CN114750985A - Redundant multi-unlocking drive separation releasing device - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及火箭分离技术领域,具体涉及一种冗余式多解锁驱动分离释放装置。The invention relates to the technical field of rocket separation, in particular to a redundant multiple unlocking drive separation and release device.
背景技术Background technique
航天器分离释放技术是航天领域一个重要的研究和应用内容,是影响航天任务成败的关键环节。分离装置作为实现连接和解锁的关键产品,在飞行剖面内的工作可靠性和环境适应性需要重点关注。一般来说,按照结构形式分类,分离装置可分为点式分离、线式分离等;按照工作原理分类,可分为火工分离装置、非火工分离装置等。非火工分离装置由于具有无污染、环境友好的特点,在航天器分离装置领域得到越来越多的关注和应用。火工分离装置的原理是通过电流使电起爆器或电点火器工作,产生爆轰信号或火焰能量,引燃传爆序列中的各级装药,最终实现终端分离装置解锁分离。由于解锁环节涉及爆炸、爆轰或火焰能量传递,产生的冲量较大、冲击环境极为恶劣,一般应用在飞行载荷较大、对力学环境不敏感的级间分离系统中。但在对力学环境要求较高的场合如星箭分离系统中,应用受到很大的局限。非火工分离装置的原理一般通过电动、气动方式实现连接解锁,从解锁原理角度用机械运动方式规避了爆炸产生的冲击环境,具有解锁冲量小、高频冲击量级小的特点,适用于星箭分离系统等对力学环境要求较为苛刻的场合。Spacecraft separation and release technology is an important research and application content in the aerospace field, and it is a key link that affects the success or failure of aerospace missions. As a key product to realize connection and unlocking, the separation device needs to focus on the working reliability and environmental adaptability within the flight profile. Generally speaking, according to the classification of the structure, the separation device can be divided into point separation, line separation, etc.; according to the classification of the working principle, it can be divided into pyrotechnic separation device, non-pyrotechnic separation device and so on. Due to its non-polluting and environment-friendly characteristics, non-pyrotechnical separation devices have received more and more attention and applications in the field of spacecraft separation devices. The principle of the pyrotechnic separation device is to make the electric detonator or electric igniter work through the current, generate detonation signal or flame energy, ignite the charges at all levels in the detonation sequence, and finally realize the unlocking and separation of the terminal separation device. Since the unlocking process involves explosion, detonation or flame energy transfer, the generated impulse is large and the impact environment is extremely harsh. It is generally used in inter-stage separation systems with large flight loads and insensitive to mechanical environment. However, in the occasions with high requirements on the mechanical environment, such as the star-rocket separation system, the application is greatly limited. The principle of non-pyrotechnical separation device generally realizes connection and unlocking through electric and pneumatic methods. From the perspective of unlocking principle, mechanical movement is used to avoid the impact environment caused by explosion. It has the characteristics of small unlocking impulse and small high-frequency impact magnitude. Arrow separation system and other occasions with strict requirements on mechanical environment.
目前应用比较广泛的解锁释放方式是火工分离,就是利用火工品的爆炸产生的高温、高压,使连接结构熔断或炸断达到分离目的。由于火工品工作时,会产生高达数万g的冲击环境,所以火工品需配置收集盒和减振吸能装置,改善冲击环境,避免影响分离的航天器。现在微小卫星飞速发展,对低冲分离方式的需求非常明确。目前世界各国使用且成熟的解锁驱动源有:记忆合金、电热熔断、聚合物驱动、电机驱动等。At present, the widely used unlocking release method is pyrotechnic separation, which is to use the high temperature and high pressure generated by the explosion of pyrotechnics to fuse or blow the connection structure to achieve the purpose of separation. Since the explosive device will generate an impact environment of up to tens of thousands of grams, the explosive device needs to be equipped with a collection box and a vibration-absorbing and energy-absorbing device to improve the impact environment and avoid affecting the separated spacecraft. With the rapid development of microsatellites, the demand for low-impact separation methods is very clear. At present, the mature unlocking drive sources used in various countries in the world include: memory alloy, electric thermal fuse, polymer drive, motor drive, etc.
与火工分离装置相比,非火工、低冲击分离装置的优势在于无污染、冲击环境小,但缺点在于分离解锁环节多、速度较慢、结构复杂,对装置的工作可靠性和环境适应性提出了很高的要求。实现可靠连接、可靠解锁、力热环境耐受性好的非火工分离装置,是航天器分离技术研究的重点和难点之一。Compared with pyrotechnic separation devices, the advantages of non-pyrotechnical and low-impact separation devices are that they have no pollution and less impact environment, but their disadvantages are that there are many separation and unlocking links, slower speed, and complex structure, which is not suitable for the working reliability of the device and the environment. Sex makes high demands. The realization of reliable connection, reliable unlocking, and non-pyrochemical separation device with good resistance to mechanical and thermal environment is one of the key points and difficulties in the research of spacecraft separation technology.
