CN114789876B - An automatic conveying system for ring detection materials - Google Patents
An automatic conveying system for ring detection materials Download PDFInfo
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- CN114789876B CN114789876B CN202210571966.5A CN202210571966A CN114789876B CN 114789876 B CN114789876 B CN 114789876B CN 202210571966 A CN202210571966 A CN 202210571966A CN 114789876 B CN114789876 B CN 114789876B
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- 239000000463 material Substances 0.000 title claims abstract description 65
- 238000001514 detection method Methods 0.000 title claims abstract description 18
- 230000000903 blocking effect Effects 0.000 claims abstract description 37
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 41
- 230000007246 mechanism Effects 0.000 claims description 30
- 239000003638 chemical reducing agent Substances 0.000 claims description 20
- 230000001681 protective effect Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 6
- 230000033001 locomotion Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 20
- 238000007689 inspection Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/46—Means for holding or retaining the loads in fixed position on the load-carriers, e.g. magnetic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
- B65G47/261—Accumulating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
Description
技术领域Technical field
本发明涉及环件输送技术领域,具体涉及一种环件检测物料自动输送系统。The invention relates to the technical field of ring conveying, and in particular to an automatic material conveying system for ring detection.
背景技术Background technique
随着轨道交通的高速发展,车轮质量优劣对车辆的安全运行起着至关重要的作用。特别是在目前火车普遍提速的情况下,实现对其进行全面质量检查,消除事故隐患,已经成为当今世界各国共同瞩目的重要问题。With the rapid development of rail transportation, the quality of wheels plays a vital role in the safe operation of vehicles. Especially in the current situation where trains are generally speeding up, implementing comprehensive quality inspections and eliminating hidden dangers of accidents has become an important issue that all countries in the world are paying attention to.
环件产品检测目前常利用导槽检查方式,导槽上下料均采用悬臂吊人工挂料的方式进行,环件进入导槽后需要人工推动从而实现坯料在导槽中的移动,并在导槽内完成各项检测,上料及输送方式存在劳动强度大、安全风险高、人员配置多、工作效率低等问题。Ring product inspection currently uses the guide trough inspection method. The loading and unloading of the guide trough is carried out by manual hanging of cantilever cranes. After the ring enters the guide trough, it needs to be pushed manually to realize the movement of the blank in the guide trough and in the guide trough. Various tests must be completed within 10 days. The loading and conveying methods have problems such as high labor intensity, high safety risks, large staffing, and low work efficiency.
鉴于上述缺陷,本发明创作者经过长时间的研究和实践终于获得了本发明。In view of the above-mentioned defects, the creator of the present invention finally obtained the present invention after a long period of research and practice.
发明内容Contents of the invention
为解决上述技术缺陷,本发明采用的技术方案在于,提供一种环件检测物料自动输送系统,包括链板输送机、存料装置、环件自动化上料装置、挡料装置、环件支撑装置、夹紧辅助装置、环件旋转装置、卸料辅助装置,所述存料装置和所述环件自动化上料装置设置在所述链板输送机端部,所述挡料装置对应所述环件自动化上料装置设置,所述环件支撑装置、所述夹紧辅助装置、所述环件旋转装置、所述卸料辅助装置均设置在所述链板输送机上;In order to solve the above technical deficiencies, the technical solution adopted by the present invention is to provide an automatic conveying system for ring detection materials, including a chain plate conveyor, a material storage device, an automatic ring feeding device, a material blocking device, and a ring support device. , clamping auxiliary device, ring rotating device, unloading auxiliary device, the storage device and the ring automatic feeding device are arranged at the end of the chain plate conveyor, the blocking device corresponds to the ring An automatic loading device for parts is provided, and the ring supporting device, the clamping auxiliary device, the ring rotating device, and the unloading auxiliary device are all provided on the chain plate conveyor;
所述存料装置用于存放环件;所述环件自动化上料装置用于将所述存料装置上的环件移动至所述链板输送机上的所述环件支撑装置上;所述挡料装置用于固定所述环件自动化上料装置上环件的位置;所述环件支撑装置用于对环件在所述链板输送机上进行运输;所述夹紧辅助装置对所述环件支撑装置上的环件进行夹紧;所述环件旋转装置使所述环件支撑装置上的环件进行旋转;所述卸料辅助装置用于将环件从所述环件支撑装置上卸料。The storage device is used to store rings; the automatic ring loading device is used to move the rings on the storage device to the ring support device on the chain conveyor; the The blocking device is used to fix the position of the ring on the automatic ring feeding device; the ring support device is used to transport the ring on the chain plate conveyor; the clamping auxiliary device The ring on the ring support device is clamped; the ring rotation device causes the ring on the ring support device to rotate; the unloading auxiliary device is used to remove the ring from the ring support device Loading and unloading.
较佳的,所述存料装置包括若干存料槽、存料装置电推缸和存料装置轮式移动机构,环件设置在各所述存料槽内,所述存料装置电推缸对应固定设置在各所述存料槽内部,所述存料装置轮式移动机构设置在所述存料槽底部,所述存料装置轮式移动机构在地面轨道上移动。Preferably, the material storage device includes a plurality of material storage troughs, an electric push cylinder of the material storage device, and a wheeled moving mechanism of the material storage device. Rings are arranged in each of the material storage troughs. The electric push cylinder of the material storage device Correspondingly fixedly arranged inside each storage chute, the wheeled moving mechanism of the stocking device is arranged at the bottom of the stocking chute, and the wheeled moving mechanism of the stocking device moves on the ground track.
较佳的,所述环件自动化上料装置包括环件自动化上料装置轮式移动机构、转盘、减速机和环件自动化上料装置基座,所述环件自动化上料装置轮式移动机构固定设置在所述环件自动化上料装置基座下方,所述环件自动化上料装置轮式移动机构在地面轨道上移动,所述转盘一侧边缘设置有轮齿,所述转盘设置在所述环件自动化上料装置基座上,所述减速机固定安装在所述环件自动化上料装置基座上并与所述转盘通过所述轮齿传动连接。Preferably, the automatic ring feeding device includes a wheeled moving mechanism of the automatic ring feeding device, a turntable, a reducer and a base of the automatic ring feeding device. The wheeled moving mechanism of the automatic ring feeding device Fixedly arranged under the base of the automatic ring feeding device, the wheeled moving mechanism of the automatic ring feeding device moves on the ground track, the edge of one side of the turntable is provided with gear teeth, and the turntable is arranged on the The reducer is fixedly installed on the base of the automatic ring feeding device and is connected to the turntable through the gear teeth.
