CN114832471A - Filter element and filtering device and method thereof - Google Patents
Filter element and filtering device and method thereof Download PDFInfo
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- CN114832471A CN114832471A CN202210555835.8A CN202210555835A CN114832471A CN 114832471 A CN114832471 A CN 114832471A CN 202210555835 A CN202210555835 A CN 202210555835A CN 114832471 A CN114832471 A CN 114832471A
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- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
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Abstract
Description
技术领域technical field
本发明涉及样品采集装置及方法领域,具体涉及一种滤芯及其过滤装置与方法。The invention relates to the field of sample collection devices and methods, in particular to a filter element and its filtering device and method.
背景技术Background technique
在肠癌早期筛查产品中,粪便样本实施固液分离是为了在取上清液过程中能吸取含有杂质相对较少的液体,提高产品检测精准度。目前粪便样本固液分离所使用的主要产品是离心机,该产品是一款电气设备,主要原理是通过旋转产生离心力使不同密度的物质以不同速率在液体中沉降。In the early screening products for colorectal cancer, the solid-liquid separation of fecal samples is performed in order to absorb the liquid containing relatively few impurities during the process of taking the supernatant, so as to improve the detection accuracy of the product. At present, the main product used for solid-liquid separation of fecal samples is a centrifuge, which is an electrical device.
现有肠癌检测粪便样本固液分离产品包括:The existing solid-liquid separation products of stool samples for colorectal cancer detection include:
高速离心机。通过将样本放入离心机转子中,启动离心机,转子加速至4000转/分钟持续3分钟。在转子高速运转过程中,肠癌粪便样本中的粪便杂质因密度不同,会以不同速率沉降。整体沉降速率随物质密度增大而加快。High-speed centrifuge. The centrifuge was started by placing the sample in the centrifuge rotor and the rotor accelerated to 4000 rpm for 3 minutes. During the high-speed operation of the rotor, the fecal impurities in the colon cancer fecal samples will settle at different rates due to different densities. The overall settling rate increases with the density of the material.
现有肠癌粪便样本固液分离技术所使用的产品主要为样本管以及离心机,离心机例如湘仪H2050R高速离心机。The products used in the existing colorectal cancer stool sample solid-liquid separation technology are mainly sample tubes and centrifuges, such as Xiangyi H2050R high-speed centrifuge.
现有粪便样本固液分离方法具体实施步骤包括:The specific implementation steps of the existing fecal sample solid-liquid separation method include:
人工将混匀后的含有粪便和保存液混合物的样本管呈中心对称摆放至离心机转子中,关好离心机上盖。Manually place the mixed sample tube containing the mixture of feces and preservation solution into the centrifuge rotor symmetrically in the center, and close the top cover of the centrifuge.
启动设定的4000转/分钟,运行时长3分钟的离心机程序。Start the set 4000 rpm centrifuge program running for 3 minutes.
程序结束后,打开离心机上盖,人工将离心后的样本管取出摆放至样本盒。After the program is over, open the top cover of the centrifuge, and manually take out the centrifuged sample tubes and place them in the sample box.
现有离心机产品进行肠癌检测粪便样本固液分离存在以下缺点:The existing centrifuge products for colorectal cancer detection fecal sample solid-liquid separation have the following disadvantages:
固液分离不彻底。因人体粪便内容物的多样性,其中包含许多密度小于保存液的物质,无论如何离心均难以沉降到样本管底部(该类样本约占总体样本的35%),导致下一环节取上清液操作存在取液失败的可能。The solid-liquid separation is not complete. Due to the diversity of human fecal contents, it contains many substances with a density lower than that of the preservation solution, and it is difficult to settle to the bottom of the sample tube no matter how centrifuged (such samples account for about 35% of the total sample), resulting in the next step to take the supernatant. There is a possibility that the operation may fail to take the liquid.
发明内容SUMMARY OF THE INVENTION
根据第一方面,一种实施例中提供一种滤芯,所述滤芯具有供样品液中待分离的目标物通过的微孔,所述滤芯的微孔孔径为10~500μm。According to the first aspect, an embodiment provides a filter element, the filter element has micropores through which a target object to be separated in a sample liquid passes, and the micropore diameter of the filter element is 10-500 μm.
根据第二方面,一种实施例中提供一种过滤装置,包括滤芯以及用于盛放样品液的容器,所述滤芯具有供样品液中待分离的目标物通过的微孔,所述滤芯用于沿所述容器内壁滑动,过滤所述样品液。According to a second aspect, an embodiment provides a filter device, comprising a filter element and a container for holding a sample liquid, the filter element has micropores for the target to be separated in the sample liquid to pass through, and the filter element is used for It slides along the inner wall of the container to filter the sample liquid.
根据第三方面,一种实施例中提供一种过滤方法,包括:将第一方面所述滤芯放入盛放有样品液的容器中,将所述滤芯下压,所述容器中位于所述滤芯下方的样品液从所述滤芯的下表面进入滤芯,流经所述滤芯的微孔,然后到达所述滤芯的上方,所述滤芯上方的液体即为过滤后的样品液。According to a third aspect, an embodiment provides a filtering method, comprising: placing the filter element in the first aspect into a container containing a sample liquid, and pressing the filter element down, wherein the container is located in the container The sample liquid under the filter element enters the filter element from the lower surface of the filter element, flows through the micropores of the filter element, and then reaches the top of the filter element, and the liquid above the filter element is the filtered sample liquid.
