CN114798522B - Dispensing needle cleaning device - Google Patents
Dispensing needle cleaning device Download PDFInfo
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- CN114798522B CN114798522B CN202210389845.9A CN202210389845A CN114798522B CN 114798522 B CN114798522 B CN 114798522B CN 202210389845 A CN202210389845 A CN 202210389845A CN 114798522 B CN114798522 B CN 114798522B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明涉及点胶设备技术领域,尤其是涉及一种点胶针头清洁装置。The invention relates to the technical field of glue dispensing equipment, in particular to a glue dispensing needle cleaning device.
背景技术Background technique
点胶针头在进行点胶后通过会有胶水残留,相关技术中一般有两种清洁点胶针头的方式,第一种清洁方式为采用人工清洁针头,但是人工清洁会存在擦拭力度不稳定,力度较大会对针头造成刮伤,而且消耗大量的人力资源,清洁效率慢;第二种清洁方式为通过点胶针头清洁装置来清洁点胶针头,但是清洁液出口的压力不稳定,当液位过低时,针头沾不到到清洁液,清洁效果差,而液位过高时,清洁液会碰及针头的尾部,造成污染。There will be glue residue in the dispensing needle after dispensing. There are generally two ways to clean the dispensing needle in the related technology. The first cleaning method is to use manual cleaning of the needle, but manual cleaning will have unstable wiping force and force. Larger ones will cause scratches to the needle, and consume a lot of human resources, and the cleaning efficiency is slow; the second cleaning method is to clean the dispensing needle with the dispensing needle cleaning device, but the pressure of the cleaning liquid outlet is unstable. When the level is low, the needle cannot be touched with the cleaning solution, and the cleaning effect is poor. When the level is too high, the cleaning solution will touch the tail of the needle, causing pollution.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明的一个目的在于提出一种点胶针头清洁装置,该点胶针头清洁装置不仅能够避免清洁液溢出,而且具有清洁口的液位稳定和清洁效果好等优点。The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, an object of the present invention is to provide a cleaning device for dispensing needles, which can not only avoid overflow of cleaning liquid, but also have the advantages of stable liquid level at the cleaning port and good cleaning effect.
为了实现上述目的,根据本发明实施例提出了一种点胶针头清洁装置,包括:清洁液供给机构,所述清洁液供给机构设有出液口;清洁机构,所述清洁机构包括主体、储液箱和清洁管,所述储液箱安装于所述主体且构造有储液腔以及与所述储液腔连通的开口,所述清洁管位于所述储液腔内且构造有连通的清洁腔、清洁口和进液口,所述清洁管包括主体段和导流段,所述主体段沿竖直方向延伸且限定出所述进液口,所述进液口贯穿所述储液腔的底壁,所述导流段与所述主体段的上端连接且限定出所述清洁口,所述清洁口从所述开口露出,所述导流段的横截面的外轮廓向远离所述主体段的方向逐渐减小,所述清洁腔贯通所述主体段和所述导流段,所述清洁管的周壁设有缺口,所述缺口贯通所述清洁管的上端面;第一输液管,所述第一输液管的两端分别与所述出液口和所述进液口连接;第一液位检测器,所述第一液位检测器安装于所述清洁机构,用于检测所述清洁腔内清洁液的液位;流量控制阀,所述流量控制阀设于所述第一输液管且与所述第一液位检测器连接,所述流量控制阀根据所述第一液位检测器的信号控制所述第一输液管内清洁液的流量;擦拭组件,所述擦拭组件在夹紧状态和松开状态之间可切换地安装于所述清洁机构,所述擦拭组件具有擦拭间隙且与所述储液箱间隔设置,所述擦拭组件处于所述夹紧状态时所述擦拭间隙关闭,所述擦拭组件处于所述松开状态时所述擦拭间隙打开。In order to achieve the above object, a dispensing needle cleaning device is proposed according to an embodiment of the present invention, comprising: a cleaning liquid supply mechanism, the cleaning liquid supply mechanism is provided with a liquid outlet; a cleaning mechanism, the cleaning mechanism includes a main body, a storage A liquid tank and a cleaning pipe, the liquid storage tank is installed on the main body and is configured with a liquid storage cavity and an opening communicating with the liquid storage cavity, the cleaning tube is located in the liquid storage cavity and is configured with a cleaning cavity, a cleaning port and a liquid inlet, the cleaning pipe includes a main body section and a diversion section, the main body section extends vertically and defines the liquid inlet, and the liquid inlet runs through the liquid storage chamber The bottom wall of the guide section is connected to the upper end of the main body section and defines the cleaning port, the cleaning port is exposed from the opening, and the outer contour of the cross section of the guide section is away from the The direction of the main body section gradually decreases, the cleaning cavity runs through the main body section and the diversion section, the peripheral wall of the cleaning pipe is provided with a gap, and the gap passes through the upper end surface of the cleaning pipe; the first infusion tube , both ends of the first infusion tube are respectively connected to the liquid outlet and the liquid inlet; a first liquid level detector, the first liquid level detector is installed on the cleaning mechanism for detecting The liquid level of the cleaning liquid in the cleaning chamber; a flow control valve, the flow control valve is arranged on the first infusion pipe and connected to the first liquid level detector, and the flow control valve is set according to the first The signal of the liquid level detector controls the flow rate of the cleaning liquid in the first infusion tube; the wiper assembly is switchably installed on the cleaning mechanism between the clamped state and the loosened state, and the wiper assembly has The wiping gap is spaced apart from the liquid storage tank, the wiping gap is closed when the wiping assembly is in the clamped state, and the wiping gap is opened when the wiping assembly is in the loosened state.
