CN114771238A - Vehicle urea jar integrated form arrangement structure - Google Patents
Vehicle urea jar integrated form arrangement structure Download PDFInfo
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- CN114771238A CN114771238A CN202210386757.3A CN202210386757A CN114771238A CN 114771238 A CN114771238 A CN 114771238A CN 202210386757 A CN202210386757 A CN 202210386757A CN 114771238 A CN114771238 A CN 114771238A
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- urea tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K13/00—Arrangement in connection with combustion air intake or gas exhaust of propulsion units
- B60K13/04—Arrangement in connection with combustion air intake or gas exhaust of propulsion units concerning exhaust
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
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- Combustion & Propulsion (AREA)
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Abstract
Description
技术领域technical field
本发明涉及车辆技术领域,特别是涉及一种车辆尿素罐集成式布置结构。The invention relates to the technical field of vehicles, in particular to an integrated arrangement structure of a urea tank of a vehicle.
背景技术Background technique
为应对发动机的排放问题,现代重型卡车一般都会在排气系统加入液体尿素,为此专门开发了塑料尿素罐,一般重型牵引车尿素罐可装60L尿素液,用于应对长续航。目前,现有的重型牵引车尿素罐一般通过专门的支架布置在车辆底盘上,但是,尿素罐占用空间较大,导致车辆底盘的布置更加拥挤。In order to deal with the emission problem of the engine, modern heavy trucks generally add liquid urea to the exhaust system. For this purpose, a plastic urea tank has been specially developed. Generally, the urea tank of a heavy-duty tractor can hold 60L of urea liquid to deal with long battery life. At present, the urea tank of the existing heavy-duty tractor is generally arranged on the vehicle chassis through a special bracket. However, the urea tank occupies a large space, which leads to a more crowded arrangement of the vehicle chassis.
发明内容SUMMARY OF THE INVENTION
鉴于以上问题,本发明的目的是提供一种车辆尿素罐集成式布置结构,以解决现有的尿素罐布置在车辆底盘上,占用空间较大,导致车辆底盘的布置更加拥挤的技术问题。In view of the above problems, the purpose of the present invention is to provide an integrated arrangement structure of a vehicle urea tank, so as to solve the technical problem that the existing urea tank is arranged on the vehicle chassis, occupies a large space, and causes the layout of the vehicle chassis to be more crowded.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
本发明所述车辆尿素罐集成式布置结构,包括尿素罐支架和布置在所述尿素罐支架内的尿素罐,其中,所述尿素罐支架的左侧与车架前大支架连接,所述尿素罐支架的右侧与右上车踏板骨架连接,所述尿素罐支架的前侧与前下防护横梁连接;所述尿素罐上设置有注入口,所述注入口连接有加注管道,所述加注管道自所述注入口向上延伸至前保险杠总成的上部,所述加注管道的上端设置有尿素液加注口。The vehicle urea tank integrated arrangement structure of the present invention includes a urea tank bracket and a urea tank arranged in the urea tank bracket, wherein the left side of the urea tank bracket is connected to the front large bracket of the frame, and the urea tank bracket is The right side of the tank bracket is connected with the pedal frame of the upper right car, and the front side of the urea tank bracket is connected with the front and lower protective beams; the urea tank is provided with an injection port, and the injection port is connected with a filling pipeline, and the injection port is connected with a filling pipe. The injection pipe extends upward from the injection port to the upper part of the front bumper assembly, and the upper end of the injection pipe is provided with a urea liquid injection port.
优选地,所述尿素罐支架为框架结构。Preferably, the urea tank support is a frame structure.
优选地,所述尿素罐支架包括前支架、后支架、上支撑杆和下支撑杆,其中,所述前支架和所述后支架前后间隔布置,所述上支撑杆的两端分别连接所述前支架的上部和所述后支架的上部,所述下支撑杆的两端分别连接所述前支架的下部和所述后支架的下部,且所述上支撑杆设置于所述下支撑杆的左上方。Preferably, the urea tank support includes a front support, a rear support, an upper support rod and a lower support rod, wherein the front support and the rear support are arranged at intervals in the front and rear, and two ends of the upper support rod are respectively connected to the The upper part of the front bracket and the upper part of the rear bracket, the two ends of the lower support rod are respectively connected to the lower part of the front bracket and the lower part of the rear bracket, and the upper support rod is arranged on the lower part of the lower support rod. top left.
优选地,所述前支架的左侧、所述后支架的左侧、所述上支撑杆分别与所述车架前大支架通过螺栓连接。Preferably, the left side of the front bracket, the left side of the rear bracket, and the upper support rod are respectively connected with the front large bracket of the frame through bolts.
