CN114803263A - Parallel ex-warehouse type automatic warehousing system - Google Patents
Parallel ex-warehouse type automatic warehousing system Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
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- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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Abstract
Description
技术领域technical field
本发明涉及仓储系统技术领域,具体是一种并行出库式自动化仓储系统。The invention relates to the technical field of storage systems, in particular to a parallel out-warehouse automatic storage system.
背景技术Background technique
自动化仓储系统具有空间利用率高、自动化程度高、可靠性高及出错率低等优点。目前,常见的自动化仓储系统包括自动化立体仓库和自动小车存取系统两种类型。The automated storage system has the advantages of high space utilization, high degree of automation, high reliability and low error rate. At present, common automated storage systems include two types of automated three-dimensional warehouses and automated trolley storage systems.
自动化立体仓库由货架、巷道、堆垛机组成,堆垛机在巷道内做水平和垂直方向的运动以完成货物的出入库作业,但每个巷道中有且仅有一台堆垛机,货物的出入库作业属于串行作业方式;自动小车存取系统主要由货架、升降机和RGV(有轨制导车辆)构成,RGV在密集货架上运动进行存取货物的操作,升降机负责将RGV或者货物送至出入库点,而每个仓储单元往往对应一台升降机,出入库作业本质仍是串行的作业方式。The automated three-dimensional warehouse is composed of shelves, lanes, and stackers. The stackers move horizontally and vertically in the lanes to complete the entry and exit operations of the goods. However, there is only one stacker in each lane, and the The in-out and out-warehouse operations are serial operations; the automatic trolley access system is mainly composed of shelves, elevators and RGVs (rail-guided vehicles). The RGVs move on the dense shelves to store and store goods. In-out point, and each storage unit often corresponds to a lift, the essence of the in-out operation is still a serial operation method.
因此,常见的自动化仓储系统本质上均属于串行的作业方式,作业效率取决于堆垛机或升降机的数量,这在一定程度上影响了系统的高效性,导致仓储系统需要不断增加设备的数量来达到并行作业的目的,以此来提升整个系统的运作效率。Therefore, the common automated storage systems are essentially serial operation methods, and the operation efficiency depends on the number of stackers or elevators, which affects the efficiency of the system to a certain extent, resulting in the need to continuously increase the number of equipment in the storage system. To achieve the purpose of parallel operation, in order to improve the operation efficiency of the entire system.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种并行出库式自动化仓储系统,以解决现有仓储系统大多串行作业,导致仓储系统需要不断增加设备的数量才能达到并行高效作业目的的问题。The purpose of the present invention is to provide a parallel out-warehouse automatic storage system to solve the problem that most existing storage systems operate serially, resulting in the need to continuously increase the number of equipment in the storage system to achieve the purpose of parallel and efficient operation.
本发明的技术方案是:一种并行出库式自动化仓储系统,包括:密集货架子系统,包括:密集货架,所述密集货架分为多列,每一列分为多层,每列上的每一层为一个货格;自动化入库子系统,包括:RGV、RGV升降机和RGV轨道,所述RGV连接所述RGV升降机,通过所述RGV升降机达到目标位置所在层,所述RGV轨道设置在所述密集货架一侧,RGV轨道方向和密集货架的方向一致,所述RGV轨道的一端连接至所述RGV升降机的位置处,用来给RGV的运输工作供行走路径,使RGV能够通过命令到达密集货架内指定的货格处;自动化出库子系统,设置在所述密集货架子系统远离RGV轨道的一侧。The technical scheme of the present invention is: a parallel outgoing automatic storage system, comprising: a dense rack subsystem, including: dense racks, the dense racks are divided into multiple columns, each column is divided into multiple layers, and each column on each column is divided into multiple layers. The first floor is a cargo compartment; the automated storage subsystem includes: RGV, RGV lift and RGV track, the RGV is connected to the RGV lift, and the RGV lift reaches the floor where the target position is located, and the RGV track is set at the On one side of the dense rack, the direction of the RGV track is the same as the direction of the dense rack. One end of the RGV track is connected to the position of the RGV lift, which is used to provide a walking path for the transportation of the RGV, so that the RGV can reach the dense rack through commands. At the designated goods compartment in the shelf; the automated warehouse delivery subsystem is arranged on the side of the dense shelf subsystem away from the RGV track.