因此,现有技术中的分离装置难以同时兼顾低冲击和高效解锁的技术需求。Therefore, it is difficult for the separation device in the prior art to take into account the technical requirements of low impact and efficient unlocking at the same time.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种冗余式多解锁驱动分离释放装置,以解决现有技术的分离装置难以同时兼顾低冲击和高效解锁的技术需求技术问题。The purpose of the present invention is to provide a redundant multiple unlocking drive separation and release device, so as to solve the technical requirement and technical problem that the separation device of the prior art is difficult to take into account both low impact and efficient unlocking.
为解决上述技术问题,本发明具体提供下述技术方案:In order to solve the above-mentioned technical problems, the present invention specifically provides the following technical solutions:
本发明提供了一种冗余式多解锁驱动分离释放装置,具备:The present invention provides a redundant multi-unlocking drive separation and release device, comprising:
壳体,具有腔体,所述腔体的分离端设置有分离口,所述腔体的解锁端设置有安装口;a housing with a cavity, a separation port is provided at the separation end of the cavity, and an installation port is provided at the unlocking end of the cavity;
分离螺栓,所述分离螺栓一端伸出所述分离口外连接待分离部件;A separation bolt, one end of the separation bolt extends out of the separation port to connect the components to be separated;
分瓣螺母,设置在所述腔体内部,所述分瓣螺母用于径向夹持所述分离螺栓的另一端;a split nut, arranged inside the cavity, the split nut is used for radially clamping the other end of the separation bolt;
径向限位装置,设置于所述分瓣螺母的外周侧,所述径向限位装置用于限制所述分瓣螺母的径向张开以固定所述分离螺栓,所述径向限位装置的一端通过释放弹簧连接在所述分离端的内壁上,且所述径向限位装置的内壁设置有能够让所述分瓣螺母径向张开后进入的空间结构,所述分瓣螺母至少能够在所述释放弹簧在自由状态下径向张开;A radial limiting device is arranged on the outer peripheral side of the split nut, the radial limiting device is used to limit the radial opening of the split nut to fix the separation bolt, and the radial limiting device One end of the device is connected to the inner wall of the separation end through a release spring, and the inner wall of the radial limiting device is provided with a space structure that allows the split nut to enter after radially expanding, and the split nut at least able to expand radially in the free state of the release spring;
内衬架,一端固定在所述解锁端的所述安装口内壁,另一端位于所述腔体内部;a lining frame, one end of which is fixed on the inner wall of the installation opening of the unlocking end, and the other end is located inside the cavity;
锁止装置,用于将所述内衬架与所述径向限位装置的端部连接并锁止,以限制所述径向限位装置的轴向移动并使所述释放弹簧处于压缩状态,且所述锁止装置能够通过径向移动来解除所述内衬架与所述径向限位装置的锁止状态;a locking device for connecting and locking the inner liner frame with the end of the radial limiting device, so as to limit the axial movement of the radial limiting device and keep the release spring in a compressed state , and the locking device can release the locked state of the inner liner frame and the radial limiting device through radial movement;
集成解锁装置,包括解锁执行机构和解锁操作机构,所述解锁执行机构与所述锁止装置连接,所述解锁操作机构固定在所述安装口并部分位于所述腔体外;an integrated unlocking device, including an unlocking implementing mechanism and an unlocking operating mechanism, the unlocking implementing mechanism is connected with the locking device, and the unlocking operating mechanism is fixed at the installation opening and partially located outside the cavity;
所述解锁执行机构用于在初始状态下限制所述锁止装置的径向移动,并能够通过移动来解除对所述锁止装置径向移动的限制,以使得所述径向限位装置能够在所述释放弹簧压缩状态下的弹力作用下轴向移动以解除对所述分瓣螺母的径向限制;The unlocking actuator is used to limit the radial movement of the locking device in an initial state, and can release the restriction on the radial movement of the locking device through movement, so that the radial limiting device can Move axially under the action of the elastic force in the compressed state of the release spring to release the radial restriction on the split nut;
所述解锁操作机构包括至少一种驱动所述解锁执行机构移动以解除所述锁止装置的锁止状态的结构。The unlocking operating mechanism includes at least one structure for driving the unlocking actuator to move to release the locking state of the locking device.
