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CN114797768B - A kind of magnesium phosphate double salt-activated carbon composite material and its preparation method and application as potassium ion adsorption material - Google Patents

A kind of magnesium phosphate double salt-activated carbon composite material and its preparation method and application as potassium ion adsorption material Download PDF

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CN114797768B
CN114797768B CN202210280247.8A CN202210280247A CN114797768B CN 114797768 B CN114797768 B CN 114797768B CN 202210280247 A CN202210280247 A CN 202210280247A CN 114797768 B CN114797768 B CN 114797768B
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韩海生
王宇峰
孙伟
田佳
桑孟超
张荥斐
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Abstract

本发明公开了一种磷酸镁复盐‑活性炭复合材料及其制备方法和作为钾离子吸附材料的应用。将磷酸盐、镁源、活性炭和过氧化氢加入至水中,进行搅拌反应,得到反应混合溶液;将反应混合溶液经过超声处理后,依次经过沉降、固液分离和烘干,即得磷酸镁复盐负载在活性炭上构成的复合材料,该复合材料对溶液体系中的钾离子具有高选择性吸附和高吸附能力,突破了现有离子交换法、沉淀法等除钾技术的不足,这对于溶液提钾(如海水提钾等领域)以及溶液除钾(锂钾分离等领域)工业的生产与发展都具有重大意义。

The invention discloses a magnesium phosphate double salt-activated carbon composite material, a preparation method thereof and an application as a potassium ion adsorption material. Add phosphate, magnesium source, activated carbon and hydrogen peroxide into water, and carry out stirring reaction to obtain a reaction mixture solution; after ultrasonic treatment, the reaction mixture solution is subjected to sedimentation, solid-liquid separation and drying in sequence to obtain magnesium phosphate compound A composite material composed of salt loaded on activated carbon, the composite material has high selective adsorption and high adsorption capacity for potassium ions in the solution system, breaking through the deficiencies of the existing ion exchange method, precipitation method and other potassium removal technologies. The production and development of potassium extraction (such as seawater potassium extraction, etc.) and solution potassium removal (lithium and potassium separation, etc.) industries are of great significance.

Description

一种磷酸镁复盐-活性炭复合材料及其制备方法和作为钾离 子吸附材料的应用A kind of magnesium phosphate double salt-activated carbon composite material and its preparation method and as potassium ion Application of sub-adsorbent materials

技术领域technical field

本发明涉及一种钾离子吸附材料,特别涉及一种磷酸镁复盐-活性炭复合材料及其制备方法,还涉及一种磷酸镁复盐-活性炭复合材料在溶液体系中的钾离子吸附方面的应用,属于溶液体系中钾离子提取分离技术领域。The invention relates to a potassium ion adsorption material, in particular to a magnesium phosphate double salt-activated carbon composite material and a preparation method thereof, and also relates to the application of a magnesium phosphate double salt-activated carbon composite material in the adsorption of potassium ions in a solution system The invention belongs to the technical field of extraction and separation of potassium ions in a solution system.

背景技术Background technique

钾作为农作物生长补可或缺的营养元素,在我国农业生产中有着十分重要的地位,同时也广泛应用于油漆颜料、玻璃、制药、皮革等工业生产中。我国事世界上较严重的缺钾地区之一。钾作为不可再生资源,储量匮乏,所占比重很低,开采量有限,行业中使用的钾长期依赖于进口,产业的发展受到了极大的限制。天然硅酸盐矿物的矿物质对于钾组分的提供远远不足,相对其他物质组分,海洋中钾离子含量丰富,是有效获取钾物质的重要途经。Potassium, as an indispensable nutrient element for crop growth, plays a very important role in my country's agricultural production, and is also widely used in industrial production such as paint pigments, glass, pharmaceuticals, and leather. my country is one of the more serious potassium deficiency areas in the world. Potassium, as a non-renewable resource, is short of reserves, its proportion is very low, and its mining volume is limited. Potassium used in the industry has long been dependent on imports, and the development of the industry has been greatly restricted. The minerals of natural silicate minerals are far from enough to provide potassium components. Compared with other material components, potassium ions are abundant in the ocean, which is an important way to effectively obtain potassium substances.

目前为止,在引入杂质的基础上,从溶液体系中高效分离提取钾是技术的一大挑战。例如在化学资源组分复杂、环境多变的海水中提取钾是研究的重点也是难点。蒸发结晶是在海水中提钾中最为经典的工艺技术路线。但由于蒸发结晶法的钾盐纯度低、生产周期较长、能耗高、效率低等缺点,难以达到工业化的要求。化学沉淀法也是在溶液体系富集钾的重要方法,根据各类钾盐不同的特性,在溶液体系中加入相应的沉淀剂,使钾盐以不溶物的形式沉淀析出,再对沉淀物进行提纯即可得到纯度较高的钾盐。例如四苯硼酸钠是一种对K+选择性高且与钾形成沉淀较彻底的沉淀剂;化学沉淀法虽然可以得到纯度较高的钾盐,但是四苯硼酸钠价格太过昂贵,经济上不可行,因此寻找一类安全廉价、环保且可循环使用的沉淀剂是关键。液膜萃取法是利用钾在萃取剂物相中与水相、海水相二者之间分配的不同,以达到对特定物质增浓或分离的目的,较常使用的萃取剂有异戊醇、有机酸和酚的混合物、聚环醚、正丁醇等,此法虽然对钾的选择性很高,但使用萃取剂都较昂贵,不宜工业化使用。So far, efficient separation and extraction of potassium from solution systems based on the introduction of impurities is a major technical challenge. For example, extracting potassium from seawater with complex chemical resource components and variable environment is the focus and difficulty of research. Evaporation and crystallization is the most classic technological route in extracting potassium from seawater. However, due to the shortcomings of the evaporation crystallization method such as low purity of potassium salt, long production cycle, high energy consumption, and low efficiency, it is difficult to meet the requirements of industrialization. The chemical precipitation method is also an important method for enriching potassium in the solution system. According to the different characteristics of various potassium salts, the corresponding precipitant is added to the solution system to precipitate the potassium salt in the form of insoluble matter, and then purify the precipitate Potassium salt with higher purity can be obtained. For example, sodium tetraphenylborate is a precipitant with high selectivity to K + and a more thorough precipitation with potassium; although chemical precipitation can obtain potassium salts with higher purity, sodium tetraphenylborate is too expensive and economically It is not feasible, so finding a safe, cheap, environmentally friendly and recyclable precipitant is the key. The liquid membrane extraction method is to use the difference in the distribution of potassium in the extractant phase, the water phase, and the seawater phase to achieve the purpose of concentrating or separating specific substances. The more commonly used extractants are isoamyl alcohol, Mixtures of organic acids and phenols, polycyclic ethers, n-butanol, etc. Although this method has a high selectivity to potassium, the use of extractants is expensive and is not suitable for industrial use.