进一步的,所述自动化入库子系统还包括:货物缓存货架,包括多层存货板,所述货物缓存货架设置在所述RGV升降机一侧;货物升降机,设置在所述货物缓存货架的一侧,所述货物升降机升降货物。Further, the automated warehousing subsystem further includes: a cargo cache rack, including a multi-layered inventory board, the cargo cache rack is arranged on one side of the RGV lift; a cargo lift is arranged on one side of the cargo cache rack , the cargo lift lifts the cargo.
进一步的,所述的密集货架子系统还包括多个动力输送机构。Further, the dense racking subsystem also includes a plurality of power conveying mechanisms.
进一步的,所述动力输送机构用来实现货物在密集货架的深度方向移动,包括:小半径链式输送机,包括:传输带和驱动机,设置在密集货架的货架内;多个货物托板,设置在所述小半径链式输送机的传输带上。Further, the power conveying mechanism is used to realize the movement of goods in the depth direction of the dense rack, including: a small radius chain conveyor, including: a conveyor belt and a driver, arranged in the rack of the dense rack; a plurality of cargo pallets , arranged on the conveyor belt of the small radius chain conveyor.
进一步的,密集货架上相邻的两个货格内至少设置一个所述动力输送机构。Further, at least one of the power conveying mechanisms is arranged in two adjacent cargo compartments on the dense rack.
进一步的,所述每个动力输送机构均能够独立运动,并且多个动力输送机构能够同时进行运动。Further, each of the power transmission mechanisms can move independently, and a plurality of power transmission mechanisms can move simultaneously.
进一步的,所述的自动化出库子系统包括:水平输送机构,所述密集货架相邻的两层至少设置一个所述水平输送机构;立式螺旋输送机构,设置在所述水平输送机构的出货一端。Further, the automated warehouse delivery subsystem includes: a horizontal conveying mechanism, at least one horizontal conveying mechanism is arranged on two adjacent layers of the dense shelves; a vertical screw conveying mechanism is arranged at the outlet of the horizontal conveying mechanism. cargo end.
进一步的,所述自动化入库子系统和所述自动化出库子系统能够同时且独立工作。Further, the automated warehouse-in subsystem and the automated warehouse-out subsystem can work simultaneously and independently.
进一步的,利用所述的并行出库式自动化仓储系统进行货物运输的方法,包括:当系统接到一个入库指令时,根据货物的具体入库位置信息,密集货架子系统中的动力输送机构将对应的货物移动到自动化入库子系统的RGV轨道位置处,同时,货物升降机将货物送至货物缓存货架中指定的货架层,同时,若RGV空闲,则RGV升降机将RGV送至指定的层并通过RGV轨道将货物缓存货架上的货物送至密集货架上的货格,若RGV忙,则等待RGV闲时再进行上述的入库操作;Further, the method for transporting goods using the parallel outbound automated storage system includes: when the system receives a storage instruction, according to the specific storage location information of the goods, the power conveying mechanism in the dense rack subsystem Move the corresponding goods to the RGV track position of the automated warehousing subsystem, and at the same time, the goods elevator will deliver the goods to the designated shelf layer in the goods cache shelf. At the same time, if the RGV is idle, the RGV elevator will send the RGV to the designated layer. And through the RGV track, the goods on the goods cache shelf are sent to the goods on the dense shelf. If the RGV is busy, the above warehousing operation will be performed when the RGV is idle;
当系统接到出库指令时,根据货物具体的出库位置信息,密集货架子系统中的动力输送机构将需要出库的货物移动到自动化出库子系统的位置处,通过自动化出库子系统完成最后的出库任务。When the system receives the outbound instruction, according to the specific outbound location information of the goods, the power conveying mechanism in the dense rack subsystem moves the goods that need to be outbound to the position of the automated outbound subsystem, and through the automated outbound subsystem Complete the final outbound task.