进一步的,所述径向限位装置套设在所述内衬架的外周侧,所述解锁执行机构包括驱动块和驱动杆,所述驱动块设置在所述内衬架内部并与所述内衬架内壁紧贴,所述驱动杆的一端通过所述安装口连接所述解锁操作机构,所述驱动杆的另一端连接驱动块并驱动所述驱动块在所述内衬架内部轴向移动;Further, the radial limiting device is sleeved on the outer peripheral side of the lining frame, the unlocking actuator includes a driving block and a driving rod, and the driving block is arranged inside the lining frame and is connected with the lining frame. The inner wall of the lining frame is in close contact, one end of the driving rod is connected to the unlocking operating mechanism through the installation port, and the other end of the driving rod is connected to the driving block and drives the driving block to be axially inside the lining frame. move;
所述锁止装置包括设置在所述径向限位装置内壁的锁止孔、设置在所述内衬架侧壁的贯穿孔,以及钢珠,所述钢珠能够同时位于所述锁止孔和所述贯穿孔内,以限制所述径向限位装置的轴向移动,所述驱动块的侧壁能够封闭所述贯穿孔以限制所述钢珠的移动,所述解锁操作机构通过让所述驱动块转动或轴向移动来使所述驱动块的侧壁解除对所述贯穿孔内所述钢珠径向移动的限制。The locking device includes a locking hole arranged on the inner wall of the radial limiting device, a through hole arranged on the side wall of the lining frame, and a steel ball, and the steel ball can be located in the locking hole and all the steel balls at the same time. inside the through hole to limit the axial movement of the radial limiting device, the side wall of the driving block can close the through hole to limit the movement of the steel ball, the unlocking operation mechanism The block rotates or moves axially so that the side wall of the driving block releases the restriction on the radial movement of the steel ball in the through hole.
进一步的,所述解锁操作机构包括固定机构、拔销解锁机构和转向解锁机构;Further, the unlocking operating mechanism includes a fixing mechanism, a pin-pulling unlocking mechanism and a steering unlocking mechanism;
所述固定机构包括旋转座和固定架,所述固定架的一端固定连接在所述安装口的侧壁,所述旋转座设置在所述固定架内部且能够轴向转动,在所述旋转座中心设置有驱动杆通道,所述驱动杆能够在所述驱动杆通道内轴向移动;The fixing mechanism includes a rotating seat and a fixing frame, one end of the fixing frame is fixedly connected to the side wall of the installation port, the rotating seat is arranged inside the fixing frame and can be rotated axially, and the rotating seat is located in the rotating seat. A drive rod channel is provided in the center, and the drive rod can move axially in the drive rod channel;
所述拔销解锁机构包括拔销器和驱动弹簧,所述驱动弹簧设置在所述驱动杆的外周侧,所述驱动弹簧的一端连接所述驱动块底部,另一端连接在所述驱动杆通道内,在所述驱动杆的侧部具有销孔,在所述驱动杆通道的侧壁开设有设置所述拔销器的拔销通道,所述拔销器的拔销端头连接在所述销孔内以限制所述驱动杆的轴向移动并使所述驱动弹簧处于压缩状态,所述驱动杆在所述拔销器脱离所述销孔时朝向所述分离端轴向移动,以使得所述驱动块侧壁表面脱离所述贯穿孔的位置;The pin-pulling and unlocking mechanism includes a pin-puller and a driving spring, the driving spring is arranged on the outer peripheral side of the driving rod, one end of the driving spring is connected to the bottom of the driving block, and the other end is connected to the driving rod channel Inside, there is a pin hole on the side of the drive rod, and a pin puller channel for setting the pin puller is opened on the side wall of the drive rod channel, and the pin puller end of the pin puller is connected to the inside the pin hole to limit the axial movement of the drive rod and to put the drive spring in a compressed state, the drive rod moves axially toward the separation end when the pin puller is disengaged from the pin hole, so that The position where the side wall surface of the driving block is separated from the through hole;
所述转向解锁机构包括解锁电机和转向解锁孔,所述转向解锁孔设置在所述驱动块侧壁上偏离所述贯穿孔的位置,所述解锁电机设置在所述固定架上,且所述解锁电机的主轴与所述旋转座固定连接,以带动整个所述旋转座转动,进而带动所述驱动杆和所述驱动块转动,以使得所述转向解锁孔转至与所述贯穿孔正对连通,所述径向限位装置在所述释放弹簧的作用力下能够对所述钢珠施加斜向推力,并使所述钢珠能够向所述转向解锁孔径向移动,且所述转向解锁孔能够使得所述钢珠能够完全脱离所述锁止孔。The steering unlocking mechanism includes an unlocking motor and a steering unlocking hole, the steering unlocking hole is provided on the side wall of the drive block at a position deviating from the through hole, the unlocking motor is provided on the fixing frame, and the The main shaft of the unlocking motor is fixedly connected with the rotating seat, so as to drive the entire rotating seat to rotate, and then drive the driving rod and the driving block to rotate, so that the steering unlocking hole rotates to be directly opposite to the through hole Under the force of the release spring, the radial limiting device can apply an oblique thrust to the steel ball, and the steel ball can move radially toward the steering unlocking hole, and the steering unlocking hole can The steel ball can be completely separated from the locking hole.