优选地,所述前下防护横梁连接有支撑支架,所述支撑支架前后延伸布置在所述尿素罐支架的右侧,所述支撑支架的后侧与所述后支架的右侧连接。Preferably, the front and lower protective beams are connected with a support bracket, the support bracket is arranged to extend front and rear on the right side of the urea tank bracket, and the rear side of the support bracket is connected to the right side of the rear bracket.
优选地,所述支撑支架与所述上支撑杆平行布置。Preferably, the support bracket is arranged in parallel with the upper support rod.
优选地,所述前支架与所述前下防护横梁间隔布置。Preferably, the front bracket is spaced apart from the front lower protective beam.
优选地,所述前支架包括L形连接架、第一连接带和第二连接带,所述上支撑杆和所述下支撑杆均连接在所述L形连接架上,所述第一连接带的第一端与所述L形连接架的一端固定,所述第二连接带的第一端与所述L形连接架的另一端固定,所述第一连接带的第二端与所述第二连接带的第二端可拆连接。Preferably, the front bracket includes an L-shaped connecting frame, a first connecting belt and a second connecting belt, the upper support rod and the lower support rod are both connected to the L-shaped connecting frame, and the first connection The first end of the strap is fixed with one end of the L-shaped connecting frame, the first end of the second connecting strap is fixed with the other end of the L-shaped connecting frame, and the second end of the first connecting strap is fixed with the other end of the L-shaped connecting frame. The second end of the second connecting strip is detachably connected.
优选地,所述第一连接带的第二端设置有第一固定柱,所述第二连接带的第二端设置有第二固定柱,所述第一固定柱和所述第二固定柱上均开设有螺栓孔,所述第一固定柱和所述第二固定柱螺栓连接。Preferably, the second end of the first connecting strip is provided with a first fixing column, the second end of the second connecting strip is provided with a second fixing column, the first fixing column and the second fixing column Bolt holes are provided on the tops, and the first fixing column and the second fixing column are connected by bolts.
本发明实施例一种车辆尿素罐集成式布置结构与现有技术相比,其有益效果在于:Compared with the prior art, an integrated arrangement structure of a vehicle urea tank according to an embodiment of the present invention has the following beneficial effects:
本发明实施例的车辆尿素罐集成式布置结构,将尿素罐置于尿素罐支架内,将尿素罐支架集成设置于前保险杠总成和右上车踏板骨架的连接处,尿素罐支架的左侧与车架前大支架连接,尿素罐支架的右侧与右上车踏板骨架连接,尿素罐支架的前侧与前下防护横梁连接,结构紧凑,改善了车辆底盘布置空间拥挤的问题。并且,将尿素罐支架与右上车踏板骨架集成后,将尿素罐支架的前侧与前下防护横梁连接,可以借助前下防护横梁本身的结构强度,实现尿素罐支架和右上车踏板骨架的轻量化设计。并且,将尿素液加注口设置于前保险杠总成的上部,在加注尿素液时,需先解锁驾驶室前面板,才能打开前面板进行加注,可防止尿素液被盗。In the vehicle urea tank integrated arrangement structure of the embodiment of the present invention, the urea tank is placed in the urea tank bracket, and the urea tank bracket is integrated and arranged at the connection between the front bumper assembly and the upper right pedal frame, and the left side of the urea tank bracket is integrated. It is connected with the front large bracket of the frame, the right side of the urea tank bracket is connected with the pedal frame of the upper right car, and the front side of the urea tank bracket is connected with the front lower protective beam. In addition, after integrating the urea tank bracket with the pedal frame of the upper right car, the front side of the urea tank bracket is connected to the front lower protective beam, and the structural strength of the front and lower protective beam itself can be used to realize the light weight of the urea tank bracket and the pedal frame of the upper right car. Quantitative Design. In addition, the urea solution filling port is arranged on the upper part of the front bumper assembly. When filling the urea solution, the front panel of the cab must be unlocked before opening the front panel for filling, which can prevent the urea solution from being stolen.
