CN114803659A - High-efficiency belt production equipment and production process thereof - Google Patents
High-efficiency belt production equipment and production process thereof Download PDFInfo
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- CN114803659A CN114803659A CN202210495358.0A CN202210495358A CN114803659A CN 114803659 A CN114803659 A CN 114803659A CN 202210495358 A CN202210495358 A CN 202210495358A CN 114803659 A CN114803659 A CN 114803659A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
- B65H16/06—Supporting web roll both-ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/16—Advancing webs by web-gripping means, e.g. grippers, clips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
本发明公开了一种高效率皮带生产设备,包括L形主架,L形主架上设有皮带卷且在皮带卷的两侧设有L形连接架和竖直安装板,竖直安装板的前端壁上设有固定夹持座和T形导轨,活动夹持座滑动设置在T形导轨上,L形连接架的水平部上安装有皮带驱动机构,皮带驱动机构带动活动夹持座拉扯皮带卷并切割。本发明的优点在于:该设备将皮带的出料裁切工序和打孔工序巧妙的结合在了一起,活动夹持座在夹紧皮带卷出料时,打孔器通过传动能够自动将皮带压靠在打孔受力板上进行打孔,并且活动夹持座在下降至最低点时能够对皮带卷进行切割,方便快捷,另外,活动夹持座在上升复位的时候,打孔器能够使皮带抖动清除孔位中的废料,自动化程度高。
The invention discloses a high-efficiency belt production equipment, comprising an L-shaped main frame, a belt roll is arranged on the L-shaped main frame, and an L-shaped connecting frame and a vertical installation plate are arranged on both sides of the belt roll, and the vertical installation plate A fixed clamping seat and a T-shaped guide rail are arranged on the front end wall of the L-shaped connecting frame, and the movable clamping seat is slidably arranged on the T-shaped guide rail. A belt drive mechanism is installed on the horizontal part of the L-shaped connecting frame, and the belt driving mechanism drives the movable clamping seat to pull Belts are rolled and cut. The advantage of the present invention is that the equipment cleverly combines the belt discharging and cutting process and the punching process, and when the movable clamping seat clamps the belt roll and discharges the material, the puncher can automatically press the belt through the transmission. Relying on the punching force plate to punch holes, and the movable clamping seat can cut the belt roll when it is lowered to the lowest point, which is convenient and fast. In addition, when the movable clamping seat is raised and reset, the punch can make The belt shakes to remove the waste in the hole, with a high degree of automation.
Description
技术领域:Technical field:
本发明涉及皮带加工技术领域,更具体的说涉及一种高效率皮带生产设备及其生产工艺。The invention relates to the technical field of belt processing, in particular to a high-efficiency belt production equipment and a production process thereof.
背景技术:Background technique:
皮带,是指皮质的腰带,是人们的主要日常用品之一,皮带在生产加工时,需要对皮带进行打孔,现有的皮带加工方式都是先对皮带卷进行裁切,然后在把切断的皮带原料进行打孔,而且打孔一般都是人工使用打孔器进行打孔,劳动强度大,精确度不高,另外打孔时会产生废屑,需要额外花功夫进行清洗,效率不高。The belt refers to the leather belt, which is one of the main daily necessities of the people. During the production and processing of the belt, the belt needs to be punched. The existing belt processing method is to cut the belt roll first, and then cut it off. The raw material of the belt is punched, and the punching is generally done manually with a puncher, which is labor-intensive and the accuracy is not high. In addition, waste will be generated during punching, which requires extra effort to clean, and the efficiency is not high. .