进一步的,further,
系统接收到入库指令后,密集货架子系统中对应货格内的动力输送机构传动,小半径链式输送机传动,将指定的货物托板移动到货格靠近RGV轨道的位置处;After the system receives the warehousing instruction, the power conveying mechanism in the corresponding cargo compartment in the dense shelf subsystem is driven, and the small radius chain conveyor is driven to move the designated cargo pallet to the position of the cargo compartment close to the RGV track;
当系统接到出库指令时,根据货物具体的出库位置信息,密集货架子系统中需要出库的货物所在货格内的动力输送机构进行运动,将需要出库的货物送至货格靠近水平输送机构的位置处,然后再送至自动化出库子系统的水平输送机构上,不同层的水平输送机构将货物送至立式螺旋输送机构上,货物通过立式螺旋输送机构完成最后的出库任务;When the system receives the out-of-warehouse instruction, according to the specific out-of-warehouse location information of the goods, the power conveying mechanism in the compartment where the goods to be out-bound in the dense shelf subsystem are moved, and the goods that need to be out-of-warehouse are delivered to the compartment close to the warehouse. The position of the horizontal conveying mechanism is then sent to the horizontal conveying mechanism of the automatic outbound subsystem. The horizontal conveying mechanisms of different layers send the goods to the vertical screw conveying mechanism, and the goods pass through the vertical screw conveying mechanism to complete the final out of the warehouse. Task;
所述RGV、所述动力输送机构、水平输送机构和立式螺旋输送机构均能够独立运动,并且所述RGV、所述动力输送机构、水平输送机构和立式螺旋输送机构均能够同时运动。The RGV, the power conveying mechanism, the horizontal conveying mechanism and the vertical screw conveying mechanism can all move independently, and the RGV, the power conveying mechanism, the horizontal conveying mechanism and the vertical screw conveying mechanism can all move simultaneously.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明出入库作业能够同时且独立运作,同时不同于现有的串行的出库方式,并行的出库作业方式能够极大的提高系统的出库运作效率,本发明的仓储系统能够用于电商物资、医药物资的仓储,尤其能够很好的应用于应急物资的仓储。1. The in-out and out-out operations of the present invention can operate simultaneously and independently, and at the same time, different from the existing serial out-of-warehouse operation mode, the parallel out-of-warehouse operation mode can greatly improve the out-of-warehouse operation efficiency of the system, and the storage system of the present invention can It is used for the storage of e-commerce materials and medical materials, especially for the storage of emergency materials.
2、本发明同一个密集货架中不同货格内的货物能够同时联动而互不干涉,密集货架中每个货格内均有动力输送机构,这就使得当有多个货物需要同时进行出库作业时,对应货格内的动力输送机构能够同时运行互不干涉,多个货物能够同时被送到对应的水平输送机构上;同样的,不同层的水平输送机构也能够同时运行而互不干涉,能够将多个货物同时送至立式螺旋输送机构上;而立式螺旋输送机构同样也能同时将不同层送来的货物汇总送至出口处以供进一步的分拣作业,大大提高了货物的入库进库效率。2. In the present invention, the goods in different compartments in the same dense shelf can be linked simultaneously without interfering with each other, and there is a power conveying mechanism in each compartment in the dense shelf, which makes it possible for multiple goods to be shipped out at the same time. During operation, the power conveying mechanisms in the corresponding cargo compartments can run simultaneously without interfering with each other, and multiple goods can be sent to the corresponding horizontal conveying mechanisms at the same time; similarly, the horizontal conveying mechanisms on different layers can also operate at the same time without interfering with each other. , which can send multiple goods to the vertical screw conveying mechanism at the same time; and the vertical screw conveying mechanism can also simultaneously collect the goods from different layers and send them to the exit for further sorting operations, which greatly improves the quality of the goods. Warehousing and warehousing efficiency.
