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CN114770592B - Manufacturing method of high-rigidity drawing arm and drawing arm manufactured by using same - Google Patents

Manufacturing method of high-rigidity drawing arm and drawing arm manufactured by using same Download PDF

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Publication number
CN114770592B
CN114770592B CN202210353670.6A CN202210353670A CN114770592B CN 114770592 B CN114770592 B CN 114770592B CN 202210353670 A CN202210353670 A CN 202210353670A CN 114770592 B CN114770592 B CN 114770592B
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CN
China
Prior art keywords
arm body
drawing arm
sealing plate
welding
steel bar
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CN202210353670.6A
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Chinese (zh)
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CN114770592A (en
Inventor
廖伟传
吴丰义
吴丰礼
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Guangdong Topstar Technology Co Ltd
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Guangdong Topstar Technology Co Ltd
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Priority to CN202210353670.6A priority Critical patent/CN114770592B/en
Publication of CN114770592A publication Critical patent/CN114770592A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J18/00Arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Resistance Welding (AREA)

Abstract

The invention discloses a manufacturing method of a high-rigidity drawing arm body, which comprises the following steps: (1) Providing a steel bar, a sealing plate and a welding gun, wherein the welding gun adopts a spot welding mode to weld the steel bar on the surface of the sealing plate; (2) Providing a hollow drawing arm body with two open ends, enabling the sealing plate to face the opening of the drawing arm body, and extending the steel rod and the sealing plate into the drawing arm body; (3) Providing a measuring tool, wherein one end of the measuring tool extends into the interior of the drawing arm body and is blocked on the sealing plate, and reading the numerical value on the measuring tool; (4) Extending a welding gun into the interior of the drawing arm body, and welding the sealing plate and the drawing arm body by the welding gun in a sectional welding mode; and (5) beating and taking out the steel bar. (6) Repeating the steps, and arranging a plurality of sealing plates in the drawing arm body at intervals. The invention can achieve the effect of high rigidity without increasing the weight and thickness of the drawing arm. Meanwhile, the weight of the pulling arm is not excessively increased, and the energy consumption cost can be reduced.

