CN114772253A - Intelligent material coil rod penetrating system and method - Google Patents

Abstract

The invention relates to the technical field of processing equipment, and provides a system and method for an intelligent coil threading rod. The invention is provided with a first sensor on the lifting mechanism, which can detect whether the lifting mechanism has moved to a target position through the sensor, thereby ensuring the placement position of the material coil. The accuracy of the piercing rod provides the basis for the operation of the rod; the present invention is provided with a first detection device and a second detection device, which are used to detect the existence of the coil and the coil rod, and the first detection device is used to trigger the start of the push rod device. ; The present invention is provided with a reel rod placement rack that can place a plurality of reel rods, and by rotating under the driving of the second driving member, automatic and fast rod penetration operations can be realized; the present invention is provided with a first guide plate , the second guide plate and the guide wheel, so that the direction of the material roll rod through the material roll is always kept in the same horizontal axis, so that the material roll rod can accurately penetrate the material roll, and the damage to the material roll during the rod penetration process is reduced.

Description

A system and method for intelligent material coil threading rod

technical field

The invention relates to the technical field of processing equipment, in particular to a system and method for an intelligent material roll threading rod.

Background technique

In the production process of the material coil, in order to facilitate the subsequent process, the material coil is generally operated through the rod, but there is no device for automatic material coil threading in the current technology, and it cannot cooperate with the AGV to realize the automatic rod penetration operation; in addition, there are existing There is also the problem of inaccurate positioning of the rod threading device, which results in that the coil rod cannot be accurately inserted into the coil at one time, and the damage to the coil is increased in the process of threading the rod.

SUMMARY OF THE INVENTION

In order to solve the above problems, the present invention provides the following technical solutions:

At least one embodiment of the present disclosure provides an intelligent material coil threading rod system, which automatically penetrates the material coil rod into the material coil, including a work frame;

AGV, used to transport material rolls;

A material roll placing mechanism is used to place the material roll to be threaded; the material roll placing mechanism is arranged on the working frame; the material roll placing mechanism includes a lifting mechanism and a first detection device, and the AGV puts the material The roll is placed on the lifting mechanism, and the material roll is moved to the target position under the driving of the lifting mechanism; when the first detection device detects the material roll, the first detection device triggers the operation of the rod threading mechanism, Start the rod threading process;

The rod-piercing mechanism is used for placing the material reel rod and inserting the material reel rod into the material roll; the rod-piercing mechanism is arranged on the working frame; the rod-piercing mechanism comprises a material-roll rod placement rack and a push rod device, The push rod device pushes the material roll rod in the material roll rod placement rack into the material roll under the action of the first driving member.

At least one embodiment of the present disclosure provides an intelligent material roll threading rod system. The lifting mechanism includes a first connecting plate and a moving plate. The moving plate is connected along the first through a sliding plate under the action of a third driving member. plate movement;

The moving plate is provided with a support plate, the support plate is provided with a V-shaped placement block, and the V-shaped placement block is placed on the material roll to be threaded;

The first connecting plate is provided with a first sensor for controlling the lifting mechanism to move to the target position.

Preferably, the first sensor may be a proximity switch sensor, and the proximity switch sensor is switched and controlled by sensing the position of the moving plate, thereby controlling the lifting mechanism to move to the target position.

At least one embodiment of the present disclosure provides an intelligent material coil threading rod system, a support device is provided on the first connecting plate, and the support device includes a support seat and a guide wheel, and the guide wheel is movably placed on the support In the seat, the reel rod can move on the guide wheel, and the middle part of the guide wheel is curved, which is convenient for the reel rod to be placed on the guide wheel to move.

Preferably, the support device may be arranged only on the first connecting plate close to the side of the piercing mechanism.

At least one embodiment of the present disclosure provides an intelligent coil threading rod system, the working frame is further provided with a second detection device, and the second detection device is arranged on both sides of the first detection device, so The second detection device includes a third sensor for sensing whether there is a reel rod in the reel.

