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CN114804787B - High-adhesion high-weather-resistance ceramic tile adhesive mortar and preparation method thereof - Google Patents

High-adhesion high-weather-resistance ceramic tile adhesive mortar and preparation method thereof Download PDF

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CN114804787B
CN114804787B CN202210650017.6A CN202210650017A CN114804787B CN 114804787 B CN114804787 B CN 114804787B CN 202210650017 A CN202210650017 A CN 202210650017A CN 114804787 B CN114804787 B CN 114804787B
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mortar
adhesion
tile adhesive
adhesive mortar
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CN114804787A (en
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资溪
汪唯乐
唐新华
曾鹏辉
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Xinhua Tianma Building New Mstar Technology Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00637Uses not provided for elsewhere in C04B2111/00 as glue or binder for uniting building or structural materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/10Mortars, concrete or artificial stone characterised by specific physical values for the viscosity
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

本发明公开一种高粘结高耐候的瓷砖粘结砂浆及其制备方法,涉及建筑材料技术领域。本发明公开的高粘结高耐候的瓷砖粘结砂浆是由以下重量份数的原料组成:是由以下重量份数的原料组成:硅酸盐水泥350‑450份、轻质粗砂350‑450份、轻质细砂150‑250份、纤维素纤维1‑3份、胶粉7‑10份、聚氧化乙烯烷基酚醚6‑10份、硅烷改性聚氨酯树脂15‑20份、交联剂3‑5份、减水剂1‑6份和水150‑250份;所述轻质粗砂为70‑100目的高温烧结炉渣;所述轻质细砂为40‑70目的高温烧结炉渣。本发明提供的瓷砖粘结砂浆制备方法简单易操作,原料易得,节能环保;具有高的粘结强度、粘结持久性和力学强度,还具有优异的耐候性、防水性、抗撕裂性能和抗滑移性,易于施工,并延长了瓷砖的应用寿命。The invention discloses a ceramic tile adhesive mortar with high adhesion and high weather resistance and a preparation method thereof, and relates to the technical field of building materials. The high-adhesion and high-weather-resistant ceramic tile adhesive mortar disclosed by the present invention is composed of the following raw materials in parts by weight: 350-450 parts of Portland cement, 350-450 parts of light coarse sand, 150-250 parts of light fine sand, 1-3 parts of cellulose fiber, 7-10 parts of rubber powder, 6-10 parts of polyoxyethylene alkylphenol ether, 15-20 parts of silane-modified polyurethane resin, 3-5 parts of crosslinking agent, and 1-3 parts of water reducer 6 parts and 150-250 parts of water; the light coarse sand is 70-100 mesh high-temperature sintered slag; the light fine sand is 40-70 mesh high-temperature sintered slag. The tile bonding mortar provided by the invention is simple and easy to operate, has easy-to-obtain raw materials, is energy-saving and environment-friendly; has high bonding strength, bonding durability and mechanical strength, and also has excellent weather resistance, water resistance, tear resistance and slip resistance, is easy to construct, and prolongs the application life of ceramic tiles.

Description

一种高粘结高耐候的瓷砖粘结砂浆及其制备方法A kind of ceramic tile bonding mortar with high adhesion and high weather resistance and preparation method thereof

技术领域technical field

本发明属于建筑材料技术领域,尤其涉及一种高粘结高耐候的瓷砖粘结砂浆及其制备方法。The invention belongs to the technical field of building materials, and in particular relates to a tile adhesive mortar with high adhesion and high weather resistance and a preparation method thereof.

背景技术Background technique

瓷砖粘结砂浆俗称瓷砖胶,是干混砂浆中主要的品种之一,有室内和室外产品之分,因其粘结强度高而主要用于粘贴各种墙砖、地砖、石材等装饰材料。随着瓷砖应用需求的发展,对吸水率低的玻化砖、大尺寸陶瓷薄板的需求日益增多,开发适用于铺贴这些瓷砖的高性能粘结砂浆是市场的迫切需要。Tile adhesive mortar, commonly known as tile adhesive, is one of the main types of dry-mix mortar. It can be divided into indoor and outdoor products. Because of its high bonding strength, it is mainly used to paste various wall tiles, floor tiles, stone and other decorative materials. With the development of ceramic tile application requirements, the demand for vitrified tiles with low water absorption and large-size ceramic sheets is increasing. The development of high-performance adhesive mortar suitable for laying these tiles is an urgent need in the market.

目前陶瓷砖主要为通体砖、釉面砖、仿古砖等外墙砖,瓷砖尺寸不大、吸水率中等,但也有很多工程使用玻化砖、石材、陶瓷薄板等第吸水率难铺贴的砖型,特别是低楼层建筑还会选用较大尺寸的瓷砖。而现有使用的水泥砂浆粘贴外墙瓷砖,对于中高吸水率瓷砖,水泥砂浆也有不低的粘结强度,但因为应用再室外环境,受风吹日晒雨淋、温差变化等环境条件的影响,瓷砖粘结砂浆易被腐蚀,出现脱胶、松动等情况。现在市场上的瓷砖胶的开放时间短,保水性差,瓷砖胶后期强度不佳,也会导致粘结不牢、空鼓、开裂、脱落和砂浆性能不稳定等缺陷,从而使陶瓷砖的粘结持久性差,使瓷砖脱落,损坏墙体的质量,后果相当严重。At present, ceramic tiles are mainly external wall tiles such as full-body tiles, glazed tiles, and antique tiles. The tiles are small in size and medium in water absorption, but there are also many projects that use vitrified tiles, stone, and ceramic thin plates. The existing cement mortar used to paste exterior wall tiles has not low bonding strength for medium and high water absorption tiles, but because it is used in an outdoor environment, it is affected by environmental conditions such as wind, sun, rain, and temperature changes. The tile bonding mortar is easily corroded, degumming, loosening, etc. The tile adhesives on the market now have a short opening time, poor water retention, and poor post-adhesive strength of the tile adhesive, which will also lead to defects such as weak bonding, hollowing, cracking, falling off, and unstable mortar performance.