进一步的,在所述径向限位装置包括压紧箍环和锁止箍环,所述压紧箍环与所述锁止箍环之间通过隔板连接;Further, the radial limiting device includes a compression hoop and a locking hoop, and the compression hoop and the locking hoop are connected by a partition;
所述释放弹簧绕整个所述压紧箍环外周侧设置,所述释放弹簧的端部连接在所述隔板向所述压紧箍环外侧延伸的部分;所述锁止箍环套设在所述内衬架外周侧,所述锁止孔设置于所述锁止箍环的内壁;The release spring is arranged around the entire outer peripheral side of the compression hoop, and the end of the release spring is connected to the part of the baffle extending to the outside of the compression hoop; the locking hoop is sleeved on the outer side of the compression hoop. On the outer peripheral side of the lining frame, the locking hole is arranged on the inner wall of the locking hoop;
所述压紧箍环内壁设置有第一凹凸块,在所述分瓣螺母的外壁上设置有第二凹凸块,所述第一凹凸块和所述第二凹凸块在周向上均形成上下位置上的凹凸交替结构,所述第一凹凸块和所述第二凹凸块在所述径向限位装置限制所述分瓣螺母径向张开的状态下正相对设置,且在所述径向限位装置轴向移动解除对所述分瓣螺母的限制时错位,以使得第二凹凸块的凸部进入所述第一凹凸块的凹部。The inner wall of the compression hoop is provided with a first concave-convex block, and the outer wall of the split nut is provided with a second concave-convex block, and the first concave-convex block and the second concave-convex block both form upper and lower positions in the circumferential direction The concave-convex alternating structure on the upper part of the nut, the first concave-convex block and the second concave-convex block are arranged opposite to each other in the state where the radial limiting device restricts the radial opening of the split nut, and in the radial direction When the limiting device moves axially to release the restriction on the split nut, it is dislocated, so that the convex part of the second concave-convex block enters the concave part of the first concave-convex block.
进一步的,在所述隔板上设置有螺母拔杆,所述螺母拔杆的另一端伸入所述分瓣螺母远离所述分离口的一端,且所述螺母拔杆用于在所述径向限位装置轴向移动时撑开所述分瓣螺母内部。Further, a nut pulling rod is provided on the partition plate, the other end of the nut pulling rod extends into the end of the split nut away from the separation port, and the nut pulling rod is used to When moving axially toward the limiting device, the interior of the split nut is opened.
进一步的,所述驱动杆与所述内衬架的内壁之间形成环形槽,所述驱动块在轴向移动过程中解除对所述钢珠的限制,并使得所述钢珠径向移动至所述环形槽。Further, an annular groove is formed between the driving rod and the inner wall of the lining frame, the driving block releases the restriction on the steel ball during the axial movement, and makes the steel ball radially move to the annular groove.
进一步的,在所述驱动块的侧壁设置有拔销解锁孔,所述拔销解锁孔位于所述转向解锁孔下方且与所述转向解锁孔在轴向错开设置,所述拔销解锁孔在锁止状态下与所述贯穿孔位移同一轴向方向,且所述拔销解锁孔能够为所述钢珠提供径向移动的空间,以使得所述钢珠能够完全脱离所述锁止孔。Further, a pin-pulling unlocking hole is provided on the side wall of the driving block, and the pin-pulling unlocking hole is located below the steering unlocking hole and is axially staggered from the steering unlocking hole, and the pin-pulling unlocking hole is located below the steering unlocking hole. In the locked state, the displacement is in the same axial direction as the through hole, and the pin-pulling and unlocking hole can provide a space for the steel ball to move radially, so that the steel ball can be completely separated from the locking hole.
进一步的,在所述固定架上侧向开设有拔销开口,所述拔销器部分设置在所述拔销开口内,且所述拔销器在所述拔销开口内能够沿所述拔销开口的周向转动。Further, a pin-pulling opening is provided laterally on the fixing frame, the pin-puller is partially arranged in the pin-pulling opening, and the pin-puller can move along the pin-pulling opening in the pin-pulling opening. Circumferential rotation of the pin opening.
进一步的,在所述驱动杆通道内壁侧向开设有用于容纳所述驱动弹簧的内延通道,所述驱动弹簧设置于所述内延通道。Further, an inwardly extending channel for accommodating the driving spring is opened laterally on the inner wall of the driving rod channel, and the driving spring is arranged in the inwardly extending channel.
进一步的,所述旋转座通过轴承与所述固定架连接,所述轴承的外圈与所述固定架连接,所述轴承的内圈与所述旋转座的所述驱动杆通道外壁连接。Further, the rotating seat is connected with the fixing frame through a bearing, the outer ring of the bearing is connected with the fixing frame, and the inner ring of the bearing is connected with the outer wall of the driving rod channel of the rotating seat.
本发明与现有技术相比较具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明主要通过以径向限制分离螺栓的轴向动作的方式,并采用轴向运动的方式解除径向限制,将分离螺栓的解锁释放转化为机械结构简单轴向运动(主要采用同轴向弹簧驱动的方式)的机械操控方式,能够实现以小型机械组合结构带动大设备的分离,产生的冲击力小,机械结构布局简单,动作方式简单直接,实现高效解锁的过程。The present invention mainly converts the unlocking and releasing of the separating bolt into a simple axial movement of a mechanical structure (mainly using a coaxial spring) by restricting the axial movement of the separation bolt in the radial direction, and using an axial movement method to release the radial restriction. It can realize the separation of large equipment driven by a small mechanical combination structure, the impact force is small, the mechanical structure layout is simple, the action method is simple and direct, and the process of efficient unlocking is realized.