Preferably, the first detection device further includes a first mounting frame, a second sensor is mounted on the first mounting frame, and the second sensor may be a proximity sensor. When the proximity sensor detects the material roll, the material roll is stored in the material. The information is converted into an electrical signal to trigger the push rod device to start the push rod operation.

Preferably, the second detection device includes a second mounting frame on which a third sensor is mounted; the third sensor may be a through-beam photoelectric switch, and the light emitted by the transmitter directly enters the receiver , When the reel rod passes through the transmitter and the receiver to block the light, the photoelectric switch generates a switch signal to determine the successful penetration of the reel rod into the reel.

At least one embodiment of the present disclosure provides an intelligent material roll threading rod system, the material roll rod placement rack is provided with at least one first U-shaped hole, the orifice of the first U-shaped hole shrinks inwardly, and The material reel rod is prevented from falling off during the pushing process; the material reel rod placement frame is provided with a through hole, and the through hole is provided with a rotating shaft, and the rotating shaft drives the material reel rod under the action of the driving device The rack rotates.

Preferably, the driving device includes a transmission wheel, a conveyor belt and a second driving member, the second driving member and the rotating shaft are both provided with a transmission wheel, and the conveyor belt drives the rotating shaft under the driving of the second driving member turn.

Preferably, the transmission wheel includes, but is not limited to, some rotating parts such as a pulley and a runner, and the conveyor belt can also be a driving part that transmits functions such as a conveyor bar.

Preferably, the second driving member can set a fixed time to drive the reel rod placement rack to rotate, or can trigger the rotation of the reel rod placement rack by receiving a sensing signal through sensing; the second The angle of rotation of the driving member is specific to ensure that each rotation, the reel rod rotates until the first U-shaped hole, the second U-shaped hole and the third U-shaped hole are on the same horizontal axis.

At least one embodiment of the present disclosure provides an intelligent material coil threading rod system, the work frame is provided with a first guide plate and a second guide plate, and at least one second U-shaped guide plate is provided on the first guide plate The second U-shaped hole and the first U-shaped hole are correspondingly arranged; the second guide plate is provided with a third U-shaped hole, and the push rod device and the reel rod can pass through the first U-shaped hole. Three U-shaped holes.

Preferably, the first guide plate and the reel rod placement rack rotate coaxially; the first guide plate and the reel rod placement rack rotate with the rotating shaft at the same frequency and angle.

Preferably, the second U-shaped hole is arranged at the edge of the first guide plate.

Preferably, the first guide plate is provided with a second through hole, and the rotating shaft passes through the second through hole.

Preferably, the upper end of the third U-shaped hole is provided with an L-shaped notch, the rotating shaft is placed in the third U-shaped hole, and the L-shaped notch passes through the second guide plate for the push rod device.

Preferably, the first U-shaped hole, the second U-shaped hole, the third U-shaped hole and the guide wheel are all on the same horizontal axis as the rod-piercing position of the material roll.

At least one embodiment of the present disclosure provides an intelligent material roll threading rod system, the work frame is provided with a guide block, the guide block is provided with a notch, and a slot-type photoelectric sensor is placed on the notch, and the The slot-type photoelectric sensor is used to detect whether the push rod device moves to a target position, and a guide rail is also provided on the guide block, and the push rod device reciprocates along the guide rail.

At least one embodiment of the present disclosure provides an intelligent material roll threading rod system, the push rod device includes a slider, a second connecting plate and a push rod part, the slider and the push rod part are respectively connected with the second board connection, the slider is provided with an induction sheet, which is used for induction with the slot-type photoelectric sensor.

At least one embodiment of the present disclosure provides an intelligent material roll threading rod system, the push rod component includes a connecting seat, a connecting piece and a pushing piece, the connecting base is fixed to the second connecting plate, and the connecting piece is fixed On the connecting seat, the pushing piece is fixed on the bottom of the connecting piece, and the pushing piece has magnetism and is used for precise identification and positioning with the material reel rod.