目前,瓷砖与地面或墙面的粘结砂浆采用现场拌合的方式,现场配置瓷砖粘结砂浆,使其涂刷在浸泡过的瓷砖上,然后通过机械式敲击,保证瓷砖与墙体粘结并处于同一平面上。由于现有的瓷砖粘结砂浆抗流性差,在粘贴墙体等竖向构件时,贴砖时必须从低端开始,并且瓷砖之间需要采用定位器才能够实现整齐接合,此种方式的砂浆各成分的比例难以控制、黏稠度不均匀,导致瓷砖的粘接力较差,容易出现空鼓、瓷砖粘结下沉、粘结不平等不良现象的产生。At present, the bonding mortar between tiles and the ground or wall is mixed on site. The tile bonding mortar is configured on site to be painted on the soaked tiles, and then mechanically tapped to ensure that the tiles and the wall are bonded and on the same plane. Due to the poor flow resistance of the existing tile bonding mortar, when pasting vertical components such as walls, the tiling must start from the low end, and a locator is required between the tiles to achieve neat bonding. The ratio of the components of the mortar in this way is difficult to control and the viscosity is uneven, resulting in poor adhesion of the tiles, prone to hollowing, tile bonding sinking, and uneven bonding.

国内外现有的瓷砖粘结砂浆的主要原料有普通硅酸盐水泥、各种骨料、填料,并会选用合适的添加剂来改善砂浆性能。因有了添加剂的使用才能让砂浆实现薄层施工,并大幅提高了砂浆的粘结强度,满足不同瓷砖的铺贴要求。为了满足日益提高的质量要求,开发一种高性能瓷砖粘结砂浆,使其不仅具有更高的粘结强度,还能满足对晾置时间、抗滑移性能、柔韧性、耐候性、持久性等的特殊要求。The main raw materials of existing tile bonding mortar at home and abroad include ordinary Portland cement, various aggregates, fillers, and appropriate additives will be selected to improve the performance of the mortar. Due to the use of additives, the mortar can achieve thin-layer construction, and the bonding strength of the mortar has been greatly improved to meet the requirements of different tiles. In order to meet the ever-increasing quality requirements, a high-performance tile bonding mortar was developed that not only has higher bond strength, but also meets special requirements for open time, slip resistance, flexibility, weather resistance, durability, etc.

发明内容Contents of the invention

本发明的主要目的是提供一种瓷砖粘结砂浆,其制备方法简单易操作,原料易得,节能环保;具有高的粘结强度、粘结持久性和力学强度,还具有优异的耐候性、防水性、抗撕裂性能和抗滑移性,易于施工,并延长了瓷砖的应用寿命。The main purpose of the present invention is to provide a ceramic tile bonding mortar, the preparation method of which is simple and easy to operate, the raw materials are easy to obtain, energy saving and environmental protection; it has high bonding strength, bonding durability and mechanical strength, and also has excellent weather resistance, water resistance, tear resistance and slip resistance, is easy to construct, and prolongs the application life of ceramic tiles.

为了实现本发明的目的,本发明提供了一种高粘结高耐候的瓷砖粘结砂浆,是由以下重量份数的原料组成:硅酸盐水泥350-450份、轻质粗砂350-450份、轻质细砂150-250份、纤维素纤维1-3份、胶粉7-10份、聚氧化乙烯烷基酚醚6-10份、硅烷改性聚氨酯树脂15-20份、交联剂3-5份、减水剂1-6份和水150-250份。In order to achieve the purpose of the present invention, the present invention provides a tile bonding mortar with high adhesion and high weather resistance, which is composed of the following raw materials in parts by weight: 350-450 parts of Portland cement, 350-450 parts of light coarse sand, 150-250 parts of light fine sand, 1-3 parts of cellulose fiber, 7-10 parts of rubber powder, 6-10 parts of polyoxyethylene alkylphenol ether, 15-20 parts of silane modified polyurethane resin, 3-5 parts of crosslinking agent, 1-3 parts of water reducing agent 6 parts and 150-250 parts of water.

优选的,所述轻质粗砂和轻质细砂均是利用火电厂1300℃的高温烧结炉渣加工而成。现有的瓷砖粘结砂浆中均需要加入大量的天然砂,而天然砂为不可再生资源,且国家已明文禁止一些河段天然砂的采掘,但随着基础设施建设的日益发展,天然砂资源的日益匮乏,急需寻找新的材料替代天然砂。火电厂炉渣为煤矿高温烧结后产生的废渣,储量非常大,占用土地还污染环境。本发明使用轻质砂(轻质粗砂和轻质细砂)是利用火电厂1300℃的高温烧结炉渣加工而成,主要成分有:Fe2O3、Al2O3、SiO2、CaO、MgO等,具有多孔结构带来的隔音、隔热、保水的性能和潜在活性,可增加后期强度(形成二元、三元胶凝材料)等优点。本发明优选的轻质砂的堆积密度是介于玻化微珠和河砂之间的一种轻质材料,可以有效降低建筑称重,增加建筑物的使用寿命。Preferably, both the light coarse sand and the light fine sand are processed by sintering slag at a temperature of 1300°C in a thermal power plant. The existing tile bonding mortar needs to add a large amount of natural sand, and natural sand is a non-renewable resource, and the state has explicitly prohibited the mining of natural sand in some river sections, but with the increasing development of infrastructure construction, natural sand resources are increasingly scarce, and it is urgent to find new materials to replace natural sand. Thermal power plant slag is the waste slag produced after high-temperature sintering of coal mines. It has a very large reserve, occupies land and pollutes the environment. The light sand (light coarse sand and light fine sand) used in the present invention is processed by high-temperature sintering slag at 1300°C in a thermal power plant. The main components are: Fe 2 O 3 , Al 2 O 3 , SiO 2 , CaO, MgO, etc. It has the performance and potential activity of sound insulation, heat insulation, and water retention brought by the porous structure, and can increase the later strength (formation of binary and ternary cementitious materials) and other advantages. The bulk density of the preferred lightweight sand in the present invention is a lightweight material between vitrified microbeads and river sand, which can effectively reduce the building weight and increase the service life of the building.