据上述实施例的一种滤芯及其过滤装置与方法,本发明的滤芯可显著减少样品液中密度小于保存液的物质残留,获得高纯度的过滤样品液,从而显著降低样本检测结果异常率。According to a filter element and its filtering device and method according to the above-mentioned embodiment, the filter element of the present invention can significantly reduce the residual substances in the sample liquid whose density is lower than that of the preservation liquid, and obtain a high-purity filtered sample liquid, thereby significantly reducing the abnormal rate of sample detection results.
附图说明Description of drawings
图1为一种实施例的滤芯结构示意;1 is a schematic diagram of the filter element structure of an embodiment;
图2为一种实施例的滤芯主视图;2 is a front view of a filter element of an embodiment;
图3为一种实施例的滤芯俯视图;3 is a top view of a filter element according to an embodiment;
图4为一种实施例的采样管结构示意图。FIG. 4 is a schematic structural diagram of a sampling tube according to an embodiment.
标号说明:1、滤芯;11、柱体部;12、下表面;13、上表面;2、管体;21、管口;22、管盖。Numeral description: 1, filter element; 11, cylinder part; 12, lower surface; 13, upper surface; 2, pipe body; 21, nozzle; 22, pipe cover.
具体实施方式Detailed ways
下面通过具体实施方式结合附图对本发明作进一步详细说明。其中不同实施方式中类似元件采用了相关联的类似的元件标号。在以下的实施方式中,很多细节描述是为了使得本申请能被更好的理解。然而,本领域技术人员可以毫不费力的认识到,其中部分特征在不同情况下是可以省略的,或者可以由其他元件、材料、方法所替代。在某些情况下,本申请相关的一些操作并没有在说明书中显示或者描述,这是为了避免本申请的核心部分被过多的描述所淹没,而对于本领域技术人员而言,详细描述这些相关操作并不是必要的,他们根据说明书中的描述以及本领域的一般技术知识即可完整了解相关操作。The present invention will be further described in detail below through specific embodiments in conjunction with the accompanying drawings. Wherein similar elements in different embodiments have used associated similar element numbers. In the following embodiments, many details are described so that the present application can be better understood. However, those skilled in the art will readily recognize that some of the features may be omitted under different circumstances, or may be replaced by other elements, materials, and methods. In some cases, some operations related to the present application are not shown or described in the specification, in order to avoid the core part of the present application from being overwhelmed by excessive description, and for those skilled in the art, these are described in detail. The relevant operations are not necessary, and they can fully understand the relevant operations according to the descriptions in the specification and general technical knowledge in the field.
另外,说明书中所描述的特点、操作或者特征可以以任意适当的方式结合形成各种实施方式。同时,方法描述中的各步骤或者动作也可以按照本领域技术人员所能显而易见的方式进行顺序调换或调整。因此,说明书和附图中的各种顺序只是为了清楚描述某一个实施例,并不意味着是必须的顺序,除非另有说明其中某个顺序是必须遵循的。Additionally, the features, acts, or characteristics described in the specification may be combined in any suitable manner to form various embodiments. At the same time, the steps or actions in the method description can also be exchanged or adjusted in order in a manner obvious to those skilled in the art. Therefore, the various sequences in the specification and drawings are only for the purpose of clearly describing a certain embodiment and are not meant to be a necessary order unless otherwise stated, a certain order must be followed.
本文中为部件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。The serial numbers themselves, such as "first", "second", etc., for the components herein are only used to distinguish the described objects, and do not have any order or technical meaning.
如本文所用,“采样管”是用于盛放和/或运送生物样本的管状工具,通常可放置在离心设备上离心。本文中,“采样管”与“样本管”可互换使用。As used herein, a "sampling tube" is a tubular tool used to contain and/or transport a biological sample, typically placed on a centrifuge device for centrifugation. Herein, "sampling tube" and "sample tube" are used interchangeably.
根据第一方面,在一实施例中,提供一种滤芯,滤芯具有供样品液中待分离的目标物通过的微孔,滤芯的微孔孔径为10~500μm。该滤芯可以作为单独的产品售卖。滤芯的微孔孔径优选为100~500μm,更优选为300~500μm,更优选为350~400μm,更优选为375μm。滤芯的微孔孔径包括但不限于10μm、20μm、30μm、40μm、50μm、60μm、70μm、80μm、90μm、100μm、125μm、150μm、175μm、200μm、225μm、250μm、275μm、300μm、325μm、350μm、375μm、450μm、475μm、500μm。According to the first aspect, in an embodiment, a filter element is provided, the filter element has micropores for the target to be separated in the sample liquid to pass through, and the micropore diameter of the filter element is 10-500 μm. The filter element can be sold as a separate product. The micropore diameter of the filter element is preferably 100 to 500 μm, more preferably 300 to 500 μm, more preferably 350 to 400 μm, and more preferably 375 μm. The pore size of the filter element includes but is not limited to 10 μm, 20 μm, 30 μm, 40 μm, 50 μm, 60 μm, 70 μm, 80 μm, 90 μm, 100 μm, 125 μm, 150 μm, 175 μm, 200 μm, 225 μm, 250 μm, 275 μm, 300 μm, 325 μm, 350 μm, 375 μm , 450μm, 475μm, 500μm.
在一实施例中,滤芯的材质包括但不限于聚氨酯、聚丙烯或聚乙烯,优选为聚氨酯。In one embodiment, the material of the filter element includes, but is not limited to, polyurethane, polypropylene or polyethylene, preferably polyurethane.
