CN114762849A - Flow passage heating device - Google Patents
Flow passage heating device Download PDFInfo
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- CN114762849A CN114762849A CN202110056907.XA CN202110056907A CN114762849A CN 114762849 A CN114762849 A CN 114762849A CN 202110056907 A CN202110056907 A CN 202110056907A CN 114762849 A CN114762849 A CN 114762849A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1042—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material provided with means for heating or cooling the liquid or other fluent material in the supplying means upstream of the applying apparatus
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Abstract
Description
技术领域technical field
本领域涉及点胶领域中的流道加热装置,尤其涉及到一种针对胶水进行加热的流道加热装置。The field relates to a flow channel heating device in the glue dispensing field, and in particular, to a flow channel heating device for heating glue.
背景技术Background technique
现有技术中实现对液盒的加热,采用电源电压为220V进行供电,在对流道模块进行加热时,若是存在漏电的情况,则会对操作人员存在较大的安全隐患。由于胶水的性质不同,部分胶水受热后胶水的粘度会产生变化,进而会影响胶水在流道中的流动性,现有技术中的流道加热结构存的技术问题如下:如果无加热过程,由于胶水未加热时流动性不佳,点胶过程中可能会出现点胶不稳定,如断胶、点胶宽度不一致、点胶气泡等缺陷。In the prior art, a power supply voltage of 220V is used to heat the liquid box. When the flow channel module is heated, if there is a leakage current, there will be a greater safety hazard to the operator. Due to the different properties of the glue, the viscosity of the glue will change after some glues are heated, which in turn will affect the fluidity of the glue in the flow channel. The technical problems of the flow channel heating structure in the prior art are as follows: if there is no heating process, due to the glue When not heated, the fluidity is poor, and during the dispensing process, there may be unstable dispensing, such as glue breakage, inconsistent dispensing width, and dispensing bubbles.
另外,现有技术中调节螺母通过螺纹连接,不能够拧到底,通过撞针顶住喷嘴实现调节螺母的顶紧,但在工作状态时,撞针往复运动会存在撞针离开的状态,在这种状态下,调节螺母存在松动的风险,导致流道模块工作不稳定。In addition, in the prior art, the adjusting nut is connected by a thread and cannot be screwed to the bottom. The adjusting nut is tightened by pressing the firing pin against the nozzle. However, in the working state, the reciprocating motion of the firing pin may cause the firing pin to leave. In this state, There is a risk of loosening of the adjusting nut, resulting in unstable operation of the runner module.
现有技术至少存在如下缺陷:第一、流道模块采用220V的电压,对操作人员存在安全隐患;第二、不能够实时反馈调节加热的温度,不能控制胶水的流动性;局部加热出现点胶不良;第三、调节螺母容易松动,流道模块不能稳定的工作。The prior art has at least the following defects: first, the flow channel module adopts a voltage of 220V, which poses a potential safety hazard to the operator; second, it is impossible to feedback and adjust the heating temperature in real time, and the fluidity of the glue cannot be controlled; Bad; third, the adjusting nut is easy to loosen, and the runner module cannot work stably.
有鉴于此,设计一种操作安全、自动实时控制加热温度控制胶水的粘性,使其达到最佳流动性以及更稳定工作的流道加热装置是本领域技术人员亟待解决的技术问题。In view of this, it is an urgent technical problem for those skilled in the art to design a flow channel heating device that is safe to operate, automatically controls the heating temperature in real time to control the viscosity of the glue, and achieves the best fluidity and more stable operation.
发明内容SUMMARY OF THE INVENTION
为了克服上述缺陷,本发明提供一种能够安全、稳定及自动控制胶水流动性的流道加热装置,并具体通过以下具体的技术方案得以实现。In order to overcome the above-mentioned defects, the present invention provides a flow channel heating device capable of safely, stably and automatically controlling the fluidity of glue, which is specifically realized through the following specific technical solutions.
本发明公开了一种流道加热装置,包括一加热模块和一流道模块,其中加热模块用于对所述流道模块加热;所述加热模块包括一加热底座,所述加热底座设置一通孔,所述通孔一侧设置一防松机构;所述流道模块底部包括一调节螺母,所述流道模块可拆卸的设置在所述加热模块的上方,所述调节螺母安装于所述通孔中;所述防松机构用于抱紧所述调节螺母。The invention discloses a flow channel heating device, comprising a heating module and a flow channel module, wherein the heating module is used for heating the flow channel module; the heating module comprises a heating base, and the heating base is provided with a through hole, One side of the through hole is provided with an anti-loosening mechanism; the bottom of the flow channel module includes an adjustment nut, the flow channel module is detachably arranged above the heating module, and the adjustment nut is installed in the through hole in the middle; the anti-loosening mechanism is used to hold the adjusting nut tightly.