当下,离子交换吸附法是一种清洁高效的选择性分离目标元素的主要措施,其原理在于离子交换法是以离子交换剂为载体进行的,当离子交换剂与液体接触时,交换剂中可用于交换的离子就会与液体中的离子进行互换,以此达到离子的富集。而选择价廉、环保、高效的离子交换剂是该方法的关键,常见的离子交换法主要分为两个方面,一方面,以无机离子交换剂作为钾组分去除交换介质,实现溶液钾的富集。日本学者对此展开较多的研究成果,合成的钨酸磷酸锆对钾组分具有选择性能好、稳定性高的优点,但由于锆化合物价格昂贵,经济要求不能过关,至今仍无法实现工业化。另一方面,以天然物质对于溶液中的钾组分具有高效的选择性富集吸附。例如有研究报道称离子筛及天然沸石对于海水中的钾离子具有较高的选择性吸附性能,但对于钾离子浓度较高的溶液体系,其吸附去除效果仍有待加强。At present, the ion exchange adsorption method is a clean and efficient main measure for the selective separation of target elements. The principle is that the ion exchange method is carried out with an ion exchanger as a carrier. When the ion exchanger is in contact with a liquid, the available The ions that are suitable for exchange will be exchanged with the ions in the liquid, so as to achieve the enrichment of ions. The key to this method is to select cheap, environmentally friendly and efficient ion exchangers. The common ion exchange method is mainly divided into two aspects. Enrichment. Japanese scholars have carried out many research results on this. The synthesized zirconium tungstate phosphate has the advantages of good selectivity and high stability for potassium components. However, due to the high price of zirconium compounds, the economic requirements cannot be passed, and industrialization has not yet been realized. On the other hand, natural substances have high-efficiency selective enrichment adsorption for potassium components in solution. For example, it has been reported that ion sieves and natural zeolites have high selective adsorption performance for potassium ions in seawater, but for solution systems with high concentration of potassium ions, their adsorption and removal effects still need to be strengthened.

可以说,如何高效选择性提取钾组分已经成为溶液提钾技术发展的瓶颈问题,开发一种价廉高效选择性的提钾技术,是溶液体系中富集钾的重要途经,更重要的是,不仅是在海水提钾领域,在锂矿浸出液纯化锂等体系中除钾提纯领域也有广阔的应用和发展前景,如若实现提锂领域中,同主族性质相似的锂和钾组分的高效分离,将会对提锂技术的升级创新具有深远意义,也为后端锂产品的纯化冶炼奠定重要的基础。It can be said that how to efficiently and selectively extract potassium components has become a bottleneck problem in the development of solution potassium extraction technology. The development of a low-cost, high-efficiency and selective potassium extraction technology is an important way to enrich potassium in the solution system, and more importantly, , not only in the field of seawater potassium extraction, but also in the field of potassium removal and purification in lithium ore leaching liquid purification lithium and other systems. Separation will have far-reaching significance for the upgrading and innovation of lithium extraction technology, and will also lay an important foundation for the purification and smelting of back-end lithium products.

发明内容Contents of the invention

针对现有溶液提钾及液相除钾技术中存在除钾效率低,成本较高等问题,本发明的第一个目的是在于提供一种磷酸镁复盐-活性炭复合材料,该复合材料对溶液体系中的钾离子的具有高选择性吸附和高吸附能力,这对于溶液提钾(如海水提钾等领域)以及溶液除钾(如锂钾分离等领域)工业的生产与发展都具有重大意义。Aiming at existing solutions to extract potassium and liquid-phase potassium removal technology, there are problems such as low potassium removal efficiency and high cost. The first object of the present invention is to provide a magnesium phosphate double salt-activated carbon composite material, which has a strong impact on the solution. Potassium ions in the system have high selective adsorption and high adsorption capacity, which is of great significance to the production and development of solutions for potassium extraction (such as seawater potassium extraction, etc.) and solution potassium removal (such as lithium-potassium separation, etc.) .

本发明的第二个目的是在于提供一种磷酸镁复盐-活性炭复合材料的制备方法,该制备方法的过程简单、操作方便、能耗低,有利于大规模生产。The second object of the present invention is to provide a preparation method of magnesium phosphate double salt-activated carbon composite material, the preparation method has simple process, convenient operation, low energy consumption, and is conducive to large-scale production.

本发明的第三个目的是在于提供一种磷酸镁复盐-活性炭复合材料的应用,将其作为吸附材料应用于溶液体系中的钾离子吸附,表现出高的选择性和高富集能力,且可以实现吸附材料的循环与再生使用,且使用方法应性强、高效、低成本,特别适合用于海水提钾或锂钾分离等工业的生产。The third object of the present invention is to provide a kind of application of magnesium phosphate double salt-activated carbon composite material, it is applied to the potassium ion adsorption in the solution system as adsorption material, shows high selectivity and high enrichment capacity, Moreover, the recycling and regeneration of the adsorption material can be realized, and the use method is highly adaptable, efficient, and low-cost, and is especially suitable for industrial production such as seawater potassium extraction or lithium-potassium separation.

为了实现上述技术目的,本发明提供了一种磷酸镁复盐-活性炭复合材料的制备方法,该制备方法是将磷酸盐、镁源、活性炭和过氧化氢加入至水中,进行搅拌反应,得到反应混合溶液;将反应混合溶液经过超声处理后,依次经过沉降、固液分离和烘干,即得。In order to achieve the above-mentioned technical purpose, the present invention provides a preparation method of magnesium phosphate double salt-activated carbon composite material. The preparation method is to add phosphate, magnesium source, activated carbon and hydrogen peroxide into water, carry out stirring reaction, and obtain the reaction Mixed solution; the reaction mixed solution is subjected to ultrasonic treatment, followed by settling, solid-liquid separation and drying to obtain the product.