在一实施例中,滤芯的密度≥20kg/m3,优选为25~35kg/m3,更优选为30kg/m3。滤芯的密度包括但不限于20kg/m3、21kg/m3、22kg/m3、23kg/m3、24kg/m3、25kg/m3、26kg/m3、27kg/m3、28kg/m3、29kg/m3、30kg/m3、31kg/m3、32kg/m3、33kg/m3、34kg/m3、35kg/m3。In one embodiment, the density of the filter element is ≥20kg/m 3 , preferably 25-35kg/m 3 , more preferably 30kg/m 3 . The density of the filter element includes but is not limited to 20kg/m 3 , 21kg/m 3 , 22kg/m 3 , 23kg/m 3 , 24kg/m 3 , 25kg/m 3 , 26kg/m 3 , 27kg/m 3 , 28kg/m 3 , 29kg/m 3 , 30kg/m 3 , 31kg/m 3 , 32kg/m 3 , 33kg/m 3 , 34kg/m 3 , 35kg/m 3 .
滤芯密度过小,可能会造成滤芯上浮且取放困难;密度过大,则滤芯径向弹性会降低,可能导致滤芯难以被吸头抵入采样管底部。If the density of the filter element is too small, it may cause the filter element to float and be difficult to handle; if the density is too large, the radial elasticity of the filter element will be reduced, which may make it difficult for the filter element to be pushed into the bottom of the sampling tube by the suction head.
在一实施例中,目标物包括但不限于细胞。In one embodiment, the target includes, but is not limited to, cells.
在一实施例中,细胞包括但不限于肿瘤细胞。In one embodiment, the cells include, but are not limited to, tumor cells.
在一实施例中,肿瘤细胞包括但不限于结直肠癌变肿瘤细胞。In one embodiment, tumor cells include, but are not limited to, colorectal cancerous tumor cells.
在一实施例中,样品液包括但不限于粪便样品液。In one embodiment, the sample fluid includes, but is not limited to, fecal sample fluid.
在一实施例中,滤芯的最大直径≤用于盛放样品液的容器内径,或者略大于容器的内径。In one embodiment, the maximum diameter of the filter element is less than or equal to the inner diameter of the container for holding the sample liquid, or slightly larger than the inner diameter of the container.
在一实施例中,所述滤芯呈圆柱体。In one embodiment, the filter element is cylindrical.
在一实施例中,所述滤芯的高度为≥5mm,优选为5~20mm,更优选为5~10mm。In one embodiment, the height of the filter element is ≥5 mm, preferably 5-20 mm, more preferably 5-10 mm.
在一实施例中,所述滤芯的直径为≥5mm,优选为5~30mm,更优选为10~20mm。In one embodiment, the diameter of the filter element is ≥5 mm, preferably 5-30 mm, more preferably 10-20 mm.
根据第二方面,在一实施例中,一种过滤装置,包括第一方面任意一项的滤芯以及用于盛放样品液的容器,滤芯具有供样品液中待分离的目标物通过的微孔,滤芯用于沿容器内壁滑动,过滤样品液。According to a second aspect, in one embodiment, a filter device includes the filter element according to any one of the first aspects and a container for holding a sample liquid, the filter element has micropores for the target to be separated in the sample liquid to pass through. , the filter element is used to slide along the inner wall of the container to filter the sample liquid.
在一实施例中,滤芯用于过滤样品液中的杂质。目标物之外的物质(主要为杂质)粒径大于滤芯的微孔孔径,无法通过微孔,而目标物可以从滤芯的一侧微孔进入滤芯的另一侧,从而实现对目标物的分离,另一侧的样品液中几乎不含有杂质。In one embodiment, the filter element is used to filter impurities in the sample liquid. The particle size of the substances other than the target (mainly impurities) is larger than the micropore diameter of the filter element and cannot pass through the micropore, while the target material can enter the other side of the filter element from the micropores on one side of the filter element, so as to realize the separation of the target material , and the sample liquid on the other side contains almost no impurities.
在一实施例中,滤芯的至少部分外壁可紧贴至盛放有样品液的容器内壁且可沿内壁滑动。In one embodiment, at least a part of the outer wall of the filter element can be in close contact with the inner wall of the container containing the sample liquid and can slide along the inner wall.
在一实施例中,滤芯的微孔孔径为10~500μm,优选为100~500μm,更优选为300~500μm。滤芯的微孔孔径包括但不限于10μm、20μm、30μm、40μm、50μm、60μm、70μm、80μm、90μm、100μm、150μm、200μm、250μm、300μm、350μm、450μm、500μm。In one embodiment, the micropore diameter of the filter element is 10-500 μm, preferably 100-500 μm, and more preferably 300-500 μm. The pore size of the filter element includes, but is not limited to, 10 μm, 20 μm, 30 μm, 40 μm, 50 μm, 60 μm, 70 μm, 80 μm, 90 μm, 100 μm, 150 μm, 200 μm, 250 μm, 300 μm, 350 μm, 450 μm, 500 μm.
如果微孔孔径过小,则目标细胞组织或核酸难以透过滤芯,造成实验结果检测灵敏度下降;如果孔径过大,则大颗粒杂质会透过滤芯,引起取样环节吸头堵塞进而导致取样失败。If the pore size of the pores is too small, the target cells or nucleic acids will be difficult to pass through the filter element, resulting in a decrease in the detection sensitivity of the experimental results; if the pore size is too large, large particles of impurities will pass through the filter element, causing the suction head to be blocked in the sampling process, resulting in sampling failure.
在一实施例中,滤芯的材质包括但不限于聚氨酯、聚丙烯、聚乙烯、不锈钢或陶瓷。In one embodiment, the material of the filter element includes, but is not limited to, polyurethane, polypropylene, polyethylene, stainless steel or ceramics.