根据本发明实施例的点胶清洁装置不仅能够避免清洁液溢出,而且具有清洁口的液位稳定和清洁效果好等优点。The glue dispensing cleaning device according to the embodiment of the present invention can not only avoid overflow of the cleaning liquid, but also have the advantages of stable liquid level at the cleaning port and good cleaning effect.
根据本发明的一些实施例,所述点胶针头清洁装置还包括:单向阀,所述单向阀连接于所述第一输液管。According to some embodiments of the present invention, the dispensing needle cleaning device further includes: a one-way valve connected to the first infusion tube.
根据本发明的一些实施例,所述开口的内径大于所述清洁管的外径,且所述储液箱的上表面不低于所述清洁管的上端面。According to some embodiments of the present invention, the inner diameter of the opening is larger than the outer diameter of the cleaning pipe, and the upper surface of the liquid storage tank is not lower than the upper end surface of the cleaning pipe.
根据本发明的一些实施例,所述储液箱还包括:排液口,所述排液口设于所述储液箱的底壁且与所述储液腔连通,所述排液口通过第二输液管与所述清洁液供给机构的回流口连通。According to some embodiments of the present invention, the liquid storage tank further includes: a liquid discharge port, the liquid discharge port is arranged on the bottom wall of the liquid storage tank and communicates with the liquid storage cavity, and the liquid discharge port passes through The second infusion tube communicates with the return port of the cleaning liquid supply mechanism.
根据本发明的一些实施例,所述排液口的横截面积向远离所述储液箱的方向逐渐减小。According to some embodiments of the present invention, the cross-sectional area of the liquid discharge port gradually decreases in a direction away from the liquid storage tank.
根据本发明的一些实施例,所述清洁机构还包括:第二液位检测器,所述第二液位检测器设于所述储液箱,用于检测所述储液腔内清洁液的液面。According to some embodiments of the present invention, the cleaning mechanism further includes: a second liquid level detector, the second liquid level detector is arranged in the liquid storage tank, and is used to detect the level of the cleaning liquid in the liquid storage chamber. liquid level.
根据本发明的一些实施例,所述清洁管包括:主体段,所述主体段沿竖直方向延伸且限定出所述进液口;导流段,所述导流段与所述主体段的上端连接且限定出所述清洁口,所述导流段的横截面的外轮廓向远离所述主体段的方向逐渐减小;其中,所述清洁腔贯通所述主体段和所述导流段。According to some embodiments of the present invention, the cleaning pipe includes: a main body section extending vertically and defining the liquid inlet; a flow guide section connected to the main body section The upper end is connected to and defines the cleaning port, and the outer contour of the cross-section of the flow guide section gradually decreases in a direction away from the main body section; wherein, the cleaning chamber passes through the main body section and the flow guide section .
根据本发明的一些实施例,所述导流段的外周面从下至上逐渐朝向所述清洁管的中心轴线的方向倾斜。According to some embodiments of the present invention, the outer peripheral surface of the flow guiding section is gradually inclined toward the central axis of the cleaning pipe from bottom to top.
根据本发明的一些实施例,所述封盖装置包括:第一驱动件,所述第一驱动件与所述主体连接;升降杆,所述升降杆的下端与所述第一驱动件连接,所述第一驱动件驱动所述升降杆沿所述升降杆的轴线转动以及升降;第一盖板,所述第一盖板与所述升降杆的上端连接,所述升降杆用于带动所述第一盖板转动以及升降。According to some embodiments of the present invention, the capping device includes: a first driving member, the first driving member is connected to the main body; a lifting rod, the lower end of the lifting rod is connected to the first driving member, The first driving member drives the lifting rod to rotate and lift along the axis of the lifting rod; the first cover plate is connected to the upper end of the lifting rod, and the lifting rod is used to drive the lifting rod Describe the rotation and lifting of the first cover plate.
