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CN114749182A - Nickel-lanthanum oxide catalyst for dry reforming of methane and preparation method thereof - Google Patents

Nickel-lanthanum oxide catalyst for dry reforming of methane and preparation method thereof Download PDF

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CN114749182A
CN114749182A CN202210317980.2A CN202210317980A CN114749182A CN 114749182 A CN114749182 A CN 114749182A CN 202210317980 A CN202210317980 A CN 202210317980A CN 114749182 A CN114749182 A CN 114749182A
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lanthanum oxide
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赵华华
丑凌军
宋焕玲
赵军
杨建�
闫亮
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Lanzhou Institute of Chemical Physics LICP of CAS
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Abstract

The invention relates to a nickel-lanthanum oxide catalyst for dry reforming of methane, wherein the active component of the catalyst is metal Ni, and the carrier is La2O3An obvious Ni-La interface is formed between the active component and the carrier; the active component Ni accounts for 1.0-5.0 wt%, and the Ni nano-particles have the size of about 20 nm; carrier La2O3Weight (D)The percentage is 95.0-99.0%. Meanwhile, the invention also discloses a preparation method of the catalyst. The invention shows very high catalytic stability, thereby effectively solving the problems of high-temperature sintering and carbon deposition of active components.

Description

一种用于甲烷干重整的镍-氧化镧催化剂及其制备方法A kind of nickel-lanthanum oxide catalyst for methane dry reforming and preparation method thereof

技术领域technical field

本发明涉及多相催化技术领域,尤其涉及一种用于甲烷干重整的镍-氧化镧催化剂及其制备方法。The invention relates to the technical field of heterogeneous catalysis, in particular to a nickel-lanthanum oxide catalyst for dry reforming of methane and a preparation method thereof.

背景技术Background technique

甲烷干重整是同时转化两种稳定性非常高的碳一分子CH4和CO2为合成气(CO和H2)的过程。因此从理论层面上来说,该反应是碳一化学中极富挑战性的重要研究课题。从实际角度来讲,该过程不仅是天然气转化的重要过程,也是大规模化工利用CO2最具工业应用前景的途径,因此对缓解能源危机、改善人类生存环境具有重要的现实意义。Methane dry reforming is the process of simultaneously converting two very stable carbon-one molecules, CH 4 and CO 2 , into syngas (CO and H 2 ). Therefore, from a theoretical perspective, this reaction is a very challenging and important research topic in carbon-chemistry. From a practical point of view, this process is not only an important process of natural gas conversion, but also the most promising way for large-scale chemical utilization of CO 2 in industrial applications. Therefore, it has important practical significance for alleviating the energy crisis and improving the living environment of human beings.

目前用于该反应的催化剂有贵金属和非贵金属两大类,其中非贵金属Ni基催化剂由于其较高的甲烷活化能力研究最为广泛。尽管具有环境和经济上的诸多优势,但由于Ni基催化剂的严重积碳和烧结一直困扰着其工业化应用进程。针对上述Ni基催化剂的稳定性问题,目前文献报道的策略包括改变催化剂制备方法、助剂与载体种类等,从而调控Ni与载体相互作用进而调节活性组分Ni物种的表界面状态。常用的载体有酸性金属氧化物如Al2O3、ZrO2等、惰性金属氧化物如SiO2等以及碱性金属氧化物MgO、La2O3等。The catalysts currently used for this reaction are classified into two categories: noble metals and non-precious metals, among which non-precious metal Ni-based catalysts are the most widely studied due to their high methane activation ability. Despite its many environmental and economic advantages, the industrial application process of Ni-based catalysts has been plagued by severe carbon deposition and sintering. Aiming at the stability of the above Ni-based catalysts, the strategies reported in the literature include changing the catalyst preparation method, the types of additives and supports, etc., so as to regulate the interaction between Ni and the support and then adjust the surface and interface state of the active component Ni species. Commonly used supports are acidic metal oxides such as Al 2 O 3 , ZrO 2 , etc., inert metal oxides such as SiO 2 , etc., and basic metal oxides MgO, La 2 O 3 and the like.

其中稀土金属La2O3负载Ni催化剂可活化CO2生成氧化碳酸镧中间产物(La2O3 +CO2 = La2O2CO3),从而起到消碳作用(La2O2CO3 + C = La2O3 + CO)(Journal ofCatalysis, 343, 2016, 208–214)。镍-氧化镧催化剂通常采用浸渍法(201080012085.5)或沉淀法(202110262555.3)将Ni负载于La2O3载体上制备,但在反应过程中仍面临活性组分Ni与载体La2O3相互作用不强,载体来不及消碳导致活性组分发生积碳而脱离载体表面或颗粒长大,从而造成催化剂失活。Among them, the rare earth metal La 2 O 3 supported Ni catalyst can activate CO 2 to form an intermediate product of lanthanum carbonate oxide (La 2 O 3 +CO 2 = La 2 O 2 CO 3 ), thus playing the role of carbon elimination (La 2 O 2 CO 3 ). + C = La 2 O 3 + CO) (Journal of Catalysis, 343, 2016, 208–214). Nickel-lanthanum oxide catalysts are usually prepared by impregnation method (201080012085.5) or precipitation method (202110262555.3) to support Ni on La 2 O 3 support, but in the reaction process, it still faces the inability of the interaction between the active component Ni and the support La 2 O 3 . If the catalyst is too strong, the carrier cannot eliminate carbon in time, resulting in carbon deposition of active components and separation from the surface of the carrier or growth of particles, resulting in deactivation of the catalyst.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是提供一种有效解决活性组分高温烧结和积碳问题的用于甲烷干重整的镍-氧化镧催化剂及其制备方法。The technical problem to be solved by the present invention is to provide a nickel-lanthanum oxide catalyst for dry methane reforming and a preparation method thereof, which can effectively solve the problems of high temperature sintering and carbon deposition of active components.