在一实施例中,滤芯的密度≥20kg/m3,优选为25~35kg/m3,更优选为30kg/m3。滤芯的密度包括但不限于25kg/m3、26kg/m3、27kg/m3、28kg/m3、29kg/m3、30kg/m3、31kg/m3、32kg/m3、33kg/m3、34kg/m3、25kg/m3。In one embodiment, the density of the filter element is ≥20kg/m 3 , preferably 25-35kg/m 3 , more preferably 30kg/m 3 . The density of the filter element includes but is not limited to 25kg/m 3 , 26kg/m 3 , 27kg/m 3 , 28kg/m 3 , 29kg/m 3 , 30kg/m 3 , 31kg/m 3 , 32kg/m 3 , 33kg/m 3 , 34kg/m 3 , 25kg/m 3 .
如果滤芯密度过小,可能会造成滤芯上浮且取放困难;如果密度过大,则滤芯径向弹性会降低,可能导致滤芯难以被吸头抵入采样管底部。If the density of the filter element is too small, it may cause the filter element to float up and be difficult to handle; if the density is too large, the radial elasticity of the filter element will decrease, which may make it difficult for the filter element to be pushed into the bottom of the sampling tube by the suction head.
在一实施例中,滤芯具有柱体部。滤芯的形状不受限制,可以是圆柱体、锥体等各种形状,能够使得滤芯紧贴容器内壁下滑,过滤样品液的各种形状均适用于本发明。用于盛放样品液的容器内腔通常为圆柱形,因此,滤芯优选为圆柱体或底部为倒锥形的圆柱体,可有效避免滤芯在样品液中发生偏移,造成过滤不彻底。In one embodiment, the filter element has a cylindrical portion. The shape of the filter element is not limited, and can be various shapes such as a cylinder, a cone, etc., which can make the filter element slide down against the inner wall of the container, and various shapes for filtering the sample liquid are suitable for the present invention. The inner cavity of the container for holding the sample liquid is usually cylindrical. Therefore, the filter element is preferably a cylinder or a cylinder with an inverted conical bottom, which can effectively prevent the filter element from drifting in the sample liquid, resulting in incomplete filtration.
在一实施例中,目标物包括但不限于细胞。In one embodiment, the target includes, but is not limited to, cells.
在一实施例中,细胞包括但不限于肿瘤细胞。In one embodiment, the cells include, but are not limited to, tumor cells.
在一实施例中,肿瘤细胞包括但不限于结直肠癌变肿瘤细胞。In one embodiment, tumor cells include, but are not limited to, colorectal cancerous tumor cells.
在一实施例中,样品液包括但不限于粪便样品液。In one embodiment, the sample fluid includes, but is not limited to, fecal sample fluid.
在一实施例中,滤芯的最大直径≤用于盛放样品液的容器内径,或者略大于容器的内径。滤芯通常具有一定的形变,使得滤芯外壁紧贴容器的内壁,避免样品液未经滤芯过滤,从滤芯与容器内壁之间的间隙流入滤芯上方。In one embodiment, the maximum diameter of the filter element is less than or equal to the inner diameter of the container for holding the sample liquid, or slightly larger than the inner diameter of the container. The filter element usually has a certain deformation, so that the outer wall of the filter element is close to the inner wall of the container, so as to prevent the sample liquid from flowing into the top of the filter element from the gap between the filter element and the inner wall of the container without being filtered by the filter element.
在一实施例中,用于盛放样品液的容器可以是任意的现有容器,具体可以为采样管,采样管的形状、规格、型号、生产商不受限制,任意的采样管均适用于本发明。In one embodiment, the container used to hold the sample liquid can be any existing container, specifically a sampling tube. The shape, specification, model, and manufacturer of the sampling tube are not limited, and any sampling tube is suitable for this invention.
根据第三方面,在一实施例中,提供一种过滤方法,包括:将第一方面任意一项的滤芯放入盛放有样品液的容器中,将滤芯下压,容器中位于滤芯下方的样品液从滤芯的下表面进入滤芯,流经滤芯的微孔,然后到达滤芯的上方,滤芯上方的液体即为过滤后的样品液。According to a third aspect, in one embodiment, a filtering method is provided, comprising: placing the filter element according to any one of the first aspects into a container containing the sample liquid, pressing the filter element down, and a filter element located below the filter element in the container is The sample liquid enters the filter element from the lower surface of the filter element, flows through the micropores of the filter element, and then reaches the top of the filter element. The liquid above the filter element is the filtered sample liquid.
在一实施例中,还包括从滤芯上方的液体中吸取所需的样品液。In one embodiment, it also includes drawing the required sample liquid from the liquid above the filter element.
在一实施例中,通过控制系统控制取样器从滤芯上方的液体中吸取所需的样品液。In one embodiment, the sampler is controlled by the control system to draw the required sample liquid from the liquid above the filter element.
在一实施例中,通过控制系统控制滤芯,使其进入盛放有样品液的容器中,将滤芯下压,容器中位于滤芯下方的样品液从滤芯的下表面渗入,流经滤芯的微孔,然后到达滤芯的上方,滤芯上方的液体即为过滤后的样品液。In one embodiment, the filter element is controlled by the control system to enter the container containing the sample liquid, the filter element is pressed down, and the sample liquid located under the filter element in the container infiltrates from the lower surface of the filter element and flows through the micropores of the filter element. , and then reach the top of the filter element, the liquid above the filter element is the filtered sample liquid.
在一实施例中,控制系统包括但不限于嵌入式系统、可编程逻辑控制器(PLC)等等。In one embodiment, the control system includes, but is not limited to, an embedded system, a programmable logic controller (PLC), and the like.
