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CN114770034A - Method and device for cutting stent pipe - Google Patents

Method and device for cutting stent pipe Download PDF

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Publication number
CN114770034A
CN114770034A CN202210277890.5A CN202210277890A CN114770034A CN 114770034 A CN114770034 A CN 114770034A CN 202210277890 A CN202210277890 A CN 202210277890A CN 114770034 A CN114770034 A CN 114770034A
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pipe material
pipe
connecting piece
cutting
connector
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CN114770034B (en
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何彩繁
刘祥
何东
徐洋
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Jiangsu Zhenyi Medical Technology Co ltd
Shanghai Zhenyi Medical Technology Co ltd
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Jiangsu Zhenyi Medical Technology Co ltd
Shanghai Zhenyi Medical Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
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Abstract

本申请提供一种支架管材的切割方法及装置,切割方法,包括:将第一管材和第二管材分别套设于连接件的两端;向连接件增压,使连接件与第一管材及第二管材形成过盈配合的组合结构;固定组合结构,并对组合结构中的第一管材和/或第二管材进行切割。本申请提供的支架管材的切割方法及装置,通过连接件压力膨胀的方法将第一管材和第二管材均匀连接起来,能够有效提高支架管材的使用率,节省了生产成本。

Figure 202210277890

The present application provides a method and device for cutting a stent pipe, and the cutting method includes: sleeves a first pipe and a second pipe on both ends of a connecting piece respectively; pressurizing the connecting piece to make the connecting piece and the first pipe and the first pipe and The second pipe material forms a combined structure with interference fit; the combined structure is fixed, and the first pipe material and/or the second pipe material in the combined structure is cut. The method and device for cutting a stent pipe provided by the present application can evenly connect the first pipe and the second pipe by means of pressure expansion of the connector, which can effectively improve the utilization rate of the stent pipe and save production costs.

Figure 202210277890

Description

支架管材的切割方法及装置Method and device for cutting stent pipe

技术领域technical field

本申请属于医疗器械技术领域,尤其涉及一种支架管材的切割方法及装置。The present application belongs to the technical field of medical devices, and in particular relates to a method and device for cutting a stent tube.

背景技术Background technique

现有用于切割支架的激光切割机基本先将管材夹持,伸出部分延伸至激光切割头,两个部件之间存在一定的间距(一般在120mm左右),该间距导致此段管材(即尾料管材)无法使用。用于高端医疗器械产品的管材往往成本极高,例如用于心脏瓣膜支架的管材,尾料的浪费提高了生产成本。此外,常规的焊接对接或者胶粘对接会出现管材变形、同轴度较差,加热去胶影响管材力学性能等问题,进而导致切割下来的支架出现切不透,波形不均匀、力学性能不达标等情况,这些状况的支架是属于不合格品,不可用于临床。The existing laser cutting machine for cutting bracket basically clamps the pipe first, and the protruding part extends to the laser cutting head, and there is a certain distance between the two parts (generally about 120mm), material tubing) cannot be used. Tubing used for high-end medical device products is often very expensive, such as tubing used for heart valve stents, and the waste of tailings increases production costs. In addition, conventional welded butt joints or glued butt joints will cause problems such as pipe deformation and poor coaxiality, and heating and degumming will affect the mechanical properties of the pipes, which will lead to the cut brackets that are not cut through, the waveform is uneven, and the mechanical properties are not up to standard. In other cases, stents in these conditions are substandard products and cannot be used clinically.

发明内容SUMMARY OF THE INVENTION

针对上述技术问题,本申请提供一种支架管材的切割方法及装置,通过连接件压力膨胀的方法将第一管材和第二管材均匀连接起来,能够有效提高支架管材的使用率,节省了生产成本。In view of the above technical problems, the present application provides a method and device for cutting a stent pipe, which can evenly connect the first pipe and the second pipe by means of pressure expansion of the connector, which can effectively improve the utilization rate of the stent pipe and save production costs. .

本申请提供了一种支架管材的切割方法,包括:The application provides a method for cutting a stent pipe, comprising:

将第一管材和第二管材分别套设于连接件的两端;The first pipe material and the second pipe material are respectively sleeved on both ends of the connecting piece;

向所述连接件增压,使所述连接件与所述第一管材及所述第二管材形成过盈配合的组合结构;Pressurizing the connecting piece, so that the connecting piece, the first pipe material and the second pipe material form a combined structure of interference fit;

固定所述组合结构,并对所述组合结构中的所述第一管材和/或所述第二管材进行切割。The combined structure is fixed, and the first pipe material and/or the second pipe material in the combined structure is cut.

可选地,所述第一管材、所述第二管材和所述连接件位于同一轴线。Optionally, the first pipe material, the second pipe material and the connecting piece are located on the same axis.