为解决上述问题,本发明所述的一种用于甲烷干重整的镍-氧化镧催化剂,其特征在于:该催化剂活性组分为金属Ni,载体为La2O3,活性组分与载体间具有明显的Ni-La界面;活性组分Ni占重量百分比为1.0~5.0%,Ni纳米颗粒尺寸约为20 nm;载体La2O3重量百分比为95.0~99.0%。In order to solve the above problems, a nickel-lanthanum oxide catalyst for methane dry reforming according to the present invention is characterized in that: the active component of the catalyst is metal Ni, the carrier is La 2 O 3 , the active component and the carrier are There is an obvious Ni-La interface between them; the active component Ni accounts for 1.0~5.0% by weight, and the size of Ni nanoparticles is about 20 nm; the weight percentage of the carrier La 2 O 3 is 95.0~99.0%.

如上所述的一种用于甲烷干重整的镍-氧化镧催化剂的制备方法,其特征在于:室温下在La盐溶液中滴加碱性沉淀剂溶液,调节pH值至7.0~1.0,所得反应物经过滤洗涤至滤液pH值至中性,先干燥过夜再经焙烧,得到氧化碳酸镧(La2O2CO3)载体;然后将Ni盐溶液浸渍到氧化碳酸镧(La2O2CO3)载体上,依次经干燥过夜、焙烧、还原,即得镍-氧化镧催化剂。The above-mentioned method for preparing a nickel-lanthanum oxide catalyst for dry reforming of methane is characterized in that: at room temperature, an alkaline precipitant solution is added dropwise to the La salt solution, and the pH value is adjusted to 7.0 to 1.0, and the obtained The reactant was filtered and washed until the pH value of the filtrate became neutral, dried overnight and then calcined to obtain lanthanum carbonate (La 2 O 2 CO 3 ) carrier; then the Ni salt solution was immersed in lanthanum carbonate (La 2 O 2 CO 3 ) 3 ) On the carrier, drying overnight, calcining and reducing in sequence, the nickel-lanthanum oxide catalyst is obtained.

所述La盐溶液是指将La盐溶于去离子水中,得到浓度为0.15~0.30 mol·L-1的混合液;所述La盐为硝酸镧、醋酸镧、氯化镧中的任意一种或两种以上的组合。The La salt solution refers to dissolving the La salt in deionized water to obtain a mixed solution with a concentration of 0.15 to 0.30 mol·L ; the La salt is any one of lanthanum nitrate, lanthanum acetate, and lanthanum chloride or a combination of two or more.

所述碱性沉淀剂溶液是指将碱性沉淀剂溶于去离子水中,得到浓度为0.5~2.0mol·L-1的混合液;所述碱性沉淀剂为NH4HCO3、(NH4)2CO3和NH3·H2O中的一种或两种以上的组合。The alkaline precipitating agent solution refers to dissolving the alkaline precipitating agent in deionized water to obtain a mixed solution with a concentration of 0.5 to 2.0 mol·L −1 ; the alkaline precipitating agent is NH 4 HCO 3 , (NH 4 ) ) 2 CO 3 and NH 3 ·H 2 O in one or a combination of two or more.

所述Ni盐溶液是指将Ni盐溶于去离子水中,得到浓度为0.07~0.38 mol·L-1的混合液;所述Ni盐为硝酸镍、醋酸镍、氯化镍、硫酸镍中的任意一种或两种以上的组合。The Ni salt solution refers to that the Ni salt is dissolved in deionized water to obtain a mixed solution with a concentration of 0.07 to 0.38 mol·L -1 ; the Ni salt is a mixture of nickel nitrate, nickel acetate, nickel chloride, and nickel sulfate. Any one or a combination of two or more.

所述Ni盐溶液中Ni盐与所述氧化碳酸镧(La2O2CO3)载体的质量比为0.04~0.24:1。The mass ratio of the Ni salt to the lanthanum oxide carbonate (La 2 O 2 CO 3 ) carrier in the Ni salt solution is 0.04-0.24:1.

所述干燥过夜的温度为120℃。The temperature of the drying overnight was 120°C.

所述载体焙烧的条件是指温度为600℃,时间为2.0~4.0 h。The carrier roasting conditions refer to a temperature of 600° C. and a time of 2.0-4.0 h.

所述催化剂焙烧的条件是指温度为600~800℃,时间为2.0 h。The conditions for calcining the catalyst refer to a temperature of 600-800° C. and a time of 2.0 h.

所述还原的条件是指在体积比1:2的H2/N2气氛下650~900℃还原2.0 h。The reduction conditions refer to reduction at 650-900° C. for 2.0 h in an H 2 /N 2 atmosphere with a volume ratio of 1:2.

如上所述的一种用于甲烷干重整的镍-氧化镧催化剂在甲烷干重整中的应用,其特征在于:常压条件下,将CH4和CO2连续通入到装有该镍-氧化镧催化剂的反应炉中,于温度为650~850℃,空速为15000~60000 h-1的条件下进行反应,生成CO和H2The above-mentioned application of a nickel-lanthanum oxide catalyst for methane dry reforming in methane dry reforming is characterized in that: under normal pressure conditions, CH 4 and CO 2 are continuously fed into a chamber containing the nickel - In the reaction furnace of lanthanum oxide catalyst, the reaction is carried out under the conditions of a temperature of 650~850°C and a space velocity of 15000~60000 h -1 to generate CO and H 2 .

本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、通常,通过将Ni直接负载于La2O3载体上制备获得镍-氧化镧催化剂,由于活性组分Ni与载体La2O3相互作用较弱,在经长时间的甲烷干重整反应后显示出降低的CH4和CO2转化率,出现逐渐失活的现象。本发明中镍-氧化镧催化剂将Ni负载于La2O2CO3载体上,在催化剂焙烧过程中可发生反应2La2O2CO3(s)+ NiO(s) = La2O3(s) + La2NiO4(s) + 2CO2(g),进一步通过还原可原位产生具有强相互作用的Ni-La界面,并且产生的CO2气体可起到扩孔作用,增大催化剂的比表面。1. Usually, the nickel-lanthanum oxide catalyst is prepared by directly loading Ni on the La 2 O 3 carrier. Due to the weak interaction between the active component Ni and the carrier La 2 O 3 , after a long time of methane dry reforming reaction After showing decreased CH4 and CO2 conversion, the phenomenon of gradual deactivation appeared. In the nickel-lanthanum oxide catalyst of the present invention, Ni is supported on the La 2 O 2 CO 3 carrier, and the reaction can occur during the calcination of the catalyst 2La 2 O 2 CO 3 (s)+ NiO(s) = La 2 O 3 (s ) + La 2 NiO 4 (s) + 2CO 2 (g), the Ni-La interface with strong interaction can be generated in situ by further reduction, and the generated CO 2 gas can play a role in pore expansion and increase the catalyst's capacity than the surface.