较佳的,所述环件自动化上料装置基座设置有第一旋转轴、第二旋转轴、第一传动齿轮、第二传动齿轮、第一托辊、第二托辊,所述减速机的输出轴与所述第一旋转轴同轴连接,所述第一传动齿轮套设在所述第一旋转轴靠近所述减速机的一端,所述第一托辊套设在所述第一旋转轴的另一端,所述第二旋转轴和所述第一旋转轴对称设置在所述转盘的底部两侧,所述第二传动齿轮套设在所述第二旋转轴靠近所述减速机的一端,所述第二托辊套设在所述第二旋转轴的另一端,所述第一旋转轴与所述第二旋转轴均通过轴承固定设置在所述环件自动化上料装置基座上,所述第一齿轮与第二齿轮均与所述转盘边缘的所述轮齿啮合,所述第一托辊与第二托辊均与所述转盘外侧的圆弧面接触。Preferably, the base of the automatic ring feeding device is provided with a first rotating shaft, a second rotating shaft, a first transmission gear, a second transmission gear, a first supporting roller, and a second supporting roller, and the reducer The output shaft is coaxially connected to the first rotating shaft, the first transmission gear is set on one end of the first rotating shaft close to the reducer, and the first roller is set on the first At the other end of the rotating shaft, the second rotating shaft and the first rotating shaft are symmetrically arranged on both sides of the bottom of the turntable, and the second transmission gear is sleeved on the second rotating shaft close to the reducer. One end of the second roller is sleeved on the other end of the second rotating shaft. Both the first rotating shaft and the second rotating shaft are fixedly mounted on the base of the ring automatic loading device through bearings. On the seat, the first gear and the second gear are meshed with the gear teeth on the edge of the turntable, and the first roller and the second roller are in contact with the arc surface on the outside of the turntable.
较佳的,所述挡料装置包括挡板、挡料装置基座、挡料装置轮式移动机构,所述挡板固定设置在所述挡料装置基座上,所述挡料装置轮式移动机构固定在所述挡料装置基座下方,所述挡料装置轮式移动机构在地面轨道上移动。Preferably, the blocking device includes a baffle, a blocking device base, and a wheel-type moving mechanism of the blocking device. The baffle is fixedly arranged on the base of the blocking device. The wheel-type blocking device The moving mechanism is fixed below the base of the blocking device, and the wheeled moving mechanism of the blocking device moves on the ground track.
较佳的,所述环件支撑装置包括环件支撑装置基座、夹紧挡板、夹紧挡板支撑轴、顶钩、夹紧挡板复位弹簧、顶钩复位弹簧、缓冲弹簧、托辊、传动轴、传动齿轮,所述夹紧挡板支撑轴固定设置在所述环件支撑装置基座上,所述夹紧挡板套设在所述夹紧挡板支撑轴以实现在所述环件支撑装置基座上的安装设置,所述夹紧挡板端部设置有线性齿槽,所述顶钩对应设置所述线性齿槽啮合连接,所述环件支撑装置基座在所述夹紧挡板底部设置有若干所述托辊,所述顶钩设置有所述顶钩复位弹簧,所述顶钩复位弹簧和所述缓冲弹簧均套设在所述夹紧挡板支撑轴上,且所述顶钩复位弹簧和所述缓冲弹簧分别设置在所述夹紧挡板的两侧,所述传动轴与一所述托辊固定连接,所述传动齿轮设置在所述传动轴的端部。Preferably, the ring support device includes a ring support device base, a clamping baffle, a clamping baffle support shaft, a top hook, a clamping baffle return spring, a top hook return spring, a buffer spring, and a supporting roller. , transmission shaft, transmission gear, the clamping baffle support shaft is fixedly arranged on the base of the ring support device, the clamping baffle is sleeved on the clamping baffle support shaft to achieve the The installation arrangement on the base of the ring support device, the end of the clamping baffle is provided with linear tooth grooves, the top hook is correspondingly provided with the linear tooth groove meshing connection, the base of the ring support device is on the A number of the supporting rollers are provided at the bottom of the clamping baffle, and the top hook is provided with the top hook return spring. The top hook return spring and the buffer spring are both sleeved on the clamping baffle support shaft. , and the top hook return spring and the buffer spring are respectively arranged on both sides of the clamping baffle, the transmission shaft is fixedly connected to one of the rollers, and the transmission gear is provided on the transmission shaft. Ends.
较佳的,所述夹紧挡板支撑轴设置有两个,两所述夹紧挡板支撑轴对称设置在所述夹紧挡板两侧,对应所述夹紧挡板的两端均设置有一所述顶钩。Preferably, there are two clamping baffle support shafts, and the two clamping baffle support shafts are symmetrically arranged on both sides of the clamping baffle, corresponding to both ends of the clamping baffle. There is a top hook.
较佳的,所述环件夹紧辅助装置包括夹紧辅助装置电推缸、夹紧挡板推板,所述夹紧挡板推板设置于所述夹紧辅助装置电推缸的推杆顶部,所述夹紧辅助装置电推缸固定设置在链板输送机的防护护栏上。Preferably, the ring clamping auxiliary device includes an electric push cylinder of the clamping auxiliary device and a clamping baffle push plate. The clamping baffle push plate is provided on the push rod of the electric push cylinder of the clamping auxiliary device. At the top, the electric push cylinder of the clamping auxiliary device is fixedly installed on the protective guardrail of the chain plate conveyor.
较佳的,所述环件旋转装置包括齿条、齿条支撑梁、环件旋转装置电推杆,所述齿条固定安装在所述齿条支撑梁上,所述齿条支撑梁与所述环件旋转装置电推杆固定连接,所述环件旋转装置电推杆等距竖直固定安装在地面上,所述齿条可与所述传动齿轮啮合连接,所述环件旋转装置电推杆带动所述齿条支撑梁在竖直方向上往复运动。Preferably, the ring rotation device includes a rack, a rack support beam, and an electric push rod of the ring rotation device. The rack is fixedly installed on the rack support beam, and the rack support beam is connected to the rack support beam. The electric push rods of the ring rotating device are fixedly connected, and the electric push rods of the ring rotating device are fixedly installed vertically on the ground at equidistant intervals. The rack can be meshed and connected with the transmission gear. The electric push rods of the ring rotating device are electrically connected. The push rod drives the rack support beam to reciprocate in the vertical direction.
较佳的,所述链板输送机对应所述顶钩设置有解锁电推缸,以实现对所述顶钩进行解锁操作;所述链板输送机对应所述夹紧挡板设置有紧急电推缸,以对所述夹紧挡板施力解锁。Preferably, the chain plate conveyor is provided with an unlocking electric push cylinder corresponding to the top hook to realize the unlocking operation of the top hook; the chain plate conveyor is provided with an emergency electric push cylinder corresponding to the clamping baffle. Push the cylinder to apply force to the clamping baffle to unlock it.