可选地,所述将第一管材和第二管材分别套设于连接件的两端,包括:Optionally, the described sleeves of the first pipe material and the second pipe material on both ends of the connector respectively include:

确定所述连接件的中线;determining the centerline of the connector;

将所述第一管材的一端和所述第二管材的一端分别从所述连接件的两端穿过且沿所述中线贴合对齐。One end of the first pipe material and one end of the second pipe material are respectively passed through the two ends of the connecting piece and aligned along the center line.

可选地,所述向所述连接件增压,包括:Optionally, the pressurizing the connector includes:

通过气压加压、液压加压、挤压中的至少一项向所述连接件增压。The connector is pressurized by at least one of pneumatic pressurization, hydraulic pressurization, and extrusion.

可选地,所述向所述连接件增压,还包括:Optionally, the pressurizing the connector further comprises:

通过快换接头连接所述连接件和加压设备,所述加压设备用于向所述连接件增压。The connecting piece is connected with a pressurizing device for pressurizing the connecting piece by means of a quick-change fitting.

可选地,所述方法,还包括:Optionally, the method further includes:

所述第一管材和/或第二管材的长度小于或等于预设值时,对所述连接件泄压。When the length of the first pipe material and/or the second pipe material is less than or equal to a preset value, the pressure of the connecting piece is released.

可选地,所述固定所述组合结构,并对所述组合结构中的所述第一管材和/或所述第二管材进行切割,包括:Optionally, the fixing of the combined structure and cutting the first pipe material and/or the second pipe material in the combined structure include:

将所述组合结构固定在激光切割机的夹具上,通过激光刀头对所述第一管材和/或第二管材进行切割。The combined structure is fixed on the fixture of the laser cutting machine, and the first pipe material and/or the second pipe material is cut by the laser cutter head.

本申请还提供了一种支架管材的切割装置,应用如上所述的支架管材的切割方法,所述切割装置包括连接件、第一管材、第二管材和切割装置;The present application also provides a device for cutting a stent pipe, using the above method for cutting a stent pipe, the cutting device includes a connector, a first pipe, a second pipe, and a cutting device;

所述连接件呈筒状中空结构;The connecting piece has a cylindrical hollow structure;

所述第一管材的内径大于所述连接件的外径,且所述第二管材的内径大于所述连接件的外径;The inner diameter of the first pipe material is larger than the outer diameter of the connecting piece, and the inner diameter of the second pipe material is larger than the outer diameter of the connecting piece;

所述切割装置包括固定部和切割部。The cutting device includes a fixing part and a cutting part.

可选地,所述连接件的硬度小于或等于第一管材的硬度,且所述连接件的硬度小于或等于第二管材的硬度。Optionally, the hardness of the connecting piece is less than or equal to the hardness of the first pipe material, and the hardness of the connecting piece is less than or equal to the hardness of the second pipe material.

可选地,所述第一管材的内径和所述第二管材的内径相等。Optionally, the inner diameter of the first pipe material is equal to the inner diameter of the second pipe material.

本申请提供的支架管材的切割方法及装置,切割方法,包括:将第一管材和第二管材分别套设于连接件的两端;向连接件增压,使连接件与第一管材及第二管材形成过盈配合的组合结构;固定组合结构,并对组合结构中的第一管材和/或第二管材进行切割。本申请提供的支架管材的切割方法及装置,通过连接件压力膨胀的方法将第一管材和第二管材均匀连接起来,能够有效提高支架管材的使用率,节省了生产成本。The method and device for cutting a stent pipe provided by the present application, and the cutting method include: sleeves a first pipe and a second pipe on both ends of a connecting piece respectively; pressurizing the connecting piece to make the connecting piece and the first pipe and the second pipe The two pipes form a combined structure with interference fit; the combined structure is fixed, and the first pipe and/or the second pipe in the combined structure is cut. The method and device for cutting a stent pipe provided by the present application can evenly connect the first pipe and the second pipe by means of pressure expansion of the connector, which can effectively improve the utilization rate of the stent pipe and save production costs.

附图说明Description of drawings

图1是本申请实施例提供的支架管材的切割方法的流程示意图;Fig. 1 is the schematic flow chart of the cutting method of the stent pipe material provided in the embodiment of the present application;

图2是本申请实施例提供的支架管材的切割方法的工艺示意图之一;Fig. 2 is one of the process schematic diagrams of the cutting method of the stent pipe provided by the embodiment of the present application;

图3是本申请实施例提供的支架管材的切割方法的工艺示意图之二;3 is the second schematic diagram of the cutting method of the stent pipe provided by the embodiment of the present application;

图4是本申请实施例提供的支架管材的切割方法的工艺示意图之三。FIG. 4 is the third schematic diagram of the process of the cutting method of the stent tube provided by the embodiment of the present application.