优选的,所述轻质粗砂为70-100目的炉渣;所述轻质细砂为40-70目的炉渣。本发明采用适当粒径的轻质粗砂和轻质细砂进行配比,有效降低了瓷砖粘结砂浆的自收缩,减少了砂浆内部的孔隙率,使其内部更加紧密;轻质砂的多孔结构使其易与砂浆的其它组分结合,形成二元、三元凝胶材料等,从而进一步提高了砂浆各组分之间的粘结强度,使本发明具有优异的保水性,并同时提高了本发明的力学强度和抗撕裂性能。Preferably, the light coarse sand is 70-100 mesh slag; the light fine sand is 40-70 mesh slag. The present invention adopts light coarse sand and light fine sand of appropriate particle size for proportioning, which effectively reduces the self-shrinkage of tile bonding mortar, reduces the porosity inside the mortar, and makes the inside more compact; the porous structure of the light sand makes it easy to combine with other components of the mortar to form binary and ternary gel materials, etc., thereby further improving the bonding strength between the components of the mortar, making the present invention have excellent water retention, and simultaneously improving the mechanical strength and tear resistance of the present invention.

纤维素纤维内含有独有空腔,能够在水化初期储存部分自由水,延缓水化热峰值的产生,降低了温度梯度,减少水分的蒸发,从而大幅度降低砂浆早期因温降收缩和其它收缩而开裂的风险;随着砂浆的湿度江都,促使纤维空腔中的自由水释放,促进砂浆水化,使砂浆的孔隙率大大降低,提高了砂浆的密实度,同时其抗氯离子侵蚀,抗硫酸盐侵蚀,抗碳化能力等耐久性显著提高;巨大的纤维比表面积,还提高了砂浆的力学强度和韧性。The cellulose fiber contains a unique cavity, which can store some free water in the early stage of hydration, delay the generation of hydration heat peak, reduce the temperature gradient, reduce the evaporation of water, thereby greatly reducing the risk of cracking due to temperature drop and other shrinkage in the early stage of the mortar; with the humidity of the mortar, it promotes the release of free water in the fiber cavity, promotes the hydration of the mortar, greatly reduces the porosity of the mortar, and improves the compactness of the mortar. The durability is significantly improved; the huge specific surface area of the fiber also improves the mechanical strength and toughness of the mortar.

聚氧化乙烯烷基酚醚的加入,改善了砂浆与陶瓷基体间的润湿性,从而提高了砂浆与瓷砖的粘结力和强度。The addition of polyoxyethylene alkylphenol ether improves the wettability between the mortar and the ceramic matrix, thereby improving the bonding force and strength of the mortar and the ceramic tile.

进一步的,所述硅烷改性聚氨酯树脂的制备方法为:将乙烯基三甲氧基硅烷和过氧化甲苯酰混合,常温下搅拌30-45min,然后加入2-咪唑烷酮和聚氨酯乳液,升温至50-60℃,恒温反应2-4h,自然冷却至室温,即得所述硅烷改性聚氨酯树脂。Further, the preparation method of the silane-modified polyurethane resin is as follows: mix vinyltrimethoxysilane and toluyl peroxide, stir at room temperature for 30-45 minutes, then add 2-imidazolidinone and polyurethane emulsion, heat up to 50-60° C., react at constant temperature for 2-4 hours, and naturally cool to room temperature to obtain the silane-modified polyurethane resin.

本发明的硅烷改性聚氨酯树脂是采用乙烯基三甲氧基硅烷改性聚氨酯乳液值得的。乙烯基三甲氧基硅烷在引发剂过氧化甲苯酰的作用下,与聚氨酯反应,并通过2-咪唑烷酮进行扩链反应,使聚氨酯经扩链兼交联改性后,聚氨酯分子量增大,分子链自由运动受到限制,使其力学强度增加;由于体系交联度增加,使交联点间的链长变小,水分子难于渗入或渗出,进而提高了本发明耐水性的同时也提高了砂浆的保水性;聚氨酯乳液经扩链兼交联反应后,形成交联网状结构,使本发明砂浆易于固化,减少了砂浆成型时间,降低了施工引起的不良率。乙烯基三甲氧基硅烷是由Si-O键连城的链状结构,硅原子主要连接甲基,主链上含有不饱和基团,分子间作用力小,分子呈螺旋状结构,甲基朝外排列并可自由旋转,使得硅氧烷制品具有更好的耐热性、耐候性、电绝缘性、化学稳定性等性能,因此将其引入到聚氨酯结构中,使得硅烷改性聚氨酯树脂的耐候性、机械强度性能大幅度提升。该硅烷改性聚氨酯树脂加入到砂浆中,与其它优选组分种类及用量配合使用,显著提高了瓷砖粘结砂浆的耐候性、耐水性和强度。The silane-modified polyurethane resin of the present invention is worth using vinyltrimethoxysilane-modified polyurethane emulsion. Vinyltrimethoxysilane reacts with polyurethane under the action of initiator toluyl peroxide, and carries out chain extension reaction through 2-imidazolidinone, so that after polyurethane is modified by chain extension and crosslinking, the molecular weight of polyurethane increases, the free movement of molecular chains is restricted, and its mechanical strength increases; due to the increase in the degree of crosslinking in the system, the chain length between crosslinking points becomes smaller, and water molecules are difficult to penetrate or ooze out, thereby improving the water resistance of the present invention and also improving the water retention of mortar; after polyurethane emulsion undergoes chain extension and crosslinking reaction , forming a cross-linked network structure, making the mortar of the present invention easy to solidify, reducing the molding time of the mortar, and reducing the defect rate caused by construction. Vinyltrimethoxysilane is a chain structure connected by Si-O bonds. Silicon atoms are mainly connected to methyl groups. The main chain contains unsaturated groups. The intermolecular force is small, and the molecules are in a helical structure. The methyl groups are arranged outward and can rotate freely, making siloxane products have better heat resistance, weather resistance, electrical insulation, and chemical stability. Therefore, introducing it into the polyurethane structure greatly improves the weather resistance and mechanical strength of silane-modified polyurethane resins. The silane-modified polyurethane resin is added into the mortar and used in combination with other preferred component types and dosages to significantly improve the weather resistance, water resistance and strength of the ceramic tile bonding mortar.

