CN114773535A - A kind of fluorine-free urethane waterproof emulsion and its preparation and application - Google Patents
A kind of fluorine-free urethane waterproof emulsion and its preparation and application Download PDFInfo
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Abstract
本发明涉及一种无氟氨基甲酸酯防水乳液及其制备方法,其由以下原材料按照重量百分计调制而成:多元醇16‑24%、催化剂0.07‑0.09%、多异氰酸酯4‑6%、表面活性剂1‑2%、封端剂1‑2%、疏水单体2‑4%、引发剂0.015‑0.03%、余量为水。本发明所提供的水性防水乳液,不仅具有较好的防水性能、力学性能,经过其处理的织物还具有一定的表面去污性和良好的质感,因此可广泛应用于诸如服装、防护服、地毯、家具装饰材料、服饰品等领域和产品中,进而提高防水涂料的应用价值。The invention relates to a fluorine-free urethane waterproof emulsion and a preparation method thereof, which are prepared from the following raw materials in percentage by weight: polyol 16-24%, catalyst 0.07-0.09%, polyisocyanate 4-6% , 1-2% of surfactant, 1-2% of end-capping agent, 2-4% of hydrophobic monomer, 0.015-0.03% of initiator, and the balance is water. The water-based waterproof emulsion provided by the present invention not only has good waterproof performance and mechanical performance, but also has certain surface decontamination and good texture on the treated fabric, so it can be widely used in clothing, protective clothing, carpets, etc. , furniture decoration materials, clothing and other fields and products, thereby improving the application value of waterproof coatings.
Description
技术领域technical field
本发明涉及一种无氟氨基甲酸酯防水乳液及其制备方法,可用于赋予纺织品耐久抗水性和去污性的水性聚氨酯组合物的制备,属于纺织业防水材料领域。The invention relates to a fluorine-free urethane waterproof emulsion and a preparation method thereof, which can be used for the preparation of an aqueous polyurethane composition for imparting durable water resistance and detergency to textiles, and belongs to the field of waterproof materials in the textile industry.
背景技术Background technique
含氟碳防水剂是目前最先进的化学防水剂,但是这类防水剂含有全氟辛酸(PFOA)、全氟辛烷磺酸(PFOS)、氟调聚乙醇(FTOH)等物质。大量研究确认,PFOA和PFOS是目前世界上最难降解的有机污染物之一,具有持久的环境稳定性和高的生物累积性,还有很强的环境迁移能力,联合国将它们列入POPs清单中予以禁用。因此开发环保型无氟防水剂是顺应时代发展的需求。Fluorocarbon water repellents are the most advanced chemical water repellents at present, but such water repellents contain perfluorooctanoic acid (PFOA), perfluorooctane sulfonic acid (PFOS), fluorotelomer alcohol (FTOH) and other substances. A large number of studies have confirmed that PFOA and PFOS are currently one of the most refractory organic pollutants in the world. They have persistent environmental stability, high bioaccumulation, and strong environmental migration capabilities. The United Nations has included them in the list of POPs. disabled in. Therefore, the development of environmentally friendly fluorine-free waterproofing agents is in line with the needs of the times.
水性聚氨酯防水涂料是20世纪60年代在欧美,日本发展起来的一种新型的高分防水涂料。我国聚氨酯防水涂料的研究在70年代开始起步,于90年代迅速发展并得到了广泛的推广与普及。Water-based polyurethane waterproof coating is a new type of high-resolution waterproof coating developed in Europe, America and Japan in the 1960s. The research of polyurethane waterproof coating in my country started in the 1970s, developed rapidly in the 1990s and has been widely promoted and popularized.
水性聚氨酯有环保、低能耗等优点,具有防水性能的水性聚氨酯可在织物表面形成耐久性的拒水薄膜,从而达到防水功能,但由于存在一个比较严重的缺点,由于其以水作为分散剂,不可避免地会在分子结构中引入-COOH或-OH等亲水基团,由于亲水单体的加入以及氨基甲酸酯、脲键等的亲水性,使得其耐水性较溶剂型聚氨酯涂料要差很多,限制了其使用范围。为了克服普通水性聚氨酯防水涂料存在耐水性差,处理织物的手感不佳等一系列问题,本专利引入带有长碳链的多元醇和环状结构的多异氰酸酯,发明了一种能向纺织品基底提供更高抗水性和去污性的无氟氨基甲酸酯防水乳液。Water-based polyurethane has the advantages of environmental protection and low energy consumption. Water-based polyurethane with waterproof properties can form a durable water-repellent film on the surface of the fabric, thereby achieving waterproof function. However, due to a serious disadvantage, it uses water as a dispersant. Inevitably, hydrophilic groups such as -COOH or -OH will be introduced into the molecular structure. Due to the addition of hydrophilic monomers and the hydrophilicity of urethane and urea bonds, their water resistance is higher than that of solvent-based polyurethane coatings. Much worse, limiting its scope of use. In order to overcome a series of problems such as poor water resistance of ordinary water-based polyurethane waterproof coatings and poor hand-feeling of fabrics, this patent introduces polyols with long carbon chains and polyisocyanates with cyclic structures, and invents a kind of polyisocyanates that can provide better textile substrates. Fluorine-free urethane water repellent emulsion with high water and stain release properties.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种无氟氨基甲酸酯防水乳液及其制备方法,本发明的水性聚氨酯乳液具有低污染且防水性能优良,并且具有一定的去污性能。The invention provides a fluorine-free urethane waterproof emulsion and a preparation method thereof. The aqueous polyurethane emulsion of the invention has low pollution, excellent waterproof performance, and certain decontamination performance.