根据本发明的一些实施例,所述点胶针头清洁装置还包括:第一防漏盒,所述第一防漏盒安装与所述主体且位于所述储液箱的下方;第三液位检测器,所述第三液位检测器安装于所述第一防漏盒内,用于检测所述第一防漏盒内的清洁液的液位。According to some embodiments of the present invention, the dispensing needle cleaning device further includes: a first leak-proof box, the first leak-proof box is installed on the main body and located below the liquid storage tank; a third liquid level A detector, the third liquid level detector is installed in the first leak-proof box, and is used to detect the liquid level of the cleaning solution in the first leak-proof box.
根据本发明的一些实施例,所述擦拭组件包括:第二驱动件;第一清洁块和第二清洁块,所述第一清洁块和所述第二清洁块分别与所述第二驱动件连接且限定出所述擦拭间隙,所述第二驱动件驱动所述第一清洁块和所述第二清洁块中至少一个移动,以将所述擦拭组件切换至所述夹紧状态或者松开状态。According to some embodiments of the present invention, the wiping assembly includes: a second driving member; a first cleaning block and a second cleaning block, the first cleaning block and the second cleaning block are respectively connected to the second driving member connected to and define the wiping gap, the second driving member drives at least one of the first cleaning block and the second cleaning block to move, so as to switch the wiping assembly to the clamping state or release it state.
根据本发明的一些实施例,所述第一清洁块和所述第二清洁块中的每一个包括:竖直部,所述竖直部的下端与所述第二驱动件连接;水平部,所述水平部的一端与所述竖直部的上端连接且从所述竖直部向靠近所述清洁腔的方向延伸。According to some embodiments of the present invention, each of the first cleaning block and the second cleaning block includes: a vertical portion, the lower end of which is connected to the second driving member; a horizontal portion, One end of the horizontal portion is connected to the upper end of the vertical portion and extends from the vertical portion toward the cleaning chamber.
根据本发明的一些实施例,所述水平部的上表面与所述清洁腔的上端平齐。According to some embodiments of the present invention, the upper surface of the horizontal portion is flush with the upper end of the cleaning chamber.
根据本发明的一些实施例,所述清洁液供给机构包括:储液罐,所述储液罐设有所述出液口;泵体,所述泵体连接所述出液口和所述第一输液管,用于将所述储液罐的清洁液向所述第一输液管内泵出;第二防漏盒,所述第二防漏盒设于所述储液罐的下方;第四液位检测器,所述第四液位检测器安装于所述第二防漏盒内,用于检测所述第二防漏盒内的清洁液的液位。According to some embodiments of the present invention, the cleaning liquid supply mechanism includes: a liquid storage tank, the liquid storage tank is provided with the liquid outlet; a pump body, the pump body is connected to the liquid outlet and the second An infusion tube, used to pump the cleaning solution of the liquid storage tank into the first infusion tube; a second leak-proof box, the second leak-proof box is arranged below the liquid storage tank; a fourth A liquid level detector, the fourth liquid level detector is installed in the second leak-proof box, and is used to detect the liquid level of the cleaning solution in the second leak-proof box.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and understandable from the description of the embodiments in conjunction with the following drawings, wherein:
图1是根据本发明实施例的点胶针头清洁装置的结构示意图。Fig. 1 is a schematic structural view of a dispensing needle cleaning device according to an embodiment of the present invention.
图2是根据本发明实施例的点胶针头清洁装置的清洁机构的结构示意图。Fig. 2 is a structural schematic diagram of a cleaning mechanism of a dispensing needle cleaning device according to an embodiment of the present invention.
图3是根据本发明实施例的点胶针头清洁装置的清洁液供给机构的结构示意图。Fig. 3 is a structural schematic diagram of a cleaning liquid supply mechanism of a dispensing needle cleaning device according to an embodiment of the present invention.
图4是根据本发明实施例的点胶针头清洁装置的储液箱和清洁管的结构示意图。Fig. 4 is a structural schematic diagram of a liquid storage tank and a cleaning tube of a dispensing needle cleaning device according to an embodiment of the present invention.
图5是根据本发明实施例的点胶针头清洁装置的擦拭组件的结构示意图。Fig. 5 is a schematic structural view of a wiping assembly of a dispensing needle cleaning device according to an embodiment of the present invention.
图6是根据本发明实施例的点胶清洁针头的清洁管的结构示意图。Fig. 6 is a schematic structural view of a cleaning tube of a dispensing cleaning needle according to an embodiment of the present invention.
附图标记:Reference signs:
点胶针头清洁装置1、Dispensing needle cleaning device 1,
清洁液供给机构100、储液罐110、出液口111、回流口112、泵体120、第二防漏盒130、第四液位检测器140、Cleaning
清洁机构200、主体210、储液箱220、储液腔221、开口222、排液口223、清洁管230、清洁腔231、清洁口232、进液口233、主体段234、导流段235、缺口236、封盖装置240、第一驱动件241、升降杆242、第一盖板243、
第一输液管300、第二输液管310、The
第一液位检测器400、第二液位检测器410、The first
流量控制阀500、单向阀510、
第一防漏盒600、第三液位检测器610、The first leak-
擦拭组件700、第二驱动件710、第一清洁块720、竖直部721、水平部722、第二清洁块730、擦拭间隙740。The
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Rear", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Axial", "Radial", "Circumferential" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention.