进一步的,所述过氧化甲苯酰与所述聚氨酯乳液的质量比为(0.01-0.03):1;所述乙烯基三甲氧基硅烷的质量与所述聚氨酯乳液的质量比为(0.12-0.18):1;所述2-咪唑烷酮与所述聚氨酯乳液的质量比为(0.05-0.1):1。硅烷改性聚氨酯树脂各原料的优选配比,使硅烷改性聚氨酯树脂能充分发挥其所需特性,若乙烯基三甲氧基硅烷的量过多,则易导致本发明砂浆的抗压强度下降,且易脆,若乙烯基三甲氧基硅烷的量过少,则对本发明砂浆的耐水性和保水性影响不大,且抗压强度和和耐候性提升不明显。Further, the mass ratio of the toluyl peroxide to the polyurethane emulsion is (0.01-0.03):1; the mass ratio of the vinyltrimethoxysilane to the polyurethane emulsion is (0.12-0.18):1; the mass ratio of the 2-imidazolidinone to the polyurethane emulsion is (0.05-0.1):1. The optimal ratio of the raw materials of the silane-modified polyurethane resin enables the silane-modified polyurethane resin to fully exert its required properties. If the amount of vinyltrimethoxysilane is too much, the compressive strength of the mortar of the present invention will easily decrease and become brittle. If the amount of vinyltrimethoxysilane is too small, the water resistance and water retention of the mortar of the present invention will have little effect, and the compressive strength and weather resistance will not be significantly improved.

进一步的,所述胶粉是由聚甲基丙烯酸羟乙基酯和醋酸乙烯/乙烯共聚物复合而成。Further, the rubber powder is compounded by polyhydroxyethyl methacrylate and vinyl acetate/ethylene copolymer.

醋酸乙烯/乙烯共聚物对砂浆中的和易性、保水性、粘结强度均有良好的改善效果,其主要是加入到砂浆中后,立即分散并聚集在富水区域,失水成膜后,对砂浆中的缺陷和孔隙进行填补,并使砂浆水化产物之间及骨料相互胶结形成了聚合物的互穿网络,提高了砂浆的抗裂性,但是,该醋酸乙烯/乙烯共聚物使砂浆的脆性降低,并且凝结时间延长。本发明使用聚甲基丙烯酸羟乙基酯与醋酸乙烯/乙烯共聚物复合,聚甲基丙烯酸羟乙基酯的加入,使其与醋酸乙烯/乙烯共聚物反应,并与醋酸乙烯/乙烯共聚物协同作用,进一步提高了砂浆的粘结强度,并使该复合物的弹性增加,使复合胶粉加入到砂浆中提高了砂浆的韧性,脆性提高,凝结时间缩短,进一步提高了砂浆的抗弯曲强度、力学强度和延展性,还能保证砂浆具有优异的和易性和保水性。Vinyl acetate/ethylene copolymer has a good effect on improving the workability, water retention, and bonding strength of mortar. It is mainly because after being added to mortar, it immediately disperses and gathers in the water-rich area. After dehydration and film formation, it fills the defects and pores in the mortar, and makes the hydration products of the mortar and the aggregates cement each other to form an interpenetrating network of polymers, which improves the crack resistance of the mortar. However, the vinyl acetate/ethylene copolymer reduces the brittleness of the mortar and prolongs the setting time. The present invention uses poly(hydroxyethyl methacrylate) to compound with vinyl acetate/ethylene copolymer. The addition of poly(hydroxyethyl methacrylate) makes it react with vinyl acetate/ethylene copolymer and cooperate with vinyl acetate/ethylene copolymer to further improve the bonding strength of the mortar and increase the elasticity of the compound. Adding the compound rubber powder to the mortar improves the toughness of the mortar, improves the brittleness, shortens the setting time, further improves the bending strength, mechanical strength and ductility of the mortar, and ensures that the mortar has excellent workability and water retention. sex.

进一步的,所述胶粉的制备方法为:将聚甲基丙烯酸羟乙基酯加入到适量蒸馏水中溶解,然后加入醋酸乙烯/乙烯共聚物,常温下搅拌反应2-3h,烘干,即得所述胶粉。Further, the preparation method of the rubber powder is as follows: adding polyhydroxyethyl methacrylate to an appropriate amount of distilled water to dissolve, then adding vinyl acetate/ethylene copolymer, stirring and reacting at room temperature for 2-3 hours, and drying to obtain the rubber powder.

进一步的,所述聚甲基丙烯酸羟乙基酯与所述醋酸乙烯/乙烯共聚物的质量比为1:(2-3)。该复合胶粉中,若聚甲基丙烯酸羟乙基酯的加入量过多,则使砂浆的凝结时间较短,不易砂浆施工,分散性较差,容易团聚;若加入量过少,则降低了砂浆的粘结强度、抗弯强度。Further, the mass ratio of the polyhydroxyethyl methacrylate to the vinyl acetate/ethylene copolymer is 1:(2-3). In the composite rubber powder, if the addition amount of polyhydroxyethyl methacrylate is too much, the setting time of the mortar will be shorter, the mortar construction will be difficult, the dispersion will be poor, and it will be easy to agglomerate; if the addition amount is too small, the bonding strength and bending strength of the mortar will be reduced.

进一步的,所述交联剂为山梨醇、D-甘露醇或半乳糖醇中的一种或几种。Further, the cross-linking agent is one or more of sorbitol, D-mannitol or galactitol.

进一步的,所述减水剂为聚羧酸系高效减水剂。Further, the water reducer is a polycarboxylate high-efficiency water reducer.

