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CN114805422B - Method for recycling silicon ether from alkylamine kettle residues - Google Patents

Method for recycling silicon ether from alkylamine kettle residues Download PDF

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Publication number
CN114805422B
CN114805422B CN202210537827.0A CN202210537827A CN114805422B CN 114805422 B CN114805422 B CN 114805422B CN 202210537827 A CN202210537827 A CN 202210537827A CN 114805422 B CN114805422 B CN 114805422B
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octamethyltrisiloxane
kettle
alkylamine
purity
ether
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CN114805422A (en
Inventor
张�杰
徐跃书
邢晓宇
孟凡杰
娄鹏
陈文慧
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Shandong Boyuan Pharmaceutical Chemical Co ltd
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Shandong Boyuan Pharmaceutical Chemical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/0834Compounds having one or more O-Si linkage
    • C07F7/0838Compounds with one or more Si-O-Si sequences
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/0834Compounds having one or more O-Si linkage
    • C07F7/0838Compounds with one or more Si-O-Si sequences
    • C07F7/0872Preparation and treatment thereof
    • C07F7/0874Reactions involving a bond of the Si-O-Si linkage
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/20Purification, separation

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Silicon Polymers (AREA)

Abstract

The invention relates to a method for recycling alkylamine kettle residues, which comprises the steps of adding potassium hydroxide and a phase transfer catalyst into a silicone ether kettle residue containing 70% of byproduct octamethyltrisiloxane, and thoroughly decomposing octamethyltrisiloxane into silicone ether with the purity of about 92% by an alkaline hydrolysis reflux mode, wherein the obtained silicone ether can be subjected to normal pressure rectification to obtain qualified silicone ether which can be continuously used for reaction; after the residual kettle residue is hydrolyzed by adding water, the upper organic phase is a small amount of high-heat-value polymer, and the lower alkali liquor can be directly decolorized and evaporated to dryness to obtain solid potassium hydroxide for reuse; the method solves the problem that the alkylamine byproduct is difficult to treat, recovers a large amount of silyl ether, and increases the production benefit.