在本发明的描述中,“第一特征”、“第二特征”可以包括一个或者更多个该特征。In the description of the present invention, "first feature" and "second feature" may include one or more of these features.
在本发明的描述中,“多个”的含义是两个或两个以上,“若干”的含义是一个或多个。In the description of the present invention, "plurality" means two or more, and "several" means one or more.
下面参考附图描述根据本发明实施例的点胶针头清洁装置1。The following describes the dispensing needle cleaning device 1 according to the embodiment of the present invention with reference to the accompanying drawings.
如图1-图6所示,根据本发明实施例的点胶针头清洁装置1包括清洁液供给机构100、清洁机构200、第一输液管300、第一液位检测器400和流量控制阀500。其中,流量控制阀500可以为电磁阀。As shown in FIGS. 1-6 , the dispensing needle cleaning device 1 according to the embodiment of the present invention includes a cleaning
清洁液供给机构100设有出液口111,清洁机构200设有连通的清洁腔231、清洁口232和进液口233,第一输液管300的两端分别与出液口111和进液口233连接,第一液位检测器400安装于清洁机构200,用于检测清洁腔231内清洁液的液位,流量控制阀500设于第一输液管300且与第一液位检测器400连接,流量控制阀500根据第一液位检测器400的信号控制第一输液管300内清洁液的流量。The cleaning
其中,点胶针头可以由清洁口232伸入清洁腔231再从清洁腔231拔出,这样,点胶针头可以沾取清洁腔231内的清洁液,使清洁液覆盖点胶针头的外周面,清洁液能够腐蚀点胶针头上的胶水,再对点胶针头进行擦拭即可轻松去除点胶针头上的残留胶水。Wherein, the dispensing needle can be stretched into the
根据本发明实施例的清洁液供给机构100,通过在清洁液供给机构100设有出液口111,清洁机构200设有连通的清洁腔231、清洁口232和进液口233,第一输液管300的两端分别与出液口111和进液口233连接,这样,当点胶针头清洁装置1不工作时,清洁液可以储存在清洁液供给机构100内,避免清洁液泄漏同时还可以避免清洁液被氧化,以保证清洁液的除污效果,并且,当点胶针头清洁装置1工作时,清洁液可以由出液口111流向进液口233,使清洁液充满清洁腔231,从而使点胶针头能够轻松沾取到清洁液,清洁效率高。According to the cleaning
另外,第一液位检测器400安装于清洁机构200,用于检测清洁腔231内清洁液的液位,流量控制阀500设于第一输液管300且与第一液位检测器400连接,流量控制阀500根据第一液位检测器400的信号控制第一输液管300内清洁液的流量。In addition, the first
由此,第一液位检测器400可以向流量控制阀500反馈清洁腔231内的清洁液的液面高度,当清洁腔231内的清洁液的液面低于清洁口232时,流量控制阀500可以增大清洁液的流量,以增大清洁液的流动压力,使清洁腔231内的清洁液液面高度上升,以使点胶针头能够完全沾取到清洁液,从而提高对点胶针头的清洁效果;当清洁腔231内的清洁液从清洁口232溢出时,流量控制阀500可以减小清洁液的流量,以减小清洁液的流动压力,使清洁腔231内的清洁液液面高度下降,避免清洁液溢出,从而可以避免清洁液污染到点胶针头的根部,进一步提高对点胶针头的清洁效果。Thus, the first
这样,通过第一液位检测器400和流量控制阀500的配合,在清洁液的液位较低时能够对清洁液进行补充,当清洁液溢出时能够及时降低清洁液的液面高度,使清洁液的液面维持在一个稳定的液位,即保证了对点胶针头的清洁效果又避免了清洁液造成污染,成本低。In this way, through the cooperation of the first
如此,根据本发明实施例的点胶针头清洁装置1不仅能够避免清洁液溢出,而且具有清洁口232的液位稳定和清洁效果好等优点。In this way, the dispensing needle cleaning device 1 according to the embodiment of the present invention can not only prevent the cleaning liquid from overflowing, but also have the advantages of stable liquid level of the cleaning
在本发明的一些具体实施例中,如图1和图2所示,点胶针头清洁装置1还包括单向阀510。In some specific embodiments of the present invention, as shown in FIGS. 1 and 2 , the dispensing needle cleaning device 1 further includes a one-
单向阀510连接于第一输液管300,进液口233位于清洁腔231的下方,清洁口232位于清洁腔231的上方,单向阀510允许清洁液由出液口111流向清洁腔231且阻止清洁液由清洁腔231流向出液口111。The one-