本发明通过以下技术方案实现:The present invention is achieved through the following technical solutions:
一种无氟氨基甲酸酯防水乳液及其制备方法,具体按照以下步骤实施:A fluorine-free urethane waterproof emulsion and a preparation method thereof are specifically implemented according to the following steps:
步骤1、按照质量百分比分别称取如下原料:Step 1. Weigh the following raw materials according to mass percentage:
多元醇16-24%(优选19.5-23.5%)、催化剂0.07-0.09%(优选0.08-0.09%)、异氰酸酯和/或多异氰酸酯4-6%(优选4.5-6%)、表面活性剂1-2%(优选1.2-1.8%)、封端剂1-2%(优选1.4-1.6%)、疏水单体2-4%(优选2.6-3.4%)、引发剂0.015-0.03%(优选0.02-0.03%)、余量为水;Polyol 16-24% (preferably 19.5-23.5%), catalyst 0.07-0.09% (preferably 0.08-0.09%), isocyanate and/or polyisocyanate 4-6% (preferably 4.5-6%), surfactant 1- 2% (preferably 1.2-1.8%), capping agent 1-2% (preferably 1.4-1.6%), hydrophobic monomer 2-4% (preferably 2.6-3.4%), initiator 0.015-0.03% (preferably 0.02- 0.03%), the balance is water;
步骤2、将步骤1中称取的所述多元醇进行回流除水后和干燥处理的丙酮进行预混合,通氮气,加热并且搅拌均匀,得到醇溶液混合物;Step 2, premixing the polyhydric alcohol weighed in step 1 with the dried acetone after refluxing for dewatering, passing nitrogen, heating and stirring to obtain an alcohol solution mixture;
步骤3、将步骤1中称取的异氰酸酯和/或多异氰酸酯添加到步骤2的醇类混合物中,添加与多元醇质量为1:1的溶剂降低体系粘度,继续保持氮气氛围,升到一定温度后再添加催化剂,在油浴中搅拌反应,待-NCO含量达到3-3.5%后降温,得到氨基甲酸酯预聚体;Step 3. Add the isocyanate and/or polyisocyanate weighed in step 1 to the alcohol mixture in step 2, add a solvent with a mass of 1:1 polyol to reduce the viscosity of the system, continue to maintain a nitrogen atmosphere, and raise to a certain temperature Then add the catalyst, stir and react in an oil bath, and cool down after the -NCO content reaches 3-3.5% to obtain a urethane prepolymer;
步骤4、将所述封端剂添加到预聚体中反应,待-NCO含量低于0.1-0.3%后降温;再将所述疏水单体添加到上述的溶液中,继续混合搅拌30-40min后降温;Step 4. Add the end-capping agent to the prepolymer for reaction, and cool down after the -NCO content is lower than 0.1-0.3%; then add the hydrophobic monomer to the above solution, and continue to mix and stir for 30-40min post cooling
步骤5、将去离子水缓慢地添加到步骤4的溶液中,同时在表压300-500KPa的条件下高速分散均匀,得到水性聚氨酯粗乳液;Step 5. Slowly add deionized water to the solution in step 4, and at the same time disperse at a high speed under the condition of a gauge pressure of 300-500KPa to obtain an aqueous polyurethane coarse emulsion;
步骤6、将上述引发剂添加到步骤5的粗乳液中,升高温度反应,反应结束后继续在表压300-500Kpa的条件下高速分散均匀,然后进行减压蒸馏除去溶剂,冷却后得到水性聚氨酯乳液。Step 6, adding the above-mentioned initiator to the coarse emulsion of step 5, raising the temperature for reaction, continuing to disperse uniformly at a high speed under the condition of a gauge pressure of 300-500Kpa after the reaction, and then carrying out reduced-pressure distillation to remove the solvent, and cooling to obtain a water-based solution Polyurethane emulsion.