2、通常Ni基催化剂活性组分含量较高(Ni含量> 5%),而本发明中镍-氧化镧催化剂Ni活性组分重量百分比为1.0~5.0%。通过控制较低的Ni含量即可获得较高的反应活性,具有制备方法简单,生产成本低的优势。2. Usually, the Ni-based catalyst has a relatively high content of active components (Ni content> 5%), while the nickel-lanthanum oxide catalyst in the present invention has a Ni active component weight percentage of 1.0 to 5.0%. The higher reactivity can be obtained by controlling the lower Ni content, which has the advantages of simple preparation method and low production cost.

3、本发明以La2O2CO3为载体前驱体制备的镍-氧化镧催化剂具有明显的Ni-La界面,将该催化剂用于甲烷干重整制合成气反应中,在无稀释气条件下,反应温度为750℃时,催化剂的寿命长达300 h且未出现失活现象,表现出非常高的催化稳定性,从而有效解决了活性组分高温烧结和积碳问题。3. The nickel-lanthanum oxide catalyst prepared by using La 2 O 2 CO 3 as the carrier precursor of the present invention has an obvious Ni-La interface, and the catalyst is used in the reaction of dry reforming methane to syngas, under the condition of no dilution gas. When the reaction temperature is 750 °C, the life of the catalyst is as long as 300 h without deactivation, showing very high catalytic stability, which effectively solves the problems of high temperature sintering and carbon deposition of active components.

附图说明Description of drawings

下面结合附图对本发明的具体实施方式作进一步详细的说明。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

图1为本发明实施例1制备的一种镍-氧化镧催化剂的TEM图(a)和HRTEM图(b)。Figure 1 is a TEM image (a) and an HRTEM image (b) of a nickel-lanthanum oxide catalyst prepared in Example 1 of the present invention.

图2为本发明实施例2制备的一种镍-氧化镧催化剂的TEM图(a)和HRTEM图(b)。Figure 2 is a TEM image (a) and an HRTEM image (b) of a nickel-lanthanum oxide catalyst prepared in Example 2 of the present invention.

具体实施方式Detailed ways

一种用于甲烷干重整的镍-氧化镧催化剂,该催化剂活性组分为金属Ni,载体为La2O3,活性组分与载体间具有明显的Ni-La界面;活性组分Ni占重量百分比为1.0~5.0%,Ni纳米颗粒尺寸约为20 nm;载体La2O3重量百分比为95.0~99.0%。A nickel-lanthanum oxide catalyst for methane dry reforming, the active component of the catalyst is metal Ni, the carrier is La 2 O 3 , and there is an obvious Ni-La interface between the active component and the carrier; the active component Ni accounts for The weight percentage is 1.0-5.0%, the size of Ni nanoparticles is about 20 nm; the weight percentage of the carrier La 2 O 3 is 95.0-99.0%.

其制备方法:室温下在La盐溶液中滴加碱性沉淀剂溶液,调节pH值至7.0~1.0,所得反应物经过滤洗涤至滤液pH值至中性,先于120℃干燥过夜再在马弗炉中600℃焙烧2.0~4.0 h,得到氧化碳酸镧(La2O2CO3)载体;然后将Ni盐溶液浸渍到氧化碳酸镧(La2O2CO3)载体上,依次经120℃干燥过夜、马弗炉中600~800℃焙烧2.0 h、管式炉中H2/N2(体积比1:2)气氛下650~900℃还原2.0 h,即得镍-氧化镧催化剂。Its preparation method: drop an alkaline precipitant solution into La salt solution at room temperature, adjust the pH value to 7.0~1.0, the obtained reactant is filtered and washed until the pH value of the filtrate becomes neutral, first dried at 120 °C overnight, and then placed in a horse. The lanthanum oxide (La 2 O 2 CO 3 ) carrier was obtained by calcining at 600 °C for 2.0~4.0 h in a Furnace; then the Ni salt solution was impregnated onto the lanthanum oxide (La 2 O 2 CO 3 ) carrier, and the lanthanum oxide (La 2 O 2 CO 3 ) carrier was then heated at 120 ° C in turn. After drying overnight, calcining at 600-800 ℃ for 2.0 h in a muffle furnace, and reducing at 650-900 ℃ for 2.0 h in a tube furnace under H 2 /N 2 (volume ratio 1:2) atmosphere, the nickel-lanthanum oxide catalyst was obtained.

其中:La盐溶液是指将La盐溶于去离子水中,得到浓度为0.15~0.30 mol·L-1的混合液; La盐为硝酸镧、醋酸镧、氯化镧中的任意一种或两种以上的组合。Wherein: La salt solution refers to dissolving La salt in deionized water to obtain a mixed solution with a concentration of 0.15~0.30 mol·L -1 ; La salt is any one or two of lanthanum nitrate, lanthanum acetate, and lanthanum chloride. more than one combination.

碱性沉淀剂溶液是指将碱性沉淀剂溶于去离子水中,得到浓度为0.5~2.0 mol·L-1的混合液;碱性沉淀剂为NH4HCO3、(NH4)2CO3和NH3·H2O中的一种或两种以上的组合。The alkaline precipitant solution refers to dissolving the alkaline precipitant in deionized water to obtain a mixed solution with a concentration of 0.5~2.0 mol·L -1 ; the alkaline precipitant is NH 4 HCO 3 , (NH 4 ) 2 CO 3 One or a combination of two or more of NH 3 ·H 2 O.