具体实施方式Detailed ways

以下结合说明书附图及具体实施例对本申请技术方案做进一步的详细阐述。除非另有定义,本申请所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。The technical solutions of the present application will be further elaborated below with reference to the accompanying drawings and specific embodiments of the description. Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of the application are for the purpose of describing specific embodiments only, and are not intended to limit the application. As used herein, "and/or" includes any and all combinations of one or more of the associated listed items.

第一实施例first embodiment

图1是本申请实施例提供的支架管材的切割方法的流程示意图。请参考图1,本实施例提供了支架管材的切割方法,包括如下步骤:FIG. 1 is a schematic flowchart of a method for cutting a stent tube provided by an embodiment of the present application. Referring to FIG. 1, the present embodiment provides a method for cutting a stent pipe, including the following steps:

步骤201:将第一管材和第二管材分别套设于连接件的两端。Step 201 : sleeve the first pipe material and the second pipe material on both ends of the connector respectively.

请参考图2,以第一管材为尾料管材1、第二管材为新管材3为例。首先制作一根长约20mm连接件2,连接件2的外圆按相应等级配合公差分半与尾料管材1、新管材3形成间隙装配,尾料管材1的端头与新管材3的端头对齐。其中,尾料管材1的内径大于连接件2外径,且新管材3的内径大于连接件2的外径。可选地,连接件2的外径与尾料管材1及新管材3的内径差均在0.05mm-0.10mm之间。连接件2与尾料管材1、新管材3进行同轴配合连接,使尾料管材1、新管材3和连接件2位于同一轴线。Please refer to FIG. 2 , for example, the first pipe material is the tail material pipe material 1 and the second pipe material is the new pipe material 3 . First, make a connecting piece 2 with a length of about 20mm. The outer circle of the connecting piece 2 is assembled with the tail material pipe 1 and the new pipe material 3 by half according to the corresponding grade and tolerance. The end of the tail material pipe 1 and the end of the new pipe material 3 are assembled. Head aligned. Wherein, the inner diameter of the tail stock pipe material 1 is larger than the outer diameter of the connecting piece 2 , and the inner diameter of the new pipe material 3 is larger than the outer diameter of the connecting piece 2 . Optionally, the difference between the outer diameter of the connecting piece 2 and the inner diameter of the tail material pipe material 1 and the new pipe material 3 is between 0.05mm-0.10mm. The connecting piece 2 is coaxially connected with the tail material pipe material 1 and the new pipe material 3, so that the tail material pipe material 1, the new pipe material 3 and the connecting piece 2 are located on the same axis.

可选地,尾料管材1的内径和新管材3的内径相等,使尾料管材1和新管材3能随连接件2地膨胀作用而同步均匀地形变。Optionally, the inner diameter of the tailstock pipe material 1 and the inner diameter of the new pipe material 3 are equal, so that the tailstock pipe material 1 and the new pipe material 3 can be synchronously and uniformly deformed with the expansion of the connector 2 .

可选地,将第一管材和第二管材分别套设于连接件的两端,包括:Optionally, the first pipe material and the second pipe material are respectively sleeved on both ends of the connector, including:

确定连接件的中线;Determine the center line of the connector;

将第一管材的一端和第二管材的一端分别从连接件的两端穿过且沿中线贴合对齐。One end of the first pipe material and one end of the second pipe material are respectively passed through the two ends of the connecting piece and aligned along the center line.

具体地,可对连接件2沿长度方向的中点处做标记,将连接件2的一半穿设进尾料管材1,另一半穿设进新管材3,使得尾料管材1和第二管材2各占连接件2的一半长度。Specifically, a mark can be made at the midpoint of the connector 2 along the length direction, and half of the connector 2 is inserted into the tail material pipe 1, and the other half is inserted into the new pipe material 3, so that the tail material pipe 1 and the second pipe material 2 each occupy half the length of the connector 2.

步骤202:向连接件增压,使连接件与第一管材及第二管材形成过盈配合的组合结构。Step 202 : pressurizing the connector to form a combined structure of interference fit between the connector, the first pipe material and the second pipe material.

请参考图3,连接件受压后其外壁向外膨胀,分别与尾料管材1、新管材3紧密贴合。通过定量加压方式将连接件2均匀膨胀,使得尾料管材1、新管材3与连接件2之间形成一定程度的过盈配合。同时连接件2具有良好的抗扭性,这样不仅实现尾料管材与新管材之间的同轴和定位对接,同时保证了管材切割时的足够扭矩要求,防止后续支架切割时产生切不透或不均匀的波形。本实施例的切割方法不使用化学胶粘,以免化学胶粘影响支架管材表面质量,后续清除困难,清洗不干净则会使支架带有化学毒物,对后续植入瓣膜产品带来隐患。Please refer to Fig. 3, the outer wall of the connecting piece expands outward after being pressed, and is in close contact with the tail material pipe 1 and the new pipe 3 respectively. The connecting piece 2 is evenly expanded by means of quantitative pressure, so that a certain degree of interference fit is formed between the tail stock pipe material 1, the new pipe material 3 and the connecting piece 2. At the same time, the connector 2 has good torsion resistance, which not only realizes the coaxial and positioning butt joint between the tailstock pipe and the new pipe, but also ensures sufficient torque requirements when cutting the pipe, and prevents the subsequent bracket cutting from being cut through or penetrating. uneven waveform. The cutting method of this embodiment does not use chemical adhesive, so as to prevent chemical adhesive from affecting the surface quality of the stent tube, and subsequent removal is difficult. If cleaning is not clean, the stent will be chemically toxic, which will bring hidden dangers to the subsequent implanted valve products.