本发明的特点还在于:The feature of the present invention also lies in:
多元醇选自山梨醇酐脂肪酸酯。山梨醇酐脂肪酸酯优选选自脂肪酸单取代、二取代或三取代醇羟基得到的山梨醇酐脂肪酸酯中的任意一种或二种以上混合物;所述的山梨醇酐脂肪酸酯是由,脱水的山梨糖醇与含有具有7至21个碳的链状烃基基团的脂肪酸通过酯化反应生成。引发剂选用无机过氧化物(例如过硫酸钾、过硫酸铵和过氧化苯甲酰中的一种或二种以上)或偶氮化合物(例如2,2-偶氮二异丁腈(AIBN)、4,4-偶氮双(4-氰基戊酸)和偶氮二甲酰胺中的一种或二种以上)中的任意一种或二种以上。The polyol is selected from sorbitan fatty acid esters. The sorbitan fatty acid ester is preferably selected from any one or two or more mixtures in the sorbitan fatty acid ester obtained from mono-substituted, di-substituted or tri-substituted alcohol hydroxyl groups of fatty acids; the sorbitan fatty acid ester is composed of , dehydrated sorbitol is formed by esterification with fatty acids containing chain-like hydrocarbyl groups having 7 to 21 carbons. The initiator is selected from inorganic peroxides (such as one or more of potassium persulfate, ammonium persulfate and benzoyl peroxide) or azo compounds (such as 2,2-azobisisobutyronitrile (AIBN) , any one or two or more of 4,4-azobis(4-cyanovaleric acid) and azodicarbonamide.
表面活性剂为非离子表面活性剂与阳离子表面活性剂混合物,优选为脂肪醇聚氧乙烯醚或聚乙二醇三甲基壬基醚中的一种或二种以上与十六烷基三甲基溴化铵的混合物,它们的混合质量比例(非离子表面活性剂:阳离子表面活性剂)为1:1-3。Surfactant is a mixture of nonionic surfactant and cationic surfactant, preferably one or more of fatty alcohol polyoxyethylene ether or polyethylene glycol trimethyl nonyl ether and hexadecyl trimethyl ether. The mixture of ammonium bromide, their mixing mass ratio (nonionic surfactant: cationic surfactant) is 1:1-3.
封端剂为丙烯酸2-羟基丙酯,4-羟基丁基丙烯酸酯,羟乙基丙烯酸酯中的任意一种。The end-capping agent is any one of 2-hydroxypropyl acrylate, 4-hydroxybutyl acrylate and hydroxyethyl acrylate.
疏水单体为甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯中的任意一种或多种。The hydrophobic monomer is any one or more of methyl methacrylate, ethyl methacrylate, and butyl methacrylate.
催化剂为异辛酸锌、异辛酸锡、异辛酸铋中的任意一种或多种。The catalyst is any one or more of zinc isooctanoate, tin isooctanoate and bismuth isooctanoate.
步骤2中,多元醇回流除水油浴温度控制在105-110℃,回流时间为2-3h,回流结束后通氮气吹扫0.2h,所述丙酮经过4A分子筛24h静置除水处理,两者混合油浴温度控制在45-55℃,混合搅拌时间为0.2-0.5h,转速为300-450r/min。In step 2, the temperature of the polyol reflux dewatering oil bath is controlled at 105-110°C, the reflux time is 2-3h, after the reflux is completed, nitrogen is purged for 0.2h, and the acetone is subjected to 4A molecular sieve for 24h to stand for dewatering treatment, and two The temperature of the mixing oil bath is controlled at 45-55°C, the mixing and stirring time is 0.2-0.5h, and the rotating speed is 300-450r/min.
步骤3中,所述油浴反应温度控制在80-90℃,混合搅拌时间为0.5-1h,反应时间为2-3h,转速为400-500r/min;油浴降温温度控制在70-75℃,转速为300-450r/min。In step 3, the reaction temperature of the oil bath is controlled at 80-90°C, the mixing and stirring time is 0.5-1h, the reaction time is 2-3h, and the rotation speed is 400-500r/min; the cooling temperature of the oil bath is controlled at 70-75°C , the speed is 300-450r/min.
步骤4、5中,封端温度控制在70-75℃,去离子水需要缓慢加入,同时进行高速剪切分散,所述乳化分散温度控制在45-50℃,乳化分散时间为0.3-0.5h,转速为900-1200r/min。In steps 4 and 5, the end capping temperature is controlled at 70-75°C, deionized water needs to be added slowly, and high-speed shear dispersion is performed at the same time, the emulsification and dispersion temperature is controlled at 45-50°C, and the emulsification and dispersion time is 0.3-0.5h , the speed is 900-1200r/min.
步骤6中,引发温度控制在70-80℃,反应时间为3-4h,转速为900-1200r/min,所述抽滤真空度控制在0.01-0.02Mpa,抽滤时间为0.3-0.5h,抽滤温度为75-85℃。In step 6, the initiation temperature is controlled at 70-80°C, the reaction time is 3-4h, the rotating speed is 900-1200r/min, the vacuum degree of the suction filtration is controlled at 0.01-0.02Mpa, and the suction filtration time is 0.3-0.5h, The suction filtration temperature is 75-85°C.