更进一步地,所述防松机构开设在所述加热底座之间,所述防松机构两侧与所述加热底座之间存在一缝隙。Further, the anti-loosening mechanism is provided between the heating bases, and there is a gap between two sides of the anti-loosening mechanism and the heating base.
更进一步地,所述防松机构一端固定在所述加热底座上。Further, one end of the anti-loosening mechanism is fixed on the heating base.
更进一步地,所述加热底座与所述防松机构相对应的一侧设置有一螺纹孔,所述螺纹孔中安装一螺钉,所述螺钉用于改变所述防松机构与所述加热底座之间的所述缝隙宽度。Further, a threaded hole is provided on the side of the heating base corresponding to the anti-loosening mechanism, and a screw is installed in the threaded hole, and the screw is used to change the relationship between the anti-loosening mechanism and the heating base. the width of the gap between.
更进一步地,所述防松机构一端呈圆弧状,所述防松机构半包围所述调节螺母。Further, one end of the anti-loosening mechanism is arc-shaped, and the anti-loosening mechanism half surrounds the adjusting nut.
更进一步地,在不需要抱紧所述调节螺母时,所述防松机构与所述调节螺母之间存在所述缝隙。Furthermore, when the adjusting nut does not need to be tightened, the gap exists between the anti-loosening mechanism and the adjusting nut.
更进一步地,所述防松机构开设在所述加热底座之间,所述防松机构两侧与所述加热底座之间存在一缝隙。Further, the anti-loosening mechanism is provided between the heating bases, and there is a gap between two sides of the anti-loosening mechanism and the heating base.
更进一步地,所述加热底座包括一加热棒及一热电偶,所述加热棒电压为24V,功率为40W。Further, the heating base includes a heating rod and a thermocouple, and the heating rod has a voltage of 24V and a power of 40W.
更进一步地,所述加热模块还包括一转接隔热座、一波纹软管、一接头安装座,所述转接隔热座固定在所述加热底座上,所述波纹软管安装在所述转接隔热座与所述接头安装座之间。Further, the heating module also includes a transfer heat insulation seat, a corrugated hose, and a joint mounting seat, the transfer heat insulation seat is fixed on the heating base, and the corrugated hose is installed on the between the transfer heat insulating seat and the joint mounting seat.
更进一步地,所述接头安装座上固定一对接插头,所述对接插头与一加热控制器电连接,所述接头安装座设计为环形纹路。Furthermore, a butt plug is fixed on the joint mounting seat, the butt plug is electrically connected with a heating controller, and the joint mounting seat is designed as an annular pattern.
更进一步地,所述加热底座呈凹字型,所述流道模块与所述加热底座三面接触。Further, the heating base is in a concave shape, and the flow channel module is in contact with the heating base on three sides.
本发明的优点在于:第一、防松机构抱紧调节螺母,防止调节螺母在工作状态时松动,使流道模块工作更稳定;第二、控制器通电,加热棒升温,通过热电偶测温反馈,到目标温度时停止加热并稳定在目标温度,控制胶水的流动性,达到胶水最佳流动性;第三、流道模块与加热模块三面向接触,使流道模块的受热更均匀。The advantages of the present invention are: first, the anti-loosening mechanism holds the adjusting nut tightly to prevent the adjusting nut from loosening in the working state, so that the flow channel module works more stably; Feedback, stop heating and stabilize at the target temperature when it reaches the target temperature, control the fluidity of the glue, and achieve the best fluidity of the glue; third, the runner module and the heating module are in contact with each other on three sides, so that the runner module is heated more evenly.
附图说明Description of drawings
图1为本发明提供的加热模块的结构示意图;1 is a schematic structural diagram of a heating module provided by the present invention;
图2为本发明提供的加热模块俯视图;Fig. 2 is the top view of the heating module provided by the present invention;
图3为本发明提供的加热底座A部分结构示意图;3 is a schematic structural diagram of part A of the heating base provided by the present invention;
图4为本发明提供的加热模块结构示意图二;FIG. 4 is a second schematic structural diagram of a heating module provided by the present invention;
图5为本发明提供的流道加热装置结构示意图一;5 is a schematic structural diagram 1 of a flow channel heating device provided by the present invention;
图6为本发明提供的流道模块结构俯视图;6 is a top view of the structure of the flow channel module provided by the present invention;
图7为本发明提供图6中A-A方向的剖视图;7 is a cross-sectional view of the present invention in the direction of A-A in FIG. 6;
图8为本发明提供的流道加热装置布局放大图。FIG. 8 is an enlarged view of the layout of the flow channel heating device provided by the present invention.