发明内容SUMMARY OF THE INVENTION
本发明的目的就是针对现有技术之不足,而提供一种高效率皮带生产设备及其生产工艺,该设备将皮带的出料裁切工序和打孔工序巧妙的结合在了一起,皮带卷通过一个固定夹持座和活动夹持座实现出料,活动夹持座被前方的传动皮带驱动实现上下升降,活动夹持座中设有打孔受力板和切割片,固定夹持座中设有打孔器,活动夹持座在夹紧皮带卷出料时,打孔器通过传动能够自动将皮带压靠在打孔受力板上进行打孔,并且活动夹持座在下降至最低点时能够使切割片对皮带卷进行裁切从而得到皮带,方便快捷,设备成本降低且效率大大提高,另外,切割片的使用是在皮带的拉扯端进行切割,所以只有在下一次的出料切割后才会得到打好孔的皮带,因此,活动夹持座在上升复位的时候,皮带由于是处于松弛状态,而打孔器上的弹性导向座正好在上升过程中能够快速不断的击打皮带,使皮带发生小幅度抖动,孔位中的废料因此能够自动抖落下来,实现自动清理,从而在下一次拉扯切割后能够得到打好孔的皮带,具有意想不到的技术效果。The purpose of the present invention is to provide a high-efficiency belt production equipment and a production process for the deficiencies of the prior art. A fixed clamping seat and a movable clamping seat are used for discharging, and the movable clamping seat is driven by the transmission belt in front to realize up and down lifting. There is a puncher, when the movable clamping seat clamps the belt roll and discharges the material, the puncher can automatically press the belt against the punching force plate to punch holes through the transmission, and the movable clamping seat is lowered to the lowest point. At the same time, the cutting blade can cut the belt roll to obtain the belt, which is convenient and quick, the equipment cost is reduced, and the efficiency is greatly improved. In addition, the cutting blade is used to cut at the pulling end of the belt, so only after the next discharge cutting Therefore, when the movable clamping seat is raised and reset, the belt is in a slack state, and the elastic guide seat on the hole punch can hit the belt quickly and continuously during the rising process. The belt shakes slightly, so the waste in the hole can be automatically shaken off, and automatic cleaning can be realized, so that the belt with holes can be obtained after the next pulling and cutting, which has an unexpected technical effect.
为实现上述技术方案,本发明提供如下技术方案:In order to realize the above-mentioned technical scheme, the present invention provides the following technical scheme:
一种高效率皮带生产设备,包括L形主架,L形主架侧板前端壁上方具有的一对凸板之间设有皮带卷,所述皮带卷的左右两侧分别设有可同步调节的L形连接架和竖直安装板,竖直安装板的前端壁上设有固定夹持座和T形导轨,活动夹持座滑动设置在T形导轨上且与T形导轨底部的电磁铁相对应,所述L形连接架的水平部上安装有皮带驱动机构,皮带驱动机构带动活动夹持座拉扯皮带卷并切割。A high-efficiency belt production equipment includes an L-shaped main frame, a belt roll is arranged between a pair of convex plates above the front end wall of the side plate of the L-shaped main frame, and the left and right sides of the belt roll are respectively provided with synchronously adjustable The L-shaped connecting frame and the vertical mounting plate are provided with a fixed clamping seat and a T-shaped guide rail on the front end wall of the vertical installation plate. Correspondingly, a belt driving mechanism is installed on the horizontal part of the L-shaped connecting frame, and the belt driving mechanism drives the movable clamping base to pull the belt roll and cut it.
作为上述技术方案的优选,所述活动夹持座位于固定夹持座的正下方且通过复位拉簧相连接,固定夹持座的底面设有打孔器,活动夹持座的前端设有切割夹座,切割夹座的顶面和前端面分别设有夹持传动板和切割传动座,皮带驱动机构中的传动皮带上均匀设有一对固定臂,每个固定臂中弹性插设有伸缩臂,每个伸缩臂的外端转动设有驱动轮,驱动轮经过活动夹持座时压靠夹持传动板并带动活动夹持座向下移动。As a preferred option of the above technical solution, the movable clamping base is located directly below the fixed clamping base and is connected by a reset tension spring, the bottom surface of the fixed clamping base is provided with a punch, and the front end of the movable clamping base is provided with a cutting The clamping seat, the top surface and the front end surface of the cutting clamping seat are respectively provided with a clamping transmission plate and a cutting transmission seat, a pair of fixed arms are evenly arranged on the transmission belt in the belt drive mechanism, and a telescopic arm is elastically inserted in each fixed arm The outer end of each telescopic arm is rotatably provided with a driving wheel, and the driving wheel presses against the clamping transmission plate when passing through the movable clamping seat and drives the movable clamping seat to move downward.