本发明还提供了一种高粘结高耐候的瓷砖粘结砂浆的制备方法,具体包括以下步骤:The present invention also provides a method for preparing a high-bonding and high-weather-resistance ceramic tile bonding mortar, which specifically includes the following steps:

(1)按重量份数称取各原料组分;(1) each raw material component is taken by weight;

(2)将胶粉加入到水中溶解,然后加入纤维素纤维和硅烷改性聚氨酯树脂,搅拌2-3min,得到溶液A;(2) adding the rubber powder into water to dissolve, then adding cellulose fiber and silane-modified polyurethane resin, and stirring for 2-3min to obtain solution A;

(3)将硅酸盐水泥、轻质粗砂、轻质细砂加入到搅拌机中干拌3-5min,然后再加入溶液A,搅拌2-3min,得混合物;(3) Add Portland cement, light coarse sand, and light fine sand to the mixer and dry mix for 3-5 minutes, then add solution A and stir for 2-3 minutes to obtain a mixture;

(4)将聚氧化乙烯烷基酚醚、减水剂依次加入到上述混合物中,搅拌1-2min,再加入交联剂,搅拌10-15min,即得所述瓷砖粘结砂浆。(4) Add polyoxyethylene alkylphenol ether and water reducing agent to the above mixture in sequence, stir for 1-2 minutes, then add cross-linking agent, and stir for 10-15 minutes to obtain the ceramic tile bonding mortar.

本发明取得了以下有益效果:The present invention has obtained following beneficial effect:

1、本发明的瓷砖粘结砂浆的制备方法简单易操作,原料易得,成本低廉,使用工业废弃物的回收再利用,变废为保,实现了资源的可持续开发利用,减少了生产成本。1. The preparation method of the ceramic tile adhesive mortar of the present invention is simple and easy to operate, the raw materials are easy to obtain, and the cost is low. The recycling and reuse of industrial waste is used to turn waste into preservation, realize sustainable development and utilization of resources, and reduce production costs.

2、本发明中的硅烷改性聚氨酯树脂、胶粉、纤维素纤维通过交联剂和聚氧化乙烯烷基酚醚相互作用能渗透到瓷砖贴面表层,并与砂浆的其它组分形成一层致密的网状结构,强度高,粘结性持久,使得陶瓷砖不容易脱落,防水性能优异。2. The silane-modified polyurethane resin, rubber powder, and cellulose fiber in the present invention can penetrate into the surface layer of the tile veneer through the interaction between the cross-linking agent and polyoxyethylene alkylphenol ether, and form a layer of dense network structure with other components of the mortar, with high strength and long-lasting adhesion, so that the ceramic tile is not easy to fall off and has excellent waterproof performance.

3、本发明的瓷砖粘结砂浆,通过硅烷改性聚氨酯树脂的加入,显著提高了砂浆的力学强度,防水性,耐候性和粘结强度,并且减少了砂浆的凝结时间;胶粉的加入,提高了砂浆和易性、保水性、粘结强度,并具有较好的韧性,较佳的凝结时间;纤维素纤维的加入,显著提高了砂浆的抗开裂性能、耐候性和力学强度。3. The ceramic tile bonding mortar of the present invention significantly improves the mechanical strength, water resistance, weather resistance and bonding strength of the mortar through the addition of silane-modified polyurethane resin, and reduces the setting time of the mortar; the addition of rubber powder improves the workability, water retention and bonding strength of the mortar, and has better toughness and better setting time; the addition of cellulose fibers significantly improves the crack resistance, weather resistance and mechanical strength of the mortar.

4、本发明采用适当粒径和比例的轻质粗砂和轻质细砂,有效降低了砂浆的自收缩,减少了砂浆内部的孔隙率,使其内部更加致密,进而减少了砂浆内部的裂缝,提高了混凝土的抗裂防渗性和抗压强度,还降低了砂浆的重量,提高了本发明的抗流挂性。4. The present invention adopts light coarse sand and light fine sand with appropriate particle size and proportion, which effectively reduces the self-shrinkage of the mortar, reduces the porosity inside the mortar, makes the inside more dense, and then reduces the cracks inside the mortar, improves the anti-crack and anti-seepage performance and compressive strength of the concrete, also reduces the weight of the mortar, and improves the sag resistance of the present invention.

5、本发明通过硅酸盐和轻质粗砂、轻质细砂、纤维素纤维、硅烷改性聚氨酯树脂、胶粉等原料之间的复配,减少了砂浆自收缩,细化了孔结构,改善了砂浆的流动性,进一步提高了本发明的粘结强度、力学强度和粘结持久性。5. The present invention reduces the self-shrinkage of the mortar, refines the pore structure, improves the fluidity of the mortar, and further improves the bonding strength, mechanical strength and bonding durability of the present invention through the compounding of silicate and light coarse sand, light fine sand, cellulose fiber, silane-modified polyurethane resin, rubber powder and other raw materials.

6、本发明的瓷砖粘结砂浆的粘结力持久,具有高的粘结强度、力学强度,还具有优异的耐候性、防水性、抗撕裂性能和抗滑移性,易于施工,大大延长了瓷砖的应用寿命,具有广阔的应用前景。6. The ceramic tile bonding mortar of the present invention has long-lasting bonding force, high bonding strength and mechanical strength, and also has excellent weather resistance, water resistance, tear resistance and slip resistance, is easy to construct, greatly prolongs the application life of ceramic tiles, and has broad application prospects.

具体实施方式Detailed ways

下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following clearly and completely describes the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明下述实施例中采用的聚氨酯乳液为DSM帝曼斯的NeoRez R961,聚氨酯乳液中的固含量为34%;The polyurethane emulsion adopted in the following examples of the present invention is NeoRez R961 of DSM Dimans, and the solid content in the polyurethane emulsion is 34%;

醋酸乙烯/乙烯共聚物为德国瓦克乳胶粉328;Vinyl acetate/ethylene copolymer is German Wacker latex powder 328;

纤维素纤维是由常州利尔德通新材料科技有限公司生产的UF500;The cellulose fiber is UF500 produced by Changzhou Lirdtong New Material Technology Co., Ltd.;

聚羧酸减水剂是由山东博克化学股份有限公司提供的;Polycarboxylate superplasticizer is provided by Shandong Boke Chemical Co., Ltd.;

轻质粗砂和轻质细砂均是利用火电厂1300℃的高温烧结炉渣加工而成;轻质粗砂为70-100目的炉渣;轻质细砂为40-70目的炉渣。实施例中的轻质粗砂和轻质细砂均是由湖南希能商贸有限公司提供的。Both the light coarse sand and the light fine sand are processed by sintering slag at a temperature of 1300°C in a thermal power plant; the light coarse sand is 70-100 mesh slag; the light fine sand is 40-70 mesh slag. Both the light coarse sand and the light fine sand in the examples are provided by Hunan Xineng Trading Co., Ltd.