与现有技术比较本发明的有益效果在于:本发明能够对环件进行批量输送,环件在输送过程中能够保持直立状态并自动进行周向运动,便于检测人员对环件进行全面检测,工作可靠,人员配置少,安全性高,减轻了工作人员的劳动强度,提高了生产效率。Compared with the prior art, the beneficial effects of the present invention are that: the present invention can transport rings in batches, and the rings can maintain an upright state and automatically perform circumferential motion during the transportation process, which facilitates inspection personnel to conduct comprehensive inspection of the rings, and the work Reliable, with less staffing and high safety, it reduces the labor intensity of staff and improves production efficiency.
附图说明Description of the drawings
图1为所述环件检测物料自动输送系统的结构示意图;Figure 1 is a schematic structural diagram of the ring detection material automatic conveying system;
图2为所述存料装置结构示意图;Figure 2 is a schematic structural diagram of the storage device;
图3为所述环件自动化上料装置的结构示意图;Figure 3 is a schematic structural diagram of the automatic ring feeding device;
图4为所述环件自动化上料装置的分解结构示意图;Figure 4 is a schematic diagram of the exploded structure of the automatic ring feeding device;
图5为所述挡料装置的结构示意图;Figure 5 is a schematic structural diagram of the material blocking device;
图6为所述环件支撑装置的结构示意图;Figure 6 is a schematic structural diagram of the ring support device;
图7为所述夹紧辅助装置的结构示意图;Figure 7 is a schematic structural diagram of the clamping auxiliary device;
图8为环件自动化上料的示意图;Figure 8 is a schematic diagram of automatic loading of ring parts;
图9为所述环件旋转装置的结构示意图;Figure 9 is a schematic structural diagram of the ring rotating device;
图10为环件的旋转示意图;Figure 10 is a schematic diagram of the rotation of the ring;
图11为所述卸料辅助装置的结构示意图。Figure 11 is a schematic structural diagram of the unloading auxiliary device.
图中数字表示:The numbers in the figure represent:
1-环件;2-上料悬臂吊;3-存料装置;4-挡料装置;5-地面;6-防护护栏;7-卸料悬臂吊;8-卸料区靠板;9-第三电推缸;10-第四电推缸;11-链板输送机;12-环件自动化上料装置;13-第一轨道;14-第二轨道;16-上料区靠板;31-存料装置电推缸;32-存料装置轮式移动机构;34-存料槽;41-挡板;42-挡料装置基座;43-挡料装置轮式移动机构;91-第一电推缸;92-第二电推缸;121-转盘;122-减速机;123-第二齿轮;124-环件自动化上料装置基座;125-环件自动化上料装置轮式移动机构;126-第一轴承对;127-第二传动轴;128-第二托辊;129-第二轴承对;130-第一托辊;131-第一传动轴。132-第一齿轮;171-第三托辊;172-第二托辊;173-第一托辊;174-第一夹紧挡板复位弹簧;175-第一夹紧挡板支撑轴;176-第一顶钩;177-第一顶钩复位弹簧;178-第一缓冲弹簧;179-夹紧挡板;180-传动齿轮;181-齿轮传动轴;182-第二顶钩;183-第二顶钩复位弹簧;184-第二缓冲弹簧;185-第二夹紧挡板支撑轴;186-第四托辊;187-第二夹紧挡板复位弹簧。188-第五托辊;189-第六托辊;190-环件支撑装置基座;191-夹紧挡板推板;192-辅助夹紧装置电推缸;201-齿条;202-环件旋转装置电推杆;203-齿条支撑梁。1-Ring piece; 2-Loading cantilever crane; 3-Storage device; 4-Material blocking device; 5-Ground; 6-Protective guardrail; 7-Unloading cantilever crane; 8-Unloading area support plate; 9- The third electric push cylinder; 10-the fourth electric push cylinder; 11-chain conveyor; 12-ring automatic loading device; 13-first track; 14-second track; 16-loading area backing plate; 31-Electric push cylinder of material storage device; 32-Wheel moving mechanism of material storage device; 34-Storage chute; 41-Baffle; 42-Blocking device base; 43-Wheel moving mechanism of material storing device; 91- The first electric push cylinder; 92-the second electric push cylinder; 121-turntable; 122-reducer; 123-second gear; 124-ring automatic feeding device base; 125-ring automatic feeding device wheel type Moving mechanism; 126-first bearing pair; 127-second transmission shaft; 128-second roller; 129-second bearing pair; 130-first roller; 131-first transmission shaft. 132-The first gear; 171-The third roller; 172-The second roller; 173-The first roller; 174-The first clamping baffle return spring; 175-The first clamping baffle support shaft; 176 -First top hook; 177-First top hook return spring; 178-First buffer spring; 179-Clamping baffle; 180-Transmission gear; 181-Gear transmission shaft; 182-Second top hook; 183-No. Two top hook return springs; 184-the second buffer spring; 185-the second clamping baffle support shaft; 186-the fourth idler roller; 187-the second clamping baffle return spring. 188-fifth roller; 189-sixth roller; 190-ring support device base; 191-clamping baffle push plate; 192-auxiliary clamping device electric push cylinder; 201-rack; 202-ring Parts rotating device electric push rod; 203-rack support beam.
具体实施方式Detailed ways
以下结合附图,对本发明上述的和另外的技术特征和优点作更详细的说明。The above and other technical features and advantages of the present invention will be described in more detail below with reference to the accompanying drawings.
实施例一Embodiment 1
如图1所示,图1为所述环件检测物料自动输送系统的结构示意图;As shown in Figure 1, Figure 1 is a schematic structural diagram of the ring detection material automatic conveying system;
本发明所述环件检测物料自动输送系统包括环件1、地面5、链板输送机11、上料区靠板16、卸料区靠板8、上料悬臂吊2、卸料悬臂吊7、存料装置3、环件自动化上料装置12、挡料装置4、环件支撑装置、夹紧辅助装置、环件旋转装置、卸料辅助装置。The ring detection material automatic conveying system of the present invention includes a ring 1, a floor 5, a chain plate conveyor 11, a loading area back plate 16, an unloading area back plate 8, a loading cantilever crane 2, and a discharging cantilever crane 7 , storage device 3, automatic ring feeding device 12, blocking device 4, ring support device, clamping auxiliary device, ring rotating device, unloading auxiliary device.