本发明的技术方案利用活性炭作为载体,而磷酸盐和镁盐在过氧化氢的促进作用下生成磷酸镁复盐并原位沉积在活性炭表面,形成比表面积和孔隙度高、活性位点充分暴露和磷酸镁复盐活性成分高度分散的磷酸镁复盐-活性炭复合材料,从而可以大幅度提高复合材料的吸附容量和吸附选择性。同时,该复合材料以磷酸镁复盐作为钾离子的吸附活性中心,其对钾具有特有的活性亲和力,能够实现溶液中钾组分的高效选择性富集,在不增加溶液杂质元素的同时,有效地实现了溶液中提钾或除钾的目标。The technical scheme of the present invention uses activated carbon as a carrier, and phosphate and magnesium salts are promoted by hydrogen peroxide to generate magnesium phosphate double salt and deposit on the surface of activated carbon in situ, forming a high specific surface area and porosity, and fully exposed active sites Magnesium phosphate double salt-activated carbon composite material with highly dispersed active ingredients of magnesium phosphate double salt, so that the adsorption capacity and adsorption selectivity of the composite material can be greatly improved. At the same time, the composite material uses magnesium phosphate double salt as the active center for the adsorption of potassium ions, which has a unique active affinity for potassium, and can achieve efficient and selective enrichment of potassium components in the solution without increasing the impurity elements in the solution. The goal of extracting or removing potassium from the solution is effectively realized.

作为一个优选的方案,所述磷酸盐包括磷酸钠盐和/或磷酸铵盐,进一步优选为焦磷酸钠、磷酸三钠、磷酸氢二钠、磷酸二氢钠、磷酸铵中至少一种。磷酸盐的主要作用是通过在溶液体系中进行水解电离出磷酸根离子,理论上来说水溶性的磷酸盐都满足本发明技术方案的要求,从成本以及水溶性等综合考虑,最优选为磷酸铵。本发明技术方案通过磷酸钠盐/磷酸铵盐与含镁盐充分结合反应,磷酸镁复盐晶格中会吸附大量的Na+或NH4 +可以与溶液中K+,实现高效的离子交换,Na+与NH4 +具有相等的电子数,性质相近,但NH4 +电荷比Na+更分散,而NH4 +的离子半径更加接近K+的半径0.138nm,因此更优选采用磷酸铵盐来合成磷酸镁复盐,这一特征也为吸附材料从溶液体系中取代出K+提供了重要的基本条件,更重要的是,当K+进入磷酸镁复盐的晶格中,会逐渐形成新的物相,溶解后的络阴离子会与K+相互通形成含钾的新相矿物沉淀。As a preferred solution, the phosphate includes sodium phosphate and/or ammonium phosphate, more preferably at least one of sodium pyrophosphate, trisodium phosphate, disodium hydrogen phosphate, sodium dihydrogen phosphate, and ammonium phosphate. The main function of phosphate is to produce phosphate ions by hydrolysis and ionization in the solution system. Theoretically, all water-soluble phosphates meet the requirements of the technical solution of the present invention. From the comprehensive consideration of cost and water solubility, ammonium phosphate is the most preferred . The technical solution of the present invention fully reacts with sodium phosphate salt/ammonium phosphate salt and magnesium-containing salt, and a large amount of Na + or NH 4 + can be adsorbed in the magnesium phosphate double salt lattice, which can be exchanged with K + in the solution to realize efficient ion exchange, Na + and NH 4 + have the same number of electrons and similar properties, but the charge of NH 4 + is more dispersed than that of Na + , and the ion radius of NH 4 + is closer to the radius of K + 0.138nm, so ammonium phosphate is more preferred. Synthesis of magnesium phosphate double salt, this feature also provides an important basic condition for the adsorption material to replace K + from the solution system, more importantly, when K + enters the lattice of magnesium phosphate double salt, it will gradually form a new The dissolved complex anion will interact with K + to form a new phase mineral precipitation containing potassium.

作为一个优选的方案,所述镁源包括硫酸镁、氯化镁、氧化镁中至少一种。镁源主要是包含镁离子的盐类,理论上来说易溶于水的镁盐都适合本发明技术方案,考虑到经济成本及处置效率,优选使用氯化镁。As a preferred solution, the magnesium source includes at least one of magnesium sulfate, magnesium chloride, and magnesium oxide. Magnesium sources are mainly salts containing magnesium ions. In theory, magnesium salts that are easily soluble in water are suitable for the technical solution of the present invention. Considering economic cost and disposal efficiency, magnesium chloride is preferably used.

作为一个优选的方案,活性炭、磷酸盐和镁源的比例按照C、P和Mg的摩尔比为0.5~1:0.5~1.2:1计量。如果采用过高含量的磷酸盐浓度会促进磷酸根和其他杂质金属离子结合,例如铁、铜等重金属离子,黏附在吸附材料表面,这会明显降低吸附材料对于溶液中钾组分的吸附,而高用量的活性炭使用会增加复合材料的制备成本,且会降低吸附材料的吸附容量,使用成本也会增加。进一步优选,活性炭、磷酸盐和镁源的比例按照C、P和Mg的摩尔比为0.8~1:0.8~1:1计量。作为一个优选的方案,所述活性炭在水中的加入浓度为1~3mol/L。活性炭在水中的加入浓度最优选为1.5~2.5mol/L。As a preferred scheme, the proportion of activated carbon, phosphate and magnesium source is measured according to the molar ratio of C, P and Mg of 0.5-1:0.5-1.2:1. If the phosphate concentration is too high, it will promote the combination of phosphate and other impurity metal ions, such as heavy metal ions such as iron and copper, and adhere to the surface of the adsorbent material, which will significantly reduce the adsorption of the adsorbent material to the potassium component in the solution. The use of a high amount of activated carbon will increase the preparation cost of the composite material, and will reduce the adsorption capacity of the adsorption material, and the use cost will also increase. More preferably, the proportion of activated carbon, phosphate and magnesium source is measured according to the molar ratio of C, P and Mg of 0.8-1:0.8-1:1. As a preferred solution, the concentration of the activated carbon in water is 1-3 mol/L. The concentration of activated carbon in water is most preferably 1.5-2.5 mol/L.