且正因转化为轴向运动的操控,因此可以集成多种解锁操作机构,以减小单一解锁方式的故障率造成的分离失败风险。And because it is converted into the manipulation of axial motion, multiple unlocking operating mechanisms can be integrated to reduce the risk of separation failure caused by the failure rate of a single unlocking method.
附图说明Description of drawings
为了更清楚地说明本发明的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引伸获得其它的实施附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, other implementation drawings can also be obtained according to the extension of the drawings provided without creative efforts.
图1为本发明提供冗余式多解锁释放装置的结构示意图;1 is a schematic structural diagram of a redundant multi-unlock release device provided by the present invention;
图2为本发明中拔销解锁机构在拔销释放状态下的示意图;2 is a schematic diagram of the pin-pulling and unlocking mechanism in the present invention in a pin-pulling release state;
图3为本发明中转向解锁机构的电机释放状态下的示意图。FIG. 3 is a schematic diagram of the motor releasing state of the steering unlocking mechanism in the present invention.
图中的标号分别表示如下:The symbols in the figure are as follows:
A-分离端;B-解锁端;1-分离螺栓;2-分瓣螺母;3-释放弹簧;4-内衬架;A-separation end; B-unlock end; 1-separation bolt; 2-split nut; 3-release spring; 4-inner lining frame;
10-壳体;11-腔体;12-分离口;13-安装口;10-shell; 11-cavity; 12-separation port; 13-installation port;
20-径向限位装置;21-压紧箍环;22-锁止箍环;23-隔板;24-第一凹凸块;25-第二凹凸块;26-螺母拔杆;20-radial limiting device; 21-pressing hoop; 22-locking hoop; 23-partition; 24-first concave-convex block; 25-second concave-convex block; 26-nut pulling rod;
30-锁止装置;31-锁止孔;32-贯穿孔;33-钢珠;34-环形槽;35-拔销解锁孔;30-Locking device; 31-Locking hole; 32-Through hole; 33-Steel ball; 34-Annular groove; 35-Pull pin unlocking hole;
40-解锁执行机构;41-驱动块;42-驱动杆;40-unlock actuator; 41-drive block; 42-drive rod;
50-解锁操作机构;51-固定机构;52-拔销解锁机构;53-转向解锁机构;54-轴承;50-unlocking operating mechanism; 51-fixing mechanism; 52-pulling pin unlocking mechanism; 53-steering unlocking mechanism; 54-bearing;
511-旋转座;512-固定架;513-驱动杆通道;514-拔销开口;515-内延通道;511-rotating seat; 512-fixing frame; 513-drive rod channel; 514-pulling pin opening; 515-inward extension channel;
521-拔销器;522-驱动弹簧;523-销孔;524-拔销通道;521-pin puller; 522-drive spring; 523-pin hole; 524-pin puller channel;
531-解锁电机;532-转向解锁孔。531-unlock the motor; 532-steer the unlocking hole.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1、图2和图3所示,本发明提供了一种冗余式多解锁驱动分离释放装置,具备:As shown in Figure 1, Figure 2 and Figure 3, the present invention provides a redundant multi-unlocking drive separation and release device, comprising:
壳体10,具有腔体11,所述腔体11的分离端A设置有分离口12,所述腔体11的解锁端B设置有安装口13;The
分离螺栓1,所述分离螺栓1一端伸出所述分离口12外连接待分离部件;A
分瓣螺母2,设置在所述腔体11内部,所述分瓣螺母2用于径向夹持所述分离螺栓1的另一端;The
径向限位装置20,设置于所述分瓣螺母2的外周侧,所述径向限位装置20用于限制所述分瓣螺母2的径向张开以固定所述分离螺栓1,所述径向限位装置20的一端通过释放弹簧3连接在所述分离端A的内壁上,且所述径向限位装置20的内壁设置有能够让所述分瓣螺母2径向张开后进入的空间结构,所述分瓣螺母2至少能够在所述释放弹簧3在自由状态下径向张开;The
内衬架4,一端固定在所述解锁端B的所述安装口13内壁,另一端位于所述腔体11内部;One end of the
锁止装置30,用于将所述内衬架4与所述径向限位装置20的端部连接并锁止,以限制所述径向限位装置20的轴向移动并使所述释放弹簧3处于压缩状态,且所述锁止装置30能够通过径向移动来解除所述内衬架4与所述径向限位装置20的锁止状态;A locking
集成解锁装置,包括解锁执行机构40和解锁操作机构50,所述解锁执行机构40与所述锁止装置30连接,所述解锁操作机构50固定在所述安装口13并部分位于所述腔体11外;An integrated unlocking device includes an unlocking
所述解锁执行机构40用于在初始状态下限制所述锁止装置30的径向移动,并能够通过移动来解除对所述锁止装置30径向移动的限制,以使得所述径向限位装置20能够在所述释放弹簧3压缩状态下的弹力作用下轴向移动以解除对所述分瓣螺母2的径向限制;The unlocking
所述解锁操作机构50包括至少一种驱动所述解锁执行机构40移动以解除所述锁止装置30的锁止状态的结构。The unlocking operating mechanism 50 includes at least one structure for driving the unlocking
其中,待分离部件主要是航天器。Among them, the parts to be separated are mainly spacecraft.