本发明所提供的水性防水乳液,不仅具有较好的防水性能、力学性能,经过其处理的织物还具有一定的表面去污性和良好的质感,因此可广泛应用于诸如服装、防护服、地毯、家具装饰材料、服饰品等领域和产品中,进而提高防水涂料的应用价值。The water-based waterproof emulsion provided by the present invention not only has good waterproof performance and mechanical performance, but also has certain surface decontamination and good texture on the treated fabric, so it can be widely used in clothing, protective clothing, carpets, etc. , furniture decoration materials, clothing and other fields and products, thereby improving the application value of waterproof coatings.
具体实施方式Detailed ways
实施例1Example 1
称取23g山梨醇酐三月桂酸脂酸酯在油浴温度105℃的条件下回流120min,并且持续通氮气,回流结束后用流速为25mL/min的氮气吹扫15min以除去山梨醇酐三月桂酸脂酸酯中所带的水分,用10g4A分子筛干燥5g置于密闭容器中的丙酮(AT)24h,除去丙酮中所带的水,将丙酮和山梨醇酐三月桂酸脂酸酯放入装备顶置搅拌器的三口烧瓶内,反应体系通入N2保护,严格控制体系无水无氧,将体系升温加热至50℃,控制搅拌棒的转速为400r/min,持续搅拌0.2h,直至醇固体全部融化;Weigh 23g of sorbitan trilaurate and reflux for 120min under the condition of oil bath temperature of 105 ℃, and continue to pass nitrogen, after the reflux, use the nitrogen purge of 25mL/min for 15min to remove sorbitan trilaurate Moisture in the acid fatty acid ester, dry 5g of acetone (AT) placed in an airtight container with 10g 4A molecular sieves for 24h, remove the water in the acetone, put acetone and sorbitan trilaurate in the equipment In a three-necked flask with an overhead stirrer, the reaction system was protected by N2 , and the system was strictly controlled to be anhydrous and oxygen-free. all solids melted;
称取6gIPDI三聚体(IDT 70S)并且适当添加溶剂乙酸丁酯(BuAc,23g),将其搅拌混合后添加(添加时间为2-5s)到烧瓶中,观察体系粘度,混合搅拌1h,然后再添加催化剂异辛酸锌和异辛酸锡混合物(0.08g,质量比1:1),并且将体系温度升高至85℃,继续通氮气,反应3h;通过二正丁胺法来检测NCO(异氰酸酯基)的含量,NCO质量分数为3.24%,判断反应完成;Weigh 6g of IPDI trimer (IDT 70S) and appropriately add solvent butyl acetate (BuAc, 23g), stir and mix it and add it to the flask (addition time is 2-5s), observe the viscosity of the system, mix and stir for 1h, then Then add the catalyst zinc isooctanoate and tin isooctanoate mixture (0.08g, mass ratio 1:1), and raise the temperature of the system to 85 ° C, continue to pass nitrogen, and react for 3h; NCO (isocyanate) is detected by the di-n-butylamine method. base) content, the NCO mass fraction is 3.24%, and it is judged that the reaction is complete;
二正丁胺法实验步骤:准确称取5g氨基甲酸酯预聚体于干燥的250ml三角瓶中,用20ml量筒量取20ml甲苯于三角瓶中,用20ml大肚移液管精确移取20ml二正丁胺溶液于三角瓶中,进行充分振荡,静止20min后,用100ml量筒量取100ml异丙醇于三角瓶中,振荡,加2-3滴溴甲酚绿指示剂,用1mol/L的盐酸标准液进行滴定,直至样品溶液由蓝色变为黄绿色。Experimental steps of the di-n-butylamine method: accurately weigh 5g of urethane prepolymer into a dry 250ml conical flask, use a 20ml graduated cylinder to measure 20ml of toluene into the conical flask, and use a 20ml large belly pipette to accurately pipette 20ml Di-n-butylamine solution was placed in a triangular flask, and fully shaken. After standing for 20 minutes, use a 100ml graduated cylinder to measure 100ml of isopropanol in the triangular flask, shake, add 2-3 drops of bromocresol green indicator, and use 1mol/L The HCl standard solution was titrated until the sample solution changed from blue to yellow-green.
计算公式: Calculation formula:
V0:空白滴定消耗盐酸标准溶液的体积(mL);V1:样品滴定消耗盐酸标准溶液的体积(mL);m:样品质量(g),W为异氰酸酯质量分数,c为标准盐酸溶液的摩尔浓度(mol/L),空白滴定是指不含有氨基甲酸酯预聚体进行的滴定。V 0 : the volume (mL) of the standard hydrochloric acid solution consumed by the blank titration; V 1 : the volume (mL) of the standard hydrochloric acid solution consumed by the sample titration; m: the sample mass (g), W is the isocyanate mass fraction, and c is the standard hydrochloric acid solution Molar concentration (mol/L), blank titration refers to titration without urethane prepolymer.