At least one embodiment of the present disclosure also provides a method for an intelligent coil threading rod, the method is applicable to the above-mentioned intelligent coil threading rod system, and the method includes:

(1) The AGV moves the roll to be threaded into the working frame and places it on the V-shaped placing block;

(2) The material roll moves upward under the action of the lifting mechanism;

(3) When the first sensor senses, the lifting mechanism stops moving;

(4) When the first detection device detects the coil, the drive device drives the coil rod placement frame to rotate;

(5) The pusher locates the roll rod placed in the roll rod placement rack;

(6) Under the action of the first driving member, the push rod device pushes the material roll rod along the guide rail direction to penetrate the material roll through the first guide plate, the second guide plate and the guide wheel in turn;

(7) When the second detection device senses the reel rod, the first driving member is triggered to drive the push rod device to return to its original position;

(8) When the groove photoelectric sensor senses the induction sheet, the push rod device stops moving;

(9) The AGV moves the finished material roll out of the working frame.

The present invention has the following beneficial effects:

(1) The present invention is provided with a first sensor on the lifting mechanism, which can detect whether the lifting mechanism moves to the target position through the sensor, which ensures the accuracy of the placement position of the material roll and provides a basis for the operation of the rod;

(2) The present invention is provided with a first detection device and a second detection device, which are used to detect whether the coil and the coil rod exist, and the first detection device is used to trigger the start of the push rod device;

(3) The present invention is provided with a reel rod placement rack that can place a plurality of reel rods, and by rotating under the driving of the second drive member, automatic and fast rod threading operations can be realized;

(4) The present invention is provided with a first guide plate, a second guide plate and a guide wheel, so that the direction in which the material roll rod penetrates the material roll is always kept in the same horizontal axis, so that the material roll rod can accurately penetrate into the material roll and reduce the risk of penetrating the material roll. Damage to the roll during the rod process.

Description of drawings

Figure 1 is a schematic diagram of the overall structure of the present invention.

Fig. 2 is a schematic diagram of the material roll placement mechanism of the present invention.

FIG. 3 is a schematic diagram of the piercing mechanism of the present invention.

FIG. 4 is a schematic diagram of the lifting device of the present invention.

Fig. 5 is an internal schematic view of the roll placement mechanism of the present invention.

FIG. 6 is a schematic diagram of the roll rod placement rack of the present invention.

FIG. 7 is a schematic diagram of the driving device of the present invention.

Fig. 8 is a partial schematic view of the guide block of the present invention.

FIG. 9 is a schematic diagram of the push rod device of the present invention.

Fig. 10 is a step diagram of the intelligent material coil threading rod of the present invention.

Detailed ways

The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be noted that the embodiments are only specific descriptions of the invention and should not be regarded as limitations of the invention. The purpose of the embodiments is to make those skilled in the art better In order to understand and reproduce the technical solutions of the present invention, the protection scope of the present invention should still be based on the scope defined by the claims.

As shown in Figures 1-3, this embodiment provides an intelligent material coil threading rod system, which automatically penetrates the material coil rod into the material coil, including a work frame 1;

AGV (not shown), used to transport the material roll 10; AGV (not shown) is a smart car that can be transported in the prior art;

A material roll placing mechanism 2 is used to place the material roll 10 to be threaded; the material roll placing mechanism 2 is arranged on the working frame 1; the material roll placing mechanism 2 includes a lifting mechanism 21 and a first detection device 22. The AGV places the material roll 10 on the lifting mechanism 21, and the material roll 10 is moved to the target position under the driving of the lifting mechanism 21; when the first detection device 22 detects the material roll 10, The first detection device 22 triggers the work of the piercing mechanism 3, and starts the piercing process;

The rod threading mechanism 3 is used to place the material reel rod 100 and insert the material coil rod 100 into the material coil 10; the rod threading mechanism 3 is arranged on the working frame 1; the rod threading mechanism 3 includes the material coil rod The placement rack 31 and the push rod device 32 , the push rod device 32 pushes the coil rod 100 in the coil rod placement rack 31 into the coil 10 under the action of the first driving member 33 .