本发明实施例中使用的硅酸盐水泥均为普通硅酸盐水泥P.O42.5。The Portland cement used in the embodiment of the present invention is ordinary Portland cement P.O42.5.

实施例1Example 1

一种高粘结高耐候的瓷砖粘结砂浆的制备方法为:将7份胶粉加入到150份水中溶解,然后加入1份纤维素纤维和15份硅烷改性聚氨酯树脂,搅拌2min,得到溶液A;再将350份硅酸盐水泥、350份轻质粗砂、150份轻质细砂加入到搅拌机中干拌3min,然后加入上述溶液A,搅拌3min,得混合物;将6份聚氧化乙烯烷基酚醚、1份聚羧酸减水剂依次加入到上述混合物中,搅拌2min,加入山梨醇,搅拌15min,即得。The preparation method of a high-bonding and high-weather-resistance ceramic tile bonding mortar is as follows: 7 parts of rubber powder are added to 150 parts of water to dissolve, then 1 part of cellulose fiber and 15 parts of silane-modified polyurethane resin are added, and stirred for 2 minutes to obtain solution A; then 350 parts of Portland cement, 350 parts of light coarse sand, and 150 parts of light fine sand are added to the mixer for dry mixing for 3 minutes, and then the above solution A is added and stirred for 3 minutes to obtain a mixture; Agents were added to the above mixture in turn, stirred for 2 minutes, added sorbitol, stirred for 15 minutes, and obtained.

上述硅烷改性聚氨酯树脂的制备方法为:将12份乙烯基三甲氧基硅烷和1份过氧化甲苯酰混合,常温下搅拌30min,然后加入5份2-咪唑烷酮和100份聚氨酯乳液,升温至50℃,恒温反应4h,自然冷却至室温,即得。The preparation method of the above-mentioned silane-modified polyurethane resin is as follows: mix 12 parts of vinyltrimethoxysilane and 1 part of toluyl peroxide, stir at room temperature for 30 minutes, then add 5 parts of 2-imidazolidinone and 100 parts of polyurethane emulsion, raise the temperature to 50°C, react at constant temperature for 4 hours, and naturally cool to room temperature to obtain the product.

上述胶粉的制备方法为:将聚甲基丙烯酸羟乙基酯加入到适量蒸馏水中溶解,然后加入醋酸乙烯/乙烯共聚物,常温下搅拌反应2-3h,烘干,即得。该聚甲基丙烯酸羟乙基酯与醋酸乙烯/乙烯共聚物的质量比为1:2。The preparation method of the above-mentioned rubber powder is as follows: adding polyhydroxyethyl methacrylate to an appropriate amount of distilled water to dissolve, then adding vinyl acetate/ethylene copolymer, stirring and reacting at room temperature for 2-3 hours, and drying to obtain the product. The mass ratio of the polyhydroxyethyl methacrylate to the vinyl acetate/ethylene copolymer is 1:2.

实施例2Example 2

一种高粘结高耐候的瓷砖粘结砂浆的制备方法为:将10份胶粉加入到250份水中溶解,然后加入3份纤维素纤维和20份硅烷改性聚氨酯树脂,搅拌3min,得到溶液A;再将450份硅酸盐水泥、450份轻质粗砂、250份轻质细砂加入到搅拌机中干拌5min,然后加入上述溶液A,搅拌2min,得混合物;将10份聚氧化乙烯烷基酚醚、6份聚羧酸减水剂依次加入到上述混合物中,搅拌2min,加入D-甘露醇,搅拌10min,即得。The preparation method of a high-adhesion and high-weather-resistance ceramic tile bonding mortar is as follows: 10 parts of rubber powder are added to 250 parts of water to dissolve, then 3 parts of cellulose fiber and 20 parts of silane-modified polyurethane resin are added, and stirred for 3 minutes to obtain solution A; then 450 parts of Portland cement, 450 parts of light coarse sand, and 250 parts of light fine sand are added to the mixer and dry-mixed for 5 minutes, and then the above solution A is added and stirred for 2 minutes to obtain a mixture; 10 parts of polyoxyethylene alkylphenol ether, 6 parts of polycarboxylic acid Add the water reducer to the above mixture in turn, stir for 2 minutes, add D-mannitol, stir for 10 minutes, and you get it.

上述硅烷改性聚氨酯树脂的制备方法为:将18份乙烯基三甲氧基硅烷和3份过氧化甲苯酰混合,常温下搅拌45min,然后加入10份2-咪唑烷酮和100份聚氨酯乳液,升温至60℃,恒温反应2h,自然冷却至室温,即得。The preparation method of the above-mentioned silane-modified polyurethane resin is as follows: mix 18 parts of vinyltrimethoxysilane and 3 parts of toluyl peroxide, stir at room temperature for 45 minutes, then add 10 parts of 2-imidazolidinone and 100 parts of polyurethane emulsion, raise the temperature to 60°C, react at constant temperature for 2 hours, and naturally cool to room temperature to obtain the product.

上述胶粉的制备方法为:将聚甲基丙烯酸羟乙基酯加入到适量蒸馏水中溶解,然后加入醋酸乙烯/乙烯共聚物,常温下搅拌反应2-3h,烘干,即得。该聚甲基丙烯酸羟乙基酯与醋酸乙烯/乙烯共聚物的质量比为1:3。The preparation method of the above-mentioned rubber powder is as follows: adding polyhydroxyethyl methacrylate to an appropriate amount of distilled water to dissolve, then adding vinyl acetate/ethylene copolymer, stirring and reacting at room temperature for 2-3 hours, and drying to obtain the product. The mass ratio of the polyhydroxyethyl methacrylate to the vinyl acetate/ethylene copolymer is 1:3.