将体系冷却至75℃,加入封端剂丙烯酸2-羟基乙酯(1.6g),通过二正丁胺法来检测NCO的含量,NCO质量分数低于0.1%,判断反应完成,将体系冷却至45℃,加入疏水单体甲基丙烯酸甲酯(0.9g)、甲基丙烯酸丁酯(2.0g),并且适当提高搅拌棒的转速至450r/min,继续混合搅拌35min,制得预聚体溶液。Cool the system to 75°C, add the capping agent 2-hydroxyethyl acrylate (1.6g), and detect the NCO content by the di-n-butylamine method. If the NCO mass fraction is less than 0.1%, it is judged that the reaction is complete, and the system is cooled to At 45°C, add the hydrophobic monomers methyl methacrylate (0.9 g) and butyl methacrylate (2.0 g), and appropriately increase the speed of the stirring bar to 450 r/min, and continue to mix and stir for 35 minutes to obtain a prepolymer solution .
称取去离子水(65g)置于烧杯中,将脂肪醇聚氧乙烯醚(AEO-9,0.6g)和十六烷基三甲基溴化铵(CTAB,0.9g)溶于去离子水中,将去离子水缓慢滴入乳化机中,表压400KPa的压力下1000r/min高速剪切乳化20min;Weigh deionized water (65g) into a beaker, dissolve fatty alcohol polyoxyethylene ether (AEO-9, 0.6g) and cetyltrimethylammonium bromide (CTAB, 0.9g) in deionized water , slowly drop deionized water into the emulsifier, and emulsification at a high speed of 1000r/min under the pressure of 400KPa gauge pressure for 20min;
将所制得的乳化物溶液从乳化机中转移到三口烧瓶,添加过硫酸钾(KPS,0.02g),在80℃的温度下反应3h,然后再将粗乳液转移到乳化机中,使其在1000r/min的转速,表压400KPa的压力下持续高速乳化分散0.5h;The obtained emulsion solution was transferred from the emulsifying machine to a three-necked flask, potassium persulfate (KPS, 0.02 g) was added, and the reaction was carried out at a temperature of 80 ° C for 3 h, and then the crude emulsion was transferred to the emulsifying machine to make it Continuous high-speed emulsification and dispersion for 0.5h at a speed of 1000r/min and a gauge pressure of 400KPa;
最后在0.01Mpa真空度的条件下保持80℃进行蒸馏30min,除去溶剂乙酸丁酯和丙酮,冷却后得到固含量约为33%的水性聚氨酯乳液。通过喷涂的方式将得到的乳液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO 4920-1981标准进行沾湿性测试。Finally, under the condition of 0.01Mpa vacuum degree, keep 80°C for 30min distillation, remove the solvent butyl acetate and acetone, and obtain an aqueous polyurethane emulsion with a solid content of about 33% after cooling. The obtained emulsion was evenly sprayed on the surface of the textile by spraying. The treated textile was pre-baked at 100 °C for 1 min, then dried at 130 °C for 5 min, and flattened for use. The wettability test was carried out according to ISO 4920-1981 standard.
实施例2Example 2
实施例2合成步骤同实施例1,与其不同之处在于,将原料山梨醇酐三月桂酸脂酸酯改变为山梨醇酐三硬脂酸酯,NCO:OH的值保持不变。得到固含量为34%的水性聚氨酯乳液。通过喷涂的方式将得到的乳液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO 4920-1981标准进行沾湿性测试。The synthesis steps of Example 2 are the same as those of Example 1, except that the raw material sorbitan trilaurate is changed to sorbitan tristearate, and the value of NCO:OH remains unchanged. An aqueous polyurethane emulsion with a solid content of 34% was obtained. The obtained emulsion was evenly sprayed on the surface of the textile by spraying. The treated textile was pre-baked at 100 °C for 1 min, then dried at 130 °C for 5 min, and flattened for use. The wettability test was carried out according to ISO 4920-1981 standard.
实施例3Example 3
实施例3合成步骤同实施例1,与其不同之处在于,将原料山梨醇酐三月桂酸脂酸酯换为山梨醇酐三油酸脂酸酯,NCO:OH的值保持不变。得到固含量为32%的水性聚氨酯乳液。通过喷涂的方式将得到的乳液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO 4920-1981标准进行沾湿性测试。The synthetic steps of Example 3 are the same as those of Example 1, except that the raw material sorbitan trilaurate is replaced with sorbitan trioleate, and the value of NCO:OH remains unchanged. An aqueous polyurethane emulsion with a solid content of 32% was obtained. The obtained emulsion was evenly sprayed on the surface of the textile by spraying. The treated textile was pre-baked at 100°C for 1min, then dried at 130°C for 5min, flattened for use, and tested for wettability according to the ISO 4920-1981 standard.