符号说明Symbol Description
1 加热模块 11 加热底座1
12 通孔 13 放松机构12 Through
14 转接隔热座 15 波纹软管14
16 接头安装座 17 对接插头16
2 流道模块 21 调节螺母2
22 进胶口 23 流道固定件22 Glue inlet 23 Runner fixing
24 出胶口 41、42 缝隙24
具体实施方式Detailed ways
下面结合附图详细说明本发明的具体实施例。然而,应当将本发明理解成并不局限于以下描述的这种实施方式,并且本发明的技术理念可以与其他公知技术或功能与那些公知技术相同的其他技术组合实施。Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, it should be understood that the present invention is not limited to such an embodiment described below, and the technical idea of the present invention may be implemented in combination with other known technologies or other technologies having the same functions as those known technologies.
在以下具体实施例的说明中,为了清楚展示本发明的结构及工作方式,将借助诸多方向性词语进行描述,但是应当将“前”、“后”、“左”、“右”、“外”、“内”、“向外”、“向内”、“轴向”、“径向”等词语理解为方便用语,而不应当理解为限定性词语。In the description of the following specific embodiments, in order to clearly show the structure and working mode of the present invention, many directional words will be used to describe, but "front", "rear", "left", "right", "outside" should be used for description. "," "inwardly", "outwardly", "inwardly", "axially", "radial" and other words are to be construed as words of convenience and should not be construed as words of limitation.
结合附图说明加热模块和流道模块的结构示意图。其中图1为本发明提供的加热模块的结构示意图。加热模块1包含了加热底座11,加热底座11上设置有转接隔热座14,转接隔热座14上端安装有波纹软管15,波纹软管15用于放置加热模块1中加热棒及热电偶的电线,与波纹软管15连接的有接头安装座16,接头安装座16装有对接插头17,对接插头17连接到加热控制器,加热底座14底部设置有通孔12以及防松机构13,防松机构13的一端呈圆弧结构构成通孔12一部分,防松机构13的另一端呈矩形,防松机构13为加热底座11表面齐平且与之两侧的加热底座11之间存在间隙。The schematic structural diagrams of the heating module and the flow channel module are described with reference to the accompanying drawings. 1 is a schematic structural diagram of a heating module provided by the present invention. The
加热底座11呈凹字形,加热底座11一外侧设置有一个凸起的挡板18,挡板18与转接隔热座14平行。加热底座形成了可以三面包围流道模块2的结构,可以是流道模块2中的胶体受热更均匀,避免出现局部温差过大,导致点胶不良。The
图2为本发明提供的图1加热模块俯视图;其中,防松机构13一端与加热底座11衔接,使防松机构13固定在加热底座11上,同时可以使防松机构13在收到外力在缝隙中移动的过程中,保证加在防松机构13上的外力撤销后,防松机构13能够恢复到原来的位置。防松机构13与加热底座11之间存在缝隙,该缝隙允许防松机构13在受到外力作用时可以沿着垂直于挡板18的方向移动,当流道模块2中的调节螺母21安装在通孔12中时,防松机构13受外力作用后可以抱紧调节螺母21,使调节螺母21可以更稳定的工作。Fig. 2 is a top view of the heating module of Fig. 1 provided by the present invention; wherein, one end of the
图3为本发明提供的加热底座A部分结构示意图;根据图3可以更清楚的了解防松机构13与加热底座11的结构关系,防松机构13与加热底座11之间存在缝隙41和42,其中缝隙41是靠近加热底座11外侧的一缝隙,缝隙41包含了一段圆弧状和一段矩形状的缝隙,缝隙42与通孔12的直径重叠,可以保证调节螺母21被防松机构13抱紧的面积更大,缝隙41的宽度小于缝隙42的宽度值。本领域技术人员根据需要,也可以适应的调整缝隙的宽度以及放松结构13圆弧状部分的长度。Fig. 3 is a schematic diagram of the structure of part A of the heating base provided by the present invention; according to Fig. 3, the structural relationship between the
图4为本发明提供的加热模块结构示意图二;转接隔热座14、波纹软管15、接头安装座16,所述转接隔热座14固定在所述加热底座11上,所述波纹软管15安装在所述转接隔热座14与所述接头安装座16之间。波纹软管15与加热底座11连接,用于放置加热底座11中用于控制热电偶和加热棒的电线。波纹软管15可以选择使用金属波纹软管,保护加热棒及热电偶出线,防止使用时出线磨损破坏导致危险。加热棒及热电偶安装于加热底座11中,所述加热棒电压为24V,功率为40W。对接插头17固定在所述接头安装座16上,所述对插接头17与一加热控制器电连接,所述接头安装座设计为环形纹路。接头安装座16的环形纹路设计,便于操作员拔插对插接头。FIG. 4 is a second schematic structural diagram of the heating module provided by the present invention; the
加热控制器可以实时控制加热底座11的加热温度,从而控制流道模块2周围的温度以及胶水的流动性。根据胶水的特性,提前设定胶水需要的加热温度,当加热控制器通电后,使加热棒升温,热电偶测量加热底座的温度,将检测温度反馈给加热控制器,通过热电偶测温反馈,检测温度达到目标温度时停止加热并稳定在目标温度,达到胶水最佳流动性,其中,加热控制器中包含温度检测模块,可以通过检测胶水的温度,实时调节对胶水的加热温度,以便使胶水的流动性更好。避免胶水未加热时流动性不佳以及点胶过程中可能会出现点胶不稳定,如断胶、点胶宽度不一致、点胶气泡等情况的出现。The heating controller can control the heating temperature of the