具体地,可通过气压加压、液压加压、挤压中的至少一项向连接件2增压,使连接件2均匀膨胀,保持支架管材的物理化学性质的稳定。其中,连接件2呈筒状中空结构。连接件2的一端可设有开孔,通过小管或无缝钢管将连接件2的小孔和快换接头4连通,可通过螺纹或焊接形式连接,并保证密封良好。当连接件2仅在其一端开孔时,连接件2的开孔端可以是尾料管材1端,也可以是新管材3端。在新管材比较长的情况下,可以选择在尾料管材的一端连接快换接头4,使快换接头4露出于尾料管材的一端,方便后续加压或泄压操作。如果切割装置的空间不足,则可以选择在新管材的一端连接快换接头4进行加压泄压。然后通过快换接头连接加压设备,向连接件2中通入气体或注入液体使其增压膨胀。当然,也可直接挤压连接件2的两端,使其发生形变膨胀。Specifically, the connector 2 can be pressurized by at least one of air pressure, hydraulic pressure, and extrusion, so that the connector 2 can be expanded uniformly, and the physical and chemical properties of the stent tube can be kept stable. Wherein, the connecting piece 2 has a cylindrical hollow structure. One end of the connector 2 can be provided with an opening, and the small hole of the connector 2 and the quick-change joint 4 can be connected through a small tube or seamless steel pipe, which can be connected by thread or welding, and ensure good sealing. When only one end of the connector 2 is perforated, the perforated end of the connector 2 may be the end of the tailing material pipe 1 or the end of the new pipe material 3. When the new pipe is relatively long, you can choose to connect the quick-change joint 4 at one end of the tailstock pipe, so that the quick-change joint 4 is exposed at one end of the tailstock pipe, which is convenient for subsequent pressurization or pressure relief operations. If the space of the cutting device is insufficient, you can choose to connect the quick-change joint 4 to one end of the new pipe for pressure relief. Then connect the pressurized equipment through the quick-change joint, and inject gas or liquid into the connector 2 to make it pressurized and expanded. Of course, both ends of the connector 2 can also be directly squeezed to deform and expand.

步骤203:固定组合结构,并对组合结构中的第一管材和/或第二管材进行切割。Step 203: Fix the combined structure, and cut the first pipe material and/or the second pipe material in the combined structure.

请参考图3,将尾料管材1、连接件2和新管材3组成的组合结构固定在激光切割机的夹具5上,通过激光刀头6对尾料管材1和/或新管材3进行切割。具体地,把连接好的组合结构装夹在激光切割机的夹具平台上,进行正常的切割作业,连接件2的长度为20mm时,尾料管材(第一管材3)与连接件2仅有约10mm的长度连接,尾料管材的最终剩余长度将最大程度的缩减,大大提高了尾料管材的使用率。Please refer to FIG. 3 , fix the combined structure of the tail material pipe 1 , the connector 2 and the new pipe material 3 on the fixture 5 of the laser cutting machine, and use the laser cutter head 6 to cut the tail material pipe 1 and/or the new pipe material 3 . Specifically, the connected composite structure is clamped on the fixture platform of the laser cutting machine, and the normal cutting operation is performed. When the length of the connecting piece 2 is 20 mm, the tail material pipe (the first pipe material 3) and the connecting piece 2 only have With a length of about 10mm, the final remaining length of the tailstock pipe will be reduced to the greatest extent, which greatly improves the utilization rate of the tailstock pipe.

可选地,切割方法,还包括:Optionally, the cutting method, further comprising:

第一管材和/或第二管材的长度小于或等于预设值时,对连接件泄压,使连接件、第一管材和第二管材分离。When the length of the first pipe material and/or the second pipe material is less than or equal to the preset value, the pressure of the connecting piece is released to separate the connecting piece, the first pipe material and the second pipe material.