作为上述技术方案的优选,所述传动皮带安装在皮带安装架上下端的两对安装凸板之间且通过皮带电机驱动,下方右侧的安装凸板的外侧壁上固定有外安装臂和转动有内传动臂,外安装臂的内端转动设有传动柱,传动柱上设有复位扭簧、凸轮支撑块以及第一传动齿轮,外安装臂底面的开关板上设有控制电磁铁启停的电磁开关,凸轮支撑块垂直顶靠在内传动臂的底面且在旋转后压靠电磁开关,第一传动齿轮与传动皮带上的两条柔性齿条相啮合,所述外安装臂的内端设有传动压轮,传动压轮与切割传动座前端壁上的传动斜面相对应。As a preferred option of the above technical solution, the transmission belt is installed between two pairs of mounting convex plates at the upper and lower ends of the belt mounting frame and is driven by a belt motor. The outer side wall of the lower right mounting convex plate is fixed with an outer mounting arm and a rotating The inner transmission arm and the inner end of the outer installation arm are rotated with a transmission column. The transmission column is provided with a reset torsion spring, a cam support block and a first transmission gear. Electromagnetic switch, the cam support block vertically presses against the bottom surface of the inner transmission arm and presses against the electromagnetic switch after rotation, the first transmission gear meshes with the two flexible racks on the transmission belt, and the inner end of the outer installation arm is provided with There is a transmission pressure wheel, and the transmission pressure wheel corresponds to the transmission inclined surface on the front end wall of the cutting transmission seat.
作为上述技术方案的优选,所述切割夹座通过伸缩连接块弹性插设在活动夹持座的横向夹持部上,切割传动座插设在切割夹座前端的收纳槽中且与收纳槽之间通过剪切弹簧连接,切割片安装在切割传动座内的凹槽中且正对着活动夹持座横向夹持部上的切割凹槽。As a preferred option of the above technical solution, the cutting holder is elastically inserted on the lateral clamping portion of the movable holder through a telescopic connecting block, and the cutting transmission base is inserted into the receiving groove at the front end of the cutting holder and is connected to the receiving groove. The two are connected by a shearing spring, and the cutting blade is installed in the groove in the cutting transmission base and faces the cutting groove on the lateral clamping part of the movable clamping base.
作为上述技术方案的优选,所述夹持传动板的后侧壁上通过缓冲压簧连接有向上延伸的打孔受力板,打孔受力板的前端面设有限位柱,所述固定夹持座的横向部底面设有导向凸板,打孔器插设在导向凸板中且通过打孔弹簧连接,所述打孔器的前端外壁具有外凸板,外凸板的前端通过一对压紧小弹簧连接有弹性导向座,打孔器位于弹性导向座内,皮带位于弹性导向座和打孔受力板之间,所述打孔器的后端设有中间传动块,中间传动块上具有传动导杆,所述固定夹持座的右侧纵向部中插设有传动转轴,传动转轴的内侧端设有与中间传动块贴靠的传动凸轮,传动转轴的外侧端设有第二传动齿轮,所述活动夹持座的右侧壁上设有向上延伸且与第二传动齿轮相啮合的竖直齿条。As a preferred option of the above technical solution, the rear side wall of the clamping transmission plate is connected with an upwardly extending punched force-bearing plate through a buffer compression spring, the front end of the punched force-bearing plate is provided with a limit post, and the fixing clip The bottom surface of the lateral part of the holder is provided with a guide convex plate, and the hole punch is inserted in the guide convex plate and connected by a punching spring. The small pressing spring is connected with an elastic guide seat, the puncher is located in the elastic guide seat, the belt is located between the elastic guide seat and the punching force plate, the rear end of the puncher is provided with an intermediate transmission block, and the intermediate transmission block There is a transmission guide rod on it, a transmission shaft is inserted in the longitudinal part of the right side of the fixed clamping seat, the inner end of the transmission shaft is provided with a transmission cam abutting against the middle transmission block, and the outer end of the transmission shaft is provided with a second A transmission gear, the right side wall of the movable clamping seat is provided with a vertical rack extending upward and meshing with the second transmission gear.