Description

Manufacturing method of high-rigidity drawing arm and drawing arm manufactured by using same
Technical Field
The invention relates to the field of manufacturing of manipulator pulling arms, in particular to a manufacturing method of a high-rigidity pulling arm and the pulling arm manufactured by the method.
Background
The drawing arm of the large manipulator is generally made of a steel flat tube or square tube, and in order to improve rigidity, two drawing arms are usually welded together, or the cross section size and thickness of the flat tube or square tube are increased. The weight of the pulling arm is too heavy, the transmission power is increased, and the energy consumption cost is increased.
On the market, there is a new manipulator pulling arm that can improve rigidity without increasing thickness and cross-sectional dimension, and simultaneously reduce energy consumption cost.
Therefore, there is a strong need for a method of manufacturing a high-rigidity pulling arm that reduces energy costs while increasing the rigidity of the pulling arm, and a pulling arm manufactured by the method, to overcome the above-mentioned drawbacks.
Disclosure of Invention
The invention aims to provide a manufacturing method of a high-rigidity drawing arm, which can reduce energy consumption cost and increase rigidity of the drawing arm.
The manufacturing method of the high-rigidity drawing arm comprises the following steps:
(1) Providing a steel bar, a sealing plate and a welding gun, wherein the welding gun adopts a spot welding mode to weld the steel bar on the surface of the sealing plate so as to enable the steel bar to be connected with the sealing plate;
(2) Providing a hollow drawing arm body with two open ends, enabling the sealing plate to face the opening of the drawing arm body, and extending the steel rod and the sealing plate into the drawing arm body;
(3) Providing a measuring tool, wherein one end of the measuring tool extends into the interior of the drawing arm body and is blocked on the sealing plate, and reading the numerical value on the measuring tool at the moment, so as to obtain the position depth of the sealing plate in the drawing arm body, and confirm the position of the sealing plate at the moment; after the measurement is finished, taking out the measuring tool;
(4) The welding gun stretches into the interior of the drawing arm body, and the welding gun adopts a segmented welding mode to weld four edges of the sealing plate and four side surfaces of the drawing arm body in a one-to-one correspondence manner; after the welding is finished, taking out the welding gun, and cooling and waiting;
(5) And beating the steel bar to separate the steel bar from the sealing plate, and taking out the steel bar.
(6) The steps are repeated to set the sealing plates in the drawing arm body at intervals.
Preferably, in the step (1), the number of welding points between the steel bar and the sealing plate is 2-3, the welding points are arranged at intervals around the circumference of the steel bar, and the steel bar is welded at the central position of the sealing plate.
Preferably, after the step (6), the method further comprises the steps of providing two sealing plates, covering the opening of one end of the drawing arm body with one sealing plate, and welding the sealing plate on the opening of one end of the drawing arm body in a full-length welding mode by using the welding gun; the other sealing plate is covered on the opening at the other end of the drawing arm body, and the welding gun is used for welding the sealing plate on the opening at the other end of the drawing arm body in a full-welding mode.
Preferably, the welding seam of the sectional welding is 20-30mm, and the interval between two adjacent welding seams is 40-60mm.
Preferably, the welding gun adopts a carbon dioxide arc welding mode, the voltage of the welding gun is 24-26V, and the current of the welding gun is 240-260A.
Preferably, in the step (3), the measuring tool is a tape measure, and when measuring, the tape measure is made to cling to the inner side wall of the drawing arm body, the head end of the tape measure is made to prop against the sealing plate, and the numerical value of the end opening of the drawing arm body of the tape measure is read, wherein the numerical value is the current position reference of the sealing plate in the drawing arm body.
The invention aims to provide a drawing arm which can reduce energy consumption cost and increase rigidity of the drawing arm.
The drawing arm comprises a drawing arm body and a plurality of sealing plates, wherein the drawing arm body is of a hollow structure with two open ends, the sealing plates are of a thin plate structure, the sealing plates are arranged in the drawing arm body at intervals along the length direction of the drawing arm, four edges of the sealing plates are integrally connected with four inner side walls of the drawing arm body in a welding mode, and the planes of the sealing plates are parallel to the cross section of the drawing arm.
Preferably, a plurality of welding lines are arranged between the sealing plate and the drawing arm body at intervals, the length of each welding line is 20-30mm, and the interval between two adjacent welding lines is 40-60mm.
Preferably, the sealing plates are also welded at the openings at the two ends of the drawing arm body respectively to seal the openings.
Preferably, the sealing plates at two ends of the drawing arm body are outer sealing plates, and the welding seam between the outer sealing plates and the drawing arm body is continuously arranged.