附图说明Description of drawings
图1为本发明的俯视结构示意图;Fig. 1 is the top view structure schematic diagram of the present invention;
图2为本发明自动化入库子系统的结构示意图;Fig. 2 is the structural representation of the automatic storage subsystem of the present invention;
图3为本发明动力输送机构的结构示意图。FIG. 3 is a schematic structural diagram of the power transmission mechanism of the present invention.
1、自动化入库子系统,11、货物升降机,12、货物缓存货架,13、RGV升降机,14、RGV,15、RGV轨道,2、密集货架子系统,21、密集货架,22、动力输送机构,221、货物托板,222、小半径链式输送机,3、自动化出库子系统,31、水平输送机构,32、立式螺旋输送机构,4、货物。1. Automated warehousing subsystem, 11, Cargo elevator, 12, Cargo cache shelf, 13, RGV elevator, 14, RGV, 15, RGV track, 2, Intensive shelf subsystem, 21, Intensive shelf, 22, Power conveying mechanism , 221, cargo pallet, 222, small radius chain conveyor, 3, automated warehouse subsystem, 31, horizontal conveying mechanism, 32, vertical screw conveying mechanism, 4, goods.
具体实施方式Detailed ways
下面结合附图1到附图3,对本发明的具体实施方式进行详细描述。在本发明的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。The specific embodiments of the present invention will be described in detail below with reference to FIG. 1 to FIG. 3 . In the description of the present invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征能够明示或者隐含地包括一个或者更多个该特征;在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。The terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined with "first" and "second" can expressly or implicitly include one or more of the features; in the description of the present invention, unless otherwise specified, the meaning of "multiple" is two or more.
需要说明的是,本发明中涉及到的电路连接均采用常规的电路连接方式,不涉及到任何创新。It should be noted that the circuit connections involved in the present invention all adopt conventional circuit connection methods, and do not involve any innovation.
实施例Example
如图1到图3所示,一种并行出库式自动化仓储系统,包括:密集货架子系统2、自动化入库子系统1和自动化出库子系统3,密集货架子系统2包括:密集货架21,如图1所示,图1为密集货架21的其中一层,每层的密集货架21分为多列,每一列分为多层,每列上的每一层为一个货格;自动化入库子系统1包括:RGV14、RGV升降机13和RGV轨道15,自动化入库子系统1通过外接处理器工作,控制RGV14和RGV升降机13,所述RGV14连接所述RGV升降机13,通过所述RGV升降机13达到目标位置所在层,所述RGV轨道15设置在所述密集货架21一侧,RGV14在RGV轨道15上移动,RGV轨道15方向和密集货架21的方向一致,所述RGV轨道15的一端连接至所述RGV升降机13的位置处,用来给RGV14的运输工作供行走路径,使RGV能够通过处理器的命令到达密集货架21内指定的货格处;自动化出库子系统3设置在所述密集货架子系统2远离RGV轨道14的一侧。As shown in Fig. 1 to Fig. 3, a parallel outgoing automated storage system includes:
优选的,为了提高入库效率,所述自动化入库子系统1还包括:货物缓存货架12和货物升降机11,货物缓存架12包括多层存货板,所述货物缓存货架12设置在所述RGV升降机13一侧;货物升降机11设置在所述货物缓存货架12的一侧,货物升降机11外接电源工作,所述货物升降机11升降货物4至指定存货板上。Preferably, in order to improve warehousing efficiency, the
优选的,为了方便将货物接纳进货格和将货格内的货物输出出去,保证有多个货物需要同时进行出库作业时,对应货格内的动力输送机构能够同时运行互不干涉,所述的密集货架子系统2还包括多个动力输送机构22。Preferably, in order to facilitate the acceptance of goods into the cargo compartment and the output of the goods in the cargo compartment, it is ensured that when multiple goods need to be out of the warehouse at the same time, the power transmission mechanisms in the corresponding cargo compartments can operate at the same time without interfering with each other. The
优选的,所述动力输送机构22用来实现货物4在密集货架21的深度方向移动,包括:小半径链式输送机222和多个货物托板221,小半径链式输送机222包括:传输带和驱动机,设置在密集货架21的货架内;多个货物托板221设置在所述小半径链式输送机222的传输带上,通过接收处理器的指令,控制货物托板向指定的方向移动靠近,再通过自动化入库子系统和自动化出库子系统完成入库和出库。Preferably, the
具体的,为了密集货架21货格上的货物能按处理器的指令传输,保证传输链的完整性,在相邻的两个货格内至少设置一个所述动力输送机构22。Specifically, in order to transmit the goods on the compartments of the
优选的,为了提高系统的运作效率,所述每个动力输送机构均能够独立运动,多个动力输送机构能够同时进行运动。Preferably, in order to improve the operating efficiency of the system, each of the power transmission mechanisms can move independently, and multiple power transmission mechanisms can move simultaneously.