作为一个优选的方案,所述过氧化氢以浓度为20~40wt%溶液形式添加。所述过氧化氢在水中的添加体积浓度为0.2%~5%。低浓度的过氧化氢加入有助于促进溶液体系中活性组分的反应结合的同时,增加反应的速率。As a preferred solution, the hydrogen peroxide is added in the form of a solution with a concentration of 20-40 wt%. The added volume concentration of the hydrogen peroxide in water is 0.2%-5%. The addition of low-concentration hydrogen peroxide helps to promote the reaction combination of active components in the solution system and increase the reaction rate.

作为一个优选的方案,所述搅拌反应的条件为:pH控制在10~13,温度为30~50℃,时间为60~90min。在优选的反应条件下可以促进试剂更好的结合反应。As a preferred solution, the stirring reaction conditions are as follows: the pH is controlled at 10-13, the temperature is 30-50° C., and the time is 60-90 minutes. Better reaction of reagents can be promoted under optimal reaction conditions.

作为一个优选的方案,所述超声处理的时间为40~60min。As a preferred solution, the time for the ultrasonic treatment is 40-60 minutes.

作为一个优选的方案,所述干燥的条件为:在160℃~200℃烘干10~12h。较高温度可以实现活性炭与磷酸镁复盐有效负载,增强复合材料的稳定特征。As a preferred solution, the drying condition is: drying at 160° C. to 200° C. for 10 to 12 hours. Higher temperature can realize the active carbon and magnesium phosphate double salt payload and enhance the stability characteristics of the composite.

本发明还提供了一种磷酸镁复盐-活性炭复合材料,其由所述制备方法得到。The invention also provides a magnesium phosphate double salt-activated carbon composite material, which is obtained by the preparation method.

本发明的磷酸镁复盐-活性炭复合材料以活性炭作为载体材料,具有高比表面积、孔隙度高、可塑性好等特点,而对钾离子具有特别亲和能力的磷酸镁复盐活性组分均匀负载于活性炭载体上,能够增加其比表面,暴露更多的活性吸附位点,提高了对钾离子吸附容量的同时,增加了复合材料对钾离子的吸附选择性、稳定性和使用寿命。The magnesium phosphate double salt-activated carbon composite material of the present invention uses activated carbon as the carrier material, has the characteristics of high specific surface area, high porosity, good plasticity, etc., and the magnesium phosphate double salt active component with special affinity to potassium ions is evenly loaded On the activated carbon carrier, it can increase its specific surface, expose more active adsorption sites, improve the adsorption capacity for potassium ions, and increase the adsorption selectivity, stability and service life of the composite material for potassium ions.

本发明还提供了一种磷酸镁复盐-活性炭复合材料的应用,其作为吸附材料应用于溶液体系中的钾离子吸附。The invention also provides the application of a magnesium phosphate double salt-activated carbon composite material, which is used as an adsorption material for potassium ion adsorption in a solution system.

本发明的磷酸镁复盐-活性炭复合材料对溶液中的钾离子具有较强的亲和力,同时具备较强的吸附容量,这使得在溶液体系中,钾离子可以在短时间内高效地富集在吸附材料中,实现溶液中钾组分的去除和提取。The magnesium phosphate double salt-activated carbon composite material of the present invention has a strong affinity for potassium ions in the solution, and has a strong adsorption capacity at the same time, which enables potassium ions to be efficiently enriched in a short period of time in the solution system. In the adsorption material, the removal and extraction of potassium components in the solution are realized.

作为一个优选的方案,所述吸附的条件为:温度为40~60℃,时间为30~60min;搅拌速率为150~200r/min。在优选的吸附条件下能够保证吸附材料的表面位点能够充分与钾组分结合,实现溶液中钾组分的高效富集,同时吸附反应受外扩散与内扩散速率的影响,保持适当的温度和转速可以促进吸附反应的进行。As a preferred solution, the adsorption conditions are as follows: the temperature is 40-60° C., the time is 30-60 minutes; the stirring rate is 150-200 r/min. Under the optimal adsorption conditions, it can ensure that the surface sites of the adsorption material can be fully combined with the potassium component, and realize the efficient enrichment of the potassium component in the solution. At the same time, the adsorption reaction is affected by the external diffusion and internal diffusion rate, and an appropriate temperature is maintained. And rotation speed can promote the adsorption reaction.

作为一个优选的方案,磷酸镁复盐-活性炭复合材料与溶液体系中钾离子的质量浓度比为0.5~0.8:1,此用量条件,可以有效实现溶液中钾组分的高效富集。As a preferred solution, the mass concentration ratio of the magnesium phosphate double salt-activated carbon composite material to the potassium ions in the solution system is 0.5-0.8:1. This dosage condition can effectively realize the high-efficiency enrichment of potassium components in the solution.

本发明的磷酸镁复盐-活性炭复合材料可以广泛应用于溶液中钾组分的分离和提取,不仅是对海水中低浓度的钾组分提取,还是对高浓度的含钾溶液,都能实现钾组分的高效富集,复合型吸附材料具有吸附容量大,活性高等特性,简单易制,经济成本,在市场上具有广阔的工业应用价值,为钾组分的提取或钾组分的去除提供重要的技术手段。The magnesium phosphate double salt-activated carbon composite material of the present invention can be widely used in the separation and extraction of potassium components in solutions, not only for the extraction of low-concentration potassium components in seawater, but also for high-concentration potassium-containing solutions. The high-efficiency enrichment of potassium components, the composite adsorption material has the characteristics of large adsorption capacity, high activity, simple and easy preparation, economical cost, and has broad industrial application value in the market. It is used for the extraction of potassium components or the removal of potassium components. Provide important technical means.