在一实施例中,本发明提供一种实现肠癌检测粪便样本固液分离的滤芯,相较于现有离心机产品采取的固液分离方式,该滤芯可大幅提升固液分离效率,过滤后的样品液中密度小于保存液的物质显著减少。In one embodiment, the present invention provides a filter element for realizing solid-liquid separation of stool samples for colorectal cancer detection. Compared with the solid-liquid separation method adopted by existing centrifuge products, the filter element can greatly improve the solid-liquid separation efficiency. Substances with a density lower than that of the preservation solution in the sample solution were significantly reduced.
在一实施例中,本发明的滤芯结构主要针对自动化应用场景开发,可以通过自动化抓取滤芯放入采样管,实现大颗粒杂质的过滤。In one embodiment, the filter element structure of the present invention is mainly developed for automated application scenarios, and the filter element can be automatically grabbed and put into the sampling tube to realize the filtration of large-particle impurities.
现有技术中,有的滤芯设置多孔隙的目的是为了充分混合样本与保存液,而本发明的滤芯为多孔隙结构,可以过滤大颗粒杂质,适用于自动化取样场景。In the prior art, some filter elements are provided with pores for the purpose of fully mixing the sample and the preservation liquid, while the filter element of the present invention has a porous structure, which can filter large particles of impurities and is suitable for automated sampling scenarios.
实施例1Example 1
如图1所示为滤芯的立体结构示意图,滤芯1呈圆柱体,具有柱体部11、下表面12、上表面13。FIG. 1 is a schematic diagram of the three-dimensional structure of the filter element. The
图2所示为滤芯的主视图,滤芯1的高度h可以为6~10mm,此处仅仅是示例性列举,也可以为其他高度。FIG. 2 is a front view of the filter element. The height h of the
图3所示为滤芯的俯视图,滤芯1的直径d可以为10~15mm。FIG. 3 is a top view of the filter element, and the diameter d of the
图4所示为采样管结构示意图,管体2具有圆柱形内腔,内腔中装有样品液,管体2的顶部设有管口21以及用于盖紧管口21的管盖22,取出管盖22后,将滤芯1从管口21放入管体2的内腔,柱体部11的外侧壁紧贴至采样管1的内壁,手持扎好吸头的移液器,轻易将滤芯抵入采样管底部。样品液从滤芯1的下表面12进入滤芯,然后从上表面13流出,滤芯1上方的液体即为过滤后的样品液,该结构及对应的过滤方法显著减少密度小于保存液的物质残留,从而显著提升分离效果。Figure 4 shows a schematic diagram of the structure of the sampling tube. The
本实施例采用深圳市美迪科生物医疗科技有限公司生产的10mL采样管(93款)进行后续的滤芯测试实验。但不限于此,本发明的滤芯适用于任意的采样管。In this example, a 10 mL sampling tube (93 types) produced by Shenzhen Medico Biomedical Technology Co., Ltd. was used for the subsequent filter element test experiment. But not limited to this, the filter element of the present invention is applicable to any sampling tube.
基于肠癌采样管尺寸图纸、肠癌肿瘤单细胞及组织细胞直径,设计一种过滤结构,该结构具有以下特点:Based on the size drawing of the colorectal cancer sampling tube, the diameter of the single cell and tissue cells of the colorectal cancer tumor, a filter structure is designed, which has the following characteristics:
1、肿瘤细胞及粪便内正常细胞易透过,大于或等于吸头口径的粪便杂质(主要是食物残渣)不易透过;单个结直肠癌变肿瘤细胞直径约10μm,人体肠道脱落细胞一般为多细胞构成的组织,本实施例设计的滤芯孔径大于10μm,能够供肿瘤细胞及粪便内正常细胞顺利透过。1. Tumor cells and normal cells in feces are easy to permeate, and fecal impurities (mainly food residues) larger than or equal to the diameter of the suction tip are not easily permeable; the diameter of a single colorectal cancerous tumor cell is about 10 μm, and the number of exfoliated cells in the human intestinal tract is generally more For tissue composed of cells, the filter element designed in this embodiment has a pore size larger than 10 μm, which can allow tumor cells and normal cells in feces to pass through smoothly.
2、该结构易通过人工或自动化方式放入采样管,并容易实现从管口到管底的竖向移动,完成过滤动作。2. The structure is easy to put into the sampling tube manually or automatically, and it is easy to realize the vertical movement from the nozzle to the bottom of the tube to complete the filtering action.
3、该结构简单易生产,且成本低廉。3. The structure is simple and easy to produce, and the cost is low.
4、常规1000μL手工吸头口径为500μm,自动化1000μL吸头口径为1000μm;本实施例的滤芯的过滤孔直径在10~500μm之间,过滤孔直径≤吸头口径,便于吸头从过滤后的液体中取样。4. The diameter of the conventional 1000μL manual pipette tip is 500μm, and the diameter of the automatic 1000μL pipette tip is 1000μm; Sampling in liquid.
5、本实施例的滤芯能承受一定程度的形变,适用于口径大、底部逐渐收窄的倒凸台的采样管容腔结构。5. The filter element of this embodiment can withstand a certain degree of deformation, and is suitable for the sampling tube cavity structure of the inverted boss with a large diameter and a gradually narrowed bottom.
6、滤芯的材料生产工艺可以选择发泡、编织、冲压及注塑等,制造成本从低到高依次为发泡、冲压、编织、注塑,本实施例选择成本最低的发泡材料。6. The material production process of the filter element can be selected from foaming, weaving, stamping and injection molding. The manufacturing cost is foaming, stamping, weaving and injection molding in order from low to high. In this embodiment, the lowest cost foam material is selected.