本实施方式的核心点主要是,采用同轴向弹簧驱动的方式对分离螺栓进行释放,实现“以小带大”的机械布局,即为以小的控制结构带动大的设备分离,其整体的机械动作简单可靠、分离时产生的冲击力量小相较现有火工分离方式。The core point of this embodiment is that the separation bolt is released by means of coaxial spring drive, so as to realize the mechanical layout of "small with large", that is, the small control structure drives the separation of large equipment, and its overall The mechanical action is simple and reliable, and the impact force generated during separation is smaller than the existing pyrotechnic separation methods.
本实施方式采用的解锁装置主要是利用限位锁定的原理,在解锁过程中只需要接触限位锁定的结构即可在弹簧回复力的作用下瞬间完成释放,相较一般的非火工、低冲击分离装置,解锁方式简单、解锁并完成释放的过程较快,整体结构并不复杂。The unlocking device adopted in this embodiment mainly utilizes the principle of limit locking. During the unlocking process, only contact with the limit locking structure is required to complete the release instantaneously under the action of the spring restoring force. The impact separation device has a simple unlocking method, and the process of unlocking and completing the release is relatively fast, and the overall structure is not complicated.
为了详细体现本实施方式的优势,以下结合其具体的锁定原理和释放原理进行详细的说明:In order to reflect the advantages of this embodiment in detail, the following is a detailed description in conjunction with its specific locking principle and release principle:
如图1所示,锁定方式如下:As shown in Figure 1, the locking method is as follows:
对分离螺栓通过分瓣螺母进行径向锁定,即通过给分瓣螺母施加径向的力来限制分离螺栓轴向的运动,这种锁定结构非常稳定。The split bolt is radially locked by the split nut, that is, the axial movement of the split bolt is restricted by applying a radial force to the split nut. This locking structure is very stable.
其中,径向限位装置20只能能够存在两个状态即可,第一是,能够在某个状态下能够让分瓣螺母完全闭合,第二是,能够通过轴向移动,让分瓣螺母能够径向张开,即径向限位装置20具有能够让分瓣螺母径向张开移动的空间,且该空间在锁定状态下是不发挥作用的。Among them, the
也就是说,分瓣螺母的锁定部分满足以上的条件即可,在此基础上,相当于将分离螺栓的释放转化为让径向限位装置20能够轴向位移的控制方式,而轴向位移的控制方式相较现有的非火工、低冲击分离装置而言,更容易实现。That is to say, the locking part of the split nut only needs to meet the above conditions. On this basis, it is equivalent to transform the release of the separation bolt into a control method that enables the
具体的,在控制端连接一个能够与径向限位装置20连接的内衬架4并通过控制内衬架4与径向限位装置20的锁定状态和释放状态来控制径向限位装置20的轴向移动,从而将复杂的解锁方式转化为两个结构同在轴向上的运动解锁关系,因此,对本实施方式中的锁止装置30,只要能够实现内衬架4与径向限位装置20的锁定和解锁即可,当然,在实际应用中需要采用优选的解锁方式。Specifically, a
以下提供径向限位装置和内衬架4的一种优选的锁定及解锁方案:A preferred locking and unlocking scheme of the radial limiting device and the