作为上述技术方案的优选,所述L形主架的侧板前端壁上且位于凸板的两侧设有一对同步调节架,每个同步调节架与L形主架之间转动设有同步丝杆,每个同步丝杆的前端设有同步锥齿轮,皮带卷的中心转轴两端设有一对分别与两个同步锥齿轮相啮合的主动锥齿轮,L形连接架的竖直部螺接在左侧的同步丝杆上,竖直安装板螺接在右侧的同步丝杆上,L形连接架和竖直安装板上均设有插设在L形主架中的导向杆。As a preferred option of the above technical solution, a pair of synchronizing adjusting frames are arranged on the front end wall of the side plate of the L-shaped main frame and located on both sides of the convex plate, and a synchronizing wire is rotated between each synchronizing adjusting frame and the L-shaped main frame. The front end of each synchronous screw rod is provided with a synchronous bevel gear, the two ends of the central rotating shaft of the belt reel are provided with a pair of driving bevel gears respectively meshing with the two synchronous bevel gears, and the vertical part of the L-shaped connecting frame is screwed on the On the left synchronous screw rod, the vertical installation plate is screwed on the right synchronous screw rod, and both the L-shaped connecting frame and the vertical installation plate are provided with guide rods inserted in the L-shaped main frame.
作为上述技术方案的优选,所述L形连接架的水平部上设有与皮带驱动机构相连接的加强梁,L形主架的底板顶面设有支撑座,支撑座的顶面设有支撑轮,L形连接架的水平部底面压靠在支撑轮上。As a preference of the above technical solution, the horizontal part of the L-shaped connecting frame is provided with a reinforcing beam connected to the belt drive mechanism, the top surface of the bottom plate of the L-shaped main frame is provided with a support seat, and the top surface of the support seat is provided with a support The bottom surface of the horizontal part of the L-shaped connecting frame is pressed against the supporting wheel.
本发明的有益效果在于:该设备将皮带的出料裁切工序和打孔工序巧妙的结合在了一起,皮带卷通过一个固定夹持座和活动夹持座实现出料,活动夹持座被前方的传动皮带驱动实现上下升降,活动夹持座中设有打孔受力板和切割片,固定夹持座中设有打孔器,活动夹持座在夹紧皮带卷出料时,打孔器通过传动能够自动将皮带压靠在打孔受力板上进行打孔,并且活动夹持座在下降至最低点时能够使切割片对皮带卷进行裁切从而得到皮带,方便快捷,设备成本降低且效率大大提高,另外,切割片的使用是在皮带的拉扯端进行切割,所以只有在下一次的出料切割后才会得到打好孔的皮带,因此,活动夹持座在上升复位的时候,皮带是处于松弛状态,而打孔器上的弹性导向座正好在上升过程中能够快速不断的击打皮带,使皮带发生小幅度抖动,孔位中的废料因此能够自动抖落下来,从而在下一次拉扯切割后能够得到打好孔的皮带,实现自动清理,具有意想不到的技术效果。The beneficial effect of the invention is that: the equipment skillfully combines the discharging and cutting process of the belt with the punching process, the belt roll is discharged through a fixed clamping seat and a movable clamping seat, and the movable clamping seat is The front drive belt drives up and down to move up and down. The movable clamping seat is provided with a punching force plate and a cutting plate. The fixed clamping seat is provided with a puncher. The movable clamping seat is punched when the clamping belt rolls out. The puncher can automatically press the belt against the punching force plate for punching through the transmission, and the movable clamping seat can cut the belt roll by the cutting blade when it is lowered to the lowest point to obtain the belt, which is convenient and fast. The cost is reduced and the efficiency is greatly improved. In addition, the use of the cutting blade is to cut at the pulling end of the belt, so the perforated belt will only be obtained after the next discharge cutting. Therefore, the movable clamping seat is raised and reset. At this time, the belt is in a slack state, and the elastic guide seat on the hole punch can hit the belt quickly and continuously during the rising process, causing the belt to shake slightly, and the waste in the hole can automatically shake off, thus After the next pulling and cutting, the perforated belt can be obtained, and automatic cleaning can be realized, which has an unexpected technical effect.