本发明提供的本发明的磷酸镁复盐-活性炭复合材料的制备方法包括以下具体步骤:The preparation method of the magnesium phosphate double salt-activated carbon composite material of the present invention provided by the invention comprises the following specific steps:

步骤一:制备磷酸复盐-活性炭吸附材料Step 1: Preparation of phosphate double salt-activated carbon adsorption material

向磷酸钠盐或磷酸铵无机盐溶液中依次加入镁盐、活性炭及适量的过氧化氢,值得注意的是,应当控制溶液体系中C、P和Mg的摩尔比为0.5~1:0.5~1.2:1,过高含量的磷浓度会促进溶液中的杂质离子与其结合,一方面影响吸附材料的形成,另一方面会使生成的沉淀黏附在材料上,影响后端材料的吸附性能,适量的过氧化氢可以促进反应,过氧化氢以浓度为20~40wt%溶液形式添加,其在水中的添加体积浓度为0.2%~5%。反应的pH应控制在10~13之间,温度为30~50℃,时间为60~90min,使用磁力搅拌装置低速均匀转动,在此反应条件下,可以促进两种物质更好的结合反应,吸附材料的合成率约为85%,基于溶液化学原理,溶度积越低,越易生成,这为吸附材料的简单有效的反应制备奠定了理论基础,同时超声处置控制时长为40~60min,使其溶液组分均匀分散,再在干燥箱中以反应条件160~200℃烘干10~12h,得到最终产物。Add magnesium salt, activated carbon and an appropriate amount of hydrogen peroxide to the sodium phosphate or ammonium phosphate inorganic salt solution in sequence. It is worth noting that the molar ratio of C, P and Mg in the solution system should be controlled to be 0.5-1:0.5-1.2 : 1. Excessively high phosphorus concentration will promote the combination of impurity ions in the solution. On the one hand, it will affect the formation of adsorption materials. The hydrogen peroxide can promote the reaction, and the hydrogen peroxide is added in the form of a solution with a concentration of 20-40 wt%, and its added volume concentration in water is 0.2%-5%. The pH of the reaction should be controlled between 10-13, the temperature is 30-50°C, and the time is 60-90 minutes. Use a magnetic stirring device to rotate evenly at a low speed. Under these reaction conditions, a better combination reaction of the two substances can be promoted. The synthesis rate of the adsorption material is about 85%. Based on the principle of solution chemistry, the lower the solubility product, the easier it is to generate. This lays a theoretical foundation for the simple and effective reaction preparation of the adsorption material. At the same time, the ultrasonic treatment control time is 40-60min. The components of the solution are uniformly dispersed, and then dried in a drying oven at a reaction condition of 160-200° C. for 10-12 hours to obtain the final product.

步骤二:溶液体系中钾组分的高效提取Step 2: Efficient extraction of potassium components in the solution system

向含有钾组分的溶液体系中,加入步骤一所得的复合型吸附材料,控制吸附材料的用量与溶液中钾离子质量浓度比为0.5~0.8:1。吸附过程应控制温度为40~60℃,时间为30~60min,使用磁力搅拌装置以150~200r/min的速度均匀转动,pH控制为弱碱性。通过磷酸钠盐/磷酸铵盐与含镁盐充分结合反应,磷酸镁复盐晶格中会吸附大量的Na+或者NH4 +可以与溶液中K+,实现高效的离子交换。Na+与NH4 +具有相等的电子数,性质相近。但NH4 +电荷比Na+更分散,而NH4 +的离子半径更加接近K+的半径0.138nm。这一特征也为吸附材料从溶液体系中取代出K+提供了重要的基本条件,更重要的是,当K+进入磷酸镁复盐的晶格中,会逐渐形成新的物相,溶解后的络阴离子会与K+相互通形成含钾的新相矿物沉淀。同时又因为活性炭的负载,一方面其吸附材料本身格架中的阴离子场较弱,所以离子的之间的水和作用及这些充分暴露的络阴活性位点对于K+的交换行为起到了至关重要的作用,另一方面,活性炭的载体作用会进一步促进钾组分的去除效率。而由于适当的加温可以增加吸附材料位点的活性,增加了与溶液中钾组分的有效结合几率和范围。Add the composite adsorption material obtained in step 1 to the solution system containing potassium components, and control the ratio of the amount of the adsorption material to the mass concentration of potassium ions in the solution to be 0.5-0.8:1. During the adsorption process, the temperature should be controlled at 40-60°C, and the time should be 30-60 minutes. A magnetic stirring device should be used to rotate evenly at a speed of 150-200 r/min, and the pH should be controlled to be weakly alkaline. Through the full combination reaction of sodium phosphate/ammonium phosphate and magnesium-containing salt, a large amount of Na + or NH 4 + can be adsorbed in the lattice of magnesium phosphate double salt to achieve efficient ion exchange with K + in the solution. Na + and NH 4 + have the same number of electrons and similar properties. But the charge of NH 4 + is more dispersed than that of Na + , and the ion radius of NH 4 + is closer to that of K + 0.138nm. This feature also provides an important basic condition for the adsorption material to replace K + from the solution system. More importantly, when K + enters the lattice of magnesium phosphate double salt, it will gradually form a new phase. The complex anions in the complex will communicate with K + to form a new phase mineral precipitation containing potassium. At the same time, because of the loading of activated carbon, on the one hand, the anion field in the framework of the adsorption material itself is weak, so the water and interaction between the ions and these fully exposed network anion active sites play an important role in the exchange behavior of K + On the other hand, the carrier function of activated carbon will further promote the removal efficiency of potassium components. And because proper heating can increase the activity of the site of the adsorption material, the probability and range of effective combination with the potassium component in the solution are increased.

相对现有工业除钾技术,本发明的技术方案带来的有益技术效果:Compared with the existing industrial potassium removal technology, the technical solution of the present invention brings beneficial technical effects:

目前,从溶液体系中高效分离提钾是研究的一大挑战,本发明关键在于提供一种可以高效选择性去除溶液中钾的磷酸复盐-活性炭吸附材料,以在不引入其他杂质的情况下,经济成本高效的实现溶液中钾组分的富集。该方法首次提出磷酸镁复盐-活性炭吸附材料来吸附富集溶液中的钾组分,该复合材料的表面位点对于溶液中的钾组分具有高效的亲和吸附效果。对比当下利用化学沉淀法、萃取法、离子交换吸附法等方法从溶液体系除钾,吸附材料的发明将会实现工业应用中除钾工艺的升级,该吸附材料具有吸附容量大,无二次污染等特点,在整体除钾流程中高效清洁,操作简单,满足工业条件下除钾的流程与生产,对溶液中钾的去除净化具有重大意义。更重要的是,吸附材料具有可再生使用的特点,可实现工业除钾材料的循环使用。At present, the efficient separation and extraction of potassium from the solution system is a major research challenge. The key to the present invention is to provide a phosphate double salt-activated carbon adsorption material that can efficiently and selectively remove potassium in the solution, so that it can be removed without introducing other impurities. , economically and cost-effectively realize the enrichment of potassium components in the solution. This method proposes a magnesium phosphate double salt-activated carbon adsorption material for the first time to adsorb and enrich the potassium component in the solution. The surface sites of the composite material have an efficient affinity adsorption effect for the potassium component in the solution. Compared with the current chemical precipitation method, extraction method, ion exchange adsorption method and other methods to remove potassium from the solution system, the invention of the adsorption material will realize the upgrading of the potassium removal process in industrial applications. The adsorption material has a large adsorption capacity and no secondary pollution It is highly efficient and clean in the overall potassium removal process, and the operation is simple, which meets the process and production of potassium removal under industrial conditions, and is of great significance to the removal and purification of potassium in the solution. More importantly, the adsorption material has the characteristics of renewable use, which can realize the recycling of industrial potassium removal materials.