本实施例中,尾料管材1和/或新管材3的长度小于或等于预设值,预设值可以设置为一个成品支架的长度,当支架管材的剩余长度不足以切出一个完整支架时,可通过泄压使连接件2恢复原有形态,将尾料管材1、新管材3与连接件2分离。此过程无需对支架管材进行加热或冷缩,避免了因加热或冷缩可能导致支架管材本身力学性能的改变,进而影响支架的最终质量。需要说明的是,泄压方式应当与步骤202中的增压方式相对应。例如,增压方式为气压或液压增压时,可通过小管或无缝钢管将连接件2的小孔和快换接头4连通,然后通过快换接头连接泄压设备,使连接件2中用于增压的气体或液体排出,使连接件2恢复初始形状。应当理解,本实施例中可采用增压泄压一体设备,减少处理过程涉及的硬件设备。相应地,如果对连接件2增压时采用挤压形变的方式,则去除作用于连接件2的挤压力即可。In this embodiment, the length of the tailing pipe 1 and/or the new pipe 3 is less than or equal to the preset value, and the preset value can be set as the length of a finished stent, when the remaining length of the stent pipe is not enough to cut out a complete stent , the connecting piece 2 can be restored to its original form by releasing the pressure, and the tail material pipe 1, the new pipe 3 and the connecting piece 2 can be separated. This process does not require heating or cold shrinking of the stent tube, which avoids the change of the mechanical properties of the stent tube itself due to heating or cold shrinkage, thereby affecting the final quality of the stent. It should be noted that the pressure relief method should correspond to the pressure increase method in step 202 . For example, when the pressurization method is air pressure or hydraulic pressurization, the small hole of the connector 2 and the quick-change joint 4 can be connected through a small pipe or a seamless steel pipe, and then the pressure relief equipment is connected through the quick-change joint, so that the connector 2 is used in After the pressurized gas or liquid is discharged, the connector 2 is restored to its original shape. It should be understood that, in this embodiment, an integrated device for pressurization and pressure relief may be used to reduce the hardware devices involved in the processing process. Correspondingly, if pressing and deforming is adopted when pressurizing the connector 2 , the pressing force acting on the connector 2 can be removed.

可选地,连接件的硬度小于或等于第一管材的硬度,且连接件的硬度小于或等于第二管材的硬度。Optionally, the hardness of the connecting piece is less than or equal to the hardness of the first pipe material, and the hardness of the connecting piece is less than or equal to the hardness of the second pipe material.

本实施例中,连接件2的材质硬度比支架管材的硬度低,差值在HB50以上为佳,以免损伤支架管材的内孔表面。In this embodiment, the hardness of the material of the connector 2 is lower than the hardness of the bracket tube, and the difference is preferably above HB50, so as to avoid damage to the inner hole surface of the bracket tube.

需要举例说明的是,将尾料管材1、连接件2和新管材3通过快换接头4注入气体或液体,使连接件2均匀膨胀,以过盈配合的形式将三者连接成一体,然后将组合体装夹在激光切割机的夹具5上,通过激光刀头6进行正常的生产切割。其具体的操作步骤为:It should be exemplified that the tailstock pipe material 1, the connecting piece 2 and the new pipe material 3 are injected into gas or liquid through the quick-change joint 4, so that the connecting piece 2 is evenly expanded, and the three are connected into one in the form of interference fit, and then The assembly is clamped on the fixture 5 of the laser cutting machine, and the normal production cutting is performed by the laser cutter head 6 . The specific operation steps are:

1、制作的连接件2初始外径应小于支架管材的内径(根据不同型号管材确定),长度在20mm左右,在连接件2的中间位置进行划线标识,确保两端装配长度相等;连接件2的一端通过小管连接快换接头4,保证装配后快换接头4裸漏在尾料管材1的另一端,方便后续加压或泄压操作等。1. The initial outer diameter of the manufactured connector 2 should be smaller than the inner diameter of the bracket pipe (determined according to different types of pipes), and the length should be about 20mm. Mark the middle position of the connector 2 to ensure that the assembly lengths at both ends are equal; the connector One end of 2 is connected to the quick-change joint 4 through a small tube to ensure that the quick-change joint 4 is exposed to the other end of the tail material pipe 1 after assembly, which is convenient for subsequent pressurization or pressure relief operations.

2、将尾料管材1、连接件2和新管材3按图2的位置进行预装配,利用快换接头4接入气体或液体并控制一定的压力值,连接件受压膨胀后形成膨胀状态如图3所示组合结构。2. Pre-assemble the tailings pipe 1, the connector 2 and the new pipe 3 according to the position shown in Figure 2. Use the quick-change joint 4 to connect the gas or liquid and control a certain pressure value. The state is combined as shown in Figure 3.

