CN114736993A - Method for decoloring sugar juice - Google Patents
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Abstract
本发明公开了一种糖汁的脱色方法,将季铵功能化壳聚糖参杂季铵化MOF复合气凝胶与糖汁混合均匀,吸附糖汁色素。所述的季铵功能化壳聚糖参杂季铵化MOF复合气凝胶是以壳聚糖和MOF(UIO‑66‑NH2)为原料,50%的戊二醛为交联剂,通过交联法掺杂季铵化MOF制作而成,再将壳聚糖分子链上的氨基接枝季铵基。本发明以壳聚糖为原料制备壳聚糖基气凝胶糖用脱色剂,季铵化MOF的加入解决因季铵化壳聚糖后气凝胶孔结构容易坍塌问题,使壳聚糖基气凝胶糖用脱色剂具备丰富的孔径结构,与膜法绿色制糖工艺耦合,解决膜分离技术处理糖汁无法截留其中小分子色素导致成品白砂糖色值偏高的技术问题,实现制糖全过程绿色化。The invention discloses a method for decolorizing sugar juice. The quaternary ammonium functionalized chitosan mixed with quaternized ammonium MOF composite aerogel is uniformly mixed with the sugar juice to absorb the sugar juice pigment. The quaternary ammonium functionalized chitosan mixed with quaternized ammonium MOF composite aerogel uses chitosan and MOF (UIO-66-NH 2 ) as raw materials, and 50% glutaraldehyde as a cross-linking agent. It is made by doping quaternary ammonium MOF by cross-linking method, and then the amino groups on the chitosan molecular chain are grafted with quaternary ammonium groups. The invention uses chitosan as a raw material to prepare a decolorizing agent for chitosan-based aerogel sugar, and the addition of quaternized MOF solves the problem of easy collapse of the aerogel pore structure after quaternization of chitosan, and makes the chitosan-based The decolorizing agent for aerogel sugar has a rich pore structure, which is coupled with the green sugar production process of the membrane method, and solves the technical problem that the membrane separation technology cannot retain the small molecular pigments in the sugar juice, which leads to the high color value of the finished white sugar, and realizes sugar production. The whole process is green.
Description
技术领域technical field
本发明属于制糖工程技术领域,具体是一种糖汁的脱色方法。The invention belongs to the technical field of sugar production, in particular to a method for decolorizing sugar juice.
背景技术Background technique
糖是生活必需品,精制白砂糖(高端食糖产品)生产中,糖汁脱色是最为关键工序。目前糖汁脱色树脂主要是以苯乙烯及二乙烯基苯为基体合成的强碱型大孔阴离子交换树脂。苯乙烯及二乙烯基苯均来源于石油,其原料不可再生,且它们均被国际癌症研究机构列为2B类致癌物。显然,将此类树脂用于食糖纯化,将成为食糖安全的隐患。因此,因此,开发绿色无毒且性能良好可再生的壳聚糖基脱色剂有重要的研究与工业应用意义。Sugar is a necessities of life. In the production of refined white sugar (high-end sugar products), decolorization of sugar juice is the most critical process. At present, sugar juice decolorization resins are mainly strong base macroporous anion exchange resins synthesized from styrene and divinylbenzene as the matrix. Both styrene and divinylbenzene are derived from petroleum, their raw materials are non-renewable, and they are listed as 2B carcinogens by the International Agency for Research on Cancer. Obviously, the use of such resins for sugar purification will become a hidden danger to sugar safety. Therefore, the development of green, non-toxic and regenerable chitosan-based decolorants with good performance has important research and industrial application significance.
