce structural friction damage.
优选的,所述包围套环内侧设置有绝缘套圈,所述绝缘套圈贴合于所述导电件中间外侧。包围套环为具有一定变形能力的金属圈,绝缘套圈处于导电件与包围套环之间,防止导电件与包围套环接触出现短路。Preferably, an insulating ferrule is provided inside the surrounding collar, and the insulating ferrule is attached to the middle outer side of the conductive member. The surrounding collar is a metal ring with a certain deformation ability, and the insulating ferrule is located between the conductive component and the surrounding collar to prevent short circuits caused by contact between the conductive component and the surrounding collar.
所述导电件上下两端均固定连接有防脱环,所述导电件外侧靠近防脱环一端设置有防滑纹,防脱环扣合于防滑纹上,当中间螺母与一号连接头处于螺纹连接锁紧状态时,包围套环与防滑纹位置相对应,包围套环套设于防滑纹处。线缆导电金属丝通过缠绕方式固定在导电件上,并在其端头位置通过防滑纹提高金属丝与导电件之间的摩擦力,并利用防脱环避免金属丝滑脱。The upper and lower ends of the conductive member are fixedly connected with anti-separation rings. The outer side of the conductive member is provided with an anti-slip pattern near one end of the anti-separation ring. The anti-separation ring is fastened to the anti-slip pattern. When the connection is in a locked state, the surrounding collar corresponds to the position of the anti-skid pattern, and the surrounding collar is set on the anti-skid pattern. The conductive metal wire of the cable is fixed on the conductive part by winding, and anti-slip patterns are used at its end position to increase the friction between the metal wire and the conductive part, and an anti-slip ring is used to prevent the metal wire from slipping off.
本发明公开了线缆接头快速对接方法,步骤如下:The invention discloses a method for quick docking of cable connectors. The steps are as follows:
第一步:线缆就位Step One: Cables in Place
首先将需要连接的两根线缆的两个接头分别穿过端头螺母、两个缠绕腔、由包围套环内的绝缘套圈中穿出;端头螺母拧在塑性紧固套筒上,但是不要拧紧,然后剥开两端线缆的接头外皮,将所述线缆接头的金属丝穿过防脱环中间,分别缠绕在导电件的外侧两端的防滑纹上,防脱环再扣到导电杆的防滑纹上,将金属丝包围。First, pass the two joints of the two cables that need to be connected through the end nuts, the two winding cavities, and out of the insulating ferrule surrounding the collar; the end nuts are screwed onto the plastic tightening sleeve. But do not tighten it, then peel off the connector outer sheath of the cables at both ends, pass the metal wire of the cable connector through the middle of the anti-separation ring, and wrap it around the anti-slip patterns on the outer ends of the conductive part, and then buckle the anti-separation ring to The anti-slip pattern of the conductive rod is surrounded by metal wires.
第二步:紧固线缆接头Step 2: Tighten the cable connector
在完成第一步后,将中间螺母两侧已经缠绕好线缆金属丝的导电杆分别穿入包围套环内的绝缘套圈中,通过手动转动并拧紧缠绕腔和中间螺母,可以实现两端缠绕腔和中间螺母的紧固连接,随着中间螺母的拧动,并挤压挤压杆突出于活动槽外的部分,包围套环逐渐被压紧锁定,包围套环进而挤压导电杆的防滑纹上的金属丝。After completing the first step, insert the conductive rods that have been wrapped with cable wires on both sides of the middle nut into the insulating ferrules surrounding the collar. By manually turning and tightening the winding cavity and the middle nut, both ends The winding cavity and the middle nut are tightly connected. As the middle nut is twisted and the part of the extrusion rod protruding outside the movable groove is squeezed, the surrounding collar is gradually pressed and locked, and the surrounding collar further squeezes the conductive rod. Metal wire on anti-slip pattern.
第三步:线缆挤压固定Step 3: Cable extrusion and fixation
在完成第二步以后,拧动两端的端头螺母,将塑性紧固套筒向内压缩,处于二号连接头内侧的线缆被塑性紧固套筒压紧。After completing the second step, twist the end nuts at both ends and compress the plastic fastening sleeve inward. The cable inside the No. 2 connector is compressed by the plastic fastening sleeve.