3、将组合体装夹在激光切割机的夹具5上,通过激光刀头6进行正常的生产切割。由于连接件2中间有中线标识点外露,肉眼可见,不仅可以避免激光刀头6切到连接件2所在位置,还可在切割时根据尾料管材1的剩余长度以及支架需求长度判断是否需要更换连接件2一端的尾料管材1。最后,当尾料管材1剩余长度不足以切一个完整支架的情况下,通过快换接头4泄压,使连接件2回缩至原有形态,将尾料管材1剔除。3. Clamp the assembly on the fixture 5 of the laser cutting machine, and carry out normal production cutting through the laser cutter head 6 . Because the middle line marking point of the connector 2 is exposed and visible to the naked eye, it can not only prevent the laser cutter head 6 from cutting to the position of the connector 2, but also judge whether the connection needs to be replaced according to the remaining length of the tail material pipe 1 and the required length of the bracket during cutting. Tail pipe 1 at one end of piece 2. Finally, when the remaining length of the tail material pipe 1 is not enough to cut a complete bracket, the pressure is released through the quick-change joint 4, so that the connector 2 is retracted to its original shape, and the tail material pipe material 1 is removed.

本发明实现了尾料管材与新管材的合理对接,同轴度高,抗扭性好且不影响管材的各项性能,连接件可重复利用,步骤少、易操作。可实现加压后弹性均匀膨胀,泄压后恢复至原有形态。The invention realizes the reasonable butt joint of the tail material pipe material and the new pipe material, has high coaxiality, good torsion resistance and does not affect various properties of the pipe material, the connecting piece can be reused, the steps are few, and the operation is easy. It can achieve elastic and uniform expansion after pressurization, and return to its original shape after decompression.

本发明极大的提高了原材料的使用率,节省了生产成本。通常用于切割支架的每根管材长度控制在1000mm以下,正常切割后每根尾料管材剩余长度一般在120mm左右,通过采取本发明的工艺措施,尾料管材长度可降至20mm左右,可提高10%以上的管材利用率。The invention greatly improves the utilization rate of raw materials and saves the production cost. Usually the length of each pipe used for cutting the bracket is controlled below 1000mm, and the remaining length of each tailing pipe after normal cutting is generally about 120mm. By adopting the technological measures of the present invention, the length of the tailing pipe can be reduced to about 20mm, and can be increased by 10 mm. % or more pipe utilization.

本申请实施例的支架管材的切割方法及装置,包括:将第一管材和第二管材分别套设于连接件的两端;向连接件增压,使连接件与第一管材及第二管材形成过盈配合的组合结构;固定组合结构,并对组合结构中的第一管材和/或第二管材进行切割。本申请实施例提供的支架管材的切割方法及装置,通过连接件压力膨胀的方法将第一管材和第二管材均匀连接起来,能够有效提高支架管材的使用率,节省了生产成本。The method and device for cutting a stent pipe according to the embodiments of the present application include: sleeves a first pipe and a second pipe on both ends of the connecting piece, respectively; pressurizing the connecting piece to make the connecting piece connect with the first pipe and the second pipe. forming a combined structure with interference fit; fixing the combined structure, and cutting the first pipe material and/or the second pipe material in the combined structure. The method and device for cutting a stent pipe provided in the embodiments of the present application uniformly connect the first pipe and the second pipe by means of pressure expansion of the connecting piece, which can effectively improve the utilization rate of the stent pipe and save production costs.

第二实施例Second Embodiment

本实施例中,选取镍钛合金的尾料管材和新管材规格均为外径8mm,壁厚0.5mm。其具体的操作步骤为:In this embodiment, the specifications of the tailing pipe material and the new pipe material selected from nickel-titanium alloy are both 8 mm in outer diameter and 0.5 mm in wall thickness. The specific operation steps are:

1、制作外径为6.90-6.95mm范围的铜合金连接件2,通过小铜管或无缝钢管将连接件和快换接头连接于一体,可用螺纹或焊接形式等连接,并保证密封良好。1. Make a copper alloy connector 2 with an outer diameter of 6.90-6.95mm, connect the connector and the quick-change joint through a small copper pipe or a seamless steel pipe, which can be connected by thread or welding, and ensure a good seal.

2、将镍钛合金的尾料管材、连接件和新管材进行预装配;2. Pre-assemble nickel-titanium alloy tailstock pipes, connectors and new pipes;

3、通过快换接头对连接件进行通气增压0.06MPa,检查三者过盈配合,可通过游标卡尺测量管材外径尺寸或进行轻微扭转测试验证过盈情况。3. Ventilate and pressurize the connector by 0.06MPa through the quick-change joint, check the interference fit of the three, and measure the outer diameter of the pipe with a vernier caliper or perform a slight torsion test to verify the interference.

4、将三者的组合体装夹在激光切割机的夹具上,通过激光刀头进行正常的生产切割。最后,当尾料管材剩余长度不足20mm时,通过快换接头泄压,使连接件回缩至原有形态,将尾料管材剔除。4. Clamp the combination of the three on the fixture of the laser cutting machine, and carry out normal production cutting through the laser cutter head. Finally, when the remaining length of the tailing pipe is less than 20mm, the pressure is relieved through the quick-change joint, so that the connecting piece is retracted to its original shape, and the tailing pipe is removed.