可以理解的是,清洁液由进液口233进入清洁腔231后,清洁液受重力影响有向下流动的趋势,通过在清洁腔231的上方开设清洁口232,当清洁液的液面不高于清洁时清洁液不会从清洁口232溢出,清洁腔231能够容纳更多的清洁液,而且点胶针头一般向下点胶,因此点胶针头的下端更需要清洁,如此点胶针头的下端更易通过清洁口232伸入清洁腔231内,便于对点胶针头的清洁。It can be understood that after the cleaning liquid enters the
并且,通过设置单向阀510,清洁液流经单向阀510后不会回流回清洁液供给机构100,也就是说,清洁腔231内的清洁液不会出现回流的情况,这样清洁腔231内的清洁液的液面能够更稳定地维持在清洁口232附近,保持清洁液的液位稳定,便于点胶针头沾取清洁液。Moreover, by setting the one-
进一步地,如图1和图2所示,单向阀510位于流量控制阀500和清洁腔231之间,如此,流量控制阀500可以先根据第一液位检测器400所反馈的信号控制第一输液管300的流量,定量的清洁液再通过单向阀510进入清洁腔231,当出液口111所泵出的清洁液流量较大时,流量控制阀500可以直接将多余的清洁液封堵,以使清洁液可以通过出液口111回到清洁液供给机构100,避免了过多的清洁液堵塞在流量控制阀500和单向阀510之间,更有利于控制清洁腔231内的液位。Further, as shown in FIG. 1 and FIG. 2 , the one-
在本发明的一些具体实施例中,如图1和图2所示,清洁机构200包括主体210、储液箱220和清洁管230。In some specific embodiments of the present invention, as shown in FIGS. 1 and 2 , the
储液箱220安装于主体210且构造有储液腔221以及与储液腔221连通的开口222,清洁管230位于储液腔221内且构造有清洁腔231、清洁口232和进液口233,进液口233贯穿储液腔221的底壁,清洁口232从开口222露出。The
具体地,清洁液由第一输液管300和进液口233直接进入到清洁腔231内,清洁口232从开口222露出,点胶针头可以通过开口222和清洁口232伸入清洁腔231以沾取清洁液,当有清洁液溢出清洁口232时,清洁液可以由开口222流入储液箱220的储液腔221内,避免清洁液污染地面、污染点胶针头清洁装置1的其他部件或者点胶针头的不需要清洁的部位。Specifically, the cleaning liquid directly enters the
举例而言,清洁管230可以与储液腔221的底壁一体成型,或者清洁管230可以与储液箱220分别单独加工再装配到一起,此时清洁管230与储液箱220的连接处保持密封,储液腔221用于收集由清洁口232溢出的清洁液且可以避免清洁液泄漏。For example, the
在本发明的一些具体实施例中,如图1和图2所示,开口222的内径大于清洁管230的外径。In some specific embodiments of the present invention, as shown in FIGS. 1 and 2 , the inner diameter of the
也就是说,开口222的内周面与清洁管230的外周面间隔设置,这样开口222的侧壁与清洁管230之间存在间隙,当清洁液由清洁口232溢出时,清洁液可以由开口222的侧壁和清洁管230之间的间隙流入储液腔221,避免清洁液流到储液箱220的外部。That is to say, the inner peripheral surface of the
并且,储液箱220的上表面不低于清洁管230的上端面,也就是说,开口222的上侧面不低于清洁口232,例如,开口222的上侧面可以与清洁口232平齐,或者开口222的上侧面可以高于清洁口232,这样,由开口222溢出的清洁液可以低于开口222,从而使清洁液都能够从开口222流到储液腔221内,进一步地降低了清洁液溢出的几率。And, the upper surface of the
在本发明的一些具体实施例中,如图4所示,储液箱220还包括排液口223,排液口223设于储液箱220的底壁且与储液腔221连通,排液口223通过第二输液管310与清洁液供给机构100的回流口112连通。In some specific embodiments of the present invention, as shown in FIG. 4, the
具体地,排液口223可以设于储液箱220的底壁的最低处,且排液口223与进液口233间隔设置,避免排液口223与进液口233发生位置干涉,这样储液腔221内的清洁液能够聚集到排液口223,并经过排液口223和第二输液管310回流到清洁液供给机构100,实现清洁液的回收,减少清洁液的浪费,而且清洁液不会在储液腔221内滞留过长时间,避免储液腔221内的清洁液积攒过多而溢出,进一步地避免了清洁液造成污染。Specifically, the
进一步地,如图4所示,排液口223的横截面积向远离储液箱220的方向逐渐减小。也就是说,排液口223的侧壁可以为斜面状,一方面能够增大排液口223的上端的横截面积,清洁液更易进入排液口223,另一方面使排液口223的侧壁能够起到导流作用,以提高清洁液的流动速率,从而提高储液腔221内的清洁液的回流效率,使清洁液能够快速流回清洁液供给机构100。Further, as shown in FIG. 4 , the cross-sectional area of the