Ni盐溶液是指将Ni盐溶于去离子水中,得到浓度为0.07~0.38 mol·L-1的混合液;Ni盐为硝酸镍、醋酸镍、氯化镍、硫酸镍中的任意一种或两种以上的组合。Ni salt solution refers to dissolving Ni salt in deionized water to obtain a mixed solution with a concentration of 0.07~0.38 mol·L -1 ; Ni salt is any one of nickel nitrate, nickel acetate, nickel chloride, and nickel sulfate or combination of two or more.

Ni盐溶液中Ni盐与氧化碳酸镧(La2O2CO3)载体的质量比(g/g)为0.04~0.24:1。The mass ratio (g/g) of Ni salt to lanthanum oxide carbonate (La 2 O 2 CO 3 ) carrier in the Ni salt solution is 0.04-0.24:1.

该镍-氧化镧催化剂在甲烷干重整中的应用:常压条件下,将CH4和CO2连续通入到装有该镍-氧化镧催化剂的反应炉中,于温度为650~850℃,空速为15000~60000 h-1的条件下进行反应,生成CO和H2The application of the nickel-lanthanum oxide catalyst in the dry reforming of methane: under normal pressure conditions, CH 4 and CO 2 are continuously fed into the reaction furnace equipped with the nickel-lanthanum oxide catalyst, and the temperature is 650~850 ℃ , the reaction is carried out under the condition of space velocity of 15000~60000 h -1 to generate CO and H 2 .

实施例1Example 1

载体制备:在1 L烧杯中,室温下(25℃左右)将13 g La(NO3)3·6H2O搅拌溶解于200 mL水中,然后滴加1.0 mol·L-1 NH4HCO3沉淀剂调节混合浆料的pH 至8.0。继续搅拌0.5 h后,将反应物过滤洗涤至滤液pH值为7.0,于烘箱中120℃干燥过夜,最后于马弗炉中600℃焙烧2.0 h得到催化剂载体La2O2CO3Carrier preparation: Dissolve 13 g La(NO 3 ) 3 ·6H 2 O in 200 mL of water at room temperature (about 25°C) in a 1 L beaker with stirring, and then dropwise add 1.0 mol·L -1 NH 4 HCO 3 to precipitate The pH of the mixed slurry was adjusted to 8.0. After stirring for 0.5 h, the reactant was filtered and washed until the pH value of the filtrate was 7.0, dried in an oven at 120 °C overnight, and finally calcined in a muffle furnace at 600 °C for 2.0 h to obtain the catalyst carrier La 2 O 2 CO 3 ;

催化剂制备:红外灯照射下在50 mL坩埚中加入3.0 g上述La2O2CO3载体,称取0.30g Ni(NO3)2·6H2O溶解于7 mL水中得前驱体溶液,将该前驱体溶液加入至坩埚中,边搅拌边浸渍,待溶剂蒸干后至于烘箱中120℃干燥过夜,于马弗炉中750℃焙烧2.0 h,在管式炉H2/N2(体积比1:2)气氛中750℃下还原2.0 h得到Ni-La2O3催化剂,其中Ni重量百分比为2.0%。本实施例所获Ni-La2O3催化剂的TEM和HRTEM图为附图1,从图1中可以看出Ni纳米粒子尺寸在20 nm左右,颗粒大小分布均匀,具有明显的Ni-La2O3界面。Catalyst preparation: 3.0 g of the above-mentioned La 2 O 2 CO 3 carrier was added to a 50 mL crucible under the irradiation of an infrared lamp, and 0.30 g of Ni(NO 3 ) 2 ·6H 2 O was weighed and dissolved in 7 mL of water to obtain a precursor solution. The precursor solution was added to the crucible, and immersed while stirring. After the solvent was evaporated to dryness, it was dried in an oven at 120 °C overnight, calcined in a muffle furnace at 750 °C for 2.0 h, and heated in a tube furnace with H 2 /N 2 (volume ratio 1 : 2) Ni-La 2 O 3 catalyst was obtained by reducing at 750 ℃ for 2.0 h in the atmosphere, in which the weight percentage of Ni was 2.0%. The TEM and HRTEM images of the Ni-La 2 O 3 catalyst obtained in this example are shown in Figure 1. It can be seen from Figure 1 that the size of Ni nanoparticles is about 20 nm, the particle size distribution is uniform, and there is obvious Ni-La 2 O3 interface.

实施例2Example 2

载体制备:在1 L烧杯中,室温下(25℃左右)将24 g La(CH3COO)3·5H2O搅拌溶解于200 mL水中,然后滴加0.5 mol·L-1 NH3·H2O沉淀剂调节混合浆料的pH 至8.0。继续搅拌0.5 h后,将反应物过滤洗涤至滤液pH值为7.0,于烘箱中120℃干燥过夜,最后于马弗炉中600℃焙烧3.0 h得到催化剂载体La2O2CO3Carrier preparation: Dissolve 24 g La(CH 3 COO) 3 ·5H 2 O in 200 mL of water at room temperature (about 25°C) in a 1 L beaker with stirring, and then dropwise add 0.5 mol·L -1 NH 3 ·H 2 O precipitant adjusts the pH of the mixed slurry to 8.0. After stirring for 0.5 h, the reactant was filtered and washed until the pH value of the filtrate was 7.0, dried in an oven at 120 °C overnight, and finally calcined in a muffle furnace at 600 °C for 3.0 h to obtain the catalyst carrier La 2 O 2 CO 3 ;