具体的,所述的自动化出库子系统3包括:水平输送机构31和立式螺旋输送机构32,所述密集货架相邻的两层至少设置一个所述水平输送机构31;立式螺旋输送机构32设置在所述水平输送机构31的出货一端。Specifically, the automated warehouse-out
优选的,为了保证出入库作业能够同时且独立运作,极大程度的提高系统的出库运作效率,所述自动化入库子系统1和所述自动化出库子系统3能够同时且独立工作。Preferably, in order to ensure that the warehousing and warehousing operations can operate simultaneously and independently, and greatly improve the efficiency of the warehousing operation of the system, the
具体的,利用一种并行出库式自动化仓储系统进行货物运输的方法,包括:Specifically, a method for transporting goods using a parallel outbound automated storage system includes:
当系统接到一个入库指令时,根据货物4的具体入库位置信息,密集货架子系统2中的动力输送机构将对应的货物移动到自动化入库子系统1的RGV轨道15位置处,同时,货物升降机11将货物4送至货物缓存货架12中指定的货架层,同时,若RGV14空闲,则RGV升降机13将RGV14送至指定的层并通过RGV轨道15将货物缓存货架12上的货物4送至密集货架21上的货格,若RGV忙,则等待RGV闲时再进行上述的入库操作;When the system receives a warehousing instruction, according to the specific warehousing location information of the goods 4, the power conveying mechanism in the
当系统接到出库指令时,根据货物4具体的出库位置信息,密集货架子系统2中的动力输送机构22将需要出库的货物4移动到自动化出库子系统3的位置处,通过自动化出库子系统3完成最后的出库任务。When the system receives the outbound instruction, according to the specific outbound location information of the goods 4, the
优选的,系统接收到入库指令后,密集货架子系统2中对应货格内小半径链式输送机222传动,将指定的货物托板221移动到货格靠近RGV轨道15的位置处;Preferably, after the system receives the warehousing instruction, the small-
当系统接到出库指令时,根据货物4具体的出库位置信息,密集货架子系统2中需要出库的货物4所在货格内的小半径链式输送机222传动,将需要出库的货物4送至货格靠近水平输送机构31的位置处,然后再送至自动化出库子系统3的水平输送机构31上,不同层的水平输送机构31将货物4送至立式螺旋输送机构32上,货物4通过立式螺旋输送机构32完成最后的出库任务;When the system receives the out-of-warehouse instruction, according to the specific out-of-warehouse location information of the goods 4, the small-
所述RGV14、所述动力输送机构22、水平输送机构31和立式螺旋输送机构32均能够独立且同时运动。The
以上公开的仅为本发明的较佳地几个具体实施例,但是,本发明实施例并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。The above disclosures are only preferred specific embodiments of the present invention, however, the embodiments of the present invention are not limited thereto, and any changes that can be conceived by those skilled in the art should fall within the protection scope of the present invention.
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