本实施例设计的滤芯结构为圆柱体,设计不同尺寸,测试是否符合要求,测试样品如下表:The filter element structure designed in the present embodiment is a cylinder, and different sizes are designed to test whether it meets the requirements. The test samples are as follows:
表1滤芯规格表Table 1 Filter Specifications
第三、四批聚氨酯的密度为20kg/m3,第五、六批高密聚氨酯的密度为30kg/m3。The density of the third and fourth batches of polyurethane was 20kg/m 3 , and the density of the fifth and sixth batches of high-density polyurethane was 30kg/m 3 .
测试实验具体步骤如下(仅在前一步测试通过才会进行下一步测试):The specific steps of the test experiment are as follows (the next test will only be performed if the previous test is passed):
第一步测试实验,测试滤芯在采样管中的通过性。The first test experiment is to test the passability of the filter element in the sampling tube.
测试方法:将滤芯水平置于装有液体样本的采样管管口,如果手持扎好吸头的移液器能轻易将滤芯抵入采样管底部,则判定为合格,否则,判定为不合格。该步骤为滤芯与采样管的适配性测试。Test method: Place the filter element horizontally at the mouth of the sampling tube containing the liquid sample. If the pipette with the tip tied can easily push the filter element into the bottom of the sampling tube, it will be judged as qualified; otherwise, it will be judged as unqualified. This step is the compatibility test of the filter element and the sampling tube.
第二步测试实验,测试滤芯对于粪便样本中清液的通过性。The second step of the test experiment is to test the passability of the filter element to the supernatant in the fecal sample.
测试方法:将滤芯抵入采样管的液体样本中,观察液体在滤芯中的通过性,如清液能在1s内完全通过则表明合格。否则,如果因滤芯上浮,造成清液难以完全通过滤芯,则判定为不合格。Test method: Put the filter element into the liquid sample of the sampling tube, and observe the passage of the liquid in the filter element. If the clear liquid can completely pass through within 1s, it is qualified. Otherwise, if it is difficult for the clear liquid to pass through the filter element completely due to the floating of the filter element, it will be judged as unqualified.
第三步测试实验,测试滤芯对于肠癌检测最终结果的影响。The third step of the test experiment is to test the influence of the filter element on the final result of colon cancer detection.
测试方法:540份样本均分为三组,分别为对照组、实验组1和实验组2,每组样本180例。样本分装于采样管中,每份样本总体积5mL,样本固形物体积1.5mL。离心机规格及参数设置如下:湘仪H2050R,4000rpm,3min。移液器:艾本德1000μL手工移液器。自动化取样仪器:华大智造MGISTP-7000自动化分杯系统。Test method: 540 samples were divided into three groups, namely control group,
各组别的说明如下:The descriptions of each group are as follows:
对照组:不加滤芯,离心,通过手工移液器取过滤后的上清液。Control group: no filter element was added, centrifuged, and the filtered supernatant was collected by a manual pipette.
实验组1:加滤芯,离心,自动化取上清液。Experimental group 1: add filter element, centrifuge, and take the supernatant automatically.
实验组2:加滤芯,不离心,自动化取上清液。Experimental group 2: add filter element, do not centrifuge, and take the supernatant automatically.
根据上述规则设立对照组、实验组1及实验组2进行对照实验,以最终QPCR下机数据及数据分析的最终结果一致率为判定指标。合格标准如下:实验组1或实验组2与对照组的数据对比分析结果中,强阳一致率≥90%,弱阳一致率≥75%,阴性一致率≥90%。According to the above rules, a control group, an
表2滤芯测试结果Table 2 Filter test results
第一步测试结果:The first test results:
滤芯材质为不锈钢、陶瓷、聚乙烯滤芯第一步不合格。聚丙烯、聚氨酯、高密聚氨酯测试结果合格。The filter element is made of stainless steel, ceramic, and polyethylene. The first step is unqualified. The test results of polypropylene, polyurethane and high-density polyurethane are qualified.
第二步测试结果:The second step test results:
滤芯材质为聚丙烯、聚氨酯、高密聚氨酯测试结果合格。The filter element is made of polypropylene, polyurethane and high-density polyurethane. The test results are qualified.
第三步测试结果:The third step test results:
根据测试结果,确认合格的滤芯规格为圆柱体、直径14.2mm、高度10mm、孔径375μm的高密聚氨酯滤芯,该滤芯可作为后续实验的过滤器材,进行重复测试实验。According to the test results, it is confirmed that the qualified filter element is a high-density polyurethane filter element with a cylindrical shape, a diameter of 14.2 mm, a height of 10 mm, and a pore size of 375 μm.
重复测试实验如下:Repeat the test experiment as follows:
样本进行两次重复性实验。样本第一次的实验:原始组为不加滤芯、离心、手工取样。样本第二次实验分为三组,各组的处理方法如下:Samples were subjected to two replicate experiments. The first experiment of the sample: the original group was no filter element, centrifugation, and manual sampling. The samples were divided into three groups in the second experiment, and the treatment methods of each group were as follows:
1)第一组为加滤芯过滤,然后采用MGISTP-7000自动化取上清液。1) The first group is to filter with filter element, and then use MGISTP-7000 to automatically take the supernatant.
2)第二组为先使用滤芯过滤,然后离心机离心,然后采用MGISTP-7000自动化取上清液。2) The second group is to filter with a filter element first, then centrifuge with a centrifuge, and then use MGISTP-7000 to automatically take the supernatant.
3)第三组为不加滤芯,离心机离心,然后人工取上清液。3) The third group is no filter element, centrifuge centrifuge, and then manually take the supernatant.