催化剂制备:红外灯照射下在50 mL坩埚中加入3.0 g上述La2O2CO3载体,称取0.40g Ni(CH3COO)2·4H2O溶解于7 mL水中得前驱体溶液,将该前驱体溶液加入至坩埚中,边搅拌边浸渍,待溶剂蒸干后至于烘箱中120℃干燥过夜,于马弗炉中800℃焙烧2.0 h,在管式炉H2/N2(体积比1:2)气氛中650℃下还原2.0 h得到Ni-La2O3催化剂,其中Ni重量百分比为3.0%。本实施例所获Ni-La2O3催化剂的TEM和HRTEM图为附图2,从图2中可以看出Ni纳米粒子尺寸在20 nm左右,颗粒大小分布均匀,具有明显的Ni-La2O3界面。Catalyst preparation: 3.0 g of the above-mentioned La 2 O 2 CO 3 carrier was added to a 50 mL crucible under infrared light irradiation, and 0.40 g of Ni(CH 3 COO) 2 ·4H 2 O was weighed and dissolved in 7 mL of water to obtain a precursor solution. The precursor solution was added to the crucible, and immersed while stirring. After the solvent was evaporated to dryness, it was dried in an oven at 120 °C overnight, calcined in a muffle furnace at 800 °C for 2.0 h, and heated in a tube furnace with H 2 /N 2 (volume ratio). 1:2) Ni-La 2 O 3 catalyst was obtained by reduction at 650 °C for 2.0 h in an atmosphere, in which the weight percentage of Ni was 3.0%. The TEM and HRTEM images of the Ni-La 2 O 3 catalyst obtained in this example are shown in Figure 2. It can be seen from Figure 2 that the size of the Ni nanoparticles is about 20 nm, the particle size distribution is uniform, and the Ni-La 2 O3 interface.

实施例3Example 3

载体制备:在1 L烧杯中,室温下(25℃左右)将10 g LaCl3搅拌溶解于200 mL水中,然后滴加2.0 mol·L-1 (NH4)2CO3沉淀剂调节混合浆料的pH 至9.0。继续搅拌0.5 h后,将反应物过滤洗涤至滤液pH值为7.0,于烘箱中120℃干燥过夜,最后于马弗炉中600℃焙烧4.0 h得到催化剂载体La2O2CO3Carrier preparation: Dissolve 10 g LaCl 3 in 200 mL water with stirring at room temperature (about 25°C) in a 1 L beaker, and then add dropwise 2.0 mol·L -1 (NH 4 ) 2 CO 3 precipitant to adjust the mixed slurry pH to 9.0. After stirring for 0.5 h, the reactant was filtered and washed until the pH value of the filtrate was 7.0, dried in an oven at 120 °C overnight, and finally calcined in a muffle furnace at 600 °C for 4.0 h to obtain the catalyst carrier La 2 O 2 CO 3 ;

催化剂制备:红外灯照射下在50 mL坩埚中加入3.0 g上述La2O2CO3载体,称取0.43g NiCl2·6H2O溶解于7 mL水中得前驱体溶液,将该前驱体溶液加入至坩埚中,边搅拌边浸渍,待溶剂蒸干后至于烘箱中120℃干燥过夜,于马弗炉中600℃焙烧2.0 h,在管式炉H2/N2(体积比1:2)气氛中800℃下还原2.0 h得到Ni-La2O3催化剂,其中Ni重量百分比为4.0%。Catalyst preparation: 3.0 g of the above-mentioned La 2 O 2 CO 3 carrier was added to a 50 mL crucible under the irradiation of an infrared lamp, and 0.43 g of NiCl 2 ·6H 2 O was weighed and dissolved in 7 mL of water to obtain a precursor solution. The precursor solution was added to Put it into a crucible, immerse it while stirring, and after the solvent is evaporated to dryness, dry it in an oven at 120 °C overnight, calcinate it in a muffle furnace at 600 °C for 2.0 h, and in a tube furnace H 2 /N 2 (volume ratio 1:2) atmosphere The Ni-La 2 O 3 catalyst was obtained by reduction at 800 °C for 2.0 h, in which the weight percentage of Ni was 4.0%.

实施例4Example 4

载体制备:在1 L烧杯中,室温下(25℃左右)将13 g La(NO3)3·6H2O搅拌溶解于200 mL水中,然后滴加1.0 mol·L-1 NH4HCO3沉淀剂调节混合浆料的pH 至7.0。继续搅拌0.5 h后,将反应物过滤洗涤至滤液pH值为7.0,于烘箱中120℃干燥过夜,最后于马弗炉中600℃焙烧2.0 h得到催化剂载体La2O2CO3Carrier preparation: Dissolve 13 g La(NO 3 ) 3 ·6H 2 O in 200 mL of water at room temperature (about 25°C) in a 1 L beaker with stirring, and then dropwise add 1.0 mol·L -1 NH 4 HCO 3 to precipitate The pH of the mixed slurry was adjusted to 7.0. After stirring for 0.5 h, the reactant was filtered and washed until the pH value of the filtrate was 7.0, dried in an oven at 120 °C overnight, and finally calcined in a muffle furnace at 600 °C for 2.0 h to obtain the catalyst carrier La 2 O 2 CO 3 ;

催化剂制备:红外灯照射下在50 mL坩埚中加入3.0 g上述La2O2CO3载体,称取0.70g NiSO4·6H2O溶解于7 mL水中得前驱体溶液,将该前驱体溶液加入至坩埚中,边搅拌边浸渍,待溶剂蒸干后至于烘箱中120℃干燥过夜,于马弗炉中650℃焙烧2.0 h,在管式炉H2/N2(体积比1:2)气氛中700℃下还原2.0 h得到Ni-La2O3催化剂,其中Ni重量百分比为5.0%。Catalyst preparation: 3.0 g of the above-mentioned La 2 O 2 CO 3 carrier was added to a 50 mL crucible under the irradiation of an infrared lamp, and 0.70 g of NiSO 4 ·6H 2 O was weighed and dissolved in 7 mL of water to obtain a precursor solution. The precursor solution was added to Put it into a crucible, immerse it while stirring, and after the solvent is evaporated to dryness, it is dried in an oven at 120 °C overnight, calcined in a muffle furnace at 650 °C for 2.0 h, and in a tube furnace H 2 /N 2 (volume ratio 1:2) atmosphere The Ni-La 2 O 3 catalyst was obtained by reduction at 700 °C for 2.0 h, in which the weight percentage of Ni was 5.0%.