实施例3Example 3

一种高粘结高耐候的瓷砖粘结砂浆的制备方法为:将8份胶粉加入到200份水中溶解,然后加入3份纤维素纤维和15份硅烷改性聚氨酯树脂,搅拌3min,得到溶液A;再将380份硅酸盐水泥、420份轻质粗砂、210份轻质细砂加入到搅拌机中干拌5min,然后加入上述溶液A,搅拌3min,得混合物;将9份聚氧化乙烯烷基酚醚、4份聚羧酸减水剂依次加入到上述混合物中,搅拌2min,加入半乳糖醇,搅拌15min,即得。The preparation method of a high-bonding and high-weather-resistance ceramic tile bonding mortar is as follows: 8 parts of rubber powder are added to 200 parts of water to dissolve, then 3 parts of cellulose fiber and 15 parts of silane-modified polyurethane resin are added, and stirred for 3 minutes to obtain solution A; then 380 parts of Portland cement, 420 parts of light coarse sand, and 210 parts of light fine sand are added to the mixer and dry-mixed for 5 minutes, and then the above solution A is added and stirred for 3 minutes to obtain a mixture; The agent was added to the above mixture in turn, stirred for 2 minutes, added galactitol, stirred for 15 minutes, and obtained.

上述硅烷改性聚氨酯树脂的制备方法为:将15份乙烯基三甲氧基硅烷和2份过氧化甲苯酰混合,常温下搅拌45min,然后加入8份2-咪唑烷酮和100份聚氨酯乳液,升温至60℃,恒温反应3h,自然冷却至室温,即得。The preparation method of the above-mentioned silane-modified polyurethane resin is as follows: mix 15 parts of vinyltrimethoxysilane and 2 parts of toluyl peroxide, stir at room temperature for 45 minutes, then add 8 parts of 2-imidazolidinone and 100 parts of polyurethane emulsion, raise the temperature to 60°C, react at constant temperature for 3 hours, and naturally cool to room temperature to obtain the product.

上述胶粉的制备方法为:将聚甲基丙烯酸羟乙基酯加入到适量蒸馏水中溶解,然后加入醋酸乙烯/乙烯共聚物,常温下搅拌反应2-3h,烘干,即得。该聚甲基丙烯酸羟乙基酯与醋酸乙烯/乙烯共聚物的质量比为1:2。The preparation method of the above-mentioned rubber powder is as follows: adding polyhydroxyethyl methacrylate to an appropriate amount of distilled water to dissolve, then adding vinyl acetate/ethylene copolymer, stirring and reacting at room temperature for 2-3 hours, and drying to obtain the product. The mass ratio of the polyhydroxyethyl methacrylate to the vinyl acetate/ethylene copolymer is 1:2.

实施例4Example 4

一种高粘结高耐候的瓷砖粘结砂浆的制备方法为:将8份胶粉加入到200份水中溶解,然后加入2份纤维素纤维和17份硅烷改性聚氨酯树脂,搅拌3min,得到溶液A;再将400份硅酸盐水泥、400份轻质粗砂、200份轻质细砂加入到搅拌机中干拌5min,然后加入上述溶液A,搅拌3min,得混合物;将8份聚氧化乙烯烷基酚醚、3份聚羧酸减水剂依次加入到上述混合物中,搅拌2min,加入山梨醇,搅拌15min,即得。The preparation method of a high-bonding and high-weather-resistance ceramic tile bonding mortar is as follows: add 8 parts of rubber powder to 200 parts of water to dissolve, then add 2 parts of cellulose fiber and 17 parts of silane-modified polyurethane resin, and stir for 3 minutes to obtain solution A; then add 400 parts of Portland cement, 400 parts of light coarse sand, and 200 parts of light fine sand into the mixer and dry mix for 5 minutes, then add the above solution A and stir for 3 minutes to obtain a mixture; Agents were added to the above mixture in turn, stirred for 2 minutes, added sorbitol, stirred for 15 minutes, and obtained.

上述硅烷改性聚氨酯树脂的制备方法与实施例3中相同,具体参照实施例3。The preparation method of the above-mentioned silane-modified polyurethane resin is the same as that in Example 3, refer to Example 3 for details.

上述胶粉的制备方法与实施例3中相同,具体参照实施例3。The preparation method of the above-mentioned rubber powder is the same as in Example 3, specifically refer to Example 3.

对比例1Comparative example 1

本对比例1中的瓷砖粘结砂浆的原料组分、配比和制备方法与实施例4中相同,不同的是,本对比例1中使用70-100目的石英砂替换本发明使用的轻质粗砂,使用40-70目的石英砂替换本发明使用的轻质细砂。The raw material components, proportioning and preparation method of the tile bonding mortar in this comparative example 1 are the same as those in Example 4, the difference is that in this comparative example 1, 70-100 mesh quartz sand is used to replace the light coarse sand used in the present invention, and 40-70 mesh quartz sand is used to replace the light fine sand used in the present invention.

对比例2Comparative example 2

本对比例2中的瓷砖粘结砂浆的原料组分、配比和制备方法与实施例4中相同,不同的是,本对比例2中的胶粉为醋酸乙烯/乙烯共聚物。The raw material components, proportioning and preparation method of the ceramic tile bonding mortar in this comparative example 2 are the same as those in Example 4, the difference is that the rubber powder in this comparative example 2 is a vinyl acetate/ethylene copolymer.

对比例3Comparative example 3

本对比例3中的瓷砖粘结砂浆的原料组分、配比和制备方法与实施例4中相同,不同的是,本对比例3中未添加硅烷改性聚氨酯树脂。The raw material components, proportions and preparation method of the tile bonding mortar in this Comparative Example 3 are the same as those in Example 4, the difference is that no silane-modified polyurethane resin is added in this Comparative Example 3.

对比例4Comparative example 4

本对比例4中的瓷砖粘结砂浆的原料组分、配比和制备方法与实施例4中相同,不同的是,本对比例4中使用聚氨酯乳液替换本发明使用的硅烷改性聚氨酯树脂。The raw material components, proportioning and preparation method of the tile bonding mortar in this Comparative Example 4 are the same as those in Example 4, the difference is that in this Comparative Example 4, polyurethane emulsion is used to replace the silane-modified polyurethane resin used in the present invention.

对比例5Comparative example 5

本对比例5中的瓷砖粘结砂浆的原料组分、配比和制备方法与实施例4中相同,不同的是,本对比例5中未添加聚氧化乙烯烷基酚醚。The raw material components, proportions and preparation method of the tile bonding mortar in this Comparative Example 5 are the same as those in Example 4, the difference is that no polyoxyethylene alkylphenol ether is added in this Comparative Example 5.