使用滤芯进行过滤以及后续自动化取样的具体步骤如下:The specific steps for filtration with filter elements and subsequent automated sampling are as follows:
(1)将采样管从样本盒中取出,打开管盖。(1) Take the sampling tube out of the sample box and open the tube cover.
(2)采用镊子水平夹取滤芯上端面0~6mm处柱面,将滤芯水平放入管口,下沉深度约2~3mm,操作时镊子不与管口接触。(2) Use tweezers to horizontally hold the cylinder at 0-6mm on the upper end of the filter element, put the filter element into the nozzle horizontally, and sink to a depth of about 2-3mm. The tweezers do not contact the nozzle during operation.
(3)盖上采样管管盖,拧紧,将滤芯完全抵入采样管内。(3) Cover the sampling tube cap, screw it tightly, and completely push the filter element into the sampling tube.
(4)将加入滤芯后的采样管放置在MGISTP-7000的载架上,选择相应参数启动设备。(4) Place the sampling tube after adding the filter element on the carrier of MGISTP-7000, and select the corresponding parameters to start the device.
(5)待设备运行完毕,则得到已固液分离且取了上清液1mL位于深孔板内的样本。(5) After the operation of the equipment is completed, a sample with solid-liquid separation and 1 mL of the supernatant in the deep-well plate is obtained.
该滤芯的肠癌完整检测实验经过800例的样本重复性测试,其结果对照如下:The complete colorectal cancer detection experiment of this filter element has been repeated with 800 samples, and the results are as follows:
表3滤芯测试结果Table 3 Filter test results
从表3可见,以第二组作为参照,第一组的强阳一致率、弱阳一致率、阳性一致率均高于第三组,说明加滤芯后自动化取样提高了检测准确性。It can be seen from Table 3 that, taking the second group as a reference, the strong positive, weak positive, and positive consistency rates of the first group are higher than those of the third group, indicating that the automatic sampling after adding the filter element improves the detection accuracy.
本实施例提供一种用于肠癌检测粪便样本的固液分离的滤芯。该滤芯的具体信息如下:This embodiment provides a filter element for solid-liquid separation of stool samples for colorectal cancer detection. The specific information of the filter is as follows:
主要材质:聚氨酯(主链上含有-NHCO-基团的聚合物统称为聚氨酯甲酸酯简称聚氨酯)。具体地,以聚酯多元醇(在总原料中的质量占比约为40%)及甲苯二异氰酸酯(在总原料中的质量占比约为35%)为主要原料制成的聚氨酯,其余25%为各类辅料,包含叔铵化合物、泡沫稳定剂、水、色料及锡催化剂等。本实施例用于制备滤芯的聚氨酯购自东莞市晟亿环保材料有限公司。Main material: polyurethane (polymers containing -NHCO- groups on the main chain are collectively referred to as polyurethane formate for short polyurethane). Specifically, polyester polyols (about 40% by mass in the total raw materials) and toluene diisocyanate (about 35% by mass in the total raw materials) are used as the main raw materials for polyurethanes, and the remaining 25 % is all kinds of auxiliary materials, including tertiary ammonium compounds, foam stabilizers, water, colorants and tin catalysts. The polyurethane used for preparing the filter element in this example was purchased from Dongguan Shengyi Environmental Protection Material Co., Ltd.
制造工艺:一步发泡法、模切。Manufacturing process: one-step foaming method, die-cutting.
材料密度:30kg/m3(即高密聚氨酯)。Material density: 30kg/m 3 (ie high density polyurethane).
微孔孔径:375μm。Micropore diameter: 375 μm.
本实施例适用的场景为肠癌检测,对含有保存液的粪便样本进行分杯前的固液分离,本实施例的滤芯适用的样本管为深圳美迪科10mL采样管-93款。对于其他生产商生产的样本管,调整滤芯的形状、尺寸,即可适配。使其能够在微小形变下,沿样本管内壁下滑,实现对样品液的过滤。The applicable scene of this example is the detection of intestinal cancer. The fecal samples containing the preservation solution are subjected to solid-liquid separation before the cup is divided. The sample tube suitable for the filter element of this example is Shenzhen Medico 10mL sampling tube-93. For sample tubes produced by other manufacturers, the shape and size of the filter element can be adjusted to fit. It can slide down the inner wall of the sample tube under the slight deformation to realize the filtration of the sample liquid.
该滤芯实现固液分离的步骤如下:The steps for realizing solid-liquid separation of the filter element are as follows:
1、在生物安全柜中,实验人员从样本盒中拿出1支含有已混匀的粪便样本的10mL采样管,竖直放置在生物安全柜操作台上。1. In the biological safety cabinet, the experimenter takes a 10mL sampling tube containing the mixed fecal sample from the sample box and places it vertically on the biological safety cabinet operating table.
2、实验人员一只手握紧10mL采样管透明瓶身并保持采样管底部水平,另一只手握紧10mL采样管瓶盖,握住瓶盖的手多次逆时针旋转直至拧开瓶盖,将拧开的采样管管盖水平倒置在生物安全柜操作台上。2. The experimenter holds the transparent bottle body of the 10mL sampling tube tightly with one hand and keeps the bottom of the sampling tube horizontal, and the other hand holds the bottle cap of the 10mL sampling tube tightly, and the hand holding the bottle cap rotates counterclockwise several times until the bottle cap is unscrewed. , invert the unscrewed cap of the sampling tube horizontally on the operating table of the biological safety cabinet.