所述存料装置3用于完成待上料环件的集中零时存放任务;所述环件自动化上料装置12用于完成环件自动化上料任务;所述挡料装置4用于避免在上料过程中环件脱离环件自动化上料装置;所述环件支撑装置用于支撑环件及对环件进行适当夹紧;所述夹紧辅助装置用于辅助完成环件夹紧任务;所述环件旋转装置用于完成环件周向旋转任务;所述卸料辅助装置用于辅助完成环件卸料任务。The storage device 3 is used to complete the centralized zero-time storage task of rings to be loaded; the automatic ring loading device 12 is used to complete the automatic loading task of rings; and the blocking device 4 is used to avoid During the loading process, the ring is separated from the ring automatic feeding device; the ring support device is used to support the ring and properly clamp the ring; the clamping auxiliary device is used to assist in completing the ring clamping task; so The ring rotating device is used to complete the ring circumferential rotation task; the unloading auxiliary device is used to assist in completing the ring unloading task.
具体的,所述环件1放置在所述地面5且倚靠在所述上料区靠板16上,所述上料悬臂吊2及所述卸料悬臂吊7安装在所述地面5上,所述存料装置3、所述环件自动化上料装置12、所述挡料装置4均设置在所述地面5上,且均可在所述地面5上沿轨道移动,所述环件支撑装置安装在所述链板输送机11链板上方,所述环件夹紧辅助装置及所述卸料辅助装置均固定安装在链板输送机的防护护栏6内部,所述环件旋转装置固定安装在链板输送机链板与防护护栏6之间的间隙中。Specifically, the ring 1 is placed on the ground 5 and leans on the loading area support plate 16, and the loading cantilever crane 2 and the unloading cantilever crane 7 are installed on the ground 5, The storage device 3, the automatic ring feeding device 12, and the blocking device 4 are all arranged on the ground 5, and can all move along the track on the ground 5. The ring supports The device is installed above the chain plate of the chain plate conveyor 11. The ring clamping auxiliary device and the unloading auxiliary device are both fixedly installed inside the protective guardrail 6 of the chain plate conveyor. The ring rotating device is fixed Installed in the gap between the chain plate of the chain conveyor and the protective guardrail 6.
本发明自动化程度高,环件在输送过程中可自动进行周向运动,工作可靠,人员配置少,安全性高,减轻了工作人员的劳动强度,提高了生产效率。The invention has a high degree of automation, the ring can automatically perform circumferential motion during the conveying process, the work is reliable, the personnel configuration is small, the safety is high, the labor intensity of the staff is reduced, and the production efficiency is improved.
实施例二Embodiment 2
如图2所示,图2为所述存料装置的结构示意图。As shown in Figure 2, Figure 2 is a schematic structural diagram of the material storage device.
所述存料装置3包括若干存料槽34、存料装置电推缸31和存料装置轮式移动机构32,所述存料装置电推缸31对应固定设置在各所述存料槽34内部,所述存料槽34底部设置有凹槽,所述存料装置轮式移动机构32设置在所述存料槽34底部,所述存料装置轮式移动机构32可在地面轨道上移动。当所述存料装置电推缸31动作时,所述存料装置电推缸31的推杆作用于所述存料槽34内部的环件,环件会进行滚动,从而可将环件由所述存料槽34推出。The material storage device 3 includes a plurality of material storage troughs 34, an electric push cylinder 31 of the material storage device, and a wheeled moving mechanism 32 of the material storage device. The electric push cylinder 31 of the material storage device is correspondingly fixed to each of the material storage troughs 34. Inside, a groove is provided at the bottom of the storage tank 34, and the wheeled moving mechanism 32 of the storage device is provided at the bottom of the storage tank 34. The wheeled moving mechanism 32 of the storage device can move on the ground track. . When the electric push cylinder 31 of the material storage device operates, the push rod of the electric push cylinder 31 of the material storage device acts on the ring inside the material storage tank 34, and the ring will roll, so that the ring can be moved from The storage chute 34 is pushed out.
具体的,如图3、图4所示,图3为所述环件自动化上料装置的结构示意图;图4为所述环件自动化上料装置的分解结构示意图。Specifically, as shown in Figures 3 and 4, Figure 3 is a schematic structural diagram of the automatic ring feeding device; Figure 4 is an exploded structural schematic diagram of the automatic ring feeding device.
所述环件自动化上料装置12包括环件自动化上料装置轮式移动机构125、转盘121、减速机122和环件自动化上料装置基座124,所述环件自动化上料装置轮式移动机构125固定设置在所述环件自动化上料装置基座124下方,所述环件自动化上料装置轮式移动机构125可在地面轨道上移动,所述转盘121一侧边缘设置有轮齿,所述转盘121设置在所述环件自动化上料装置基座124上方,所述减速机122固定安装在所述环件自动化上料装置基座上方并与所述转盘121通过所述轮齿传动连接。The automatic ring feeding device 12 includes a wheeled moving mechanism 125 of the automatic ring feeding device, a turntable 121, a reducer 122 and a base 124 of the automatic ring feeding device. The automatic ring feeding device moves in a wheeled manner. The mechanism 125 is fixedly arranged below the base 124 of the automatic ring feeding device. The wheeled moving mechanism 125 of the automatic ring feeding device can move on the ground track. One side edge of the turntable 121 is provided with gear teeth. The turntable 121 is arranged above the base 124 of the automatic ring feeding device, and the reducer 122 is fixedly installed above the base of the automatic ring feeding device and is driven with the turntable 121 through the gear teeth. connect.
具体的,所述环件自动化上料装置基座124设置有第一旋转轴131、第二旋转轴127、第一传动齿轮132、第二传动齿轮123、第一托辊130、第二托辊128,所述减速机122的输出轴与所述第一旋转轴131同轴连接,所述第一传动齿轮132套设在所述第一旋转轴131靠近所述减速机122的一端,所述第一托辊130套设在所述第一旋转轴131的另一端,所述第二旋转轴127和所述第一旋转轴131对称设置在所述转盘121的底部两侧,所述第二传动齿轮123套设在所述第二旋转轴127靠近所述减速机122的一端,所述第二托辊128套设在所述第二旋转轴127的另一端,所述第一旋转轴131与所述第二旋转轴127均通过轴承固定设置在所述环件自动化上料装置基座124上,所述第一齿轮132与第二齿轮123均与所述转盘121边缘的所述轮齿啮合,所述第一托辊130与第二托辊128均与所述转盘121外侧的圆弧面接触。当所述减速机122动作时,所述减速机122的输出轴带动所述第一传动齿轮132转动,从而带动所述转盘121转动。Specifically, the base 124 of the automatic ring feeding device is provided with a first rotating shaft 131, a second rotating shaft 127, a first transmission gear 132, a second transmission gear 123, a first supporting roller 130, and a second supporting roller. 128. The output shaft of the reducer 122 is coaxially connected to the first rotating shaft 131, and the first transmission gear 132 is sleeved on one end of the first rotating shaft 131 close to the reducer 122. The first supporting roller 130 is sleeved on the other end of the first rotating shaft 131. The second rotating shaft 127 and the first rotating shaft 131 are symmetrically arranged on both sides of the bottom of the turntable 121. The transmission gear 123 is sleeved on one end of the second rotating shaft 127 close to the reducer 122 , the second supporting roller 128 is sleeved on the other end of the second rotating shaft 127 , and the first rotating shaft 131 Both the second rotating shaft 127 and the second rotating shaft 127 are fixedly mounted on the base 124 of the ring automatic loading device through bearings. The first gear 132 and the second gear 123 are connected to the gear teeth on the edge of the turntable 121 Engagement, the first supporting roller 130 and the second supporting roller 128 are both in contact with the arc surface outside the turntable 121 . When the reducer 122 operates, the output shaft of the reducer 122 drives the first transmission gear 132 to rotate, thereby driving the turntable 121 to rotate.