第三实施例Third Embodiment

本实施例中,选取钴铬合金的尾料管材和新管材规格均为外径29mm,壁厚0.6mm。其具体的操作步骤为:In this embodiment, the specifications of the tailing pipe material and the new pipe material selected from cobalt-chromium alloy are both 29mm in outer diameter and 0.6mm in wall thickness. The specific operation steps are:

1、制作外径为27.70-27.75mm范围的尼龙连接件,通过小铜管或无缝钢管将连接件和快换接头连接于一体,可用螺纹或卡扣等形式连接,并保证密封良好。1. Make nylon connectors with an outer diameter of 27.70-27.75mm, connect the connectors and quick-change joints together through small copper pipes or seamless steel pipes, which can be connected in the form of threads or snaps, and ensure good sealing.

2、钴铬合金的尾料管材、连接件和新管材进行预装配;2. Cobalt-chromium alloy tailstock pipes, connectors and new pipes are pre-assembled;

3、通过快换接头对连接件进行通气增压0.1MPa,检查三者是否过盈配合,可通过游标卡尺测量管材外径尺寸或进行轻微扭转测试验证过盈情况。3. Ventilate and pressurize the connector by 0.1MPa through the quick-change joint to check whether the three are in an interference fit. You can measure the outer diameter of the pipe with a vernier caliper or perform a slight torsion test to verify the interference.

4、将三者的组合体装夹在激光切割机的夹具上,通过激光刀头进行正常的生产切割。最后,当尾料管材剩余长度不足20mm时,通过快换接头泄压,使连接件回缩至原有形态,将尾料管材剔除。4. Clamp the combination of the three on the fixture of the laser cutting machine, and carry out normal production cutting through the laser cutter head. Finally, when the remaining length of the tailing pipe is less than 20mm, the pressure is relieved through the quick-change joint, so that the connecting piece is retracted to its original shape, and the tailing pipe is removed.

第四实施例Fourth Embodiment

本实施例提供了支架管材的切割装置,应用如上述任一实施例中的支架管材的切割方法。This embodiment provides a device for cutting a stent tube, which applies the method for cutting a stent tube in any of the above embodiments.

支架管材的切割装置包括连接件、第一管材、第二管材和切割装置;The cutting device of the stent tube includes a connector, a first tube, a second tube and a cutting device;

连接件呈筒状中空结构,连接件的至少一端设有开孔;The connecting piece has a cylindrical hollow structure, and at least one end of the connecting piece is provided with an opening;

第一管材的内径大于连接件的外径,且第二管材的内径大于连接件的外径;The inner diameter of the first pipe material is larger than the outer diameter of the connecting piece, and the inner diameter of the second pipe material is larger than the outer diameter of the connecting piece;

切割装置包括固定部和切割部。The cutting device includes a fixing part and a cutting part.

可选地,连接件的硬度小于或等于第一管材的硬度,且连接件的硬度小于或等于第二管材的硬度。Optionally, the hardness of the connecting piece is less than or equal to the hardness of the first pipe material, and the hardness of the connecting piece is less than or equal to the hardness of the second pipe material.

可选地,第一管材的内径和第二管材的内径相等。Optionally, the inner diameter of the first pipe material and the inner diameter of the second pipe material are equal.

本实施例中支架管材的切割装置的具体应用方法请参考第一实施例至第四实施例,在此不再赘述。Please refer to the first embodiment to the fourth embodiment for the specific application method of the stent pipe cutting device in this embodiment, which will not be repeated here.

上述实施例仅例示性说明本申请的原理及其功效,而非用于限制本申请。任何熟悉此技术的人士皆可在不违背本申请的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本申请所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本申请的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present application, but are not intended to limit the present application. Anyone skilled in the art can make modifications or changes to the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed in this application should still be covered by the claims of this application.

Claims (10)