(3)有益效果(3) Beneficial effects
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本发明的线缆接头对接装置采用线缆与导电件缠绕锁定的方式,加强两组线缆之间的连接强度,不容易发生滑脱,相较于线缆直接对接的方式,导电性能更好,杆状的导电件在接头连接的过程中随着中间螺母的拧动被包围套环逐渐压紧锁定,稳定其工作状态,受到外力振动作用时不容易出现偏移,令导电件与缠绕腔始终处于同轴状态。The cable joint docking device of the present invention adopts the method of winding and locking the cable and the conductive part to strengthen the connection strength between the two sets of cables and making it less likely to slip. Compared with the direct docking method of the cables, the conductive performance is better. During the joint connection process, the rod-shaped conductive part is gradually compressed and locked by the surrounding collar as the middle nut is twisted, stabilizing its working state and not easily deflecting when subjected to external vibration, so that the conductive part and the winding cavity are always connected. in coaxial state.
附图说明Description of drawings
图1为本发明线缆接头对接装置具体实施方式的组装结构示意图;Figure 1 is a schematic diagram of the assembly structure of a specific embodiment of the cable connector docking device of the present invention;
图2为本发明线缆接头对接装置具体实施方式的缠绕腔结构示意图;Figure 2 is a schematic structural diagram of the winding cavity of a specific embodiment of the cable connector docking device of the present invention;
图3为本发明线缆接头对接装置具体实施方式的包围套环结构示意图;Figure 3 is a schematic structural diagram of the surrounding collar of the cable connector docking device of the present invention;
图4为本发明线缆接头对接装置具体实施方式的中间螺母结构示意图;Figure 4 is a schematic structural diagram of the middle nut of a specific embodiment of the cable joint docking device of the present invention;
图5为本发明线缆接头对接装置具体实施方式的端头螺母结构示意图。Figure 5 is a schematic structural diagram of an end nut of a specific embodiment of the cable joint docking device of the present invention.
附图中的标记为:The markings in the attached picture are:
1、缠绕腔;2、一号连接头;3、活动槽;4、包围套环;5、挤压杆;6、中间螺母;7、导电件;8、二号连接头;9、端头螺母;10、塑性紧固套筒;1. Winding cavity; 2. Connector No. 1; 3. Movable groove; 4. Surrounding collar; 5. Extrusion rod; 6. Middle nut; 7. Conductive parts; 8. Connector No. 2; 9. End. Nut; 10. Plastic fastening sleeve;
11、收紧圈;12、防水圈;13、一号限位片;14、二号限位片;15、连接座;16、分隔环;17、连接架;18、绝缘套圈;19、防脱环;11. Tightening ring; 12. Waterproof ring; 13. No. 1 limit piece; 14. No. 2 limit piece; 15. Connecting seat; 16. Separating ring; 17. Connecting frame; 18. Insulating ferrule; 19. anti-falling ring;
20、防滑纹。20. Anti-skid pattern.
具体实施方式Detailed ways
本具体实施方式是用于线缆接头对接装置,其组装结构示意图如图1所示,包围套环4结构示意图如图2所示,中间螺母6结构示意图如图3所示,中间螺母6结构示意图如图4所示,端头螺母9结构示意图如图5所示,该线缆接头装置包括上下对称设置的缠绕腔1、固定连接于缠绕腔1上端和另一缠绕腔1下端的一号连接头2,所述一号连接头2另一端之间设置有将两个一号连接头2螺纹连接的中间螺母6。This specific embodiment is used for a cable joint docking device. Its assembly structure is shown in Figure 1. The structure of the surrounding collar 4 is shown in Figure 2. The structure of the middle nut 6 is shown in Figure 3. The structure of the middle nut 6 is shown in Figure 3. The schematic diagram is shown in Figure 4, and the structural schematic diagram of the end nut 9 is shown in Figure 5. The cable joint device includes a winding chamber 1 arranged symmetrically up and down, a No. 1 fixedly connected to the upper end of the winding chamber 1 and the lower end of another winding chamber 1. Connector 2, the other end of the No. 1 connector 2 is provided with an intermediate nut 6 for threadingly connecting the two No. 1 connectors 2.