实施例三Embodiment 3
如图5所示,图5为所述挡料装置的结构示意图;所述挡料装置包括挡板41、挡料装置基座42、挡料装置轮式移动机构43,所述挡板41固定设置在所述挡料装置基座42上方,所述挡料装置轮式移动机构43固定在所述挡料装置基座42下方,所述挡料装置轮式移动机构43可在地面轨道上移动。As shown in Figure 5, Figure 5 is a schematic structural diagram of the material blocking device; the material blocking device includes a baffle 41, a material blocking device base 42, and a material blocking device wheel moving mechanism 43. The baffle 41 is fixed It is arranged above the base 42 of the blocking device. The wheeled moving mechanism 43 of the blocking device is fixed below the base 42 of the blocking device. The wheeled moving mechanism 43 of the blocking device can move on the ground track. .
实施例四Embodiment 4
如图6所示,图6为所述环件支撑装置结构示意图;所述环件支撑装置包括环件支撑装置基座190、夹紧挡板179、夹紧挡板支撑轴、顶钩、夹紧挡板复位弹簧、顶钩复位弹簧、缓冲弹簧、托辊、传动轴181、传动齿轮180,所述夹紧挡板支撑轴固定设置在所述环件支撑装置基座190上,所述夹紧挡板179套设在所述夹紧挡板支撑轴以实现在所述环件支撑装置基座190上的安装设置,所述夹紧挡板179端部设置有线性齿槽,所述顶钩对应设置所述线性齿槽啮合连接,所述环件支撑装置基座190在所述夹紧挡板179底部设置有若干所述托辊,所述顶钩设置有所述顶钩复位弹簧,所述顶钩复位弹簧和所述缓冲弹簧均套设在所述夹紧挡板支撑轴上,且所述顶钩复位弹簧和所述缓冲弹簧分别设置在所述夹紧挡板179的两侧,所述传动轴181与一所述托辊固定连接,所述传动齿轮180设置在所述传动轴181的端部。As shown in Figure 6, Figure 6 is a schematic structural diagram of the ring support device; the ring support device includes a ring support device base 190, a clamping baffle 179, a clamping baffle support shaft, a top hook, a clamp The clamping baffle return spring, the top hook return spring, the buffer spring, the roller, the transmission shaft 181, the transmission gear 180, the clamping baffle support shaft is fixedly arranged on the ring support device base 190, and the clamp The tightening baffle 179 is sleeved on the clamping baffle support shaft to achieve installation on the ring support device base 190. The end of the clamping baffle 179 is provided with a linear tooth groove, and the top The hooks are correspondingly provided with the linear tooth groove meshing connection, the ring support device base 190 is provided with a plurality of the rollers at the bottom of the clamping baffle 179, and the top hook is provided with the top hook return spring. The top hook return spring and the buffer spring are both sleeved on the clamping baffle support shaft, and the top hook return spring and the buffer spring are respectively arranged on both sides of the clamping baffle 179 , the transmission shaft 181 is fixedly connected to one of the supporting rollers, and the transmission gear 180 is provided at the end of the transmission shaft 181 .
所述夹紧挡板支撑轴设置有两个,第一夹紧挡板支撑轴175和第二夹紧挡板支撑轴185对称设置在所述夹紧挡板179两侧。对应所述夹紧挡板179的两端分别设置第一顶钩176、第二顶钩182,对应所述第一夹紧挡板支撑轴175和所述第二夹紧挡板支撑轴185分别设置有第一夹紧挡板复位弹簧174、第二夹紧挡板复位弹簧187、第一缓冲弹簧178、第二缓冲弹簧184,对应所述第一顶钩176和所述第二顶钩182分别设置有第一顶钩复位弹簧177和第二顶钩复位弹簧183。There are two clamping baffle support shafts. The first clamping baffle support shaft 175 and the second clamping baffle support shaft 185 are symmetrically arranged on both sides of the clamping baffle 179 . Corresponding to the two ends of the clamping baffle 179, a first top hook 176 and a second top hook 182 are respectively provided, corresponding to the first clamping baffle support shaft 175 and the second clamping baffle support shaft 185 respectively. A first clamping baffle return spring 174, a second clamping baffle return spring 187, a first buffer spring 178, and a second buffer spring 184 are provided, corresponding to the first top hook 176 and the second top hook 182. A first top hook return spring 177 and a second top hook return spring 183 are provided respectively.
所述托辊包括第一托辊173、第二托辊172、第三托辊171、第四托辊186、第五托辊188、第六托辊189。The supporting rollers include a first supporting roller 173 , a second supporting roller 172 , a third supporting roller 171 , a fourth supporting roller 186 , a fifth supporting roller 188 and a sixth supporting roller 189 .
所述顶钩一般设置为U状条形板,且所述顶钩通过转轴固定设置在所述环件支撑装置基座190上,所述顶钩复位弹簧采用扭矩弹簧套设在所述转轴上,所述顶钩的一端与所述线性齿槽形成卡接固定,另一端对应所述卸料辅助装置,通过所述卸料辅助装置顶靠所述顶钩的端部使所述顶钩绕所述转轴转动,从而所述顶钩的端部与所述线性齿槽脱离卡接状态,从而解除锁定。The top hook is generally configured as a U-shaped strip plate, and the top hook is fixed on the ring support device base 190 through a rotating shaft, and the top hook return spring is set on the rotating shaft using a torque spring. , one end of the top hook is snap-fitted with the linear tooth groove, and the other end corresponds to the unloading auxiliary device, and the end of the top hook is pressed against the end of the top hook by the unloading auxiliary device to make the top hook wrap around The rotating shaft rotates, so that the end of the top hook and the linear tooth groove are disengaged, thereby releasing the lock.