如图2所示,所述径向限位装置20套设在所述内衬架4的外周侧,所述解锁执行机构40包括驱动块41和驱动杆42,所述驱动块41设置在所述内衬架4内部并与所述内衬架4内壁紧贴,所述驱动杆42的一端通过所述安装口13连接所述解锁操作机构50,所述驱动杆42的另一端连接驱动块41并驱动所述驱动块41在所述内衬架4内部轴向移动;As shown in FIG. 2 , the
所述锁止装置30包括设置在所述径向限位装置20内壁的锁止孔31、设置在所述内衬架4侧壁的贯穿孔32,以及钢珠33,所述钢珠能够同时位于所述锁止孔31和所述贯穿孔32内,以限制所述径向限位装置20的轴向移动,所述驱动块41的侧壁能够封闭所述贯穿孔32以限制所述钢珠33的移动,所述解锁操作机构50通过让所述驱动块41转动或轴向移动来使所述驱动块41的侧壁解除对所述贯穿孔32内所述钢珠33径向移动的限制。The locking
具体的,在锁止状态下,钢珠33同时位于锁止孔31和贯穿孔32内,且驱动块41的侧壁封闭贯穿孔32,以限制径向限位装置20的轴向移动,在解锁状态下,通过轴向移动驱动块41,使所述驱动块41的侧壁不封闭限制贯穿孔32,由于径向限位装置20受到释放弹簧3轴向的回弹力作用,且由于钢珠33的外形结构的力学特点,在周向作用力下钢珠33会向远离锁止孔31的方向移动,从而完成解锁。Specifically, in the locked state, the
其中,驱动块41可以通过运动完全使其侧壁脱离贯穿孔32的位置,使得钢珠33直接进入内衬架4内部。Wherein, the
优选地,锁止装置30绕所述内衬架4的侧壁均匀设置有至少两个。Preferably, at least two
在本发明的控制端,优选设计一种冗余式的双解锁装置,以降低故障率对解锁控制实施的影响,具体如下:At the control end of the present invention, a redundant double unlocking device is preferably designed to reduce the influence of the failure rate on the implementation of unlocking control, as follows:
解锁操作机构50包括固定机构51、拔销解锁机构52和转向解锁机构53;The unlocking operating mechanism 50 includes a
固定机构51包括旋转座511和固定架512,所述固定架512的一端固定连接在所述安装口13的侧壁,所述旋转座511设置在所述固定架512内部且能够轴向转动,在所述旋转座511中心设置有驱动杆通道513,所述驱动杆42能够在所述驱动杆通道513内轴向移动;The fixing
拔销解锁机构52包括拔销器521和驱动弹簧522,所述驱动弹簧522设置在所述驱动杆42的外周侧,所述驱动弹簧522的一端连接所述驱动块41底部,另一端连接在所述驱动杆通道513内,在所述驱动杆42的侧部具有销孔523,在所述驱动杆通道513的侧壁开设有设置所述拔销器521的拔销通道524,所述拔销器521的拔销端头连接在所述销孔523内以限制所述驱动杆42的轴向移动并使所述驱动弹簧522处于压缩状态,所述驱动杆42在所述拔销器521脱离所述销孔523时朝向所述分离端轴向移动,以使得所述驱动块41侧壁表面脱离所述贯穿孔32的位置;The pin-pulling and unlocking
转向解锁机构53包括解锁电机531和转向解锁孔532,所述转向解锁孔532设置在所述驱动块41侧壁上偏离所述贯穿孔32的位置,所述解锁电机531设置在所述固定架512上,且所述解锁电机531的主轴与所述旋转座511固定连接,以带动整个所述旋转座511转动,进而带动所述驱动杆42和所述驱动块41转动,以使得所述转向解锁孔532转至与所述贯穿孔32正对连通,所述径向限位装置20在所述释放弹簧3的作用力下能够对所述钢珠33施加斜向推力,并使所述钢珠33能够向所述转向解锁孔532径向移动,且所述转向解锁孔532能够使得所述钢珠33能够完全脱离所述锁止孔31。The
其中,拔销解锁机构52通过径向限制驱动杆42并让驱动弹簧522处于压缩状态,即将驱动杆42初始状态设置在弹簧压缩的状态,这样可以通过拔销的方式解除径向限制,驱动杆在驱动弹簧522的回弹力作用下向靠近分离口12的方向移动,从而使得驱动块脱离贯穿孔,钢珠进一步脱离锁止孔,径向限位装置在释放弹簧的回弹力作用下向安装口的方向移动,从而让分瓣螺母解除径向的锁止状态。The pin-pulling unlocking
其中,转向解锁机构53是通过转动驱动块41的方式让钢珠33解锁,其关键是需要在驱动块41上设置一个转向解锁孔532,且转向解锁孔532初始状态下与贯穿孔位于同一水平面,在转动的过程中,两者重叠,钢珠向转向解锁孔内移动,以达到解锁目的。Among them, the
为了能够利用较小的控制操作,达到快速的解锁目的,一般转向解锁孔在周向上与贯穿孔的距离尽可能的设置较小。In order to be able to use a small control operation and achieve the purpose of quick unlocking, generally, the distance between the steering unlocking hole and the through hole in the circumferential direction is set as small as possible.