更进一步地,如图1、图2和图4所示,清洁机构200还包括第二液位检测器410,第二液位检测器410设于储液箱220,用于检测储液腔221内清洁液的液面。Furthermore, as shown in FIG. 1 , FIG. 2 and FIG. 4 , the
举例而言,第二液位检测器410可以设有一个预设值,该预设值对应的液位高于进液口233且低于开口222,当储液腔221内的清洁液的液位达到该预设值时,则发出警报,工作人员可以通过警报判断出清洁腔231内有清洁液滞留,即清洁腔231内的清洁液没有及时通过排液口223排出,并对储液箱220和第二输液管310进行检查,避免出液口111或第二输液管310发生堵塞,从而更可靠地防止清洁液由储液腔221溢出。For example, the second
在本发明的一些具体实施例中,如图4所示,清洁管230包括主体段234和导流段235。In some specific embodiments of the present invention, as shown in FIG. 4 , the
主体段234沿竖直方向延伸且限定出进液口233,导流段235与主体段234的上端连接且限定出清洁口232,导流段235的横截面的外轮廓向远离主体段234的方向逐渐减小。其中,清洁腔231贯通主体段234和导流段235。The
由此,主体段234可以增大清洁管230的长度,使清洁管230能够贯穿储液腔221并由开口222露出,清洁腔231的空间足够大,从而使点胶针头能够伸入清洁管230的时,清洁腔231能够完全容纳点胶针头的需要清洁的部分,以便于点胶针头在清洁腔231内能够充分地沾取到清洁液。而且,导流段235的外周面可以对清洁液进行导流,若清洁液由清洁口232溢出后,清洁液在重力的作用下能够沿导流段235的外周面流向开口222并进入储液腔221,进一步避免了清洁液流到储液箱220的外部,避免清洁液污染点胶针头清洁装置1。Thus, the
另外,导流段235的背向主体段234的一端可以为水平面,也就是说,导流段235的背向主体段234的一端可以与清洁口232平齐,这样,当清洁液的液面与清洁口232平齐时,导流段235的背向主体段234的一端的水平面结构可以使液面保持水平,从而使清洁液的液位稳定。In addition, the end of the
在本发明的一些具体实施例中,如图4和图6所示,235导流段的外周面从下至上逐渐朝向清洁管230的中心轴线的方向倾斜。也就是说,导流段235的外周面为倾斜面,这样,导流段235的外周面可以对清洁液进行导流,清洁液由清洁口232溢出后,清洁液在重力的作用下能够沿导流段235的外周面流向开口222并进入储液腔221,进一步避免了清洁液流到储液箱220的外部,同时可以避免清洁液飞溅,避免清洁液污染点胶针头清洁装置1。In some specific embodiments of the present invention, as shown in FIG. 4 and FIG. 6 , the outer peripheral surface of the
在本发明的一些具体实施例中,如图1和图2所示,清洁机构200还包括封盖装置240。In some specific embodiments of the present invention, as shown in FIGS. 1 and 2 , the
封盖装置240在封盖状态和敞开状态之间可切换地与主体210连接,封盖装置240处于封盖状态时与储液箱220连接且封盖开口222,封盖装置240处于敞开状态时与储液箱220间隔且开口222敞开。The
可以理解的是,清洁液供给机构100通过第二输液管310、储液腔221和开口222与外界连通,当清洁机构200停用时,可以使封盖装置240处于封盖状态,这样,储液腔221的开口222被封盖,清洁液供给机构100内的清洁液与外界隔断开,同时清洁腔231也与外界隔断开,有效地减少了清洁液的蒸发,降低使用成本,提高清洁液的利用效率。It can be understood that the cleaning
进一步地,如图1和图2所示,封盖装置240包括第一驱动件241、升降杆242和第一盖板243。其中,第一驱动件241可以为旋转气缸或者旋转电机。Further, as shown in FIG. 1 and FIG. 2 , the
第一驱动件241与主体210连接,升降杆242的下端与第一驱动件241连接,第一驱动件241驱动升降杆242沿升降杆242的轴线转动以及升降,第一盖板243与升降杆242的上端连接,升降杆242用于带动第一盖板243转动以及升降。The
也就是说,第一驱动件241能够驱动升降杆242升降和转动,从而带动第一盖板243升降和转动,以使开口222敞开或者被封盖。具体地,当封盖装置240由封盖状态向敞开状态切换时,第一驱动件241先驱动升降杆242向上升起一段距离,再驱动升降杆242向远离开口222的方向转动,第一盖板243随升降杆242移动;当封盖装置240由敞开状态向封盖状态切换时,第一驱动件241先驱动升降杆242向靠近开口222的方向转动直至第一盖板243位于开口222的正上方,再驱动升降杆242下降直至第一盖板243封盖开口222。That is to say, the first driving
由此,第一盖板243转动时会与储液箱220间隔开,避免了第一盖板243和储液箱220之间发生摩擦,避免了第一盖板243和储液箱220的磨损,同时使第一盖板243转动更加方便,并且第一盖板243能够实现对开口222的封盖以及敞开。Thus, when the
在本发明的一些具体实施例中,如图1和图2所示,点胶针头清洁装置1还包括第一防漏盒600和第三液位检测器610。In some specific embodiments of the present invention, as shown in FIGS. 1 and 2 , the dispensing needle cleaning device 1 further includes a first leak-