具体的,所述夹紧挡板179套设在所述第一夹紧挡板支撑轴175和所述第二夹紧挡板支撑轴185上,所述第一夹紧挡板支撑轴175、所述第二夹紧挡板支撑轴185对称设置在所述环件支撑装置基座190两端,所述夹紧挡板179两端的伸长轴靠近所述第一顶钩176、所述第二顶钩182一侧均设有齿槽,便于与所述第一顶钩176、所述第二顶钩182啮合。Specifically, the clamping baffle 179 is sleeved on the first clamping baffle support shaft 175 and the second clamping baffle support shaft 185. The first clamping baffle support shaft 175, The second clamping baffle support shaft 185 is symmetrically arranged at both ends of the ring support device base 190, and the elongated shafts at both ends of the clamping baffle 179 are close to the first top hook 176, the third Each side of the two top hooks 182 is provided with tooth grooves to facilitate engagement with the first top hook 176 and the second top hook 182 .
各所述托辊通过轴承对称安装在所述基座190内部,所述第一顶钩176、所述第二顶钩182均设置在所述环件支撑装置基座190两端外侧,所述第一顶钩复位弹簧177、所述第二顶钩复位弹簧183对称设置在所述基座190两端外侧与两顶钩固定连接,所述第一缓冲弹簧178及所述第一顶钩复位弹簧174套设在所述第一夹紧挡板支撑轴175上,所述第二缓冲弹簧184及所述第二顶钩复位弹簧套183设在所述第二夹紧挡板支撑轴185上,所述传动齿轮180固定安装于所述传动轴181上,所述齿轮传动轴181与所述第六托辊189同轴安装。Each of the rollers is symmetrically installed inside the base 190 through bearings, and the first top hook 176 and the second top hook 182 are arranged outside both ends of the ring support device base 190. The first top hook return spring 177 and the second top hook return spring 183 are symmetrically arranged outside both ends of the base 190 and are fixedly connected to the two top hooks. The first buffer spring 178 and the first top hook reset The spring 174 is set on the first clamping baffle support shaft 175, and the second buffer spring 184 and the second top hook return spring sleeve 183 are set on the second clamping baffle support shaft 185. , the transmission gear 180 is fixedly installed on the transmission shaft 181 , and the gear transmission shaft 181 is coaxially installed with the sixth roller 189 .
具体的,当有外力作用于所述夹紧挡板179外侧时,所述夹紧挡板179能够沿着所述第一夹紧挡板支撑轴175及所述第二夹紧挡板支撑轴185移动,将所述第一夹紧挡板复位弹簧174及所述第二夹紧挡板复位弹簧187压缩,此时所述第一顶钩176、所述第二顶钩182对所述夹紧挡板179两端进行锁紧,避免外力撤去时由于弹簧的弹力作用将所述夹紧挡板弹179回至初始位置,从而实现夹紧功能。六个所述托辊均可沿各自轴线旋转,当所述传动齿轮180工作时,会带动所述传动轴181发生转动,从而带动所述第六托辊189进行转动。如有外力作用于所述第一顶钩176、所述第二顶钩182时,两顶钩会沿着各自的轴线进行小范围转动,此时所述第一顶钩复位弹簧174、第二顶钩复位弹簧187被拉伸,两顶勾不再对所述夹紧挡板进行夹紧,由于所述第一顶钩复位弹簧177、所述第二顶钩复位弹簧183的弹力作用,所述夹紧挡板179会被弹回至初始位置,从而实现放松功能,由于所述第一缓冲弹簧178、所述第二缓冲弹簧184的存在,所述夹紧挡板179不会与所述环件支撑装置基座190发生撞击,当作用于所述第一顶钩176、所述第二顶钩182的外力撤去,由于所述第一顶钩复位弹簧177、所述第二顶钩复位弹簧183的弹力作用两顶勾会回弹至初始位置。Specifically, when an external force acts on the outside of the clamping baffle 179, the clamping baffle 179 can move along the first clamping baffle support shaft 175 and the second clamping baffle support shaft 175. 185 moves to compress the first clamping baffle return spring 174 and the second clamping baffle return spring 187. At this time, the first top hook 176 and the second top hook 182 press the clamp The two ends of the clamping baffle 179 are locked to prevent the clamping baffle 179 from returning to the initial position due to the elastic force of the spring when the external force is removed, thereby realizing the clamping function. Each of the six supporting rollers can rotate along their respective axes. When the transmission gear 180 works, the transmission shaft 181 will be driven to rotate, thereby driving the sixth supporting roller 189 to rotate. If an external force acts on the first top hook 176 and the second top hook 182, the two top hooks will rotate in a small range along their respective axes. At this time, the first top hook return spring 174 and the second top hook 182 will rotate in a small range. The top hook return spring 187 is stretched, and the two top hooks no longer clamp the clamping baffle. Due to the elastic force of the first top hook return spring 177 and the second top hook return spring 183, The clamping baffle 179 will bounce back to the initial position, thereby realizing the relaxation function. Due to the existence of the first buffer spring 178 and the second buffer spring 184, the clamping baffle 179 will not interact with the When the ring support device base 190 is impacted, when the external force acting on the first top hook 176 and the second top hook 182 is removed, the first top hook return spring 177 and the second top hook are reset. The elastic force of the spring 183 causes the two top hooks to rebound to their initial positions.
实施例五Embodiment 5
如图7所示,图7为所述环件夹紧辅助装置结构示意图;所述环件夹紧辅助装置包括夹紧辅助装置电推缸192、夹紧挡板推板191,所述夹紧挡板推板191设置于所述夹紧辅助装置电推缸192的推杆顶部,所述夹紧辅助装置电推缸192固定设置在链板输送机的所述防护护栏6内部。As shown in Figure 7, Figure 7 is a schematic structural diagram of the ring clamping auxiliary device; the ring clamping auxiliary device includes a clamping auxiliary device electric push cylinder 192 and a clamping baffle push plate 191. The baffle push plate 191 is arranged on the top of the push rod of the clamping auxiliary device electric push cylinder 192, and the clamping auxiliary device electric push cylinder 192 is fixedly installed inside the protective guardrail 6 of the chain plate conveyor.
具体的,所述夹紧挡板推杆191能够在所述夹紧辅助装置电推缸192的作用下往复移动,从而作用于所述夹紧挡板179,为所述夹紧挡板179提供外力,辅助对环件的夹紧。Specifically, the clamping baffle push rod 191 can reciprocate under the action of the clamping auxiliary device electric push cylinder 192, thereby acting on the clamping baffle 179 and providing the clamping baffle 179 with External force assists in clamping the ring.