本发明的磷酸镁复盐-活性炭复合材料的制备方法,过程简单、操作方便、能耗低,有利于大规模生产。The preparation method of the magnesium phosphate double salt-activated carbon composite material of the present invention has the advantages of simple process, convenient operation and low energy consumption, and is favorable for large-scale production.

附图说明Description of drawings

图1为实施例2制备的磷酸镁复盐-活性炭复合材料的XRD图。Fig. 1 is the XRD figure of the magnesium phosphate double salt-activated carbon composite material that embodiment 2 prepares.

具体实施方式Detailed ways

以下具体实施例旨在进一步说明本发明内容,而不是限制权利要求的保护范围。The following specific examples are intended to further illustrate the contents of the present invention, rather than limit the protection scope of the claims.

实施例1Example 1

对于经济成本高效合成磷酸复盐-活性炭吸附材料的实验探索,在化学反应体系中,不同的条件及用量下,对于物质的合成率及效率影响甚远。在500ml水中按照活性炭、磷酸铵与硫酸镁摩尔比为0.5:0.5:1、0.8:0.5:1、0.8:0.8:1、0.8:1.0:1、0.8:1.2:1分别加入相应的试剂和10ml 30%的过氧化氢,溶液中活性炭的摩尔浓度为2mol/L,控制初始反应pH为3、7、11、13的条件,反应温度为50℃,时间为60min,磁力搅拌200r/min的条件下匀速转动,通过超声均匀分散60min后,通过布氏漏斗和真空过滤机进行固液分离,置于干燥箱中160℃烘干12h得到磷酸镁复盐-活性炭吸附材料。并通过天平称量产物质量,计算吸附材料的合成率。下表1为不同条件下吸附材料的合成率。由实验结果可知,在pH=11的条件下,随着PO4 3-:Mg2+的增加,吸附材料的合成率逐渐上升,在0.8:1,合成率达到平衡状态,考虑到成本及磷酸根的特性,选择0.8:0.8:1的用量进行后续的实验探索。相对于碱性环境下,酸性和中性调节下合成率低,这可能是因为酸性条件中,各离子的结合受到大大的阻碍,但pH也不能过高,镁离子易受到氢氧根的吸附作用的影响。For the experimental exploration of economical and cost-effective synthesis of phosphate double salt-activated carbon adsorption materials, in the chemical reaction system, under different conditions and dosages, it has a great impact on the synthesis rate and efficiency of the substance. In 500ml of water, according to the molar ratio of activated carbon, ammonium phosphate and magnesium sulfate: 0.5:0.5:1, 0.8:0.5:1, 0.8:0.8:1, 0.8:1.0:1, 0.8:1.2:1, add the corresponding reagent and 10ml respectively 30% hydrogen peroxide, the molar concentration of activated carbon in the solution is 2mol/L, the initial reaction pH is controlled to be 3, 7, 11, and 13, the reaction temperature is 50°C, the time is 60min, and the magnetic stirring is 200r/min. Rotate at a constant speed and disperse uniformly for 60 minutes by ultrasound, then separate the solid and liquid through a Buchner funnel and a vacuum filter, and dry in a drying oven at 160°C for 12 hours to obtain a magnesium phosphate double salt-activated carbon adsorption material. The mass of the product was weighed by a balance, and the synthesis rate of the adsorbent material was calculated. Table 1 below shows the synthesis rate of adsorption materials under different conditions. It can be seen from the experimental results that under the condition of pH=11, with the increase of PO 4 3- :Mg 2+ , the synthesis rate of the adsorption material increases gradually, and at 0.8:1, the synthesis rate reaches an equilibrium state. Considering the cost and phosphoric acid Root characteristics, choose the dosage of 0.8:0.8:1 for subsequent experimental exploration. Compared with the alkaline environment, the synthesis rate is low under acidic and neutral conditions, which may be due to the fact that in acidic conditions, the combination of ions is greatly hindered, but the pH should not be too high, and magnesium ions are easily adsorbed by hydroxide ions The effect of the effect.

表1不同条件下吸附材料的合成情况Table 1 Synthesis of adsorption materials under different conditions

C:PO4 3-:Mg2+ C:PO 4 3- :Mg 2+ 溶液反应初始pHThe initial pH of the solution reaction 吸附材料合成率(%)Adsorption material synthesis rate (%) 0.5:0.5:10.5:0.5:1 10.9710.97 53.25%53.25% 0.8:0.5:10.8:0.5:1 10.9610.96 67.4367.43 0.8:0.8:10.8:0.8:1 10.9310.93 93.0793.07 0.8:1.0:10.8:1.0:1 11.0611.06 94.5794.57 0.8:1.2:10.8:1.2:1 11.0211.02 95.3695.36 0.8:0.8:10.8:0.8:1 2.972.97 23.0323.03 0.8:0.8:10.8:0.8:1 5.975.97 37.2137.21 0.8:0.8:10.8:0.8:1 13.1013.10 88.3488.34