第一防漏盒600安装与主体210且位于储液箱220的下方,第三液位检测器610安装于第一防漏盒600内,用于检测第一防漏盒600内的清洁液的液位。The first leak-
其中,第三液位检测器610可以为浮球传感器,第一防漏盒600的上表面敞开,这样当清洁液溢出储液箱220,或者第一输液管300与进液口233的连接处漏液时,第一防漏盒600能够盛接漏下来的清洁液,再或者,第一防漏盒600还可以盛接由下文所述的擦拭组件700擦拭针头时所滴落的清洁液,当第三液位检测器610检测到第一防漏盒600内的液位上升时,可以发出警报提醒工作人员检查清洁机构200,以排除清洁机构200的漏液故障,同时避免清洁液溢出第一防漏盒600,进一步避免清洁液污染点胶针头清洁装置1。Wherein, the third
在本发明的一些具体实施例中,如图4和图6所示,清洁管230的周壁设有缺口236,缺口236贯通清洁管230的上端面。In some specific embodiments of the present invention, as shown in FIG. 4 and FIG. 6 , a
举例而言,缺口236可以沿清洁管230的径向延伸并贯穿清洁管230的上端面,缺口236沿清洁管230的轴向延伸长度可以为1mm,且缺口236沿清洁管230的周向延伸长度可以为1mm。通过设置缺口236,当清洁液的液面在开口222处保持稳定时,由于液面的张力,且缺口236的尺寸比较小,清洁液不会由缺口236流出,而当清洁液的高度达到预设高度时,清洁液的压力大于清洁液在缺口236出的表面张力,此时清洁液会从缺口236处流出清洁管230,向下流入储液腔221,这样可以避免清洁液飞溅到清洁机构200的其他零部件上,进一步避免了清洁液污染设备。For example, the
在本发明的一些具体实施例中,如图1、图2和图5所示,点胶针头清洁装置1还包括擦拭组件700。In some specific embodiments of the present invention, as shown in FIG. 1 , FIG. 2 and FIG. 5 , the dispensing needle cleaning device 1 further includes a wiping
擦拭组件700在夹紧状态和松开状态之间可切换地安装于清洁机构200,擦拭组件700具有擦拭间隙740且与储液箱220间隔设置,擦拭组件700处于夹紧状态时擦拭间隙740关闭,擦拭组件700处于松开状态时擦拭间隙740打开。The wiping
通过将擦拭组件700和储液箱220间隔,可以避免擦拭组件700和储液箱220位置干涉,同时避免储液箱220的清洁液污染擦拭组件700,擦拭组件700处于松开状态时,点胶针头能够轻松插入擦拭间隙740或者擦拭完后能够轻松拔出,避免擦拭组件700对点胶针头造成损伤,而擦拭组件700处于夹紧状态时能够夹紧点胶针头,擦拭组件700对点胶针头的摩擦力度更大,从而可以更好地对点胶针头的表面清洗清洁。By spacing the wiping
在本发明的一些具体实施例中,如图1、图2和图5所示,擦拭组件700包括第二驱动件710、第一清洁块720和第二清洁块730。其中,第一清洁块720和第二清洁块730可以为清洁棉等柔性物体,第二驱动件710可以为气缸或者驱动电机。In some specific embodiments of the present invention, as shown in FIG. 1 , FIG. 2 and FIG. 5 , the wiping
第一清洁块720和第二清洁块730分别与第二驱动件710连接且限定出擦拭间隙740,第二驱动件710驱动第一清洁块720和第二清洁块730中至少一个移动,以将擦拭组件700切换至夹紧状态或者松开状态。The
具体地,擦拭间隙740沿竖直方向延伸,且擦拭间隙740沿竖直方向的延伸尺寸大于点胶针头的长度,点胶针头能够完全插入擦拭间隙740,擦拭更加充分,第一清洁块720和第二清洁块730中的至少一个能够沿水平方向移动,这样可以调节擦拭间隙740的水平方向的尺寸,使点胶针头能够轻松插入擦拭间隙740。Specifically, the
下面举例说明点胶针头清洁装置1对点胶针头的清洁过程:The following example illustrates the cleaning process of the dispensing needle cleaning device 1 for dispensing needles:
首先,点胶针头清洁装置1开启,封盖装置240切换至敞开状态,清洁液供给机构100泵取清洁液,清洁液流经出液口111、第一输液管300、流量控制阀500、单向阀510、进液口233后进入清洁腔231并在清洁口232保持稳定,第一液位检测器400检测到清洁口232有清洁液;First, the dispensing needle cleaning device 1 is turned on, the
然后,点胶针头位于清洁腔231的正上方且向下移动插入清洁口232,沾取清洁液后,点胶针头先向上移动至清洁口232的正上方,再水平移动至擦拭组件700的上方,擦拭组件700处于松开状态,点胶针头向下移动插入擦拭间隙740,擦拭组件700切换至夹紧状态,点胶针头可以反复上下移动与擦拭组件700摩擦;Then, the dispensing needle is positioned directly above the