结合图1、图2、图3、图4、图5、图6、图7、图8,对环件物料自动输送系统工作流程进行详细说明。当准备上料时,所述上料悬臂吊2将所述环件1运送至所述存料装置3中,所述存料装置3存料完成时向所述链板输送机11方向移动,所述存料装置3移动至合适位置时停止,所述链板输送机11带动所述环件支撑装置移动,所述环件支撑装置运动至环件辅助夹紧装置工作空间内停止。此时所述环件自动化上料装置12及所述挡料装置4均在所述第一轨道13上向所述链板输送机11位置移动,当所述环件自动化上料装置12及所述挡料装置4移动至适当位置时停止,所述环件自动化上料装置12上的转盘121及所述挡料装置4上的挡板41之间的间隙可根据环件的高度进行适当调整,当各装置到达工作位置后,所述存料装置电推缸31动作将待上料环件1由所述存料槽34推入至所述转盘121上,由于所述转盘122底部轨道及所述挡板41的存在,与所述转盘121轨道接触的环件1不会发生倾覆。Combined with Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, Figure 7, and Figure 8, the workflow of the ring material automatic conveying system will be described in detail. When preparing to load materials, the loading jib crane 2 transports the ring 1 to the storage device 3. When the storage is completed, the storage device 3 moves toward the chain conveyor 11. The storage device 3 stops when it moves to a suitable position. The chain conveyor 11 drives the ring support device to move, and the ring support device moves to the working space of the ring auxiliary clamping device and stops. At this time, the automatic ring feeding device 12 and the blocking device 4 both move toward the chain plate conveyor 11 on the first track 13. When the automatic ring feeding device 12 and the The blocking device 4 stops when it moves to an appropriate position. The gap between the turntable 121 on the automatic ring feeding device 12 and the baffle 41 on the blocking device 4 can be appropriately adjusted according to the height of the ring. , when each device reaches the working position, the electric push cylinder 31 of the storage device moves to push the ring 1 to be loaded from the storage chute 34 onto the turntable 121. Since the bottom track of the turntable 122 and The existence of the baffle 41 prevents the ring 1 in contact with the turntable 121 from overturning.
具体的,当所述环件1由所述存料槽34推入所述转盘上时,所述环件自动化上料装置基座121上方的减速机122动作,带动所述转盘121发生转动,从而为所述环件1在所述转盘121底部滚动提供动力,所述环件1开始滚动,当所述环件1运动至所述转盘121底部轨道末端时,所述环件1将会与所述挡料装置上的挡板41相接触,所述减速机122继续工作,带动所述转盘121继续转动,由于所述挡板41的阻碍,环件1不会继续向前方滚动,而是与所述挡板41接触向下方移动,此时环件1重心逐渐下移,在所述环件1下移的过程中,所述环件1会首先与所述第四托辊186接触,随着所述环件1逐渐下移,随后会与所述第五托辊188、第六托辊接触189,由于各托辊均可转动,所述环件最终会位于环件支撑装置最下方,且与所述第三托辊171及所述第六托辊189接触。此时所述环件夹紧辅助装置开始工作,所述夹紧挡板推板191向前移动,作用于所述夹紧挡板179为其提供动力,从而使得所述夹紧挡板179沿所述第一夹紧挡板支撑轴175及所述第二夹紧挡板支撑轴185移动一段距离,所述第一夹紧挡板复位弹簧174及所述第二夹紧挡板复位弹簧187被所述夹紧挡板179压缩,同时所述第一顶钩176、第二顶钩182对所述夹紧挡板179进行锁紧,由于自锁作用,使所述夹紧挡板179不会发生回弹,实现对上料环件1进行适当夹紧。各个装置协同工作,从而完成环件自动化上料动作。Specifically, when the ring 1 is pushed onto the turntable from the material storage chute 34, the reducer 122 above the base 121 of the ring automatic loading device moves to drive the turntable 121 to rotate. This provides power for the ring 1 to roll at the bottom of the turntable 121, and the ring 1 begins to roll. When the ring 1 moves to the end of the track at the bottom of the turntable 121, the ring 1 will The baffle 41 on the baffle device is in contact, and the reducer 122 continues to work, driving the turntable 121 to continue rotating. Due to the obstruction of the baffle 41, the ring 1 will not continue to roll forward, but will The ring 1 contacts the baffle 41 and moves downward. At this time, the center of gravity of the ring 1 gradually moves downward. During the downward movement of the ring 1, the ring 1 will first contact the fourth roller 186. As the ring 1 gradually moves downward, it will then come into contact with the fifth roller 188 and the sixth roller 189. Since each roller can rotate, the ring will eventually be located at the bottom of the ring support device. , and in contact with the third roller 171 and the sixth roller 189 . At this time, the ring clamping auxiliary device starts to work, and the clamping baffle push plate 191 moves forward, acting on the clamping baffle 179 to provide power, thereby causing the clamping baffle 179 to move along the The first clamping baffle support shaft 175 and the second clamping baffle support shaft 185 move a certain distance, the first clamping baffle return spring 174 and the second clamping baffle return spring 187 is compressed by the clamping baffle 179, and at the same time, the first top hook 176 and the second top hook 182 lock the clamping baffle 179. Due to the self-locking effect, the clamping baffle 179 does not Rebound will occur to achieve proper clamping of the loading ring 1. Each device works together to complete the automatic loading of ring parts.
实施例六Embodiment 6
如图9所示,图9为所述环件旋转装置示意图;所述环件旋转装置包括齿条201、齿条支撑梁203、环件旋转装置电推杆202,所述齿条201固定安装在所述齿条支撑梁203上,所述齿条支撑梁203与所述环件旋转装置电推杆202固定连接,所述环件旋转装置电推杆202等距竖直固定安装在地面上,所述齿条201可与所述传动齿轮180啮合连接,所述环件旋转装置电推杆202能够在竖直方向往复运动,从而带动所述齿条201在竖直方向运动。As shown in Figure 9, Figure 9 is a schematic diagram of the ring rotating device; the ring rotating device includes a rack 201, a rack support beam 203, and an electric push rod 202 of the ring rotating device. The rack 201 is fixedly installed. On the rack support beam 203, the rack support beam 203 is fixedly connected to the ring rotating device electric push rod 202, and the ring rotating device electric push rod 202 is fixedly installed equidistantly vertically on the ground. , the rack 201 can be engaged and connected with the transmission gear 180, and the electric push rod 202 of the ring rotating device can reciprocate in the vertical direction, thereby driving the rack 201 to move in the vertical direction.
