CN114772834A - A kind of hydrogen production acidic water recycling device and method - Google Patents
A kind of hydrogen production acidic water recycling device and method Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 60
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 35
- 239000001257 hydrogen Substances 0.000 title claims abstract description 35
- 238000004064 recycling Methods 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000002378 acidificating effect Effects 0.000 title claims abstract description 10
- 239000012528 membrane Substances 0.000 claims abstract description 46
- 239000002253 acid Substances 0.000 claims abstract description 31
- 238000002156 mixing Methods 0.000 claims abstract description 31
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims abstract description 23
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 claims abstract description 22
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 239000013078 crystal Substances 0.000 claims abstract description 8
- 239000003513 alkali Substances 0.000 claims abstract description 6
- 238000001035 drying Methods 0.000 claims abstract description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 39
- 239000000872 buffer Substances 0.000 claims description 22
- 239000013505 freshwater Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 abstract description 4
- 230000008020 evaporation Effects 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 abstract description 4
- 238000003756 stirring Methods 0.000 abstract description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 abstract 1
- 230000003472 neutralizing effect Effects 0.000 abstract 1
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 24
- 239000000243 solution Substances 0.000 description 24
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 22
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 13
- 235000017557 sodium bicarbonate Nutrition 0.000 description 13
- 229910000029 sodium carbonate Inorganic materials 0.000 description 11
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000000047 product Chemical group 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 239000002737 fuel gas Substances 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- XONPDZSGENTBNJ-UHFFFAOYSA-N molecular hydrogen;sodium Chemical compound [Na].[H][H] XONPDZSGENTBNJ-UHFFFAOYSA-N 0.000 description 2
- 238000000629 steam reforming Methods 0.000 description 2
- YZCKVEUIGOORGS-IGMARMGPSA-N Protium Chemical compound [1H] YZCKVEUIGOORGS-IGMARMGPSA-N 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000001458 anti-acid effect Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
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- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Description
技术领域technical field
本发明属于石油化工领域,具体涉及一种制氢酸性水回收利用装置及方法。The invention belongs to the field of petrochemical industry, and in particular relates to a hydrogen-producing acid water recycling device and method.
背景技术Background technique
延长石油所属的制氢装置2013年2月开始建设,2013年10月工程中交,本装置为柴油加氢装置的配套装置,由原料压缩升压部分、原料预热升温部分、原料精制加氢脱硫部分、水蒸汽转化部分、变换反应和热回收部分、产汽系统部分和PSA净化部分等组成,原料精制部分采用ZnO进行精脱硫的方法进行原料净化,转化部分采用烃类-水蒸汽转化法制氢、产品部分采用PSA净化提纯工艺制取氢气。制氢装置产氢能力为2万标立/时,设计原料为催化干气、加氢干气和天然气,产品为纯度99.9mol%以上的工业氢气,所产氢气主要供给柴油加氢装置。而副产品酸性水经汽提后含二氧化碳气体同蒸汽、原料气再次进入转化炉反应,未溶解进水中的CO2最终经PAS变压吸附解析同氢气燃料气混合充当转化炉燃料后排放到大气中。以上方式最终还是会产出大量酸性水,同时还具有较高的CO2排放。The hydrogen production unit owned by Yanchang Petroleum started construction in February 2013 and was handed over in October 2013. This unit is a supporting device for the diesel hydrogenation unit. Desulfurization part, steam reforming part, shift reaction and heat recovery part, steam production system part and PSA purification part, etc. The raw material refining part adopts the method of ZnO for fine desulfurization to carry out the raw material purification, and the transformation part adopts the hydrocarbon-steam reforming method. Hydrogen and product parts adopt PSA purification and purification process to produce hydrogen. The hydrogen production capacity of the hydrogen production unit is 20,000 standard/hour. The designed raw materials are catalytic dry gas, hydrogenated dry gas and natural gas. The product is industrial hydrogen with a purity of more than 99.9 mol%. The hydrogen produced is mainly supplied to the diesel hydrogenation unit. After the by-product acid water is stripped, the carbon dioxide-containing gas reacts with steam and feed gas into the reformer again, and the undissolved CO 2 in the influent water is finally mixed with hydrogen fuel gas through PAS pressure swing adsorption analysis and mixed with hydrogen fuel gas as reformer fuel and then discharged to the atmosphere middle. All of the above methods still end up producing large amounts of acidic water, while also having high CO 2 emissions.