所述一号连接头2顶端十字对称开设有四组活动槽3,所述一号连接头2中间设置有包围套环4,所述包围套环4外侧十字连接有挤压杆5,所述挤压杆5与活动槽3滑动连接,挤压杆5突出于活动槽3外,并且挤压杆5突出于活动槽3外的部分由端部向缠绕腔1中心方向高度逐步增加,所述中间螺母6中间竖向设置有导电件7,所述导电件7设置于所述包围套环4内侧。The No. 1 connector 2 is provided with four sets of movable grooves 3 in cross-symmetry at the top. The No. 1 connector 2 is provided with a surrounding collar 4 in the middle. An extrusion rod 5 is cross-connected to the outside of the surrounding collar 4. The extrusion rod 5 is slidingly connected to the movable groove 3. The extrusion rod 5 protrudes outside the movable groove 3, and the height of the part of the extrusion rod 5 protruding out of the movable groove 3 gradually increases from the end toward the center of the winding cavity 1. A conductive member 7 is vertically disposed in the middle of the middle nut 6 , and the conductive member 7 is disposed inside the surrounding collar 4 .
针对本具体实施方式,中间螺母6的内壁上下两侧均具有螺纹结构,分别与两组一号连接头2连接,中间通过分隔环16令一号连接头2之间保有一定空隙,收紧圈11挤压塑性紧固套筒10将电缆尾端锁定,令一根线缆同时具有挤压固定和缠绕固定的部分,连接更加稳定。For this specific embodiment, the upper and lower sides of the inner wall of the middle nut 6 have threaded structures, which are respectively connected to the two sets of No. 1 connectors 2. There is a certain gap between the No. 1 connectors 2 through the separation ring 16 in the middle, and the tightening ring 11 The extrusion plastic fastening sleeve 10 locks the cable end, so that a cable has both extrusion fixation and winding fixation parts, making the connection more stable.
其中,缠绕腔1下端和另一缠绕腔1上端固定连接有二号连接头8,二号连接头8外侧螺纹连接有端头螺母9,二号连接头8顶端设置有塑性紧固套筒10,端头螺母9下端和另一端头螺母9上端固定连接有收紧圈11,收紧圈11设置于塑性紧固套筒10外侧,收紧圈11内侧设置有橡胶材质的防水圈12。Among them, the lower end of the winding chamber 1 and the upper end of the other winding chamber 1 are fixedly connected with a No. 2 connector 8, an end nut 9 is threadedly connected to the outside of the No. 2 connector 8, and a plastic fastening sleeve 10 is provided at the top of the No. 2 connector 8. , the lower end of the end nut 9 and the upper end of the other end nut 9 are fixedly connected with a tightening ring 11, the tightening ring 11 is arranged outside the plastic fastening sleeve 10, and a rubber waterproof ring 12 is arranged inside the tightening ring 11.
用手转动端头螺母9,使其在二号连接头8上竖向移动,靠近或远离塑性紧固套筒10,端头螺母9靠近塑性紧固套筒10时,收紧圈11处于塑性紧固套筒10外部,通过其均匀收缩的内壁结构对塑性紧固套筒10产生向内的挤压力,将内部的电缆锁定,防水圈12在电缆外皮和收紧圈11之间形成一道致密的防水防渗结构,防止在户外使用时,雨水进入缠绕腔1。Turn the end nut 9 by hand so that it moves vertically on the No. 2 connector 8, close to or away from the plastic fastening sleeve 10. When the end nut 9 is close to the plastic fastening sleeve 10, the tightening ring 11 is in the plastic state. On the outside of the fastening sleeve 10, its evenly shrinking inner wall structure produces an inward squeezing force on the plastic fastening sleeve 10, locking the internal cable, and the waterproof ring 12 forms a line between the cable outer sheath and the tightening ring 11 The dense waterproof and anti-seepage structure prevents rainwater from entering the winding cavity 1 when used outdoors.