附图说明Description of drawings
图1是本发明实施例所述车辆尿素罐集成式布置结构的示意图;1 is a schematic diagram of an integrated arrangement structure of a vehicle urea tank according to an embodiment of the present invention;
图2是本发明实施例中尿素罐支架的安装示意图;Fig. 2 is the installation schematic diagram of the urea tank support in the embodiment of the present invention;
图3是本发明实施例中尿素罐的结构示意图;Fig. 3 is the structural representation of urea tank in the embodiment of the present invention;
图4是本发明实施例中尿素罐支架与车架前大支架的连接爆炸图;4 is an exploded view of the connection between the urea tank support and the front large support of the vehicle frame in the embodiment of the present invention;
图5是图4中A部分的局部放大示意图;Fig. 5 is the partial enlarged schematic diagram of A part in Fig. 4;
图中,1、尿素罐;11、加注管道;12、尿素液加注口;2、尿素罐支架;21、前支架;211、L形连接架;212、第一连接带;2121、第一固定柱;213、第二连接带;2131、第二固定柱;2132、螺栓;22、后支架;23、上支撑杆;24、下支撑杆;25、套筒;3、前保险杠总成;4、左上车踏板骨架;5、右上车踏板骨架;6、车架前大支架;7、前下防护横梁;8、支撑支架。In the figure, 1, urea tank; 11, filling pipeline; 12, urea liquid filling port; 2, urea tank bracket; 21, front bracket; 211, L-shaped connecting frame; 212, first connecting belt; A fixing column; 213, the second connecting belt; 2131, the second fixing column; 2132, the bolt; 22, the rear bracket; 23, the upper support rod; 24, the lower support rod; 25, the sleeve; 3, the front bumper assembly 4. The pedal frame of the upper left car; 5. The pedal frame of the upper right car; 6. The front frame of the frame; 7. The front and lower protective beams; 8. The support bracket.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.
如图1-图5所示,本发明实施例的一种车辆尿素罐集成式布置结构,包括尿素罐支架2和布置在所述尿素罐支架2内的尿素罐1,其中,尿素罐支架2集成设置于前保险杠总成3与右上车踏板骨架5的连接处,前保险杠总成3的左侧与左上车踏板骨架4连接,前保险杠总成3的右侧与右上车踏板骨架5连接,尿素罐支架2位于右上车踏板骨架5的左侧,且置于右上车踏板骨架5与车架前大支架6之间。所述尿素罐支架2的左侧与车架前大支架6连接,所述尿素罐支架2的右侧与右上车踏板骨架5连接,所述尿素罐支架2的前侧与前下防护横梁7连接;所述尿素罐1上设置有注入口,所述注入口连接有加注管道11,所述加注管道11自所述注入口向上延伸至前保险杠总成3的上部,所述加注管道11的上端设置有用于向尿素罐1加注尿素液的尿素液加注口12。As shown in FIGS. 1-5 , a vehicle urea tank integrated arrangement structure according to an embodiment of the present invention includes a
本发明将尿素罐支架2与右上车踏板骨架5集成化设置之后,再与前下防护横梁7,既保证了结构紧凑,改善车辆底盘布置空间拥挤的问题,又可以借助前下防护横梁7本身的结构强度,实现尿素罐支架2和右上车踏板骨架5的轻量化设计。并且,将尿素液加注口12设置于前保险杠总成3的上部,在加注尿素液时,需先解锁驾驶室前面板,才能打开前面板进行加注,可防止尿素液被盗。The present invention integrates the
如图2和图4所示,本实施例中,所述尿素罐支架2为框架结构,利用框架结构实现尿素罐支架2的轻量化。As shown in FIG. 2 and FIG. 4 , in this embodiment, the
进一步地,所述尿素罐支架2包括前支架21、后支架22、上支撑杆23和下支撑杆24,其中,所述前支架21和所述后支架22前后间隔布置,所述上支撑杆23的两端分别连接所述前支架21的上部和所述后支架22的上部,所述下支撑杆24的两端分别连接所述前支架21的下部和所述后支架22的下部,且所述上支撑杆23设置于所述下支撑杆24的左上方,在前支架21、后支架22、上支撑杆23和下支撑杆24之间形成放置尿素罐1的放置空间。Further, the