附图说明Description of drawings
下面结合附图对本发明做进一步的说明:The present invention will be further described below in conjunction with the accompanying drawings:
图1为本发明一种高效率皮带生产设备的结构示意图;Fig. 1 is the structural representation of a kind of high-efficiency belt production equipment of the present invention;
图2为本发明另一视角的三维立体图;2 is a three-dimensional perspective view of another perspective of the present invention;
图3为本发明的左视图;Fig. 3 is the left side view of the present invention;
图4为本发明的正视图;Fig. 4 is the front view of the present invention;
图5为本发明中皮带驱动机构的结构示意图;Fig. 5 is the structural representation of the belt drive mechanism in the present invention;
图6为本发明中固定夹持座和活动夹持座安装在竖直安装板上的结构示意图;6 is a schematic structural diagram of the fixed clamping seat and the movable clamping seat installed on the vertical mounting plate in the present invention;
图7为本发明中固定夹持座的结构示意图;7 is a schematic structural diagram of a fixed clamping seat in the present invention;
图8为本发明中切割夹座的内部剖视图。8 is an internal cross-sectional view of the cutting holder in the present invention.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本发明的其他优点及功效。本实施例中提到的“上方”、“下方”与附图本身上方、下方的方向一致,仅为便于叙述明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,也当视为本发明可实施的范畴。The embodiments of the present invention are described below by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The “above” and “below” mentioned in this embodiment are consistent with the directions above and below the accompanying drawings, which are only for the convenience of description and are not used to limit the scope of the present invention. Changes or adjustments in their relative relationships , in the absence of substantial changes to the technical content, it should also be regarded as the scope of the present invention.
由图1和图2所示,一种高效率皮带生产设备,包括L形主架1,L形主架1侧板前端壁上方具有的一对凸板11之间设有皮带卷2,L形主架1的侧板前端壁上且位于凸板11的两侧设有一对同步调节架13,每个同步调节架13与L形主架1之间转动设有同步丝杆14,每个同步丝杆14的前端设有同步锥齿轮141,皮带卷2的中心转轴两端设有一对分别与两个同步锥齿轮141相啮合的主动锥齿轮12,L形连接架15的竖直部螺接在左侧的同步丝杆14上,竖直安装板17螺接在右侧的同步丝杆14上,L形连接架15和竖直安装板17上均设有插设在L形主架1中的导向杆;竖直安装板17的前端壁上设有固定夹持座41和T形导轨171,活动夹持座42滑动设置在T形导轨171上且与T形导轨171底部的电磁铁18相对应,所述L形连接架15的水平部上安装有皮带驱动机构3,皮带驱动机构3带动活动夹持座42拉扯皮带卷2并切割。As shown in Figures 1 and 2, a high-efficiency belt production equipment includes an L-shaped
由图5、图6和图8所示,所述活动夹持座42位于固定夹持座41的正下方且通过复位拉簧411相连接,固定夹持座41的底面设有打孔器46,活动夹持座42的前端设有切割夹座43,切割夹座43的顶面和前端面分别设有夹持传动板431和切割传动座44,所述切割夹座43通过伸缩连接块432弹性插设在活动夹持座42的横向夹持部上,切割传动座44插设在切割夹座43前端的收纳槽433中且与收纳槽312之间通过剪切弹簧442连接,切割片443安装在切割传动座44内的凹槽中且正对着活动夹持座42横向夹持部上的切割凹槽422;As shown in FIG. 5 , FIG. 6 and FIG. 8 , the