Description

Method for recycling silicon ether from alkylamine kettle residues
Technical Field
The invention relates to a method for recycling residue of an alkylamine kettle, in particular to a method for recycling octamethyltrisiloxane byproduct generated in the production process of hexamethyldisilazane.
Background
Hexamethyldisilazane is an important pharmaceutical intermediate raw material and also a base raw material for organosilicon products. In recent years, applications in photoelectric materials, ceramic precursors, photovoltaic materials, carbon-silicon materials, polysilane intermediates and the like are attracting more and more attention. However, corresponding byproducts are generated in the process of producing hexamethyldisilazane, wherein octamethyltrisiloxane and a small amount of silyl ether are contained, the treatment of the high-boiling byproduct octamethyltrisiloxane always puzzles related enterprises, the existing treatment method for the alkylamine byproduct octamethyltrisiloxane is mostly directly carried out incineration treatment or directly used as hazardous waste for transferring, a large amount of silicon dioxide solids are generated in the incineration treatment, the environment is damaged, and the hazardous waste transfer can cause waste of raw materials and increase the cost. In regard to the cleaning treatment method of the alkylamine byproduct octamethyltrisiloxane, no relevant report is found by referring to the domestic and foreign documents, and in view of the situation that the current state gradually trends in the supervision of hazardous waste treatment, development and research on a cleaning treatment method are urgently needed.
Disclosure of Invention
In order to solve the problems, the invention provides that the silicon ether kettle residue containing 70% by-product octamethyltrisiloxane is added with potassium hydroxide and a phase transfer catalyst, octamethyltrisiloxane is thoroughly decomposed and reacted into silicon ether with the purity of about 92% by an alkaline hydrolysis reflux mode, and the obtained silicon ether can be subjected to normal pressure rectification to obtain qualified silicon ether which can be continuously used for reaction; after the residual kettle residue is hydrolyzed by adding water, the upper organic phase is a small amount of high-heat-value polymer, and the lower alkali liquor can be directly decolorized and evaporated to dryness to obtain solid potassium hydroxide for reuse; the method solves the problem that the alkylamine byproduct is difficult to treat, recovers a large amount of silyl ether, and increases the production benefit.
In view of the above, the invention provides a method for obtaining qualified silyl ether from alkylamine kettle residues by processing octamethyltrisiloxane to be hydrolyzed into silyl ether and rectifying the silyl ether.
The strong alkaline potassium hydroxide has the best alkaline hydrolysis effect, the alkaline of sodium hydroxide is weaker than that of potassium hydroxide, the alkaline hydrolysis reaction by sodium hydroxide is incomplete, and the alkaline hydrolysis effect is poor.
The technical scheme of the invention is realized as follows: adding alkylamine kettle residues, potassium hydroxide and a phase transfer catalyst into a reaction kettle, thoroughly reacting octamethyltrisiloxane into silicon ether with the purity of 92% in an alkaline hydrolysis reflux mode, and obtaining qualified silicon ether which can be continuously used in a normal pressure rectification mode; after the residual kettle is hydrolyzed by adding water, the upper organic phase is a small amount of polymer with high heat value, the polymer can be directly burnt, the lower alkali liquor can be directly decolored and evaporated to dryness to obtain solid potassium hydroxide for reuse.
The technical scheme of the invention is as follows:
(1) Adding alkylamine kettle residues and potassium hydroxide solids into a reaction kettle, and heating by adding a phase transfer catalyst until reflux reaction;
(2) As the reaction proceeds, the temperature is reduced from 124 ℃ to 102 ℃, and the reflux reaction is stabilized for 6 hours;
The early reflux temperature is 124 ℃ and is high-boiling octamethyltrisiloxane, the octamethyltrisiloxane is reacted into silicon ether through the reaction group trisiloxane octamethyl, the boiling point of the mixed solution is reduced from 124 ℃ to about 102 ℃ of the boiling point of the silicon ether, and the stable reflux at 102 ℃ is started.
(3) Sampling and detecting the reaction condition every 1h, wherein the octamethyltrisiloxane can completely react after 6 h;
(4) At this time, the purity of the distilled silyl ether is 92% under normal pressure;
(5) The residual kettle is hydrolyzed by adding water, the upper organic phase is a small amount of high heat value polymer, the upper organic phase can be directly burnt, the lower alkali liquor is decolored by adding active carbon, and the solid potassium hydroxide can be reused after rotary evaporation and drying;
(6) Rectifying the silyl ether obtained in the step (4) at normal pressure, and collecting fractions at about 100 ℃ to obtain qualified fractions;
(7) After the reaction is finished, the purity of the obtained qualified fraction silyl ether is over 99 percent, the moisture is below 0.05 percent, the obtained silyl ether is qualified silyl ether, subsequent experiments can be carried out, and a qualified product can be obtained.
The amount of potassium hydroxide added in step (1) is determined by the amount of octamethyltrisiloxane, the molar ratio of octamethyltrisiloxane to potassium hydroxide ranging from 1:1 to 1:3, preferably from 1:1.2 to 1:1.8. The phase transfer catalyst is selected from DMAP, octadecanohexa (1, 4,7,10,13, 16-hexaoxacyclooctadecane, which is a crown ether), tetrabutylammonium bromide, and the molar ratio of octamethyltrisiloxane to the phase transfer catalyst is 1:0.001.
The invention has the following beneficial effects:
(1) The method is different from the conventional treatment method, before rectification treatment, alkali and phase transfer catalyst are reinforced by the residue of the alkylamine kettle, and alkaline hydrolysis reaction is carried out until the byproduct octamethyltrisiloxane is completely reacted into silicon ether, and then the silicon ether with the purity of 92% is distilled out at normal pressure;