Compared with the prior art, the manufacturing method of the high-rigidity drawing arm has the advantages that the plurality of sealing plates which are distributed at intervals are arranged inside the drawing arm, and the rigidity of the drawing arm is enhanced by the aid of the sealing plates. Meanwhile, the method is simple to operate, the existing drawing arm is improved in technology at extremely low cost, and the effect of high rigidity can be achieved under the condition that the weight and the thickness of the drawing arm are not increased. Similarly, the drawing arm has the advantages of simple manufacturing process, low cost and high rigidity under the condition of not increasing the weight and thickness of the drawing arm. Meanwhile, the weight of the pulling arm is not excessively increased, and the energy consumption cost can be reduced.
Drawings
Fig. 1 is a schematic structural view of the pulling arm applied to a large manipulator.
Fig. 2 is a schematic perspective view of a welded sealing plate and iron rod after the completion of the manufacturing method of the high-rigidity pulling arm.
Fig. 3 is a perspective view showing the structure of the high-rigidity pulling arm according to the present invention, in which the method for manufacturing the same is carried out to step 2.
Fig. 4 is a front view, partially in section, of a high rigidity pulling arm of the present invention, as the method of making the same proceeds to step 2.
Fig. 5 is a perspective view showing the structure of the high-rigidity pulling arm according to the present invention, in which the method for manufacturing the high-rigidity pulling arm is carried out to step 3.
Fig. 6 is a perspective view showing the structure of the high-rigidity pulling arm according to the present invention, in which the method for manufacturing the high-rigidity pulling arm is carried out to step 4.
Fig. 7 is a step diagram of a method of manufacturing a high rigidity pulling arm according to the present invention.
Detailed Description
In order to describe the technical content and constructional features of the present invention in detail, the following description will be made with reference to the embodiments in conjunction with the accompanying drawings.
Referring to fig. 2 to 7, the method S100 for manufacturing a high-rigidity pulling arm of the present invention includes the following steps:
step S01: a steel bar 2, a sealing plate 3 and a welding gun are provided, and the welding gun adopts a spot welding mode to weld the steel bar 2 on the surface of the sealing plate 3, so that the steel bar 2 is connected with the sealing plate 3. Specifically, in this step, the number of welding spots 4 between the steel bar 2 and the sealing plate 3 is 2-3, the welding spots 4 are arranged at intervals around the circumference of the steel bar 2, and the steel bar 2 is welded at the center of the sealing plate 3. By means of spot welding between the steel bar 2 and the sealing plate 3, the subsequent steel bar 2 can easily fall off from the sealing plate 3 under the action of external force.
Step S02: providing a hollow drawing arm body 1 with two open ends, enabling a sealing plate 3 to face the opening of the drawing arm body 1, and extending a steel rod 2 and the sealing plate 3 into the drawing arm body 1; it can be understood that in this step, the sealing plate 3 is a thin plate, and the plane of the sealing plate 3 and the cross section of the drawing arm body 1 are parallel. The sealing plate 3 is arranged in the drawing arm body 1, so that the rigidity of the final drawing arm is improved, and the drawing arm can improve the load bearing capacity.
Step S03: providing a measuring tool 6, wherein one end of the measuring tool 6 extends into the interior of the drawing arm body 1 and is blocked on the sealing plate 3, and reading the numerical value on the measuring tool 6 at the moment, so as to obtain the position depth of the sealing plate 3 in the drawing arm body 1, and confirm the position of the sealing plate 3 at the moment; after the measurement is completed, the measuring tool 6 is taken out. Specifically, in this step, the measuring tool 6 is a tape measure, however, in other embodiments, the measuring tool 6 is a long ruler or a steel bar is provided with graduations, which is not limited thereto. During measurement, the tape is made to cling to the inner side wall of the drawing arm body 1, the head end of the tape is made to prop against the sealing plate 3, and the numerical value of the end opening of the tape, which is positioned at the end opening of the drawing arm body 1, is read, and is the current position reference of the sealing plate 3 in the drawing arm body 1. For example, assuming that the length of the pulling arm body 1 is 1000mm, the thickness of the sealing plates 3 is ignored, and 200mm is the distance between the two sealing plates 3, 4 sealing plates 3 (the sealing plates 3 at the openings at the two ends of the pulling arm body 1 are not counted) need to be built in. The tape measures 800mm from the end opening to the sealing plate 3 built in the interior of the pulling arm body 1. The position of the closure plate 3 can be adjusted and when the tape measure obtains a value of 800mm, this represents the correct position of the closure plate 3. Step S04: the welding gun stretches into the drawing arm body 1, and the welding gun adopts a segmented welding mode to weld four edges of the sealing plate 3 and four side faces of the drawing arm body 1 in a one-to-one correspondence mode. And after the welding is finished, taking out the welding gun, and cooling and waiting. Specifically, in this step, the welding lines 5 of the segment welding are 20-30mm, and the interval between two adjacent welding lines 5 is 40-60mm. By means of the welding mode of the sectional welding, the bending deformation caused by overheating of the inside of the drawing arm body 1 is prevented. The welding is firm, and meanwhile, the shape of the drawing arm body 1 is guaranteed not to be bent and deformed. For example, the sealing plate 3 is a square plate with a side length of 180mm.