As shown in FIG. 4 , the lifting mechanism 21 includes a first connecting plate 211 and a moving plate 212 . The moving plate 212 slides along the first connecting plate 211 through the sliding plate 213 under the action of the third driving member 214 . rail 215 moves;

The moving plate 212 is provided with a support plate 213, the support plate 213 is provided with a V-shaped placing block 214, and the V-shaped placing block 214 is placed on the material roll 10 to be threaded;

As shown in FIG. 5 , the first connecting plate 211 is provided with a first sensor 4 for controlling the lifting mechanism 21 to move to a target position.

Preferably, the first sensor 4 may be a proximity switch sensor, and the proximity switch sensor is controlled on/off by sensing the position of the moving plate 212, thereby controlling the lifting mechanism 21 to move to the target position.

As shown in FIG. 4 , the first connecting plate 211 is provided with a support device 5 , the support device 5 includes a support base 51 and a guide wheel 52 , and the guide wheel 52 is movably placed in the support base 51 , so The material reel 100 can move on the guide wheel 52 , and the middle part of the guide wheel 52 is in the shape of a curved surface 521 , which is convenient for the material reel 100 to be placed on the guide wheel 52 to move.

Preferably, the support device 5 may be only disposed on the first connecting plate near the side of the rod penetration mechanism 3 .

As shown in FIG. 5 , the working frame 1 is further provided with a second detection device 6 , and the second detection device 6 is arranged on both sides of the first detection device 22 . The second detection device 6 includes The third sensor is used to sense whether there is a reel rod 100 in the reel 10 .

Preferably, the first detection device 22 further includes a first mounting frame 221, and a second sensor 222 is mounted on the first mounting frame 221. The second sensor 222 may be a proximity sensor. When the proximity sensor detects the material roll 10. Convert the existence information of the material roll 10 into an electrical signal to trigger the push rod device 32 to start the push rod operation.

Preferably, the second detection device 6 includes a second mounting frame 61 on which a third sensor (not shown) is mounted; the third sensor may be a through-beam photoelectric switch, The light emitted by the transmitter directly enters the receiver. When the reel rod 100 blocks the light before passing through the transmitter and the receiver, the photoelectric switch generates a switch signal to determine that the reel rod 100 successfully penetrates the material roll 10 .

As shown in FIG. 6 , at least one first U-shaped hole 311 is provided on the reel rod placement rack 31 , and the orifice of the first U-shaped hole 311 shrinks inwardly. When the reel rod 100 is pushing There is a through hole 312 in the reel rod placing frame 31, and a rotating shaft 313 is arranged in the through hole 312, and the rotating shaft 313 drives the reel rod placing frame 31 under the action of the driving device 7. turn.

Preferably, the driving device 7 includes a transmission wheel 71 , a conveyor belt 72 and a second driving member 73 , the second driving member 73 and the rotating shaft 313 are both provided with a transmission wheel 71 , and the second driving member 73 is provided with a transmission wheel 71 . The conveyor belt 72 drives the rotating shaft 313 to rotate.

Preferably, the transmission wheel 71 includes, but is not limited to, some rotating parts such as pulleys and runners, and the conveyor belt can also be a driving part that transmits functions such as a conveyor bar.

Preferably, the second driving member 73 can set a fixed time to drive the reel rod placement rack 31 to rotate, or can trigger the reel rod placement rack 31 to rotate by receiving a sensing signal through sensing ; The angle of rotation of the second driving member 73 is specific to ensure that each rotation, the reel rod 100 rotates to the same position as the first U-shaped hole 311, the second U-shaped hole 81 and the third U-shaped hole 91. on the horizontal axis.

In some preferred solutions, the work frame 1 is provided with a first guide plate 8 and a second guide plate 9, the first guide plate 8 is provided with at least one second U-shaped hole 81, the second The U-shaped hole 81 and the first U-shaped hole 311 are correspondingly arranged; the second guide plate 9 is provided with a third U-shaped hole 91 , and the push rod device 32 and the reel rod 100 can pass through the first U-shaped hole 91 . Three U-shaped holes 91 .