皮带驱动机构3中的传动皮带33上均匀设有一对固定臂34,每个固定臂34中弹性插设有伸缩臂341,每个伸缩臂341的外端转动设有驱动轮342,驱动轮342经过活动夹持座42时压靠夹持传动板431并带动活动夹持座42向下移动;所述传动皮带33安装在皮带安装架31上下端的两对安装凸板311之间且通过皮带电机32驱动,下方右侧的安装凸板311的外侧壁上固定有外安装臂35和转动有内传动臂38,外安装臂35的内端转动设有传动柱37,传动柱37上设有复位扭簧373、凸轮支撑块371以及第一传动齿轮372,外安装臂35底面的开关板361上设有控制电磁铁18启停的电磁开关36,凸轮支撑块371垂直顶靠在内传动臂38的底面且在旋转后压靠电磁开关36,第一传动齿轮372与传动皮带33上的两条柔性齿条331相啮合,所述外安装臂35的内端设有传动压轮381,传动压轮381与切割传动座44前端壁上的传动斜面441相对应。A pair of fixed
由图6和图7所示,所述夹持传动板431的后侧壁上通过缓冲压簧451连接有向上延伸的打孔受力板45,打孔受力板45的前端面设有限位柱452,所述固定夹持座41的横向部底面设有导向凸板412,打孔器46插设在导向凸板412中且通过打孔弹簧461连接,所述打孔器46的前端外壁具有外凸板464,外凸板464的前端通过一对压紧小弹簧465连接有弹性导向座48,打孔器46位于弹性导向座48内,皮带位于弹性导向座48和打孔受力板45之间,所述打孔器46的后端设有中间传动块462,中间传动块462上具有传动导杆463,所述固定夹持座41的右侧纵向部中插设有传动转轴471,传动转轴471的内侧端设有与中间传动块462贴靠的传动凸轮47,传动转轴471的外侧端设有第二传动齿轮472,所述活动夹持座42的右侧壁上设有向上延伸且与第二传动齿轮472相啮合的竖直齿条421。As shown in FIGS. 6 and 7 , the rear side wall of the
结合图1至图8来说明本发明的工作原理:1 to 8 to illustrate the working principle of the present invention:
步骤一、将皮带卷2的下端拉至切割夹座43与活动夹持座42之间,启动皮带电机32,传动皮带33带动驱动轮342旋转和垂直运动,驱动轮342在进行旋转运动时经过活动夹持座42且压靠夹持传动板431,伸缩臂341的弹力远大于伸缩连接块432的弹力,因此能够实现切割夹座43与活动夹持座42将皮带夹紧,接着驱动轮342由于被切割传动座44限制因此带动整个活动夹持座42下移从而实现皮带的出料;
步骤二、打孔受力板45弹性压靠在皮带的前表面且后端被限位柱452限制,活动夹持座42在下降时,竖直齿条421带动第二传动齿轮472旋转,通过传动凸轮47和打孔弹簧461的作用,打孔器46实现前后不断伸缩,由于打孔受力板45被限位柱452限制无法移动,因此打孔器46能够顶着皮带在打孔受力板45上打孔,在打孔时弹性导向座48首先会对皮带进行压紧,确保打孔的质量;Step 2: The punched force-receiving
步骤三、活动夹持座42下降至最底端时被电磁铁18吸附,与此同时,传动压轮381压靠在切割传动座44的传动斜面441上从而使得切割传动座44被压靠,切割片443伸至切割凹槽422中对皮带进行切割,凸轮支撑块371与内传动臂38的底面采用卡珠和卡槽的方式连接的更加牢固一些;Step 3: When the
步骤四、切割传动座44发生移动后,驱动轮342不被其限制,加上伸缩臂341的伸缩性从而继续运动,接着驱动轮342运动至完全不与活动夹持座42发生交集后,柔性齿条331经过时带动第一传动齿轮372旋转,此时凸轮支撑块371旋转后压靠电磁开关36,传动压轮381由于内传动臂38不被凸轮支撑块371支撑,因此首先发生下移不再顶靠切割传动座44,切割传动座44和切割夹座43均实现自动复位,接着电磁铁18关闭,活动夹持座42在复位拉簧411的作用下自动上移;Step 4. After the cutting
步骤五、活动夹持座42在上升复位时,竖直齿条421又一次带动第二传动齿轮472旋转,打孔器46又一次进行前后不断伸缩,但是此时皮带没有被任何物体夹持处于放松状态,因此弹性导向座48在击打皮带时能使皮带小幅度抖动,实现自动清理孔中废料;Step 5. When the movable clamping
步骤六、活动夹持座42复位后,接着下一个驱动轮342重复上述步骤驱动活动夹持座42对皮带进行拉扯、打孔以及切割。Step 6: After the
此外,皮带卷2在被不断消耗的过程中,皮带卷2的尺寸发生了变化,因此通过主动锥齿轮12、同步锥齿轮141以及同步丝杆14的传动,使得皮带卷2在逐渐变薄的同时,皮带驱动机构3、固定夹持座41以及活动夹持座42也会同步发生位移调节,从而确保皮带与这些机构之间的位置关系不会有太大的出入,最终保证加工的稳定和质量。In addition, in the process of continuous consumption of the
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