根据实施例1-4和对比例1-5制得的瓷砖粘结砂浆,根据JC/T547-2017和JC/T984-2011的标准进行检测,其检测结果见下表1所示。The tile bonding mortar prepared according to Examples 1-4 and Comparative Examples 1-5 was tested according to the standards of JC/T547-2017 and JC/T984-2011, and the test results are shown in Table 1 below.

表1瓷砖粘结砂浆的各项性能检测结果Table 1 The performance test results of tile bonding mortar

从上述表1的检测结果可以看,本发明的瓷砖粘结砂浆具有优异的拉伸胶粘强度,且浸水、老化、冻融、晾置处理后,仍有较高的拉伸胶粘强度,即本发明具有优异的耐候性、防水性、抗开裂性等。从表1中还可以看出,本发明中加入硅烷改性聚氨酯树脂后,显著提高了本发明的粘结强度、耐候性、防水性、抗滑移性,从而延长了本发明的粘结持久性;本发明的胶粉使用聚甲基丙烯酸羟乙基酯与醋酸乙烯/乙烯共聚物进行配比,可明显提高本发明的抗滑移性,且实验过程中,本发明的凝结时间明显缩短;本发明通过对聚氨酯乳液进行硅烷改性,也提高了粘结砂浆的粘结强度、耐候性和防水性。本发明使用轻质砂替代石英砂,对粘结砂浆的强度、耐候性等有一定的积极影响,并相应的降低了生产成本,减少环境污染,实现了资源的可再生利用,符合现有的环保节能的理念。It can be seen from the test results in the above table 1 that the ceramic tile adhesive mortar of the present invention has excellent tensile adhesive strength, and after soaking in water, aging, freezing and thawing, and air treatment, it still has relatively high tensile adhesive strength, that is, the present invention has excellent weather resistance, water resistance, crack resistance, etc. It can also be seen from Table 1 that after the addition of silane-modified polyurethane resin in the present invention, the bonding strength, weather resistance, water resistance, and slip resistance of the present invention are significantly improved, thereby prolonging the bonding durability of the present invention; the rubber powder of the present invention uses polyhydroxyethyl methacrylate and vinyl acetate/ethylene copolymer to carry out the proportioning, which can obviously improve the slip resistance of the present invention, and in the experimental process, the setting time of the present invention is obviously shortened; weatherability and water resistance. The present invention uses lightweight sand instead of quartz sand, which has a certain positive impact on the strength and weather resistance of the bonded mortar, and correspondingly reduces production costs, reduces environmental pollution, realizes renewable utilization of resources, and conforms to the existing concept of environmental protection and energy saving.

以上所述实施例的各技术特征可以进行任意组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. For the sake of concise description, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be considered as within the scope of this specification.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.

Claims (8)

1. The high-adhesion high-weather-resistance ceramic tile adhesive mortar is characterized by comprising the following raw materials in parts by weight: 350-450 parts of silicate cement, 350-450 parts of light coarse sand, 150-250 parts of light fine sand, 1-3 parts of cellulose fiber, 7-10 parts of rubber powder, 6-10 parts of polyoxyethylene alkylphenol ether, 15-20 parts of silane modified polyurethane resin, 3-5 parts of cross-linking agent, 1-6 parts of water reducer and 150-250 parts of water;
the light coarse sand and the light fine sand are processed by using high-temperature sintering slag at 1300 ℃ of a thermal power plant;
the light coarse sand is slag with 70-100 meshes; the light fine sand is slag with 40-70 meshes;
the preparation method of the silane modified polyurethane resin comprises the following steps: mixing vinyl trimethoxy silane and toluoyl peroxide, stirring for 30-45min at normal temperature, adding 2-imidazolidone and polyurethane emulsion, heating to 50-60 ℃, reacting at constant temperature for 2-4h, and naturally cooling to room temperature to obtain the silane modified polyurethane resin.
2. The high-adhesion and high-weatherability tile adhesive mortar according to claim 1, wherein the mass ratio of the toluoyl peroxide to the polyurethane emulsion is (0.01-0.03): 1, a step of; the mass ratio of the vinyl trimethoxy silane to the polyurethane emulsion is (0.12-0.18): 1, a step of; the mass ratio of the 2-imidazolidinone to the polyurethane emulsion is (0.05-0.1): 1.
3. the high adhesion and high weatherability tile adhesive mortar of claim 1, wherein the glue powder is compounded from poly (hydroxyethyl methacrylate) and vinyl acetate/ethylene copolymer.
4. The high-adhesion and high-weatherability tile adhesive mortar according to claim 3, wherein the preparation method of the rubber powder is as follows: adding the polyhydroxyethyl methacrylate into a proper amount of distilled water for dissolution, then adding the vinyl acetate/ethylene copolymer, stirring at normal temperature for reaction for 2-3h, and drying to obtain the rubber powder.
5. The high adhesion and high weatherability tile adhesive mortar of claim 4, wherein the mass ratio of the polyhydroxyethyl methacrylate to the vinyl acetate/ethylene copolymer is 1: (2-3).
6. The high-adhesion and high-weatherability tile adhesive mortar according to claim 1, wherein the crosslinking agent is one or more of sorbitol, D-mannitol or galactitol.
7. The high-adhesion and high-weather-resistance tile adhesive mortar according to claim 1, wherein the water reducing agent is a polycarboxylic acid-based high-efficiency water reducing agent.
8. The method for preparing the high-adhesion and high-weather-resistance ceramic tile adhesive mortar according to any one of claims 1 to 7, comprising the following steps:
(1) Weighing the raw material components according to parts by weight;
(2) Adding the rubber powder into water for dissolution, then adding cellulose fibers and silane modified polyurethane resin, and stirring for 2-3min to obtain a solution A;
(3) Adding Portland cement, light coarse sand and light fine sand into a stirrer, stirring for 3-5min, adding the solution A, and stirring for 2-3min to obtain a mixture;
(4) Sequentially adding polyoxyethylene alkylphenol ether and a water reducer into the mixture, stirring for 1-2min, adding a cross-linking agent, and stirring for 10-15min to obtain the tile adhesive mortar.
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