实施例2Example 2

在500ml水中按摩尔比为0.8:0.8:1加入活性炭、磷酸铵和氯化镁和10ml30%的过氧化氢,活性炭的溶度为2mol/L。控制溶液反应初始pH为11,反应温度为50℃,时间为60min,磁力搅拌200r/min条件下匀速转动,通过超声均匀分散60min后,利用布氏漏斗和真空过滤机进行固液分离,置于干燥箱中160℃烘干12h得到磷酸复盐-活性炭吸附材料。以实验室自制不同钾浓度的溶液体系为研究对象(0.5g/L,1g/L,5g/L,20g/L),以此探究磷酸复盐-活性炭吸附材料对于不同初始钾浓度的去除效果.向不同初始钾溶度的溶液体系中,按照吸附材料用量与钾离子质量浓度为0.8:1的药剂用量,调节溶液pH为3、7、9、11、13,控制吸附温度为50℃,吸附时间为30min,并通过磁力搅拌装置以200r/min的速度均匀转动。经过半个小时陈化后,取溶液中的上清液,利用ICP进行溶液中钾组分的测量。下表2,为各溶液体系中钾组分的去除效果。由实验结果可知,在碱性环境中,吸附材料对于不同初始浓度的溶液体系都具有很好的去除效果,针对0.5g/L的单一低溶度钾溶液体系,除钾率为98.43%;对于20g/L的高钾组分溶液体系,除钾率为96.26%。这表明,吸附材料具有优异的除钾性能。除此之外,在试验过程中,吸附材料吸附除钾还受反应pH条件的影响,由实验数据可知,在酸性及中性条件下,吸附材料除钾效果欠佳,这可能是因为酸性条件抑制了吸附材料表面位点与钾组分的亲和力,导致除钾率降低。而在碱性条件中,吸附材料表面位点活性升高,为除钾提供了更有效吸附去除可能。Add activated carbon, ammonium phosphate, magnesium chloride and 10ml of 30% hydrogen peroxide in 500ml of water at a molar ratio of 0.8:0.8:1, the solubility of activated carbon is 2mol/L. Control the initial pH of the solution reaction to be 11, the reaction temperature to be 50°C, and the time to be 60 minutes. The magnetic stirring is performed at a constant speed of 200r/min. Dry in a drying oven at 160°C for 12 hours to obtain a phosphate double salt-activated carbon adsorption material. Taking the solution system with different potassium concentrations self-made in the laboratory as the research object (0.5g/L, 1g/L, 5g/L, 20g/L), in order to explore the removal effect of phosphate double salt-activated carbon adsorption material on different initial potassium concentrations .In the solution system with different initial potassium solubility, adjust the pH of the solution to 3, 7, 9, 11, 13 according to the dosage of the adsorbent material and the dosage of the potassium ion mass concentration of 0.8:1, and control the adsorption temperature to 50°C. The adsorption time is 30min, and it is uniformly rotated at a speed of 200r/min by a magnetic stirring device. After aging for half an hour, the supernatant in the solution was taken, and the potassium component in the solution was measured by ICP. Table 2 below shows the removal effect of potassium components in each solution system. It can be seen from the experimental results that in an alkaline environment, the adsorption material has a good removal effect on the solution systems with different initial concentrations. For a single low-solubility potassium solution system of 0.5g/L, the potassium removal rate is 98.43%; 20g/L high potassium component solution system, the potassium removal rate is 96.26%. This indicates that the adsorbent material has excellent potassium removal performance. In addition, during the test process, the adsorption and removal of potassium by the adsorption material is also affected by the pH conditions of the reaction. According to the experimental data, under acidic and neutral conditions, the removal of potassium by the adsorption material is not good, which may be due to the acidic conditions. The affinity between the surface sites of the adsorbed material and the potassium component is suppressed, resulting in a decrease in the potassium removal rate. In alkaline conditions, the activity of the surface sites of the adsorption material increases, which provides the possibility of more effective adsorption and removal for potassium removal.

表2溶液体系中钾去除率及锂损失率变化情况Table 2 Potassium removal rate and lithium loss rate changes in the solution system

钾浓度Potassium concentration 溶液pHSolution pH 钾去除率(%)Potassium removal rate (%) 0.5g/L0.5g/L 10.9610.96 98.4398.43 1.0g/L1.0g/L 11.0211.02 97.0797.07 5g/L5g/L 10.9810.98 96.5796.57 20g/L20g/L 10.9710.97 96.2696.26 1.0g/L1.0g/L 2.932.93 27.0327.03 1.0g/L1.0g/L 6.976.97 76.2176.21 1.0g/L1.0g/L 9.009.00 97.1597.15 1.0g/L1.0g/L 13.1013.10 86.3486.34

实施例3Example 3

以四川某工业富含高浓度钾组分的锂母液以及某海水中含钾溶液为研究处理对象,此溶液体系具有较高的钾浓度的同时存在高含量的锂组分,而由于锂钾位于同一主族,化学性质极为相似,如果选用传统的沉淀法或者蒸发结晶法方法,无疑实现不了溶液中钾组分的有效去除探究。在500ml水中按摩尔比为0.8:0.8:1加入活性炭、磷酸铵和氯化镁和10ml30%的过氧化氢,活性炭的溶度为2mol/L。控制溶液反应初始pH为11,反应温度为50℃,时间为60min,磁力搅拌200r/min条件下匀速转动,通过布氏漏斗和真空过滤机进行固液分离得到磷酸复盐-活性炭吸附材料。向锂母液中按照吸附材料用量与钾离子质量浓度为0.5:1、0.8:1、1:1的药剂用量加入吸附材料,控制吸附温度为50℃,吸附时间为30min,并通过磁力搅拌装置以200r/min的速度均匀转动。经过半个小时陈化后,取溶液中的上清液,利用ICP进行溶液中钾组分的测量。下表3为吸附材料不同用量下不同溶液中钾组分的去除效果。同时为了探究吸附材料是否对于性质相近的其他离子同样具有吸附作用,对不同溶液条件下的锂组分的损耗也进行测量。由下表可知,在海水溶液体系中,吸附材料可以有效实现海水中钾组分的富集,整体钾的去除率为98.75%,随着吸附材料用量的增加,溶液中的钾去除率逐步上升。在0.8:1时,整体去除率达到平衡最大值。更重要的是,在钾组分去除的过程中,锂几乎无明显损耗,在吸附材料与K+用量比为1:1时,锂的损失率达到5.67%。这是由于吸附材料用量的增加,一定程度上增加了游离的磷酸根与锂组分相结合的概率,增加了锂组分的损失率。但总体而言,复合型吸附材料对于钾组分具有独特的选择性吸附,不受性质相近离子的干扰,与此同时,这也为实际溶液体系中钾组分的去除提供借鉴意义。Taking a lithium mother liquor rich in high concentration potassium components in an industry in Sichuan and a potassium solution in a certain seawater as the research object, this solution system has a high potassium concentration and a high content of lithium components, and because lithium and potassium are located in The same main family has very similar chemical properties. If the traditional precipitation method or evaporation crystallization method is used, it is undoubtedly impossible to effectively remove the potassium component in the solution. Add activated carbon, ammonium phosphate, magnesium chloride and 10ml of 30% hydrogen peroxide in 500ml of water at a molar ratio of 0.8:0.8:1, the solubility of activated carbon is 2mol/L. The initial pH of the reaction solution was controlled to be 11, the reaction temperature was 50°C, the reaction time was 60 minutes, and the magnetic stirring was performed at a constant speed of 200r/min. The solid-liquid separation was carried out through a Buchner funnel and a vacuum filter to obtain a phosphate double salt-activated carbon adsorption material. Add the adsorption material to the lithium mother liquor according to the dosage of the adsorption material and the dosage of the potassium ion mass concentration of 0.5:1, 0.8:1, and 1:1. The speed of 200r/min rotates evenly. After aging for half an hour, the supernatant in the solution was taken, and the potassium component in the solution was measured by ICP. Table 3 below shows the removal effects of potassium components in different solutions with different amounts of adsorbent materials. At the same time, in order to explore whether the adsorption material has the same adsorption effect on other ions with similar properties, the loss of lithium components under different solution conditions was also measured. It can be seen from the table below that in the seawater solution system, the adsorption material can effectively enrich the potassium component in the seawater, and the overall potassium removal rate is 98.75%. With the increase of the amount of the adsorption material, the potassium removal rate in the solution gradually increases . At 0.8:1, the overall removal rate reached the equilibrium maximum. More importantly, there is almost no significant loss of lithium during the removal of potassium components. When the ratio of adsorption material to K + is 1:1, the loss rate of lithium reaches 5.67%. This is due to the increase in the amount of adsorption material, which increases the probability of free phosphate radicals combining with lithium components to a certain extent, and increases the loss rate of lithium components. But in general, the composite adsorption material has a unique selective adsorption for potassium components and is not interfered by ions with similar properties. At the same time, this also provides a reference for the removal of potassium components in actual solution systems.