发明内容SUMMARY OF THE INVENTION
本发明提出一种制氢酸性水回收利用装置及方法,用于克服上述问题或者至少部分地解决或缓解上述问题。The present invention proposes a hydrogen-producing acid water recycling device and method, which are used to overcome the above-mentioned problems or at least partially solve or alleviate the above-mentioned problems.
本发明提出一种制氢酸性水回收利用装置,包括:The present invention proposes a hydrogen-producing acid water recycling device, comprising:
混合罐,所述混合罐上连接有酸性水进水管路和碱液进水管路,所述混合罐上还连接有混合液出水管路;a mixing tank, the mixing tank is connected with an acid water inlet pipeline and an lye water inlet pipeline, and the mixing tank is also connected with a mixed liquid outlet pipeline;
膜分离器,所述膜分离器的入口端与所述混合液出水管路相连接,所述膜分离器上还设置有浓缩出口管路;a membrane separator, the inlet end of the membrane separator is connected with the mixed liquid outlet pipeline, and the membrane separator is also provided with a concentration outlet pipeline;
蒸发干燥器,所述蒸发干燥器的入口与所述浓缩出口管路相连通。An evaporative dryer, the inlet of the evaporative dryer is communicated with the concentration outlet pipeline.
本发明的制氢酸性水回收利用装置还具有以下可选特征。The hydrogen-producing acid water recycling device of the present invention also has the following optional features.
可选地,所述膜分离器上还设置有返水管路,所述返水管路通回所述混合罐。Optionally, the membrane separator is further provided with a return water pipeline, and the return water pipeline leads back to the mixing tank.
可选地,所述膜分离器上还设置有新鲜水通入管路。Optionally, the membrane separator is also provided with a fresh water inlet pipeline.
可选地,所述混合液出水管路上连接有第一循环泵。Optionally, a first circulating pump is connected to the mixed liquid outlet pipeline.
可选地,还包括缓存罐,所述膜分离器上还设置有浓缩缓存管路,所述缓存罐的入口与所述浓缩缓存管路相连接,所述缓存罐的出口通过管路通入所述蒸发干燥器。Optionally, it also includes a buffer tank, the membrane separator is also provided with a concentration buffer pipeline, the inlet of the buffer tank is connected to the concentration buffer pipeline, and the outlet of the buffer tank is passed through the pipeline. The evaporative dryer.
可选地,所述缓存罐与所述蒸发干燥器之间的管路上还设置有第二循环泵。Optionally, a second circulating pump is further provided on the pipeline between the buffer tank and the evaporative dryer.
本发明还提出一种制氢酸性水回收利用装置方法,采用以上中任一项所述的制氢酸性水回收利用装置实施,包括以下步骤:The present invention also proposes a method for a hydrogen-producing acid water recycling device, which is implemented by the hydrogen-producing acid water recycling device described in any one of the above, including the following steps:
步骤S001:将含有碳酸根和碳酸氢根的酸性水通入混合罐,同时将含氢氧根的碱液通入混合罐并进行搅拌中和生成碳酸盐和碳酸氢盐溶液;Step S001: the acidic water containing carbonate and bicarbonate is passed into the mixing tank, while the alkali lye containing hydroxide is passed into the mixing tank and stirred and neutralized to generate carbonate and bicarbonate solution;
步骤S002:将碳酸盐和碳酸氢盐溶液通入膜分离器中膜分离出浓缩的碳酸盐和碳酸氢盐溶液;Step S002: passing the carbonate and bicarbonate solutions into the membrane separator and separating the concentrated carbonate and bicarbonate solutions by membrane;
步骤S003:将浓缩的碳酸盐和碳酸氢盐溶液通入蒸发干燥装置得到碳酸盐和碳酸氢盐晶体。Step S003: Pass the concentrated carbonate and bicarbonate solutions into an evaporative drying device to obtain carbonate and bicarbonate crystals.
在步骤S001中,所述碱液为氢氧化钠。In step S001, the alkali solution is sodium hydroxide.
本发明的制氢酸性水回收利用装置及工艺将含有较高CO2酸性水中和转变成为碳酸氢钠或者碳酸钠溶液,该溶液可直接作为产品出装置,也可用膜分离制备为碳酸氢钠或者碳酸钠晶体,解决了制氢装置酸性水排放问题,也减少了环境CO2排放。The hydrogen-producing acidic water recycling device and process of the present invention neutralize and convert acidic water containing relatively high CO into sodium bicarbonate or sodium carbonate solution, and the solution can be directly used as a product out of the device, or can also be prepared into sodium bicarbonate or sodium bicarbonate by membrane separation. Sodium carbonate crystals solve the problem of acid water discharge in hydrogen production units, and also reduce environmental CO 2 emissions.