3、握住瓶身的手保持不动,另一只手拿起镊子夹取滤芯(圆柱体,外径14.2mm,高度10mm,材质高密聚氨酯,发泡工艺)柱面,且相对滤芯上端面高度不超过5mm,将滤芯保持水平放入采样管管口,放入深度即滤芯下断面距管口大于1mm小于3mm。3. Keep the hand holding the bottle body still, pick up the tweezers with the other hand to pick up the cylindrical surface of the filter element (cylinder, outer diameter 14.2mm, height 10mm, material of high-density polyurethane, foaming process), and it is opposite to the upper end surface of the filter element The height of the filter element should not exceed 5mm, and the filter element should be placed horizontally into the nozzle of the sampling pipe.
4、将镊子放至相应位置后,拿起倒置在生物安全柜操作台面上的盖子,旋转手腕放正后,盖上管盖的同时将滤芯突出采样管管口部分抵入采样管中,顺时针旋转管盖至拧紧。4. After placing the tweezers in the corresponding position, pick up the cover upside down on the operating surface of the biological safety cabinet, rotate the wrist to put it straight, cover the tube cover and push the filter element protruding from the mouth of the sampling tube into the sampling tube. Turn the cap clockwise until it is tight.
5、将所有采样管取出放至在华大智造的MGISTP-7000自动化分杯设备的载架上。5. Take out all the sampling tubes and put them on the carrier of the MGISTP-7000 automatic cupping equipment made by MGI.
6、在上位机界面上选好采样管种类、采样管位置、吸头种类、吸头位置、深孔板种类及深孔板位置,关上视窗,启动分杯程序。6. On the interface of the host computer, select the type of sampling tube, the position of sampling tube, the type of suction head, the position of suction head, the type of deep-well plate and the position of deep-well plate, close the window, and start the cup dispensing program.
7、待设备运行完毕后,打开设备视窗,取出深孔板。7. After the equipment is finished running, open the equipment window and take out the deep well plate.
至此,肠癌检测粪便样本固液分离已彻底完成,并完成取上清液操作。So far, the solid-liquid separation of stool samples for colorectal cancer detection has been completely completed, and the operation of taking the supernatant has been completed.
在一实施例中,本发明通过在采样管内前置滤芯,解决了现用离心方式固液分离不彻底的问题,实现了肠癌检测粪便样本一次取样异常率由35%以上到1%以下的转变。In one embodiment, the present invention solves the problem of incomplete solid-liquid separation in the current centrifugal method by pre-filtering the sampling tube, and realizes that the abnormal rate of one-time sampling of stool samples for colorectal cancer detection is from more than 35% to less than 1%. change.
在一实施例中,本发明消除了现有自动化分杯系统MGISTP-7000无法规避粪便样本液面悬浮物堵塞吸头的问题,成功实现取上清液环节的自动化,取上清液效率提升100%。In one embodiment, the present invention eliminates the problem that the existing automatic cup-dispensing system MGISTP-7000 cannot avoid the problem that the suspension of the liquid surface of the fecal sample blocks the suction head, successfully realizes the automation of the process of taking the supernatant, and improves the efficiency of taking the supernatant by 100%. %.
在一实施例中,本发明操作简单,省略当前采用的离心环节,减少了离心方式需通过人工频繁取放采样管的动作,大幅降低人员劳动强度。In one embodiment, the present invention is simple to operate, omits the currently used centrifugation link, reduces the need for frequent manual picking and placement of sampling tubes in the centrifugation method, and greatly reduces the labor intensity of personnel.
在一实施例中,本发明使用的滤芯产品成本低廉,获取容易,可通过低成本的物料换取质量、效率的大幅提升,有利于降低样品液处理成本。In one embodiment, the filter element product used in the present invention has low cost and is easy to obtain, and can be exchanged for low-cost materials to greatly improve the quality and efficiency, which is beneficial to reduce the cost of sample liquid processing.
下表为离心后人工取上清液与本实施例加滤芯自动化取上清液所得样本的下机结果。The following table shows the unloading results of the samples obtained by manually taking the supernatant after centrifugation and by adding a filter element to automatically take the supernatant in this example.
表4离心后人工取上清液所得的下机数据结果Table 4 results of disembarkation data obtained by manually taking supernatant after centrifugation
表5加滤芯自动化取上清液所得的下机数据结果Table 5 adds filter element automation and gets off the machine data result that supernatant obtains
表4、表5中,失败样本数是指吸头堵塞导致取样失败的样本数。In Table 4 and Table 5, the number of failed samples refers to the number of samples that failed to be sampled due to clogging of the tip.
从表4、表5的结果可知,失败率方面,不使用滤芯,通过离心后所取的上清液,后续测序的失败率显著高于加滤芯自动化取上清液。As can be seen from the results in Table 4 and Table 5, in terms of failure rate, the supernatant obtained after centrifugation without the use of a filter element, the failure rate of subsequent sequencing is significantly higher than that of adding a filter element to automatically take the supernatant.
阳性率方面,离心后人工取上清液,后续检测结果的阳性率波动较大,一致性差。加滤芯自动化取上清液的阳性率几乎没有波动,一致率高。In terms of positive rate, the supernatant was manually collected after centrifugation, and the positive rate of subsequent detection results fluctuated greatly and the consistency was poor. The positive rate of the supernatant taken automatically by adding filter element has almost no fluctuation, and the consistency rate is high.
以上应用了具体个例对本发明进行阐述,只是用于帮助理解本发明,并不用以限制本发明。对于本发明所属技术领域的技术人员,依据本发明的思想,还可以做出若干简单推演、变形或替换。The above specific examples are used to illustrate the present invention, which are only used to help understand the present invention, and are not intended to limit the present invention. For those skilled in the art to which the present invention pertains, according to the idea of the present invention, several simple deductions, modifications or substitutions can also be made.
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