本实施例中,所述前支架21的左侧、所述后支架22的左侧、所述上支撑杆23分别与所述车架前大支架6通过螺栓连接,方便安装和拆卸,固定方式简单。并且,将尿素罐支架2与车架前大支架6集成设置,可取消右上车踏板骨架5与纵梁连接的支撑支架,降低整车重量和成本。进一步地,前支架21的左侧、后支架22的左侧、上支撑杆23与车架前大支架6之间均设置有套筒25,螺栓依次穿过尿素罐支架2、套筒25和车架前大支架6。In this embodiment, the left side of the
本实施例中,所述前下防护横梁7连接有支撑支架8,所述支撑支架8前后延伸布置在所述尿素罐支架2的右侧,所述支撑支架8的后侧与所述后支架22的右侧连接。支撑支架8的前侧上部与前保险杠总成3连接,支撑支架8的前侧下部与前下防护横梁7连接。支撑支架8设置于右上车踏板骨架5的左侧,支撑支架8起到连接尿素罐支架2与前下防护横梁7的作用,一方面可提升前下防护横梁7的碰撞能力,另一方面借助前下防护横梁7本身的结构强度,实现尿素罐支架2的轻量化。In this embodiment, the front and lower
进一步地,所述支撑支架8与所述上支撑杆23平行布置,使得支撑支架8与上支撑杆23之间的空间与尿素罐1的宽度相适配,便于将尿素罐1的右侧抵在支撑支架8上。Further, the
本实施例中,所述前支架21与所述前下防护横梁7间隔布置,可将尿素罐1的前侧抵在前下防护横梁7上。进一步地,如图4和图5所示,所述前支架21包括L形连接架211、第一连接带212和第二连接带213,所述上支撑杆23和所述下支撑杆24均连接在所述L形连接架211上,所述第一连接带212的第一端与所述L形连接架211的一端固定,所述第二连接带213的第一端与所述L形连接架211的另一端固定,所述第一连接带212的第二端与所述第二连接带213的第二端可拆连接。尿素罐1的底部置于下支撑杆24和L形连接架211的水平部分上,尿素罐1的左侧抵在上支撑杆23和L形连接架211的竖直部分上,尿素罐1的后侧抵在后支架22上,尿素罐1的前侧抵在前下防护横梁7上,并且将第一连接带212和第二连接带213的可拆连接,方便将尿素罐1放置于尿素罐支架2内或自尿素罐支架2内取出,且可将尿素罐1与尿素罐支架2固定,避免尿素罐1在尿素罐支架2内晃动。当第一连接带212和第二连接带213拆卸开时,在尿素罐支架2内形成顶部开口的放置空间,将尿素罐1放置于该放置空间内后,将第一连接带212与第二连接带213固定,第一连接带212、第二连接带213和L形连接架211构成的前支架21置于尿素罐1的外周侧,第一连接带212和第二连接带213可对尿素罐1起到紧固作用。In this embodiment, the
本实施例中,如图5所示,所述第一连接带212的第二端设置有第一固定柱2121,所述第二连接带213的第二端设置有第二固定柱2131,所述第一固定柱2121和所述第二固定柱2131上均开设有螺栓孔,所述第一固定柱2121和所述第二固定柱2131通过螺栓2132连接。其中,第一固定柱2121和第二固定柱2131的中心轴线平行,且第一固定柱2121和第二固定柱2131的中心轴线均前后延伸布置,螺栓孔的中心轴线与第一固定柱2121的中心轴线垂直布置。In this embodiment, as shown in FIG. 5 , the second end of the first connecting
需要说明的是,本发明中的车辆尿素罐1集成式布置结构用于商用车,也可用于其他使用尿素罐1的车辆。It should be noted that the integrated arrangement structure of the
综上,本发明实施例提供一种车辆尿素罐1集成式布置结构,其将尿素罐1置于尿素罐支架2内,将尿素罐支架2集成设置于前保险杠总成3和右上车踏板骨架5的连接处,尿素罐支架2的左侧与车架前大支架6连接,尿素罐支架2的右侧与右上车踏板骨架5连接,尿素罐支架2的前侧与前下防护横梁7连接,结构紧凑,改善了车辆底盘布置空间拥挤的问题。并且,将尿素液加注口12设置于前保险杠总成3的上部,在加注尿素液时,需先解锁驾驶室前面板,才能打开前面板进行加注,可防止尿素液被盗。并且,将尿素罐支架2与右上车踏板骨架5集成后,将尿素罐支架2的前侧与前下防护横梁7连接。由于前下防护横梁7是为碰撞防护而专门设计的,因此平常使用过程中其本身的强度富余,将尿素罐支架2与右上车踏板骨架5集成化设计后,与前下防护横梁7进行连接,利用了前下防护横梁7的结构强度,有利于尿素罐支架2和右上车踏板骨架5的轻量化设计,另外,尿素罐支架2与前下防护横梁7外侧连接,提升了前下防护横梁7的碰撞强度,满足碰撞法规要求。To sum up, the embodiment of the present invention provides an integrated arrangement structure of a
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principle of the present invention, several improvements and replacements can be made. These improvements and replacements It should also be regarded as the protection scope of the present invention.
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