同时,一号连接头2顶端十字对称分布有四组一号限位片13,一号限位片13设置于活动槽3上侧,挤压杆5下端固定连接有二号限位片14,二号限位片14设置于一号连接头2内侧。一号限位片13对挤压杆5具有竖向限位作用,防止其从活动槽3内滑脱,二号限位片14贴合在一号连接头2内壁,防止挤压杆5沿活动槽3向外移动。At the same time, four sets of No. 1 limit pieces 13 are symmetrically distributed on the top of the No. 1 connector 2. The No. 1 limit pieces 13 are arranged on the upper side of the movable groove 3. The lower end of the extrusion rod 5 is fixedly connected to the No. 2 limit piece 14. The No. 2 limiting piece 14 is disposed inside the No. 1 connector 2 . The No. 1 limiter piece 13 has a vertical limiting effect on the extrusion rod 5 to prevent it from slipping out of the movable groove 3. The No. 2 limiter piece 14 fits the inner wall of the No. 1 connector 2 to prevent the extrusion rod 5 from moving along the Groove 3 moves outward.
由于挤压杆5突出于活动槽3外的部分由端部向缠绕腔1中心方向高度逐步增加,因此,随着中间螺母6的拧动,并挤压挤压杆5突出于活动槽3外的部分,包围套环4逐渐被压紧锁定,包围套环4进而挤压导电杆7的防滑纹20上的金属丝。Since the height of the part of the extrusion rod 5 protruding out of the movable groove 3 gradually increases from the end toward the center of the winding chamber 1, as the middle nut 6 is twisted, the extrusion rod 5 protrudes out of the movable groove 3. part, the surrounding collar 4 is gradually pressed and locked, and the surrounding collar 4 then squeezes the metal wire on the anti-slip pattern 20 of the conductive rod 7 .
另外,导电件7中间外侧安装有连接座15,中间螺母6内侧中间连接有分隔环16,分隔环16设置于一号连接头2之间,连接座15与分隔环16之间固定连接有连接架17。分隔环16将上下两组一号连接头2隔开,令两组接头不直接相互接触,减少结构摩擦损伤。In addition, a connecting seat 15 is installed on the middle outside of the conductive member 7, and a dividing ring 16 is connected on the inside of the middle nut 6. The dividing ring 16 is disposed between the No. 1 connectors 2, and the connecting seat 15 and the dividing ring 16 are fixedly connected. Rack 17. The separation ring 16 separates the upper and lower two groups of No. 1 connectors 2 so that the two groups of joints do not directly contact each other and reduce structural friction damage.
此外,包围套环4内侧设置有绝缘套圈18,绝缘套圈18贴合于导电件7中间外侧,导电件7上下两端均固定连接有防脱环19,导电件7外侧靠近防脱环19一端设置有防滑纹20。In addition, an insulating ferrule 18 is provided on the inner side of the surrounding collar 4. The insulating ferrule 18 is attached to the middle outer side of the conductive member 7. The upper and lower ends of the conductive member 7 are fixedly connected with anti-separation rings 19. The outer side of the conductive member 7 is close to the anti-separation ring. One end of 19 is provided with an anti-slip pattern 20 .
包围套环4为具有一定变形能力的金属圈,绝缘套圈18处于导电件7与包围套环4之间,防止导电件7与包围套环4接触出现短路,线缆导电金属丝通过缠绕方式固定在导电件7上,并在其端头位置通过防滑纹20提高金属丝与导电件7之间的摩擦力,并利用防脱环19扣合于防滑纹20上,避免金属丝滑脱。The surrounding ferrule 4 is a metal ring with a certain deformation ability. The insulating ferrule 18 is located between the conductive member 7 and the surrounding ferrule 4 to prevent the conductive member 7 from contacting the surrounding ferrule 4 and causing a short circuit. The conductive metal wire of the cable is wound around It is fixed on the conductive part 7, and the anti-slip pattern 20 is used at its end position to increase the friction between the metal wire and the conductive part 7, and the anti-slip ring 19 is used to fasten on the anti-skid pattern 20 to prevent the metal wire from slipping.
基于本申请的线缆接头对接装置的创新设计,本发明提供一种线缆接头快速对接方法,具体包括以下步骤:Based on the innovative design of the cable connector docking device of this application, the present invention provides a cable connector quick docking method, which specifically includes the following steps:
第一步:线缆就位Step One: Cables in Place
在线缆固定前需要将端头螺母9拧在塑性紧固套筒10上,但是不要拧紧,保持端头螺母9不掉且使线缆接头能穿过即可。Before the cable is fixed, the end nut 9 needs to be screwed on the plastic fastening sleeve 10, but do not tighten it. Just keep the end nut 9 from falling off and allow the cable joint to pass through.