(2) The invention can recover the silicon ether with 92% purity by normal pressure distillation to obtain the silicon ether with high purity and low moisture content, the silicon ether purity is above 99% and the moisture content is below 0.05%.
Detailed Description
The following description of the embodiments of the present application will clearly and fully describe the technical aspects of the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, and not all embodiments of the present application. Given the embodiments of the present application, all other embodiments that may be obtained by one of ordinary skill in the art without undue burden are within the scope of the present application. It is also to be understood that various changes and modifications may be made by one skilled in the art after reading the teachings of the application, and that these equivalents are intended to fall within the scope of the application as defined in the appended claims
The alkylamine residue containing octamethyltrisiloxane as a byproduct produced in a production plant was treated, and the alkylamine residue used in the example of the present invention contained octamethyltrisiloxane as a byproduct by about 70%.
Example 1:
(1) Adding alkylamine kettle residues and solid potassium hydroxide (the molar ratio of octamethyltrisiloxane to potassium hydroxide is 1:1.2) into a reaction kettle, and adding a proper amount of DMAP (the molar ratio of octamethyltrisiloxane to catalyst is 1:0.001);
(2) Slowly heating to reflux state for alkaline hydrolysis, and reducing the reflux temperature from 124 ℃ to 102 ℃ to keep stable reflux reaction for 6 hours;
(3) Sampling and detecting after 6 hours, and carrying out basic full reaction on the byproduct octamethyltrisiloxane;
(4) Adopting an atmospheric distillation mode, and distilling out the silicon ether with the purity of about 92 percent;
(5) The residual kettle is hydrolyzed by adding water, is kept stand for layering, the upper organic layer is a small amount of high-heat-value polymer, can be directly burnt, and the lower alkali liquor is decolored by adding active carbon and is evaporated to dryness by rotary evaporation to obtain solid potassium hydroxide for repeated use;
(6) Rectifying the silicon ether with the purity of 92% at normal pressure;
(7) Starting rectification and adjusting the reflux ratio to 3:1;
(8) Heating to gas phase temperature of 60deg.C to start collecting the pre-fraction, and stopping collecting the pre-fraction to 99.5deg.C; the front fraction is the silyl ether with lower purity, and can participate in the mechanically continuous rectification during the next batch of rectification;
(9) Continuously heating, and collecting the gas phase temperature of 99.5-100 ℃ as qualified fraction;
(10) And detecting the purity, the moisture and byproducts of the silyl ether by using the qualified fraction sample.
Example 2:
(1) Adding alkylamine kettle residues and solid potassium hydroxide (the molar ratio of octamethyltrisiloxane to potassium hydroxide is 1:1.2) into a reaction kettle, and adding a proper amount of octadecanol hexa (the molar ratio of octamethyltrisiloxane to catalyst is 1:0.001);
(2) Slowly heating to reflux state for alkaline hydrolysis, and reducing the reflux temperature from 124 ℃ to 102 ℃ to keep stable reflux reaction for 6 hours;
(3) Sampling and detecting after 6 hours, and carrying out basic full reaction on the byproduct octamethyltrisiloxane;
(4) Adopting an atmospheric distillation mode, and distilling out the silicon ether with the purity of about 92 percent;
(5) The residual kettle is hydrolyzed by adding water, is kept stand for layering, the upper organic layer is a small amount of high-heat-value polymer, can be directly burnt, and the lower alkali liquor is decolored by adding active carbon and is evaporated to dryness by rotary evaporation to obtain solid potassium hydroxide for repeated use;
(6) Rectifying the silicon ether with the purity of 92% at normal pressure;
(7) Starting rectification and adjusting the reflux ratio to 3:1;
(8) Heating to gas phase temperature of 60deg.C to start collecting the pre-fraction, and stopping collecting the pre-fraction to 99.5deg.C;
(9) Continuously heating, and collecting the gas phase temperature of 99.5-100 ℃ as qualified fraction;
(10) And detecting the purity, the moisture and byproducts of the silyl ether by using the qualified fraction sample.
Example 3:
(1) Adding alkylamine kettle residues and solid potassium hydroxide (the molar ratio of octamethyltrisiloxane to potassium hydroxide is 1:1.2) into a reaction kettle, and adding a proper amount of tetrabutylammonium bromide (the molar ratio of octamethyltrisiloxane to catalyst is 1:0.001);
(2) Slowly heating to reflux state for alkaline hydrolysis, and reducing the reflux temperature from 124 ℃ to 102 ℃ to keep stable reflux reaction for 6 hours;
(3) Sampling and detecting after 6 hours, and carrying out basic full reaction on the byproduct octamethyltrisiloxane;
(4) Adopting an atmospheric distillation mode, and distilling out the silicon ether with the purity of about 92 percent;
(5) The residual kettle is hydrolyzed by adding water, is kept stand for layering, the upper organic layer is a small amount of high-heat-value polymer, can be directly burnt, and the lower alkali liquor is decolored by adding active carbon and is evaporated to dryness by rotary evaporation to obtain solid potassium hydroxide for repeated use;
(6) Rectifying the silicon ether with the purity of 92% at normal pressure;
(7) Starting rectification and adjusting the reflux ratio to 3:1;
(8) Heating to gas phase temperature of 60deg.C to start collecting the pre-fraction, and stopping collecting the pre-fraction to 99.5deg.C;
(9) Continuously heating, and collecting the gas phase temperature of 99.5-100 ℃ as qualified fraction;
(10) And detecting the purity, the moisture and byproducts of the silyl ether by using the qualified fraction sample.
The following data were obtained by gas chromatography detection of the raw material alkylamine residue and the silyl ether produced in examples 1 to 3, respectively:
Project Residue of raw material alkylamine kettle Example 1 Example 2 Example 3
Silyl ether purity/% 26.14 99.46 99.51 99.53
By-product octa-methyl/% 70.19 Not detected Not detected Not detected
Moisture/% -- 0.02 0.03 0.02
The data show that the treatment method can obtain high-purity silyl ether, and the byproduct octamethyltrisiloxane can be reacted completely, so that the treatment method is simpler and the recovery rate is high.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (1)