表3溶液体系中钾组分的去除率及锂损失率变化情况Table 3 The removal rate of potassium components and the change of lithium loss rate in the solution system

Claims (8)

1.一种磷酸镁复盐-活性炭复合材料的制备方法,其特征在于:将磷酸盐、镁源、活性炭和过氧化氢加入至水中,进行搅拌反应,得到反应混合溶液;将反应混合溶液经过超声处理后,依次经过沉降、固液分离和烘干,即得;1. a preparation method of magnesium phosphate double salt-activated carbon composite material, is characterized in that: phosphate, magnesium source, gac and hydrogen peroxide are added in water, carry out stirring reaction, obtain reaction mixed solution; After ultrasonic treatment, it is obtained through sedimentation, solid-liquid separation and drying in sequence; 活性炭、磷酸盐和镁源的比例按照C、P和Mg的摩尔比为0.5~1:0.5~1.2:1计量,所述活性炭在水中的加入浓度为1~3mol/L;The ratio of activated carbon, phosphate and magnesium source is measured according to the molar ratio of C, P and Mg being 0.5~1:0.5~1.2:1, and the concentration of the activated carbon in water is 1~3mol/L; 所述搅拌反应的条件为:pH控制在10~13,温度为30~50℃,时间为60~90min。The stirring reaction conditions are as follows: the pH is controlled at 10-13, the temperature is 30-50° C., and the time is 60-90 minutes. 2.根据权利要求1所述的一种磷酸镁复盐-活性炭复合材料的制备方法,其特征在于:2. the preparation method of a kind of magnesium phosphate double salt-activated carbon composite material according to claim 1, is characterized in that: 所述磷酸盐包括磷酸钠盐和/或磷酸铵盐;The phosphate comprises sodium phosphate and/or ammonium phosphate; 所述镁源包括硫酸镁、氯化镁、氧化镁中至少一种。The magnesium source includes at least one of magnesium sulfate, magnesium chloride, and magnesium oxide. 3.根据权利要求1所述的一种磷酸镁复盐-活性炭复合材料的制备方法,其特征在于:所述过氧化氢在水中的添加体积浓度为0.2%~5%;所述过氧化氢以质量百分比浓度为20~40%的溶液形式添加。3. the preparation method of a kind of magnesium phosphate double salt-activated carbon composite material according to claim 1 is characterized in that: the addition volume concentration of described hydrogen peroxide in water is 0.2%~5%; It is added in the form of a solution with a mass percentage concentration of 20-40%. 4.根据权利要求1所述的一种磷酸镁复盐-活性炭复合材料的制备方法,其特征在于:所述超声处理的时间为40~60min。4. The preparation method of a magnesium phosphate double salt-activated carbon composite material according to claim 1, characterized in that: the ultrasonic treatment time is 40 to 60 minutes. 5.根据权利要求1所述的一种磷酸镁复盐-活性炭复合材料的制备方法,其特征在于:干燥的条件为:在160℃~200℃烘干10~12h。5 . The preparation method of a magnesium phosphate double salt-activated carbon composite material according to claim 1 , wherein the drying condition is: drying at 160° C. to 200° C. for 10 to 12 hours. 6.一种磷酸镁复盐-活性炭复合材料,其特征在于:由权利要求1~5任一项所述制备方法得到。6. A magnesium phosphate double salt-activated carbon composite material, characterized in that it is obtained by the preparation method described in any one of claims 1-5. 7.权利要求6所述的一种磷酸镁复盐-活性炭复合材料的应用,其特征在于:作为吸附材料应用于溶液体系中的钾离子吸附。7. the application of a kind of magnesium phosphate double salt-activated carbon composite material described in claim 6 is characterized in that: it is applied to the potassium ion adsorption in the solution system as adsorption material. 8.根据权利要求7所述的一种磷酸镁复盐-活性炭复合材料的应用,其特征在于:8. the application of a kind of magnesium phosphate double salt-activated carbon composite material according to claim 7, is characterized in that: 所述溶液体系中包含锂离子和/或钠离子,且pH为碱性;The solution system contains lithium ions and/or sodium ions, and the pH is alkaline; 所述吸附的条件为:温度为40~60℃,时间为30~60min,搅拌速率为150~200r/min。The adsorption conditions are as follows: the temperature is 40-60° C., the time is 30-60 minutes, and the stirring rate is 150-200 r/min.
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