实施例5Example 5

载体制备:在1 L烧杯中,室温下(25℃左右)将13 g La(NO3)3·6H2O搅拌溶解于200 mL水中,然后滴加1.0 mol·L-1 NH4HCO3沉淀剂调节混合浆料的pH 至10.0。继续搅拌0.5 h后,将反应物过滤洗涤至滤液pH值为7.0,于烘箱中120℃干燥过夜,最后于马弗炉中600℃焙烧3.0 h得到催化剂载体La2O2CO3Carrier preparation: Dissolve 13 g La(NO 3 ) 3 ·6H 2 O in 200 mL of water at room temperature (about 25°C) in a 1 L beaker with stirring, and then dropwise add 1.0 mol·L -1 NH 4 HCO 3 to precipitate The pH of the mixed slurry was adjusted to 10.0. After stirring for 0.5 h, the reactant was filtered and washed until the pH value of the filtrate was 7.0, dried in an oven at 120 °C overnight, and finally calcined in a muffle furnace at 600 °C for 3.0 h to obtain the catalyst carrier La 2 O 2 CO 3 ;

催化剂制备:红外灯照射下在50 mL坩埚中加入3.0 g上述La2O2CO3载体,称取0.40g Ni(NO3)2·6H2O溶解于7 mL水中得前驱体溶液,将该前驱体溶液加入至坩埚中,边搅拌边浸渍,待溶剂蒸干后至于烘箱中120℃干燥过夜,于马弗炉中700℃焙烧2.0 h,在管式炉H2/N2(体积比1:2)气氛中900℃下还原2.0 h得到Ni-La2O3催化剂,其中Ni重量百分比为2.5%。Catalyst preparation: 3.0 g of the above-mentioned La 2 O 2 CO 3 carrier was added to a 50 mL crucible under infrared light irradiation, and 0.40 g of Ni(NO 3 ) 2 ·6H 2 O was weighed and dissolved in 7 mL of water to obtain a precursor solution. The precursor solution was added to the crucible, immersed while stirring, and after the solvent was evaporated to dryness, it was dried in an oven at 120 °C overnight, calcined in a muffle furnace at 700 °C for 2.0 h, and heated in a tube furnace with H 2 /N 2 (volume ratio 1). : 2) Ni-La 2 O 3 catalyst was obtained by reducing at 900 ℃ for 2.0 h in the atmosphere, in which the weight percentage of Ni was 2.5%.

实施例6Example 6

载体制备:在1 L烧杯中,室温下(25℃左右)将13 g La(NO3)3·6H2O搅拌溶解于200 mL水中,然后滴加1.0 mol·L-1 NH4HCO3沉淀剂调节混合浆料的pH 至8.0。继续搅拌0.5 h后,将反应物过滤洗涤至滤液pH值为7.0,于烘箱中120℃干燥过夜,最后于马弗炉中600℃焙烧3.0 h得到催化剂载体La2O2CO3Carrier preparation: Dissolve 13 g La(NO 3 ) 3 ·6H 2 O in 200 mL of water at room temperature (about 25°C) in a 1 L beaker with stirring, and then dropwise add 1.0 mol·L -1 NH 4 HCO 3 to precipitate The pH of the mixed slurry was adjusted to 8.0. After stirring for 0.5 h, the reactant was filtered and washed until the pH value of the filtrate was 7.0, dried in an oven at 120 °C overnight, and finally calcined in a muffle furnace at 600 °C for 3.0 h to obtain the catalyst carrier La 2 O 2 CO 3 ;

催化剂制备:红外灯照射下在50 mL坩埚中加入3.0 g上述La2O2CO3载体,称取0.12g Ni(CH3COO)2·4H2O溶解于7 mL水中得前驱体溶液,将该前驱体溶液加入至坩埚中,边搅拌边浸渍,待溶剂蒸干后至于烘箱中120℃干燥过夜,于马弗炉中750℃焙烧2.0 h,在管式炉H2/N2(体积比1:2)气氛中850℃下还原2.0 h得到Ni-La2O3催化剂,其中Ni重量百分比为1.0%。Catalyst preparation: 3.0 g of the above-mentioned La 2 O 2 CO 3 carrier was added to a 50 mL crucible under the irradiation of an infrared lamp, and 0.12 g of Ni(CH 3 COO) 2 ·4H 2 O was weighed and dissolved in 7 mL of water to obtain a precursor solution. The precursor solution was added to the crucible, and immersed while stirring. After the solvent was evaporated to dryness, it was dried in an oven at 120 °C overnight, calcined in a muffle furnace at 750 °C for 2.0 h, and heated in a tube furnace with H 2 /N 2 (volume ratio). 1:2) Ni-La 2 O 3 catalyst was obtained by reducing at 850 °C for 2.0 h in an atmosphere, in which the weight percentage of Ni was 1.0%.

对比例1Comparative Example 1

载体制备:在1 L烧杯中,室温下(25℃左右)将13 g La(NO3)3·6H2O搅拌溶解于200 mL水中,然后滴加1.0 mol·L-1 NH4HCO3沉淀剂调节混合浆料的pH 至8.0。继续搅拌0.5 h后,将反应物过滤洗涤至滤液pH值为7.0,于烘箱中120℃干燥过夜,最后于马弗炉中800℃焙烧3.0 h得到催化剂载体La2O3Carrier preparation: Dissolve 13 g La(NO 3 ) 3 ·6H 2 O in 200 mL of water at room temperature (about 25°C) in a 1 L beaker with stirring, and then dropwise add 1.0 mol·L -1 NH 4 HCO 3 to precipitate The pH of the mixed slurry was adjusted to 8.0. After stirring for 0.5 h, the reactant was filtered and washed until the pH of the filtrate was 7.0, dried in an oven at 120 °C overnight, and finally calcined in a muffle furnace at 800 °C for 3.0 h to obtain the catalyst carrier La 2 O 3 .