附图说明Description of drawings
图1是本发明的制氢酸性水回收利用装置的实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of the hydrogen-producing acid water recycling device of the present invention.
在以上图中:1混合罐;2酸性水进水管路;3碱液进水管路;4混合液出水管路;5膜分离器;6浓缩出口管路;7蒸发干燥器;8返水管路;9新鲜水通入管路;10第一循环泵;11缓存罐;12浓缩缓存管路;13第二循环泵;14返水旁路。In the above picture: 1 mixing tank; 2 acid water inlet pipeline; 3 lye water inlet pipeline; 4 mixed liquid outlet pipeline; 5 membrane separator; 6 concentrated outlet pipeline; 7 evaporation dryer; 8
具体实施方式Detailed ways
实施例1Example 1
参考图1,本发明的实施例提供了一种制氢酸性水回收利用装置,包括:混合罐1、膜分离器5和蒸发干燥器7;所述混合罐1上连接有酸性水进水管路2和碱液进水管路3,所述混合罐1上还连接有混合液出水管路4;所述膜分离器5的入口端与所述混合液出水管路4相连接,所述膜分离器5上还设置有浓缩出口管路6;所述蒸发干燥器7的入口与所述浓缩出口管路6相连通。Referring to FIG. 1, an embodiment of the present invention provides a hydrogen production acid water recycling device, including: a mixing tank 1, a
将制氢装置产生了含有较高CO2的酸性水通过酸性水进水管路2引至混合罐1中,同时通过碱液进水管路3引入氢氧化钠溶液,混合罐1中设置有防酸碱腐蚀搅拌叶轮,通过防酸碱腐蚀搅拌叶轮搅拌氢氧化钠溶液和酸性水中和,混合罐1的器壁上装有PH探测器,用以控制调节该装置内PH;通过PH参数调节控制生成碳酸氢钠或者碳酸钠溶液,该溶液可直接作为产品出装置。其反应公式如下:The acid water containing higher CO2 produced by the hydrogen production device is led to the mixing tank 1 through the acid water inlet pipeline 2, and the sodium hydroxide solution is introduced through the lye water inlet pipeline 3 at the same time, and the mixing tank 1 is provided with anti-acid. The alkali-corrosion stirring impeller is used to agitate the sodium hydroxide solution and the acid water to neutralize the acid-base corrosion-proof stirring impeller. The wall of the mixing tank 1 is equipped with a pH detector to control and adjust the pH in the device; through the pH parameter adjustment and control, carbonic acid is generated. Sodium hydrogen or sodium carbonate solution, the solution can be directly used as a product out of the device. The reaction formula is as follows:
H++HCO3 -+NaOH=NaHCO3+H2OH + +HCO 3 - +NaOH=NaHCO 3 +H 2 O
2H++CO3 2-+NaOH=NaCO3+2H2O2H + +CO 3 2- +NaOH=NaCO 3 +2H 2 O
碳酸氢钠或者碳酸钠溶液通过混合液出水管路4从膜分离器5顶部注入,膜分离器5中的过滤膜的上层是浓度较高碳酸氢钠或者碳酸钠溶液,与膜分离器5中的过滤膜上侧区域连接的混合液出水管路4与蒸发干燥器7相连通,可将膜分离器5分离出来的高浓度碳酸氢钠或者碳酸钠溶液通入蒸发干燥器7中制备为碳酸氢钠或者碳酸钠晶体。Sodium bicarbonate or sodium carbonate solution is injected from the top of the
实施例2Example 2
参考图1,在实施例1的基础上,所述膜分离器5上还设置有返水管路8,所述返水管路8通回所述混合罐1。Referring to FIG. 1 , on the basis of Embodiment 1, the
膜分离器5中的过滤膜的下侧区域连接返水管路8,返水管路8连接混合罐1,如果膜发生故障,可将流出的膜分离器5的过滤膜分离后的水分返回至混合罐1中,也可通过返水管路8上的返水旁路14排出到其他地方。The lower area of the filter membrane in the
实施例3Example 3
参考图1,在实施例1的基础上,所述膜分离器5上还设置有新鲜水通入管路9。Referring to FIG. 1 , on the basis of Example 1, the
膜分离器5还可通过新鲜水通入管路9通入新鲜水对浓缩出口管路6进行清洗。The
实施例4Example 4
参考图1,在实施例1的基础上,所述混合液出水管路4上连接有第一循环泵10。Referring to FIG. 1 , on the basis of Embodiment 1, a first circulating
混合液出水管路4上的第一循环泵10可将混合罐1中的混合液抽到膜分离器5中。The first circulating
实施例5Example 5
参考图1,在实施例1的基础上,还包括缓存罐11,所述膜分离器5上还设置有浓缩缓存管路12,所述缓存罐11的入口与所述浓缩缓存管路12相连接,所述缓存罐11的出口通过管路通入所述蒸发干燥器7。Referring to FIG. 1 , on the basis of Embodiment 1, a