图5为本发明提供的流道模块结构示意图一;图6为本发明提供的流道模块结构俯视图;流道模块2包含了进胶口22,调节螺母21,流道固定件23,流道底座与流道加热底座11匹配,流道模块2放置在流道加热底座11形成的凹形区域中。FIG. 5 is a schematic structural diagram of the flow channel module provided by the present invention; FIG. 6 is a top view of the structure of the flow channel module provided by the present invention; The base is matched with the flow
图7为本发明提供图6中A-A方向的剖视图;流道模块2中还包含胶水流通道,连接进胶口22以及出胶口24。调节螺母21通过螺纹连接,不会拧到底,通过撞针顶住喷嘴来实现顶紧,但在工作状态时,撞针往复运动会存在撞针离开的状态,在这种状态下,调节螺母在没有其他辅助抱紧的结构下会存在松动的风险。因此,本发明中在流道加热模块1中设置了防松机构13,用于在工作过程中抱紧调节螺母21,防止流道加热装置在长时间的工作过程中造成的螺母的松动,影响流道模块2的工作。FIG. 7 is a cross-sectional view of the present invention in the direction of A-A in FIG. 6 ; the
图8为本发明提供的流道加热装置局部放大图。FIG. 8 is a partial enlarged view of the flow channel heating device provided by the present invention.
本发明相较于现有技术具有如下的优势:第一、防松机构抱紧调节螺母,防止调节螺母在工作状态时松动,使流道模块工作更稳定;第二、加热控制器通电,加热棒升温,通过热电偶测温反馈,达到目标温度时停止加热并稳定在目标温度,控制胶水的流动性,达到胶水最佳流动性;第三、流道模块与加热模块三面向接触,使流道模块的受热更均匀。Compared with the prior art, the present invention has the following advantages: first, the anti-loosening mechanism holds the adjusting nut tightly to prevent the adjusting nut from loosening in the working state, so that the flow channel module works more stably; The rod heats up, and through the thermocouple temperature measurement feedback, when the target temperature is reached, the heating is stopped and stabilized at the target temperature, and the fluidity of the glue is controlled to achieve the best fluidity of the glue; The heating of the channel module is more uniform.
如无特别说明,本文中出现的类似于“第一”、“第二”的限定语并非是指对时间顺序、数量、或者重要性的限定,而仅仅是为了将本技术方案中的一个技术特征与另一个技术特征相区分。同样地,本文中出现的类似于“一”的限定语并非是指对数量的限定,而是描述在前文中未曾出现的技术特征。同样地,本文中在数词前出现的类似于“大约”、“近似地”的修饰语通常包含本数,并且其具体的含义应当结合上下文意理解。同样地,除非是有特定的数量量词修饰的名词,否则在本文中应当视作即包含单数形式又包含复数形式,在该技术方案中即可以包括单数个该技术特征,也可以包括复数个该技术特征。Unless otherwise specified, the qualifiers similar to "first" and "second" appearing in this document do not refer to the limitation of time sequence, quantity, or importance, but are only for the purpose of combining one of the technical solutions in this technical solution. A feature is distinguished from another technical feature. Likewise, the qualifications similar to "a" appearing in this document do not refer to the limitation of quantity, but describe technical features that do not appear in the foregoing. Likewise, modifiers such as "approximately" and "approximately" appearing before numerals herein generally include the numerals, and their specific meanings should be understood in conjunction with the context. Similarly, unless it is a noun modified by a specific quantitative quantifier, it should be regarded as including both the singular form and the plural form in this article, and the technical solution may include either a singular number of the technical feature or a plural number of the technical characteristics.
本说明书中所述的只是本发明的较佳具体实施例,以上实施例仅用以说明本发明的技术方案而非对本发明的限制。凡本领域技术人员依本发明的构思通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在本发明的范围之内。What is described in this specification is only the preferred specific embodiments of the present invention, and the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit the present invention. All technical solutions that can be obtained by those skilled in the art through logical analysis, reasoning or limited experiments according to the concept of the present invention shall fall within the scope of the present invention.
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