Step S05: the steel bar 2 is knocked so that the steel bar 2 is separated from the sealing plate 3, and the steel bar 2 is taken out. Because the steel bar 2 and the sealing plate 3 are connected by adopting a spot welding mode, the steel bar 2 can be knocked off without using great force during the knocking process. And because the seal plate 3 and the drawing arm body 1 adopt the form of sectional welding, the welding is firm, so the steel bar 2 is beaten and the seal plate 3 cannot be displaced. It will be appreciated that in other embodiments, other removable connections between the steel bar 2 and the closure plate 3 may be used, such as snap fit, adhesive, etc.
Step S06: the above steps are repeated to locate the plurality of sealing plates 3 in the drawing arm body 1 at intervals. It will be appreciated that when proceeding to extend into the second closure plate 3, the value of the tape measure is 600mm and the position of the second closure plate 3 is not exactly calculated.
Step S07: providing two sealing plates 3, enabling one of the sealing plates 3 to cover an opening at one end of the drawing arm body 1, and welding the sealing plates 3 on the opening at one end of the drawing arm body 1 in a full-welding mode by using a welding gun; the other sealing plate 3 is covered on the opening at the other end of the drawing arm body 1, and the sealing plate 3 is welded on the opening at the other end of the drawing arm body 1 by using a welding gun in a full-welding mode. Because the sealing plates 3 at the openings at the two ends of the drawing arm body 1 can generate quicker heat exchange with the outside temperature, the full-welding mode can be adopted, the drawing arm body 1 cannot be affected by high temperature to generate bending deformation, and the welding is firmer.
Specifically, in this embodiment, the welding gun adopts a carbon dioxide arc welding mode, the voltage of the welding gun is 24-26V, and the current of the welding gun is 240-260A. Specific parameters of the welding gun are adjusted according to practical situations, namely the length and the thickness of the drawing arm body 1, the size and the thickness of the sealing plate 3, and therefore the welding gun is not limited to the specific parameters.
Referring to fig. 1 to 6, the pulling arm of the present invention is obtained by the above-mentioned manufacturing method. The drawing arm 200 comprises a drawing arm body 1 and a plurality of sealing plates 3, wherein the drawing arm body 1 is of a hollow structure with two open ends, the sealing plates 3 are of a thin plate structure, the sealing plates 3 are arranged in the drawing arm body 1 at intervals along the length direction of the drawing arm body 1, four edges of the sealing plates 3 are integrally connected with four inner side walls of the drawing arm body 1 in a welding mode, and the planes of the sealing plates 3 are parallel to the cross section of the drawing arm body 1. By means of the sealing plates 3 which are arranged in the drawing arm body 1, the rigidity of the drawing arm body 1 is enhanced, and the load bearing capacity of the drawing arm body 1 is improved. Preferably, in this embodiment, the sealing plates 3 are also welded to the openings at the two ends of the pulling arm body 1 to close the openings. The sealing plates 3 positioned at the two ends of the drawing arm body 1 are outer sealing plates, and welding seams between the outer sealing plates and the drawing arm body 1 are continuously arranged. It can be understood that the sealing plate 3 positioned inside the drawing arm body 1 is an inner sealing plate, and a plurality of welding seams 5 between the inner sealing plate and the drawing arm body 1 are arranged at intervals. For example, the length of the weld 5 is 20-30mm, and the distance between two adjacent weld 5 is 40-60mm, but not limited thereto. For example, in the present embodiment, the drawing arm body 1 is of a square-shaped sheet structure, and the sealing plate 3 is of a square-shaped sheet structure, however, in other embodiments, the drawing arm body 1 is of a flat-shaped structure, and the invention is not limited thereto.
Compared with the prior art, the manufacturing method of the high-rigidity drawing arm has the advantages that the plurality of sealing plates 3 which are distributed at intervals are arranged in the drawing arm body 1, and the rigidity of the drawing arm body 1 is enhanced by the aid of the sealing plates 3. Meanwhile, the method is simple to operate, the existing drawing arm body 1 is improved in technology at extremely low cost, and the effect of high rigidity can be achieved under the condition that the weight and the thickness of the drawing arm body 1 are not increased. Similarly, the drawing arm has the advantages of simple manufacturing process, low cost and high rigidity under the condition of not increasing the weight and thickness of the drawing arm. Meanwhile, the weight of the pulling arm is not excessively increased, and the energy consumption cost can be reduced.
The foregoing disclosure is only illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, which is defined by the appended claims.