壳聚糖作为一种天然可降解的高分子多糖,属于阳离子碱性多糖,在自然界中含量仅次于纤维素。壳聚糖价廉易得、无毒无害、生物相容性好,壳聚糖基材料已被广泛应用于水处理、多酚吸附、重金属吸附等领域。壳聚糖分子中的氨基和羟基反应基团,容易引入靶向官能团,从而有效地吸附糖汁色素。金属有机框架(MOF,UIO-66-NH2)含有大量氨基,在水溶液中容易质子化带有强正电荷,在此基础上,引入靶向功能基团(季铵基)进一步增强正电荷含量,极容易与糖汁在带有负电荷的色素分子发生经典相互作用。气凝胶因其具有密度低、孔隙率大、比表面积高等特点而备受关注;在电化学、组织工程、药物输送、催化剂载体等领域得到了广泛的应用。近年来,气凝胶因其具有较高的吸附容量和超快的吸附速率而受到人们的关注。因此,基于壳聚糖的气凝胶在去除糖汁色素方面具有很大的潜力。引入的目标官能团(季铵盐)容易电离形成电正季铵盐离子,能有效吸附电负性色素。Chitosan, as a natural degradable polymer polysaccharide, belongs to cationic alkaline polysaccharide, and its content is second only to cellulose in nature. Chitosan is cheap and easy to obtain, non-toxic and harmless, and has good biocompatibility. Chitosan-based materials have been widely used in water treatment, polyphenol adsorption, heavy metal adsorption and other fields. The amino and hydroxyl reactive groups in the chitosan molecule can easily introduce targeted functional groups, thereby effectively adsorbing sugar juice pigments. Metal-organic frameworks (MOF, UIO-66-NH 2 ) contain a large number of amino groups, which are easily protonated in aqueous solution with a strong positive charge. On this basis, the introduction of targeting functional groups (quaternary ammonium groups) further enhances the positive charge content. It is prone to classical interaction with negatively charged pigment molecules in sugar juice. Aerogels have attracted much attention due to their low density, large porosity, and high specific surface area; they have been widely used in electrochemistry, tissue engineering, drug delivery, catalyst carriers, and other fields. In recent years, aerogels have attracted much attention due to their high adsorption capacity and ultrafast adsorption rate. Therefore, chitosan-based aerogels have great potential for removing sugar juice pigments. The introduced target functional group (quaternary ammonium salt) is easily ionized to form electropositive quaternary ammonium salt ions, which can effectively adsorb electronegative pigments.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种糖汁的脱色方法,解决了膜法绿色制糖过程,采用膜分离技术过滤甘糖汁,无法截留甘糖汁中的小分子色素,导致成品白砂糖色值偏高的技术问题。The purpose of the present invention is to provide a decolorization method for sugar juice, which solves the green sugar-making process of the membrane method, adopts the membrane separation technology to filter the sugar juice, and cannot retain the small molecular pigments in the sugar juice, resulting in the partial color value of the finished white sugar. high technical issues.
为实现上述目的,本发明采用了以下技术方案:To achieve the above object, the present invention has adopted the following technical solutions:
一种糖汁的脱色方法,将糖汁与季铵功能化壳聚糖参杂季铵化MOF复合气凝胶混合,充分搅拌后进行过滤分离,得到脱色糖汁。A method for decolorizing sugar juice, the sugar juice is mixed with quaternary ammonium functionalized chitosan mixed with quaternary ammonium MOF composite aerogel, fully stirred and then filtered and separated to obtain decolorized sugar juice.
所述的季铵功能化壳聚糖参杂季铵化MOF复合气凝胶的制备包括以下步骤:The preparation of the quaternary ammonium functionalized chitosan mixed with quaternized ammonium MOF composite aerogel comprises the following steps:
(1)将壳聚糖溶胀:将壳聚糖、浓度为30%~50%的氢氧化钠水溶液及分析纯的异丙醇溶液按质量比为1.0~1.5:2~5:12~20的比例混合均匀,水浴加热至40℃~60℃,搅拌200min~300min;(1) Swelling chitosan: chitosan, sodium hydroxide aqueous solution with a concentration of 30% to 50% and analytically pure isopropanol solution in a mass ratio of 1.0 to 1.5:2 to 5:12 to 20 Mix the ratio evenly, heat the water bath to 40℃~60℃, stir for 200min~300min;