催化剂制备:红外灯照射下在50 mL坩埚中加入3.0 g上述La2O3载体,称取0.24 gNi(NO3)2·6H2O溶解于7 mL水中得前驱体溶液,将该前驱体溶液加入至坩埚中,边搅拌边浸渍,待溶剂蒸干后至于烘箱中120℃干燥过夜,于马弗炉中800℃焙烧2.0 h,在管式炉H2/N2(体积比1:2)气氛中750℃下还原2.0 h得到Ni-La2O3催化剂,其中Ni重量百分比为2.0%。Catalyst preparation: 3.0 g of the above La 2 O 3 carrier was added to a 50 mL crucible under infrared light irradiation, and 0.24 g of Ni(NO 3 ) 2 ·6H 2 O was weighed and dissolved in 7 mL of water to obtain a precursor solution. The precursor solution Add it to the crucible, and immerse it while stirring. After the solvent is evaporated to dryness, it is dried in an oven at 120 °C overnight, calcined in a muffle furnace at 800 °C for 2.0 h, and heated in a tube furnace with H 2 /N 2 (volume ratio 1:2) The Ni-La 2 O 3 catalyst was obtained by reducing at 750 ℃ for 2.0 h in the atmosphere, in which the weight percentage of Ni was 2.0%.

对比例2(此例是对比共沉淀法制备的催化剂)Comparative example 2 (this example is a catalyst prepared by a comparative co-precipitation method)

在1 L烧杯中,室温下(25℃左右)将15 g La(NO3)3·6H2O和1.10 g Ni(NO3)2·6H2O搅拌溶解于200 mL水中,然后滴加1.0 mol·L-1 NH4HCO3沉淀剂调节混合浆料的pH 至8.0。继续搅拌0.5 h后,将反应物过滤洗涤至滤液pH值为7.0,于烘箱中120℃干燥过夜,于马弗炉中600℃焙烧2.0 h,在管式炉H2/N2(体积比1:2)气氛中750℃下还原2.0 h得到Ni-La2O3催化剂,其中Ni重量百分比为2.0%。In a 1 L beaker, 15 g La(NO 3 ) 3 ·6H 2 O and 1.10 g Ni(NO 3 ) 2 ·6H 2 O were stirred and dissolved in 200 mL of water at room temperature (about 25℃), and then 1.0 mol·L -1 NH 4 HCO 3 precipitant adjusts the pH of the mixed slurry to 8.0. After continuing to stir for 0.5 h, the reactant was filtered and washed until the pH value of the filtrate was 7.0, dried in an oven at 120 °C overnight, calcined in a muffle furnace at 600 °C for 2.0 h, and heated in a tube furnace with H 2 /N 2 (volume ratio 1 : 2) Ni-La 2 O 3 catalyst was obtained by reducing at 750 ℃ for 2.0 h in the atmosphere, in which the weight percentage of Ni was 2.0%.

应用例1Application example 1

将实施例1~6及对比例1~2中制备的镍-氧化镧催化剂用于甲烷干重整反应,具体反应条件为:常压下固定床石英管反应器中装入0.1 g焙烧后催化剂,并用0.35 g石英砂稀释。首先对催化剂进行还原处理,具体操作见上述实施例和对比例中。待还原过程结束后,调节反应温度并同时切换气体至N2吹扫0.5 h,然后通入CH4与CO2(体积比为1:1)进行反应,采用气相色谱在线分析产物。反应进行1.0 h时的测试结果如表1所示。The nickel-lanthanum oxide catalysts prepared in Examples 1 to 6 and Comparative Examples 1 to 2 were used for the methane dry reforming reaction, and the specific reaction conditions were: the fixed-bed quartz tube reactor was charged with 0.1 g of the calcined catalyst under normal pressure. , and diluted with 0.35 g of quartz sand. First, the catalyst is subjected to reduction treatment, and the specific operation is shown in the above examples and comparative examples. After the reduction process was over, the reaction temperature was adjusted and the gas was switched to N 2 for purging for 0.5 h, then CH 4 and CO 2 (volume ratio of 1:1) were introduced for the reaction, and the products were analyzed online by gas chromatography. The test results when the reaction was carried out for 1.0 h are shown in Table 1.

表1 实施例1~6及对比例1~2中制备的镍-氧化镧催化剂的甲烷干重整性能结果Table 1 Results of dry methane reforming performance of nickel-lanthanum oxide catalysts prepared in Examples 1-6 and Comparative Examples 1-2

Figure 446830DEST_PATH_IMAGE001
Figure 446830DEST_PATH_IMAGE001

从表1可以看出,使用本发明方法制备的镍-氧化镧催化剂相比于直接用氧化镧负载的镍-氧化镧催化剂表现出较高的CH4转化率、CO2转化率及H2/CO比,具有较高的甲烷干重整活性;并且使用本发明方法制备的镍-氧化镧催化剂相比于沉淀法制备的镍-氧化镧催化剂具有较高活性。As can be seen from Table 1, the nickel-lanthanum oxide catalyst prepared by the method of the present invention exhibits higher CH 4 conversion rate, CO 2 conversion rate and H 2 / Compared with the nickel-lanthanum oxide catalyst prepared by the precipitation method, the nickel-lanthanum oxide catalyst prepared by the method of the invention has higher activity.

应用例2Application example 2

将实施例1与对比例1制备的镍-氧化镧催化剂用于甲烷干重整反应,具体反应条件为:常压下固定床石英管反应器中装入0.1 g焙烧后催化剂,并用0.35 g石英砂稀释。首先对催化剂进行还原处理,具体操作见上述实施例和对比例中。待还原过程结束后,调节反应温度至750℃,并同时切换气体至N2吹扫0.5 h,然后通入CH4与CO2(体积比为1:1)进行反应,原料空速为30000 mL·g-1·h-1,采用气相色谱在线分析产物。催化剂稳定性测试结果如表2所示。The nickel-lanthanum oxide catalysts prepared in Example 1 and Comparative Example 1 were used in the methane dry reforming reaction, and the specific reaction conditions were: a fixed-bed quartz tube reactor under normal pressure was charged with 0.1 g of the calcined catalyst, and 0.35 g of quartz was used. Sand dilution. First, the catalyst is subjected to reduction treatment, and the specific operation is shown in the above examples and comparative examples. After the reduction process is over, adjust the reaction temperature to 750 °C, and switch the gas to N 2 for purging for 0.5 h at the same time, and then pass CH 4 and CO 2 (volume ratio of 1:1) to carry out the reaction, and the raw material space velocity is 30000 mL ·g -1 ·h -1 , the product was analyzed online by gas chromatography. The catalyst stability test results are shown in Table 2.