Preferably, the first guide plate 8 and the reel rod placement rack 31 rotate coaxially; the first guide plate 8 and the reel rod placement rack 31 rotate with the rotating shaft 313 at the same frequency and at the same angle.

Preferably, the second U-shaped hole 81 is provided at the edge of the first guide plate 8 .

Preferably, the first guide plate 8 is provided with a second through hole 82 , and the rotating shaft 313 passes through the second through hole 82 .

Preferably, the upper end of the third U-shaped hole 91 is provided with an L-shaped notch 911 , the rotating shaft is placed in the third U-shaped hole 91 , and the L-shaped notch 911 is used for the push rod device 32 to pass through the The second guide plate 9 .

Preferably, the first U-shaped hole 311 , the second U-shaped hole 81 , the third U-shaped hole 91 and the guide wheel 52 are on the same horizontal axis as the position of the threading rod of the material roll 10 .

As shown in FIG. 8 , the work frame 1 is provided with a guide block 11 , a slot 111 is arranged on the guide block 11 , and a slot-type photoelectric sensor 12 is placed on the slot-type photoelectric sensor 12 . 12 is used to detect whether the push rod device 32 moves to the target position, the guide block 11 is further provided with a guide rail 112 , and the push rod device 32 reciprocates along the guide rail 112 .

As shown in FIG. 9 , the push rod device 32 includes a slider 321 , a second connecting plate 322 and a push rod part 323 , and the slider 321 and the push rod part 323 are respectively connected with the second connecting plate 322 , so The slider 321 is provided with a sensing piece 324 for sensing with the slot-type photoelectric sensor 12 .

In some preferred solutions, the push rod member 323 includes a connecting seat 3231, a connecting piece 3232 and a pushing piece 3233, the connecting seat 3231 is fixed with the second connecting plate 322, and the connecting piece 3232 is fixed on the connecting piece 3232. On the seat 3231 , the push piece 3233 is fixed on the bottom of the connection piece 3232 , and the push piece 3233 is magnetic and is used for precise identification and positioning with the reel rod 100 .

As shown in FIG. 10 , this embodiment also provides a method for an intelligent material roll threading rod, and the method is applicable to the above-mentioned intelligent material coil threading rod system, and the method includes:

S1, the AGV moves the material roll 10 to be threaded into the work frame 1, and places it on the V-shaped placing block 214;

S2, the material roll 10 moves upward under the action of the lifting mechanism 21;

S3, when the first sensor 4 senses, the lifting mechanism 21 stops moving;

S4, when the first detection device 22 detects the reel 10, the drive device 7 is triggered to drive the reel rod placement rack 31 to rotate;

S5, the pusher 3233 locates the reel rod 100 placed in the reel rod placement rack 31;

S6, under the action of the first driving member 33, the push rod device 32 pushes the roll rod 100 along the direction of the guide rail 112 to penetrate the roll 10 through the first guide plate 8, the second guide plate 9 and the guide wheel 52 in sequence;

S7, when the second detection device 6 senses the reel rod 100, the first driving member 33 is triggered to drive the push rod device 32 to restore the original position;

S8, when the slot-type photoelectric sensor 12 senses the sensing piece 324, the push rod device 32 stops moving;

S9 , the AGV moves the finished material roll 10 out of the work frame 1 .

While the preferred embodiments of the present application have been described, additional changes and modifications to these embodiments may occur to those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred embodiment and all changes and modifications that fall within the scope of this application.

Claims (10)