结合图6、图9、图10;对环件自动化旋转过程进行详细说明。所述环件旋转装置电推杆202带动所述齿条201在竖直方向向上抬升,与环件支撑装置上的所述传动齿轮180接触,此时所述环件旋转装置电推杆202停止动作,随着所述链板输送机11带动所述环件支撑装置移动,所述传动齿轮180及所述齿条201发生啮合,所述传动齿轮180安装在所述传动轴181上,所述传动轴181与所述第六托辊189同轴安装,从而带动第六托辊189转动,由于所述环件与所述第三托辊171、第六托辊189接触,最终会使得位于环件支撑装置上的所述环件进行周向转动,完成环件的旋转动作。由于所述环件进行了周向转动,其各个位置均可被检测,提高了检测的准确性与可靠性。Combined with Figure 6, Figure 9, and Figure 10, the automated rotation process of the ring will be described in detail. The electric push rod 202 of the ring rotating device drives the rack 201 upward in the vertical direction and contacts the transmission gear 180 on the ring supporting device. At this time, the electric push rod 202 of the ring rotating device stops. action, as the chain plate conveyor 11 drives the ring support device to move, the transmission gear 180 and the rack 201 mesh, and the transmission gear 180 is installed on the transmission shaft 181. The transmission shaft 181 is coaxially installed with the sixth roller 189 to drive the sixth roller 189 to rotate. Since the ring is in contact with the third roller 171 and the sixth roller 189, the ring member will eventually be located in the ring. The ring member on the member support device performs circumferential rotation to complete the rotation of the ring member. Since the ring performs circumferential rotation, its various positions can be detected, which improves the accuracy and reliability of detection.
如图11所示,图11为所述卸料辅助装置结构示意图。所述卸料辅助装置包括第一电推缸91、第二电推缸92、第三电推缸9、第四电推缸10,所述第一电推缸91与所述第二电推缸92均固定安装在所述输送机一侧护栏6内部,所述第三电推缸9与所述第四电推缸10均固定安装在所述输送机另一侧护栏6内部。As shown in Figure 11, Figure 11 is a schematic structural diagram of the unloading auxiliary device. The unloading auxiliary device includes a first electric push cylinder 91, a second electric push cylinder 92, a third electric push cylinder 9, and a fourth electric push cylinder 10. The first electric push cylinder 91 and the second electric push cylinder The cylinders 92 are both fixedly installed inside the guardrail 6 on one side of the conveyor, and the third electric push cylinder 9 and the fourth electric push cylinder 10 are both fixedly installed inside the guardrail 6 on the other side of the conveyor.
结合图1、图6、图11对环件卸料过程进行详细说明。所述第一电推缸91与所述第二电推缸92分别作用于所述第一顶钩176及第二顶钩182,使得所述第一顶钩176及第二顶钩182在小范围内发生转动,与夹紧挡板179脱离,不再对夹紧挡板进行锁紧,此时在所述第一夹紧挡板复位弹簧174及第二夹紧挡板复位弹簧187的作用下,所述夹紧挡板179被弹回至初始位置,从而不再对所述环件的进行夹持,当所述第一电推缸91与所述第二电推缸92不再作用于所述第一顶钩176及第二顶钩182时,由于所述第一顶钩复位弹簧177及所述第二顶钩复位弹簧183的存在,所述第一顶钩176及第二顶钩182会回到初始位置。由于所述第一缓冲弹簧178、第二缓冲弹簧184的存在,被放松的夹紧挡板179不会与环件支撑装置的基座190发生撞击,进而保护了所述夹紧挡板179。若所述第一夹紧挡板复位弹簧174及第二夹紧挡板复位弹簧187未将所述夹紧挡板179弹回至初始位置,则所述第三电推缸9与所述第四电推缸10分别作用于所述夹紧挡板179两端,将所述夹紧挡板推回至初始位置,所述夹紧挡板对于环件的夹持作用消失后,通过所述卸料悬臂吊7将检测完的环件运送至卸料区倚靠在所述卸料区靠板8上,完成卸料动作。The ring unloading process will be described in detail with reference to Figures 1, 6, and 11. The first electric push cylinder 91 and the second electric push cylinder 92 act on the first top hook 176 and the second top hook 182 respectively, so that the first top hook 176 and the second top hook 182 are in a small position. It rotates within the range and is separated from the clamping baffle 179, and the clamping baffle is no longer locked. At this time, under the action of the first clamping baffle return spring 174 and the second clamping baffle return spring 187 down, the clamping baffle 179 is rebounded to the initial position, thereby no longer clamping the ring. When the first electric thrust cylinder 91 and the second electric thrust cylinder 92 no longer act When the first top hook 176 and the second top hook 182 are used, due to the existence of the first top hook return spring 177 and the second top hook return spring 183, the first top hook 176 and the second top hook 182 are Hook 182 will return to its original position. Due to the existence of the first buffer spring 178 and the second buffer spring 184, the relaxed clamping baffle 179 will not collide with the base 190 of the ring support device, thereby protecting the clamping baffle 179. If the first clamping baffle return spring 174 and the second clamping baffle return spring 187 do not rebound the clamping baffle 179 to the initial position, the third electric push cylinder 9 and the third Four electric push cylinders 10 act on both ends of the clamping baffle 179 respectively to push the clamping baffle back to the initial position. After the clamping effect of the clamping baffle on the ring disappears, the clamping baffle 179 is pushed back to the initial position. The unloading jib crane 7 transports the inspected ring parts to the unloading area and leans on the unloading area support plate 8 to complete the unloading action.
所述链板输送机11对应所述顶钩设置有解锁电推缸,即所述第一电推缸91与所述第二电推缸92,以实现对所述顶钩进行解锁操作;所述链板输送机11对应所述夹紧挡板设置有紧急电推缸,即所述第三电推缸9和所述第四电推缸10,以对所述夹紧挡板施力解锁,避免弹簧无法工作造成的所述夹紧挡板179解锁失效。The chain plate conveyor 11 is provided with an unlocking electric push cylinder corresponding to the top hook, that is, the first electric push cylinder 91 and the second electric push cylinder 92 to realize the unlocking operation of the top hook; The chain plate conveyor 11 is provided with an emergency electric push cylinder corresponding to the clamping baffle, that is, the third electric push cylinder 9 and the fourth electric push cylinder 10 to apply force to unlock the clamping baffle. , to avoid unlocking failure of the clamping baffle 179 caused by the inability of the spring to work.
以上所述仅为本发明的较佳实施例,对本发明而言仅仅是说明性的,而非限制性的。本专业技术人员理解,在本发明权利要求所限定的精神和范围内可对其进行许多改变,修改,甚至等效,但都将落入本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, which are illustrative rather than restrictive of the present invention. Those skilled in the art understand that many changes, modifications, and even equivalences can be made within the spirit and scope defined by the claims of the present invention, but they will all fall within the protection scope of the present invention.
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CN106241205A (en) * | 2016-10-01 | 2016-12-21 | 天津中天车轮制造有限公司 | A kind of wheel hub delivering sorting equipment |
CN107512528A (en) * | 2017-09-21 | 2017-12-26 | 湖州南浔德奥机械设备有限公司 | A kind of band lattice chain transfer |
CN110116894A (en) * | 2019-05-20 | 2019-08-13 | 集瑞联合重工有限公司 | Tire conveying device |
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