将碳酸氢钠或者碳酸钠溶液通入蒸发干燥器7后内利用蒸汽伴热蒸发得到碳酸氢钠或者碳酸钠晶体,由于蒸发干燥器7每次只能通入一定量的高浓度碳酸氢钠或者碳酸钠溶液,所以设置浓缩缓存罐11用于临时储存碳酸氢钠或者碳酸钠溶液。After passing the sodium bicarbonate or sodium carbonate solution into the
实施例6Example 6
参考图1,在实施例5的基础上,所述缓存罐11与所述蒸发干燥器7之间的管路上还设置有第二循环泵13。Referring to FIG. 1 , on the basis of
第二循环泵13可将缓存罐11中储存的高浓度碳酸氢钠或者碳酸钠溶液通入蒸发干燥器7中。The second circulating
实施例7Example 7
本发明的实施例还提出一种制氢酸性水回收利用方法,采用以上任一项实施例中所述的制氢酸性水回收利用装置实施,包括以下步骤:步骤S001:将含有碳酸根和碳酸氢根的酸性水通入混合罐1,同时将含氢氧根的碱液通入混合罐1并进行搅拌中和生成碳酸盐和碳酸氢盐溶液;步骤S002:将碳酸盐和碳酸氢盐溶液通入膜分离器5中膜分离出浓缩的碳酸盐和碳酸氢盐溶液;步骤S003:将浓缩的碳酸盐和碳酸氢盐溶液通入蒸发干燥装置7得到碳酸盐和碳酸氢盐晶体。The embodiment of the present invention also proposes a method for recycling acid water for hydrogen production, which is implemented by the recycling device for producing acid water for hydrogen production described in any of the above embodiments, and includes the following steps: Step S001: The acidic water of hydrogen radical is passed into mixing tank 1, and the alkali lye containing hydroxide radical is passed into mixing tank 1 simultaneously and is stirred and neutralized to generate carbonate and bicarbonate solution; Step S002: carbonate and bicarbonate are The salt solution is passed into the
制氢酸性水主要成分有:CO、CO2、CH4、N2、H2O,其中CO2(wt%)含量约:11%,酸性水进装置流量14t/h,温度70℃,碱液采用30%NaOH溶液常温进料,进料量约3.5t/h,混合后温度约60℃左右,在混合塔混合约20分钟排出,排出量控制在17.5t/h,经过膜分离器分离,其中膜的分离率为98%,可采取多次过滤浓缩,得到40℃下30%左右NaCO3浓溶液,NaCO3浓溶液进入利用蒸汽加热的干燥器,干燥器内设搅拌器防止NaCO3结块,在搅拌器不断搅拌下,干燥器内NaCO3浓溶液蒸发得到NaCO3晶体末状,可用内有防潮衬里的编织袋包装。The main components of the acid water for hydrogen production are: CO, CO 2 , CH 4 , N 2 , H 2 O, among which the CO 2 (wt%) content is about 11%, the flow rate of the acid water into the device is 14t/h, the temperature is 70°C, the alkali The liquid is fed with 30% NaOH solution at room temperature, the feeding amount is about 3.5t/h, the temperature after mixing is about 60 °C, and it is mixed in the mixing tower for about 20 minutes and discharged, and the discharge rate is controlled at 17.5t/h, and is separated by a membrane separator. , the separation rate of the membrane is 98%, which can be filtered and concentrated several times to obtain a concentrated solution of about 30% NaCO 3 at 40 ° C. The concentrated solution of NaCO 3 enters the dryer heated by steam, and the dryer is equipped with a stirrer to prevent NaCO 3 Agglomeration, under the constant stirring of the stirrer, the NaCO3 concentrated solution in the dryer evaporates to obtain NaCO3 crystal powder, which can be packaged in a woven bag with a moisture-proof lining.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。本实施例没有详细叙述的部件和结构属本行业的公知部件和常用结构或常用手段,这里不一一叙述。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims. Components and structures not described in detail in this embodiment belong to well-known components and common structures or common means in the industry, and will not be described one by one here.
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