1. an intelligent material coil threading rod system, the material coil rod is automatically penetrated into the material coil, it is characterized in that, comprises, working frame; AGV, used to transport material rolls; A material roll placing mechanism is used to place the material roll to be threaded; the material roll placing mechanism is arranged on the working frame; the material roll placing mechanism includes a lifting mechanism and a first detection device, and the AGV puts the material The roll is placed on the lifting mechanism, and the material roll is moved to the target position under the driving of the lifting mechanism; when the first detection device detects the material roll, the first detection device triggers the rod-piercing mechanism to work and starts threading process; The rod-piercing mechanism is used for placing the material reel rod and inserting the material reel rod into the material roll; the rod-piercing mechanism is arranged on the working frame; the rod-piercing mechanism comprises a material-roll rod placement rack and a push rod device, The push rod device pushes the material roll rod in the material roll rod placement rack into the material roll under the action of the first driving member. 2 . An intelligent material coil threading rod system according to claim 1 , wherein the lifting mechanism comprises a first connecting plate and a moving plate, and the moving plate moves along the first connecting plate through a sliding plate; 3 . The moving plate is provided with a support plate, the support plate is provided with a V-shaped placing block, and the V-shaped placing block is placed on the material roll to be pierced; The first connecting plate is provided with a first sensor for controlling the lifting mechanism to move to the target position. 3. An intelligent material coil threading rod system according to claim 2, wherein a support device is provided on the first connecting plate, the support device comprises a support seat and a guide wheel, and the guide wheel is movable Placed in the support seat, the reel rod can move on the guide wheel. 4 . The intelligent coil threading rod system according to claim 1 , wherein a second detection device is further provided on the working frame, and the second detection device is arranged on the first detection device. 5 . On both sides of the coil, the second detection device includes a third sensor for sensing whether there is a coil rod in the coil. 5 . The intelligent material coil threading rod system according to claim 1 , wherein at least one first U-shaped hole is provided on the material coil rod placement rack, and an orifice of the first U-shaped hole is provided. 6 . shrinks inward; a through hole is arranged in the material reel rod placement frame, and a rotating shaft is arranged in the through hole, and the rotating shaft drives the material reel rod placement frame to rotate under the action of the driving device. 6 . The intelligent material coil threading rod system according to claim 5 , wherein the working frame is provided with a first guide plate and a second guide plate, and the first guide plate is provided with at least one guide plate. 7 . A second U-shaped hole, the second U-shaped hole and the first U-shaped hole are correspondingly arranged; the second guide plate is provided with a third U-shaped hole, the push rod device and the material roll rod can be connected. through the third U-shaped hole. 7. An intelligent material coil threading rod system according to claim 2, wherein a guide block is provided on the working frame, a notch is provided on the guide block, and a groove type is placed on the notch A photoelectric sensor, the slot-type photoelectric sensor is used to detect whether the push rod device moves to a target position, a guide rail is also provided on the guide block, and the push rod device reciprocates along the guide rail. 8. An intelligent material roll threading rod system according to claim 7, wherein the push rod device comprises a sliding block, a second connecting plate and a push rod part, the sliding block and the push rod part are respectively connected with the push rod part. The second connecting plate is connected, and the sliding block is provided with a sensing plate, which is used for sensing with the slot-type photoelectric sensor. 9 . The intelligent material coil threading rod system according to claim 8 , wherein the push rod component comprises a connecting seat, a connecting piece and a pushing piece, and the connecting seat is fixed to the second connecting plate, 10 . The connecting piece is fixed on the connecting seat, the pushing piece is fixed on the bottom of the connecting piece, and the pushing piece has magnetism and is used for precise identification and positioning with the material reel rod. 10. A method for an intelligent coil threading rod, characterized in that the method is applicable to the intelligent coil threading rod system according to any one of claims 1-9, and the method comprises: (1) The AGV moves the roll to be threaded into the working frame and places it on the V-shaped placing block; (2) The material roll moves upward under the action of the lifting mechanism; (3) When the first sensor senses, the lifting mechanism stops moving; (4) When the first detection device detects the coil, the drive device drives the coil rod placement frame to rotate; (5) The pusher locates the roll rod placed in the roll rod placement rack; (6) Under the action of the first driving member, the push rod device pushes the material roll rod along the guide rail direction to penetrate the material roll through the first guide plate, the second guide plate and the guide wheel in turn; (7) When the second detection device senses the reel rod, the first driving member is triggered to drive the push rod device to return to its original position; (8) When the groove photoelectric sensor senses the induction sheet, the push rod device stops moving; (9) The AGV moves the finished material roll out of the working frame.

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