最后,点胶针头擦拭完毕,擦拭组件700切换至松开状态,点胶针头上升,清洁完毕,清洁液供给机构100停止动作,第一液位检测器400检测到清洁口232处无清洁液,封盖装置240切换至封盖状态。Finally, after the dispensing needle is wiped, the wiping
在本发明的一些具体实施例中,第一清洁块720和第二清洁块730中的每一个包括竖直部721和水平部722。In some specific embodiments of the present invention, each of the
竖直部721的下端与第二驱动件710连接,水平部722的一端与竖直部721的上端连接且从竖直部721向靠近清洁腔231的方向延伸。The lower end of the
具体地,竖直部721沿竖直方向延伸,水平部722沿水平方向延伸,这样能够避免第一清洁块720沿同一方向的延伸长度过长,以及第二清洁块730沿同一方向的延伸长度过长,从而可以减小第一清洁块720和第二清洁块730的占用空间,便于对擦拭组件700布局安装,以减小点胶针头清洁装置1的整体体积。而且,水平部722可以形成擦拭间隙740以夹持点胶针头,点胶针头沿竖直方向移动即可插入或者拔出擦拭间隙740,操作更加方便。并且,水平部722位于第二驱动件710和清洁腔231之间,点胶针头从清洁腔231移动至水平部722的距离较短,且第二驱动件710和清洁腔231之间不易发生干涉,点胶针头清洁装置1的体积可以较小。Specifically, the
进一步地,如图1、图2和图5所示,水平部722的上表面与清洁腔231的上端平齐。这样,点胶针头在插入清洁腔231时的高度和插入擦拭间隙740时的高度可以相同,也就是说,点胶针头插入清洁腔231后拔出,移动到擦拭组件700上方后可以再下降相同的高度进行擦拭,从而可以简化点胶针头的下降距离,使点胶针头的清洁更加方便,降低控制复杂度。Further, as shown in FIG. 1 , FIG. 2 and FIG. 5 , the upper surface of the
在本发明的一些具体实施例中,如图1和图5所示,清洁液供给机构100包括储液罐110、泵体120、第二防漏盒130和第四液位检测器140。In some specific embodiments of the present invention, as shown in FIGS. 1 and 5 , the cleaning
储液罐110设有出液口111,泵体120连接出液口111和第一输液管300,用于将储液罐110的清洁液向第一输液管300内泵出,第二防漏盒130设于储液罐110的下方,第四液位检测器140安装于第二防漏盒130内,用于检测第二防漏盒130内的清洁液的液位。The
举例而言,泵体120可以为隔膜泵,储液罐110能够储存清洁液,而泵体120能够在泵体120的内部形成负压,从而将储液罐110内的清洁液由出液口111泵出到泵体120,泵体120再将清洁液挤压到第一输液管300。For example, the
其中,第四液位检测器140可以为浮球传感器,第二防漏盒130的上表面敞开,这样,当储液罐110的出液口111或者回流口112发生漏液时,第二防漏盒130可以盛接滴落的清洁液,当第四液位检测器140检测到第二防漏盒130内的液位上升时,可以发出警报提醒工作人员检查清洁液供给机构100,以排除储液罐110的漏液故障,同时避免清洁液溢出第二防漏盒130,进一步地避免清洁液污染点胶针头清洁装置1或者地面。Wherein, the fourth
另外,储液罐110的底部与第二防漏盒130的底壁间隔设置,例如,第二储液罐110的底壁可以设有支撑柱用于支撑储液罐110,这样,即便储液罐110发生漏液,储液罐110的底部可以和第二防漏盒130内清洁液间隔开,避免清洁液污染储液罐110的底部。In addition, the bottom of the
并且,储液罐110内可以设有检测清洁液液位的传感器,检测储液罐110内的清洁液是否满足使用需求。Moreover, a sensor for detecting the liquid level of the cleaning liquid may be installed in the
根据本发明实施例的点胶针头清洁装置1的其他构成以及操作对于本域普通技术人员而言都是已知的,这里不再详细描述。Other configurations and operations of the dispensing needle cleaning device 1 according to the embodiment of the present invention are known to those skilled in the art and will not be described in detail here.
在本说明书的描述中,参考术语“具体实施例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。In the description of this specification, descriptions with reference to the terms "specific embodiment", "specific example" and the like mean that specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or embodiment of the present invention. example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.
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