实施例4Example 4
实施例4合成步骤同实施例1,与其不同之处在于,将山梨醇酐三月桂酸脂酸酯的量增加到24g。得到固含量为33%的水性聚氨酯乳液。通过喷涂的方式将得到的乳液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO 4920-1981标准进行沾湿性测试。The synthesis step of Example 4 is the same as that of Example 1, except that the amount of sorbitan trilaurate is increased to 24 g. An aqueous polyurethane emulsion with a solid content of 33% was obtained. The obtained emulsion was evenly sprayed on the surface of the textile by spraying. The treated textile was pre-baked at 100 °C for 1 min, then dried at 130 °C for 5 min, and flattened for use. The wettability test was carried out according to ISO 4920-1981 standard.
实施例5Example 5
实施例5合成步骤同实施例1,与其不同之处在于,将山梨醇酐三月桂酸脂酸酯的量减小到16g。得到固含量为33%的水性聚氨酯乳液。通过喷涂的方式将得到的乳液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO 4920-1981标准进行沾湿性测试。The synthesis steps of Example 5 are the same as those of Example 1, except that the amount of sorbitan trilaurate is reduced to 16 g. An aqueous polyurethane emulsion with a solid content of 33% was obtained. The obtained emulsion was evenly sprayed on the surface of the textile by spraying. The treated textile was pre-baked at 100 °C for 1 min, then dried at 130 °C for 5 min, and flattened for use. The wettability test was carried out according to ISO 4920-1981 standard.
实施例6Example 6
实施例6合成步骤同实施例1,与其不同之处在于,将疏水单体甲基丙烯酸甲酯的量增加到1.5g,甲基丙烯酸丁酯的量增加到3.2g。得到固含量为33%的水性聚氨酯乳液。通过喷涂的方式将得到的乳液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO 4920-1981标准进行沾湿性测试。The synthesis steps of Example 6 are the same as those of Example 1, except that the amount of hydrophobic monomer methyl methacrylate is increased to 1.5 g, and the amount of butyl methacrylate is increased to 3.2 g. An aqueous polyurethane emulsion with a solid content of 33% was obtained. The obtained emulsion was evenly sprayed on the surface of the textile by spraying. The treated textile was pre-baked at 100 °C for 1 min, then dried at 130 °C for 5 min, and flattened for use. The wettability test was carried out according to ISO 4920-1981 standard.
实施例7Example 7
实施例7合成步骤同实施例1,与其不同之处在于,将疏水单体甲基丙烯酸甲酯的量减小到0.5g,甲基丙烯酸丁酯的量减小到1.5g。得到固含量为31%的水性聚氨酯乳液。通过喷涂的方式将得到的乳液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO 4920-1981标准进行沾湿性测试。The synthesis steps of Example 7 are the same as those of Example 1, except that the amount of hydrophobic monomer methyl methacrylate is reduced to 0.5 g, and the amount of butyl methacrylate is reduced to 1.5 g. An aqueous polyurethane emulsion with a solid content of 31% was obtained. The obtained emulsion was evenly sprayed on the surface of the textile by spraying. The treated textile was pre-baked at 100 °C for 1 min, then dried at 130 °C for 5 min, and flattened for use. The wettability test was carried out according to ISO 4920-1981 standard.
实施例8Example 8
实施例8合成步骤同实施例1,与其不同之处在于,将IPDI三聚体的量增大到6.5g。得到固含量为36%的水性聚氨酯乳液。通过喷涂的方式将得到的乳液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO4920-1981标准进行沾湿性测试。The synthesis steps of Example 8 were the same as those of Example 1, except that the amount of IPDI trimer was increased to 6.5 g. An aqueous polyurethane emulsion with a solid content of 36% was obtained. The obtained emulsion was evenly sprayed on the surface of the textile by spraying. The treated textile was pre-baked at 100°C for 1min, then dried at 130°C for 5min, flattened for use, and tested for wettability according to the ISO4920-1981 standard.
实施例9Example 9
实施例9合成步骤同实施例1,与其不同之处在于,将IPDI三聚体的量减小到4g。得到固含量为30%的水性聚氨酯乳液。通过喷涂的方式将得到的乳液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO4920-1981标准进行沾湿性测试。The synthesis steps of Example 9 were the same as those of Example 1, except that the amount of IPDI trimer was reduced to 4 g. An aqueous polyurethane emulsion with a solid content of 30% was obtained. The obtained emulsion was evenly sprayed on the surface of the textile by spraying. The treated textile was pre-baked at 100°C for 1min, then dried at 130°C for 5min, flattened for use, and tested for wettability according to the ISO4920-1981 standard.
实施例10Example 10
实施例10合成步骤同实施例1,与其不同之处在于,在没有(不添加)异氰酸酯化合物的情况下制备水性预聚体,与表面活性剂溶液乳化得到水性聚氨酯乳液。将制得的乳液稀释后施加到纺织品并且根据ISO 4920-1981标准进行沾湿性测试。通过喷涂的方式将得到的乳液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO 4920-1981标准进行沾湿性测试。The synthesis steps of Example 10 are the same as those of Example 1, except that an aqueous prepolymer is prepared without (without adding) an isocyanate compound, and is emulsified with a surfactant solution to obtain an aqueous polyurethane emulsion. The prepared emulsions were diluted and applied to textiles and tested for wettability according to the ISO 4920-1981 standard. The obtained emulsion was evenly sprayed on the surface of the textile by spraying. The treated textile was pre-baked at 100 °C for 1 min, then dried at 130 °C for 5 min, and flattened for use. The wettability test was carried out according to ISO 4920-1981 standard.