首先将需要连接的两根线缆的两个接头分别穿过端头螺母9、两个缠绕腔1、由包围套环4内的绝缘套圈18中穿出。First, pass the two joints of the two cables to be connected respectively through the end nut 9, the two winding cavities 1, and out of the insulating ferrule 18 in the surrounding collar 4.
然后剥开两端线缆的接头外皮,将所述线缆接头的金属丝穿过防脱环19中间,分别缠绕在导电件7的外侧两端的防滑纹20上,在金属丝的缠绕过程中金属丝在导电件7上便会有一定的附着力,金属丝在导电杆7上缠绕完毕后,防脱环19再扣到导电杆7的防滑纹20上,将金属丝包围,起到防止金属丝脱落的效果。Then peel off the connector outer sheaths of the cables at both ends, pass the metal wire of the cable connector through the middle of the anti-separation ring 19, and wrap it around the anti-slip patterns 20 at both ends of the conductive member 7. During the winding process of the metal wire The metal wire will have a certain adhesion on the conductive member 7. After the metal wire is wound around the conductive rod 7, the anti-separation ring 19 is buckled onto the anti-slip pattern 20 of the conductive rod 7 to surround the metal wire to prevent The effect of wire falling off.
第二步:紧固线缆接头Step 2: Tighten the cable connector
在完成第一步后,将中间螺母6两侧已经缠绕好线缆金属丝的导电杆7分别穿入包围套环4内的绝缘套圈18中,通过手动转动并拧紧缠绕腔1和中间螺母6,可以实现两端缠绕腔1和中间螺母6的紧固连接,随着中间螺母6的拧动,并挤压挤压杆5突出于活动槽3外的部分,包围套环4逐渐被压紧锁定,包围套环4进而挤压导电杆7的防滑纹20上的金属丝,稳定其工作状态,受到外力振动作用时不容易出现偏移,令导电件7与缠绕腔1始终处于同轴状态。After completing the first step, insert the conductive rods 7 that have been wrapped with cable wires on both sides of the middle nut 6 into the insulating ferrule 18 surrounding the collar 4, and manually turn and tighten the winding chamber 1 and the middle nut. 6. The tight connection between the winding chamber 1 at both ends and the middle nut 6 can be realized. As the middle nut 6 is twisted and the part of the extrusion rod 5 protruding outside the movable groove 3 is squeezed, the surrounding collar 4 is gradually pressed. Tightly lock, surround the collar 4 and then squeeze the metal wire on the anti-slip pattern 20 of the conductive rod 7 to stabilize its working state and not easily deflect when subjected to external vibration, so that the conductive member 7 and the winding cavity 1 are always coaxial state.
此步需要注意端头螺母9保持初始状态,即端头螺母9半松状态拧在塑性紧固套筒10上,但是不要拧紧,这样在拧紧缠绕腔1和中间螺母6的时候,线缆就可以在端头螺母9中间自适应滑动。At this step, it should be noted that the end nut 9 remains in its initial state, that is, the end nut 9 is screwed on the plastic fastening sleeve 10 in a semi-loose state, but do not tighten it. In this way, when the winding cavity 1 and the middle nut 6 are tightened, the cable will It can slide adaptively in the middle of the end nut 9.
第三步:线缆挤压固定Step 3: Cable extrusion and fixation
在完成第二步以后,拧动两端的端头螺母9,在第二步完成缠绕固定的基础上,将塑性紧固套筒10向内压缩,处于二号连接头8内侧的线缆被塑性紧固套筒10压紧,位于端头螺母9底部的收紧圈11会慢慢的收紧并向中间挤压线缆,实现线缆的固定同时位于收紧圈11内设有的防水圈12可以避免雨水进入。After completing the second step, twist the end nuts 9 at both ends. After completing the winding and fixing in the second step, compress the plastic fastening sleeve 10 inward, and the cable inside the No. 2 connector 8 will be plastically tightened. When the tightening sleeve 10 is tightened, the tightening ring 11 located at the bottom of the end nut 9 will slowly tighten and squeeze the cable to the middle to achieve the fixation of the cable and at the same time, the waterproof ring located in the tightening ring 11 12 can prevent rainwater from entering.
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