Claims (10)

1. The manufacturing method of the high-rigidity drawing arm is characterized by comprising the following steps of:
(1) Providing a steel bar, a sealing plate and a welding gun, wherein the welding gun adopts a spot welding mode to weld the steel bar on the surface of the sealing plate so as to enable the steel bar to be connected with the sealing plate;
(2) Providing a hollow drawing arm body with two open ends, enabling the sealing plate to face the opening of the drawing arm body, and extending the steel rod and the sealing plate into the drawing arm body;
(3) Providing a measuring tool, wherein one end of the measuring tool extends into the interior of the drawing arm body and is blocked on the sealing plate, and reading the numerical value on the measuring tool at the moment, so as to obtain the position depth of the sealing plate in the drawing arm body, and confirm the position of the sealing plate at the moment; after the measurement is finished, taking out the measuring tool;
(4) The welding gun stretches into the interior of the drawing arm body, and the welding gun adopts a segmented welding mode to weld four edges of the sealing plate and four side surfaces of the drawing arm body in a one-to-one correspondence manner; after the welding is finished, taking out the welding gun, and cooling and waiting;
(5) Beating the steel bar to separate the steel bar from the sealing plate, and taking out the steel bar;
(6) The steps are repeated to set the sealing plates in the drawing arm body at intervals.
2. The method of claim 1, wherein in the step (1), the number of welding points between the steel bar and the sealing plate is 2-3, the welding points are spaced around the circumference of the steel bar, and the steel bar is welded at the center of the sealing plate.
3. The method of claim 1, further comprising, after step (6), providing two sealing plates, wherein one of the sealing plates covers an opening at one end of the pulling arm body, and welding the sealing plates to the opening at one end of the pulling arm body by using the welding gun in a full-scale manner; the other sealing plate is covered on the opening at the other end of the drawing arm body, and the welding gun is used for welding the sealing plate on the opening at the other end of the drawing arm body in a full-welding mode.
4. The method for manufacturing a high-rigidity pulling arm according to claim 1, wherein the welding seam of the segment welding is 20-30mm, and the interval between two adjacent welding seams is 40-60mm.
5. The method for manufacturing the high-rigidity pulling arm according to claim 1, wherein the welding gun adopts a carbon dioxide arc welding mode, the voltage of the welding gun is 24-26V, and the current of the welding gun is 240-260A.
6. The method according to claim 1, wherein in the step (3), the measuring tool is a tape measure, the tape measure is made to be closely attached to the inner side wall of the pull arm body, the head end of the tape measure is made to abut against the sealing plate, and a numerical value of the tape measure at the opening of the end of the pull arm body is read, the numerical value being a current position reference of the sealing plate inside the pull arm body.
7. The drawing arm obtained by the manufacturing method of the high-rigidity drawing arm according to any one of claims 1 to 6, which is characterized by comprising a drawing arm body and a plurality of sealing plates, wherein the drawing arm body is of a hollow structure with two open ends, the sealing plates are of a thin plate structure, the sealing plates are arranged in the drawing arm body at intervals along the length direction of the drawing arm, four edges of the sealing plates are integrally connected with four inner side walls of the drawing arm body in a welding mode, and the planes of the sealing plates and the cross section of the drawing arm are parallel.
8. The pulling arm of claim 7, wherein a plurality of weld seams are arranged at intervals between the sealing plate and the pulling arm body, the length of the weld seams is 20-30mm, and the interval between two adjacent weld seams is 40-60mm.
9. The pulling arm of claim 7, wherein the sealing plates are further welded to openings at both ends of the pulling arm body, respectively, to close the openings.
10. The method of claim 9, wherein the sealing plates at the two ends of the arm body are outer sealing plates, and the weld between the outer sealing plates and the arm body is continuous.
CN202210353670.6A 2022-04-02 2022-04-02 Manufacturing method of high-rigidity drawing arm and drawing arm manufactured by using same Active CN114770592B (en)

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CN202210353670.6A CN114770592B (en) 2022-04-02 2022-04-02 Manufacturing method of high-rigidity drawing arm and drawing arm manufactured by using same

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CN114770592B true CN114770592B (en) 2023-07-18

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102861972A (en) * 2012-10-10 2013-01-09 青岛北海船舶重工有限责任公司 Welding method for vertically spliced super-thick steel plate
KR20150034946A (en) * 2013-09-27 2015-04-06 주식회사 엘지화학 Method for production of prismatic battery case
CN106677354A (en) * 2017-03-13 2017-05-17 中钢集团马鞍山矿山研究院有限公司 Novel connecting structure of steel pipe tie bar
CN208231785U (en) * 2018-01-18 2018-12-14 中山市佳力速机械自动化科技有限公司 A new type of manipulator
CN110685404A (en) * 2019-09-16 2020-01-14 浙江绿筑集成科技有限公司 Construction method of prefabricated combined structure constructional column
CN111704051A (en) * 2020-06-08 2020-09-25 兴平西铁养路机械有限公司 Crane cantilever structure and assembling process thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102861972A (en) * 2012-10-10 2013-01-09 青岛北海船舶重工有限责任公司 Welding method for vertically spliced super-thick steel plate
KR20150034946A (en) * 2013-09-27 2015-04-06 주식회사 엘지화학 Method for production of prismatic battery case
CN106677354A (en) * 2017-03-13 2017-05-17 中钢集团马鞍山矿山研究院有限公司 Novel connecting structure of steel pipe tie bar
CN208231785U (en) * 2018-01-18 2018-12-14 中山市佳力速机械自动化科技有限公司 A new type of manipulator
CN110685404A (en) * 2019-09-16 2020-01-14 浙江绿筑集成科技有限公司 Construction method of prefabricated combined structure constructional column
CN111704051A (en) * 2020-06-08 2020-09-25 兴平西铁养路机械有限公司 Crane cantilever structure and assembling process thereof

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