实施例11Example 11
实施例11合成步骤同实施例1,与其不同之处在于,在没有(不添加)醇类物质的情况下制备水性预聚体,与表面活性剂溶液乳化得到水性聚氨酯乳液。通过喷涂的方式将得到的乳液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO 4920-1981标准进行沾湿性测试。The synthesis steps of Example 11 are the same as those of Example 1, except that the water-based prepolymer is prepared without (without adding) alcohols, and is emulsified with the surfactant solution to obtain the water-based polyurethane emulsion. The obtained emulsion was evenly sprayed on the surface of the textile by spraying. The treated textile was pre-baked at 100 °C for 1 min, then dried at 130 °C for 5 min, and flattened for use. The wettability test was carried out according to ISO 4920-1981 standard.
实施例12为空白对照,合成步骤同实施例1,与其不同之处在于,在没有(不添加)异氰酸酯类化合物以及醇类物质的情况下制备水性预聚体,只使用表面活性剂溶液。通过喷涂的方式将表面活性剂溶液均匀地喷洒在纺织品表面,经过处理的纺织品先在100℃预烘1min,然后在130℃下烘5min,压平备用,根据ISO 4920-1981标准进行沾湿性测试。Example 12 is a blank control, and the synthesis steps are the same as those of Example 1, except that the aqueous prepolymer is prepared without (without adding) isocyanate compounds and alcohols, and only surfactant solution is used. The surfactant solution is evenly sprayed on the surface of the textile by spraying. The treated textile is pre-baked at 100°C for 1min, then dried at 130°C for 5min, flattened for use, and tested for wettability according to ISO 4920-1981. .
表1为实施例1-10的沾湿性性能测试结果Table 1 is the wettability performance test results of Examples 1-10
表2为实施例1-12棉布的去污性性能测试结果:去污性能根据GB/T 30159.1-2013《纺织品防污性能的检测和评价第l部分:耐沾污性》对纺织品耐污性进行评价,采用液态沾污法。Table 2 shows the test results of the detergency performance of the cotton cloth of Example 1-12: the detergency performance is based on GB/T 30159.1-2013 "Detection and Evaluation of the Antifouling Properties of Textiles Part 1: Stain Resistance" to the stain resistance of textiles Evaluation was performed using the liquid stain method.
对比例Comparative ratio
与目前市售、专利报道的无氟产品相比,本说明书合成的无氟氨基甲酸酯防水乳液在处理相同的织物下,棉布、聚酯纤维和春亚纺上的沾湿性能和去污性能更高。本发明所述的无氟防水乳液能达到市售含氟产品的防水效果,但相对于含氟产品,本发明具有安全且绿色环保的优点,同时处理过的织物手感更佳。Compared with the fluorine-free products currently available in the market and reported by patents, the fluorine-free urethane waterproof emulsion synthesized in this specification has the wettability and decontamination performance on cotton, polyester fiber and spring sub-textile under the same fabric treatment. Higher performance. The fluorine-free waterproof emulsion of the present invention can achieve the waterproof effect of the commercially available fluorine-containing products, but compared with the fluorine-containing products, the present invention has the advantages of safety and environmental protection, and the treated fabric has a better hand feeling.
对比例1Comparative Example 1
我们购买市售的苏州黄永源化工生产的无氟防水剂HGST-1692S,有效固含量为30%,将购买的产品采用上述与本发明相同的工艺对织物进行处理,并且进行相应的测试,测试结果与本发明进行对比。We purchased the commercially available fluorine-free water repellent HGST-1692S produced by Suzhou Huangyongyuan Chemical Industry, with an effective solid content of 30%. The results are compared with the present invention.
对比例2Comparative Example 2
我们购买市售的苏州祎泽纺织科技有限公司生产的无氟防水剂YZ-5505A,有效固含量为35%,将购买的产品采用上述与本发明相同的工艺对织物进行处理,并且进行相应的测试,测试结果与本发明进行对比。We purchased the commercially available fluorine-free water repellent YZ-5505A produced by Suzhou Yize Textile Technology Co., Ltd. with an effective solid content of 35%. Test, the test results are compared with the present invention.
对比例3Comparative Example 3
我们根据专利CN 107278221 A制备了无氟防水剂,该方法制备的防水剂固含量为30%,但反应要求更加复杂,同时也使用了大量有机溶剂,不易回收,污染环境。我们采用上述与本发明相同的工艺对织物进行处理,并且进行相应的测试,测试结果与本发明进行对比。We prepared a fluorine-free water repellent according to patent CN 107278221 A. The solid content of the water repellent prepared by this method is 30%, but the reaction requirements are more complicated, and a large amount of organic solvent is also used, which is not easy to recycle and pollutes the environment. We use the same process as the present invention to process the fabric, and carry out corresponding tests, and the test results are compared with the present invention.