1. A method for recycling alkylamine kettle residues, the purity of silyl ether in the alkylamine kettle residues is 26.14 percent, the byproduct octamethyltrisiloxane is 70.19%, and is characterized by comprising the following steps:
(1) Adding alkylamine kettle residues and solid potassium hydroxide into a reaction kettle, wherein the molar ratio of octamethyltrisiloxane to potassium hydroxide is 1:1.2, and adding a proper amount of catalyst tetrabutylammonium bromide, wherein the molar ratio of octamethyltrisiloxane to catalyst tetrabutylammonium bromide is 1:0.001;
(2) Slowly heating to reflux state for alkaline hydrolysis, and reducing the reflux temperature from 124 ℃ to 102 ℃ to keep stable reflux reaction for 6 hours;
(3) Sampling and detecting after 6 hours, and carrying out basic full reaction on the byproduct octamethyltrisiloxane;
(4) Adopting an atmospheric distillation mode, and distilling out the silicon ether with the purity of about 92 percent;
(5) The residual kettle is hydrolyzed by adding water, is kept stand for layering, the upper organic layer is a small amount of high-heat-value polymer, can be directly burnt, and the lower alkali liquor is decolored by adding active carbon and is evaporated to dryness by rotary evaporation to obtain solid potassium hydroxide for repeated use;
(6) Rectifying the silicon ether with the purity of 92% at normal pressure;
(7) Starting rectification and adjusting the reflux ratio to 3:1;
(8) Heating to gas phase temperature of 60deg.C to start collecting the pre-fraction, and stopping collecting the pre-fraction to 99.5deg.C;
(9) Continuously heating, and collecting the gas phase temperature of 99.5-100 ℃ as a qualified fraction;
(10) And detecting the purity of the silyl ether, the water content and byproducts of the qualified fraction, wherein the purity of the silyl ether is 99.53%, the water content is 0.02%, and the byproducts of the octamethyltrisiloxane are not detected.
CN202210537827.0A 2022-05-17 2022-05-17 Method for recycling silicon ether from alkylamine kettle residues Active CN114805422B (en)

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