1.一种支架管材的切割方法,其特征在于,包括:1. a cutting method of a stent pipe material, is characterized in that, comprises: 将第一管材和第二管材分别套设于连接件的两端;The first pipe material and the second pipe material are respectively sleeved on both ends of the connecting piece; 向所述连接件增压,使所述连接件与所述第一管材及所述第二管材形成过盈配合的组合结构;Pressurizing the connecting piece, so that the connecting piece, the first pipe material and the second pipe material form a combined structure of interference fit; 固定所述组合结构,并对所述组合结构中的所述第一管材和/或所述第二管材进行切割。The combined structure is fixed, and the first pipe material and/or the second pipe material in the combined structure is cut. 2.如权利要求1所述的切割方法,其特征在于,所述第一管材、所述第二管材和所述连接件位于同一轴线。2 . The cutting method according to claim 1 , wherein the first pipe material, the second pipe material and the connecting piece are located on the same axis. 3 . 3.如权利要求1所述的切割方法,其特征在于,所述将第一管材和第二管材分别套设于连接件的两端,包括:3 . The cutting method according to claim 1 , wherein the sleeves of the first pipe material and the second pipe material on both ends of the connecting piece respectively comprise: 3 . 确定所述连接件的中线;determining the centerline of the connector; 将所述第一管材的一端和所述第二管材的一端分别从所述连接件的两端穿过且沿所述中线贴合对齐。One end of the first pipe material and one end of the second pipe material are respectively passed through the two ends of the connecting piece and aligned along the center line. 4.如权利要求1所述的切割方法,其特征在于,所述向所述连接件增压,包括:4. The cutting method of claim 1, wherein the pressurizing the connector comprises: 通过气压加压、液压加压、挤压中的至少一项向所述连接件增压。The connector is pressurized by at least one of pneumatic pressurization, hydraulic pressurization, and extrusion. 5.如权利要求4所述的切割方法,其特征在于,所述向所述连接件增压,还包括:5. The cutting method of claim 4, wherein the pressurizing the connector further comprises: 通过快换接头连接所述连接件和加压设备,所述加压设备用于向所述连接件增压。The connecting piece is connected with a pressurizing device for pressurizing the connecting piece by means of a quick-change fitting. 6.如权利要求1所述的切割方法,其特征在于,所述方法,还包括:6. The cutting method of claim 1, wherein the method further comprises: 所述第一管材和/或第二管材的长度小于或等于预设值时,对所述连接件泄压。When the length of the first pipe material and/or the second pipe material is less than or equal to a preset value, the pressure of the connecting piece is released. 7.如权利要求1所述的切割方法,其特征在于,所述固定所述组合结构,并对所述组合结构中的所述第一管材和/或所述第二管材进行切割,包括:7. The cutting method according to claim 1, wherein the fixing the combined structure and cutting the first pipe material and/or the second pipe material in the combined structure comprises: 将所述组合结构固定在激光切割机的夹具上,通过激光刀头对所述第一管材和/或第二管材进行切割。The combined structure is fixed on the fixture of the laser cutting machine, and the first pipe material and/or the second pipe material is cut by the laser cutter head. 8.一种支架管材的切割装置,其特征在于,应用如权利要求1至7任一项所述的支架管材的切割方法,所述切割装置包括连接件、第一管材、第二管材和切割装置;8. A device for cutting a stent tube, characterized in that the method for cutting a stent tube according to any one of claims 1 to 7 is applied, the cutting device comprising a connector, a first tube, a second tube, and a cutting device; 所述连接件呈筒状中空结构;The connecting piece has a cylindrical hollow structure; 所述第一管材的内径大于所述连接件的外径,且所述第二管材的内径大于所述连接件的外径;The inner diameter of the first pipe material is larger than the outer diameter of the connecting piece, and the inner diameter of the second pipe material is larger than the outer diameter of the connecting piece; 所述切割装置包括固定部和切割部。The cutting device includes a fixing part and a cutting part. 9.如权利要求8所述的切割装置,其特征在于,所述连接件的硬度小于或等于第一管材的硬度,且所述连接件的硬度小于或等于第二管材的硬度。9 . The cutting device according to claim 8 , wherein the hardness of the connecting piece is less than or equal to the hardness of the first pipe material, and the hardness of the connecting piece is less than or equal to the hardness of the second pipe material. 10 . 10.如权利要求8所述的切割装置,其特征在于,所述第一管材的内径和所述第二管材的内径相等。10. The cutting device of claim 8, wherein the inner diameter of the first pipe material and the inner diameter of the second pipe material are equal.
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CN105234564A (en) * 2015-11-13 2016-01-13 山东吉威医疗制品有限公司 Cutting method capable of saving cardiovascular stent pipe tailings
CN205716137U (en) * 2016-04-22 2016-11-23 廊坊金润电气股份有限公司 Quick connector
CN111570837A (en) * 2020-06-17 2020-08-25 江苏良工精密合金钢有限公司 Special mandrel for processing slender thin-wall parts
CN111728662A (en) * 2020-06-28 2020-10-02 合肥工业大学 A clamping mechanism and method for laser drilling of artificial soft arterial vascular stent
CN212857984U (en) * 2020-08-21 2021-04-02 张家港市文达金属软管有限公司 Quick cutting device for metal hose
CN212509925U (en) * 2020-11-20 2021-02-09 史娟珠 a pipe connector
CN213632949U (en) * 2020-12-09 2021-07-06 湖北大洋塑胶有限公司 High-pressure inflation clamp for plastic pipeline
CN214007693U (en) * 2020-12-15 2021-08-20 张方明 Pipe fitting butt joint quick connector
CN113601212A (en) * 2021-08-09 2021-11-05 扎赉诺尔煤业有限责任公司 Cutting machine

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