表2 实施例1与对比例1中制备的镍-氧化镧催化剂的甲烷干重整稳定性测试结果Table 2 The test results of methane dry reforming stability of the nickel-lanthanum oxide catalysts prepared in Example 1 and Comparative Example 1

Figure 288884DEST_PATH_IMAGE002
Figure 288884DEST_PATH_IMAGE002

从表2可以看出,使用本发明方法制备的催化剂在反应300 h后,CH4转化率和CO2转化率无明显下降,积碳量大大降低,因此使用本发明方法制备的催化剂具有良好的甲烷干重整催化稳定性。As can be seen from Table 2, the catalyst prepared by the method of the present invention has no obvious decrease in the conversion rate of CH 4 and CO 2 after the reaction for 300 h, and the amount of carbon deposition is greatly reduced. Therefore, the catalyst prepared by the method of the present invention has good performance. Catalytic stability of methane dry reforming.

此外,本案发明人还参照实施例1~6的方式,以本说明书中列出的其它原料和条件等进行了试验,并同样制得了具有较高的甲烷干重整活性和良好稳定性的镍-氧化镧催化剂。同时,还参照应用例1~2,采用上述催化剂同样制得了合成气。In addition, the inventors of the present application also carried out tests with other raw materials and conditions listed in this specification with reference to the methods of Examples 1 to 6, and also obtained nickel with high methane dry reforming activity and good stability. - Lanthanum oxide catalyst. At the same time, referring to Application Examples 1-2, the above-mentioned catalyst was also used to produce synthesis gas.

需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, herein, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, It also includes other elements not expressly listed or inherent to such a process, method, article or apparatus.

应当理解,上述实施例仅为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。It should be understood that the above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the art to understand the content of the present invention and implement it accordingly, and cannot limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included within the protection scope of the present invention.

Claims (10)

1. A nickel-lanthanum oxide catalyst for dry reforming of methane, characterized by: the active component of the catalyst is metal Ni, and the carrier is La2O3An obvious Ni-La interface is formed between the active component and the carrier; the active component Ni accounts for 1.0-5.0 wt%, and the Ni nano-particles have the size of about 20 nm; carrier La2O3The weight percentage is 95.0-99.0%.
2. The method of claim 1 for preparing a nickel-lanthanum oxide catalyst for dry reforming of methane, wherein: dropwise adding an alkaline precipitator solution into the La salt solution at room temperature, adjusting the pH value to 7.0-1.0, filtering and washing the obtained reactant until the pH value of the filtrate is neutral, drying overnight, and then roasting to obtain a lanthanum carbonate oxide carrier; then soaking Ni salt solution on lanthanum carbonate oxide carrier, drying overnight, roasting, reducing to obtain the nickel-lanthanum oxide catalyst.
3. The method of claim 2, wherein the nickel-lanthanum oxide catalyst is prepared by a method comprising: the La salt solution is prepared by dissolving La salt in deionized water to obtain the solution with the concentration of 0.15-0.30 mol.L-1The mixed solution of (1); the La salt is any one or the combination of more than two of lanthanum nitrate, lanthanum acetate and lanthanum chloride.
4. The method of claim 2 for preparing a nickel-lanthanum oxide catalyst for dry reforming of methane, comprising: the alkaline precipitant solution is prepared by dissolving an alkaline precipitant in deionized water to obtain a solution with a concentration of 0.5-2.0 mol.L-1The mixed solution of (1); the alkaline precipitator is NH4HCO3、(NH4)2CO3And NH3·H2O, or a combination of two or more thereof.
5. The method of claim 2, wherein the nickel-lanthanum oxide catalyst is prepared by a dry reforming methodThe method comprises the following steps: the Ni salt solution is prepared by dissolving Ni salt in deionized water to obtain the Ni salt solution with the concentration of 0.07-0.38 mol.L-1The mixed solution of (1); the Ni salt is any one or the combination of more than two of nickel nitrate, nickel acetate, nickel chloride and nickel sulfate.
6. The method of claim 2, wherein the nickel-lanthanum oxide catalyst is prepared by a method comprising: the mass ratio of the Ni salt in the Ni salt solution to the lanthanum oxycarbonate carrier is 0.04-0.24: 1.
7. the method of claim 2, wherein the nickel-lanthanum oxide catalyst is prepared by a method comprising: the roasting condition of the carrier is that the temperature is 600 ℃ and the time is 2.0-4.0 h.
8. The method of claim 2, wherein the nickel-lanthanum oxide catalyst is prepared by a method comprising: the roasting condition of the catalyst is that the temperature is 600-800 ℃ and the time is 2.0 h.
9. The method of claim 2 for preparing a nickel-lanthanum oxide catalyst for dry reforming of methane, comprising: the reduction conditions refer to the volume ratio of 1: 2H2/N2Reducing for 2.0 h at 650-900 ℃ under the atmosphere.
10. The use of a nickel-lanthanum oxide catalyst for dry reforming of methane as claimed in claim 1 in dry reforming of methane, wherein: under normal pressure, adding CH4And CO2Continuously introducing the mixture into a reaction furnace filled with the nickel-lanthanum oxide catalyst, and keeping the temperature at 650-850 ℃ and the space velocity at 15000-60000 h-1Under the conditions of (1) to produce CO and H2
CN202210317980.2A 2022-03-29 2022-03-29 Nickel-lanthanum oxide catalyst for dry reforming of methane and preparation method thereof Pending CN114749182A (en)

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