对比例4Comparative Example 4
我们购买市售的大金公司生产的含氟防水剂TG-5671,有效固含量为30%,将购买的产品采用上述与本发明相同的工艺对织物进行处理,并且进行相应的测试,测试结果与本发明进行对比。We purchased the commercially available fluorine-containing water repellent TG-5671 produced by Daikin Company, with an effective solid content of 30%. The purchased product was treated with the same process as the present invention, and the corresponding tests were carried out. The test results Compare with the present invention.
对比例5Comparative Example 5
我们根据专利CN 103396510 A制备了无氟防水剂,该方法制备的防水剂固含量为30%,制备步骤繁琐。我们采用上述与本发明相同的工艺对织物进行处理,并且进行相应的测试,测试结果与本发明进行对比对比例6We prepared a fluorine-free water repellent according to patent CN 103396510 A, the solid content of the water repellent prepared by this method is 30%, and the preparation steps are complicated. We use the same process as the present invention to process the fabric, and carry out corresponding tests, the test results are compared with the present invention Comparative Example 6
对比例6合成步骤同实施例1,与其不同之处在于,将山梨糖醇酐三月桂酸脂酸酯的量增加到30g。得到固含量为36%的水性聚氨酯乳液。我们采用上述与本发明相同的工艺对织物进行处理,并且进行相应的测试,测试结果与本发明进行对比。The synthesis step of Comparative Example 6 is the same as that of Example 1, except that the amount of sorbitan trilaurate is increased to 30 g. An aqueous polyurethane emulsion with a solid content of 36% was obtained. We use the same process as the present invention to process the fabric, and carry out corresponding tests, and the test results are compared with the present invention.
对比例7Comparative Example 7
对比例7合成步骤同实施例1,与其不同之处在于,将疏水单体甲基丙烯酸甲酯的量增加到5.0g.得到固含量为38%的水性聚氨酯乳液。我们采用上述与本发明相同的工艺对织物进行处理,并且进行相应的测试,测试结果与本发明进行对比。The synthesis steps of Comparative Example 7 are the same as those of Example 1, except that the amount of the hydrophobic monomer methyl methacrylate is increased to 5.0 g to obtain an aqueous polyurethane emulsion with a solid content of 38%. We use the same process as the present invention to process the fabric, and carry out corresponding tests, and the test results are compared with the present invention.
对比例8Comparative Example 8
对比例8合成步骤同实施例1,与其不同之处在于,将IPDI三聚体的量增加到5.0g.得到固含量为31%的水性聚氨酯乳液。我们采用上述与本发明相同的工艺对织物进行处理,并且进行相应的测试,测试结果与本发明进行对比。The synthesis steps of Comparative Example 8 were the same as those of Example 1, except that the amount of IPDI trimer was increased to 5.0 g to obtain an aqueous polyurethane emulsion with a solid content of 31%. We use the same process as the present invention to process the fabric, and carry out corresponding tests, and the test results are compared with the present invention.
下面是本发明产品(实施例1)与目前市场上售卖的无氟防水剂HGST-1692 S、YZ-5505 A、含氟防水剂TG-5671、专利CN 103396510 A中报道的产品、专利CN 107278221 A、对比例6、对比例7以及对比例8的性能及其成本对比如表3,以及分别在处理后的棉布上的沾污性如表4。The following is the product of the present invention (Example 1) and the products reported in the fluorine-free water repellent HGST-1692 S, YZ-5505 A, fluorine-containing water repellent agent TG-5671, patent CN 103396510 A currently on the market, and patent CN 107278221 A. The performance and cost of Comparative Example 6, Comparative Example 7 and Comparative Example 8 are shown in Table 3, and the stainability on the treated cotton cloth is shown in Table 4.
表3table 3
表4Table 4
从对比结果可得:本发明制备的无氟氨基甲酸酯防水乳液与市售无氟防水剂、类似专利合成的产品以及非优选比例制备的乳液相比,在处理相同的织物下,棉布、聚酯纤维和春亚纺上的沾湿性能和去污性能更高,能达到市售含氟产品的防水效果,但相对于含氟产品,本发明具有安全且绿色环保的优点,同时处理过的织物手感更佳。From the comparison results, it can be seen that the fluorine-free urethane waterproof emulsion prepared by the present invention is compared with commercially available fluorine-free waterproofing agents, products synthesized by similar patents and emulsions prepared in non-preferred ratios. Under the same fabric treatment, cotton cloth, The wetting performance and decontamination performance of polyester fiber and spring sub-fabric are higher, and the waterproof effect of commercially available fluorine-containing products can be achieved. However, compared with fluorine-containing products, the invention has the advantages of safety and environmental protection. The fabric feels better.
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