另外,在拔销解锁方案中,至少要求驱动杆42与所述内衬架4的内壁之间形成环形槽34,所述驱动块41在轴向移动过程中解除对所述钢珠33的限制,并使得所述钢珠33径向移动至所述环形槽34。In addition, in the pin-pulling and unlocking scheme, at least an
且在拔销解锁方案中,驱动块的整体结构一般也不宜设置过小,为了能够更高效的完成解锁,让驱动块进行更小距离的轴向运动就能够完成解锁,在所述驱动块41的侧壁设置有拔销解锁孔35,所述拔销解锁孔35位于所述转向解锁孔532下方且与所述转向解锁孔532在轴向错开设置,所述拔销解锁孔35在锁止状态下与所述贯穿孔32位移同一轴向方向,且所述拔销解锁孔35能够为所述钢珠33提供径向移动的空间,以使得所述钢珠33能够完全脱离所述锁止孔31。And in the pin-pulling unlocking scheme, the overall structure of the driving block should not be set too small. In order to complete the unlocking more efficiently, the driving block can be unlocked by making the axial movement of a smaller distance. In the driving
其中,驱动块41侧壁的拔销解锁孔35可以是单独的开孔,但优选为环形开口的结构,这样降低了对驱动块安装时的位置要求。Wherein, the pin-pulling unlocking hole 35 on the side wall of the driving
以下具体提供一种优选地径向限位装置20:A preferred
径向限位装置20包括压紧箍环21和锁止箍环22,所述压紧箍环21与所述锁止箍环22之间通过隔板23连接;The
所述释放弹簧3绕整个所述压紧箍环21外周侧设置,所述释放弹簧3的端部连接在所述隔板23向所述压紧箍环21外侧延伸的部分;所述锁止箍环22套设在所述内衬架4外周侧,所述锁止孔31设置于所述锁止箍环22的内壁;The
所述压紧箍环21内壁设置有第一凹凸块24,所述分瓣螺母2的外壁上设置有第二凹凸块25,所述第一凹凸块24和所述第二凹凸块25在周向上均形成上下位置上的凹凸交替结构,所述第一凹凸块24和所述第二凹凸块25在所述径向限位装置20限制所述分瓣螺母2径向张开的状态下正相对设置,且在所述径向限位装置20轴向移动解除对所述分瓣螺母2的限制时错位,以使得第二凹凸块25的凸部进入所述第一凹凸块24的凹部。The inner wall of the pressing hoop 21 is provided with a first concave-
也就是说,第一凹凸块24和第二凹凸块25至少有一个凸部和一个凹部,第一凹凸块24和第二凹凸块25的凸部抵接时,分瓣螺母锁定,凸部和凹部对接时,分瓣螺母解锁。That is to say, the first concave-
在本实施例中,优选为两个凸部和形成于两个凸部中间的一个凹部做成的结构。这样能够在锁定和解锁过程中更为稳定。In this embodiment, the structure is preferably made of two convex parts and one concave part formed in the middle of the two convex parts. This provides more stability during locking and unlocking.
为了能够让分瓣螺母在径向张开时,由于轴向力的限制作用让分瓣螺母不容易分开,因此,在所述隔板23上设置有螺母拔杆26,所述螺母拔杆26的另一端伸入所述分瓣螺母2远离所述分离口12的一端,且所述螺母拔杆26用于在所述径向限位装置20轴向移动时撑开所述分瓣螺母2内部。In order to allow the split nut to open in the radial direction, the split nut is not easily separated due to the limiting effect of the axial force. Therefore, a
其中,拔销器即采用现有拔销器的基本原理,通过拔销端头的伸缩来对驱动杆的轴向移动进行限制或解除限制,即给拔销器同信号,使其启动拔销。Among them, the pin puller adopts the basic principle of the existing pin puller, and restricts or unrestricts the axial movement of the driving rod through the expansion and contraction of the pin puller, that is, the pin puller is given the same signal to start the pin puller. .
在所述固定架512上侧向开设有拔销开口514,所述拔销器521部分设置在所述拔销开口514内,且所述拔销器521在所述拔销开口514内能够沿所述拔销开口514的周向转动,即拔销器521与旋转座511内的拔销通道524相对固定连接,穿过固定架上的拔销开口514至外部,由于在启动电机驱动方案时,整个旋转座需要进行一定幅度的转动,因此,拔销开口514的目的是为了满足在电机驱动解锁方案中,拔销器能够随同转动。A pin-pulling opening 514 is laterally opened on the fixing
如图3所示,电机驱动解锁的方案中,主要目的是为了让驱动块41上的转向解锁孔532与贯穿孔重叠,因此,转向解锁孔532与贯穿孔的周向距离与拔销开口514周向开槽大小相当即可,或拔销开口514略大。As shown in FIG. 3 , in the motor-driven unlocking scheme, the main purpose is to allow the
为了更便于驱动弹簧的安装和稳定性,在所述驱动杆通道513内壁侧向开设有用于容纳所述驱动弹簧522的内延通道515,所述驱动弹簧522设置于所述内延通道515,且紧贴内延通道515设置,能够在周向上产生稳定的弹力。In order to facilitate the installation and stability of the driving spring, an inwardly extending channel 515 for accommodating the
所述旋转座511通过轴承54与所述固定架512连接,所述轴承54的外圈与所述固定架512连接,所述轴承54的内圈与所述旋转座511的所述驱动杆通道513外壁连接,这样既能够保证旋转座511与固定架512在径向上的稳定性,也能够让两者之间减少相对转动的阻力。The
轴承的外圈通过环形压板与整个固定架512紧固连接,内圈与旋转座511配合具体可与驱动杆通道外壁连接,形成回转运动体,也就是说,旋转座511即拔销器接口平台与驱动块、拔销器一个整体,沿轴承内环回转轴可进行旋转运动。The outer ring of the bearing is tightly connected with the entire fixed
以上实施例仅为本申请的示例性实施例,不用于限制本申请,本申请的保护范围由权利要求书限定。本领域技术人员可以在本申请的实质和保护范围内,对本申请做出各种修改或等同替换,这种修改或等同替换也应视为落在本申请的保护范围内。The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application. The protection scope of the present application is defined by the claims. Those skilled in the art can make various modifications or equivalent replacements to the present application within the spirit and protection scope of the present application, and such modifications or equivalent replacements should also be regarded as falling within the protection scope of the present application.
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