(2)通过亲核取代反应将季铵基引入到壳聚糖链中:将60%的(3-氯-2-羟丙基)三甲基氯化铵滴加到步骤(1)的混合物中,三甲基氯化铵与步骤(1)的混合物质量比为0.1~1.0:1,温度提高到60℃~80℃,搅拌6~8h;(2) Introducing quaternary ammonium groups into chitosan chains by nucleophilic substitution reaction: adding 60% (3-chloro-2-hydroxypropyl)trimethylammonium chloride dropwise to the mixture of step (1), The mass ratio of the mixture of trimethylammonium chloride and step (1) is 0.1~1.0:1, the temperature is increased to 60°C~80°C, and stirred for 6~8h;
(3)用5%~15%的稀HCl溶液调节步骤(2)反应混合物pH,保持pH为中性;(3) Adjust the pH of the reaction mixture in step (2) with a 5%-15% dilute HCl solution to keep the pH neutral;
(4)过滤收集反应产物:将步骤(3)混合物用甲醇和乙醇依次洗涤,将湿润的季铵功能化壳聚糖产物是在70℃~90℃的真空条件下干燥24h后得到的干燥的季铵功能化壳聚糖;(4) The reaction product was collected by filtration: the mixture in step (3) was washed with methanol and ethanol in turn, and the wet quaternary ammonium functionalized chitosan product was dried under vacuum at 70°C to 90°C for 24 hours. Quaternary ammonium functionalized chitosan;
(5)将MOF和异丙醇溶液按MOF与分析纯的异丙醇溶液质量比为1.0~1.5:12~20的比例混合均匀,水浴加热至60℃~80℃,将60%的(3-氯-2-羟丙基)三甲基氯化铵滴加到MOF与异丙醇的混合物中,(3-氯-2-羟丙基)三甲基氯化铵与MOF与异丙醇的混合物的质量比为0.1~1.0:1,并用30%~50%的氢氧化钠水溶液保持pH为中性,搅拌6~8h;(5) The MOF and isopropanol solution are uniformly mixed according to the mass ratio of MOF to analytically pure isopropanol solution in a ratio of 1.0~1.5:12~20, heated to 60 ℃~80 ℃ in a water bath, and 60% (3 - Chloro-2-hydroxypropyl)trimethylammonium chloride was added dropwise to the mixture of MOF and isopropanol, (3-chloro-2-hydroxypropyl)trimethylammonium chloride with MOF and isopropanol The mass ratio of the mixture is 0.1-1.0:1, and the pH is kept neutral with 30%-50% aqueous sodium hydroxide solution, and stirred for 6-8h;
(6)过滤收集反应产物:将步骤(5)反应产物用乙醇和蒸馏水依次洗涤数次,将湿润的季铵化产物是在40℃~60℃的真空条件下干燥24h后得到的干燥的季铵化MOF;(6) The reaction product is collected by filtration: the reaction product of step (5) is washed with ethanol and distilled water for several times in turn, and the wet quaternized product is the dry quaternary ammonium product obtained after drying under vacuum conditions at 40°C to 60°C for 24 hours. Ammonized MOF;
(7)将季铵功能化壳聚糖、壳聚糖及季铵化MOF粉末按质量比为7.0~9.0:0.5~2.0:0.5~2.0的比例均匀混合至质量为季铵功能化壳聚糖、壳聚糖及季铵化MOF粉末混合物质量的4%~5%冰醋酸中,超声1h;(7) Mix quaternary ammonium functionalized chitosan, chitosan and quaternized MOF powder uniformly in a mass ratio of 7.0~9.0:0.5~2.0:0.5~2.0 until the mass is quaternary ammonium functionalized chitosan , chitosan and quaternized MOF powder mixture mass 4% ~ 5% glacial acetic acid, ultrasonic for 1h;
(8)连续搅拌,向步骤(7)混合物中加入质量为步骤(7)混合物质量0.01~0.05倍的50%戊二醛溶液作为交联剂;(8) stirring continuously, adding a 50% glutaraldehyde solution whose mass is 0.01 to 0.05 times the mass of the mixture in step (7) as a cross-linking agent into the mixture in step (7);
(1)将步骤(8)混合溶液倒入模具中,老化120min~150min后用液氮进行迅速冷冻,冷冻样品置于冷冻干燥机冻干48h以上,得到季铵功能化壳聚糖参杂季铵化MOF复合气凝胶。(1) Pour the mixed solution in step (8) into the mold, and then rapidly freeze with liquid nitrogen after aging for 120 to 150 minutes. The frozen sample is placed in a freeze dryer for freeze-drying for more than 48 hours to obtain quaternary ammonium functionalized chitosan mixed with quaternary ammonium Ammonized MOF composite aerogel.
所述的MOF是UIO-66-NH2。The MOF is UIO-66- NH2 .
所述的糖汁与季铵功能化壳聚糖参杂季铵化MOF复合气凝胶按质量比为50:1~500:1进行混合。The sugar juice and the quaternary ammonium functionalized chitosan mixed with the quaternized ammonium MOF composite aerogel are mixed in a mass ratio of 50:1 to 500:1.
所述的糖汁是经陶瓷膜过滤后的糖汁。The sugar juice is the sugar juice filtered by a ceramic membrane.
所述陶瓷膜的孔径为5~50nm。The pore size of the ceramic membrane is 5-50 nm.
所述搅拌的时间为1~2h。The stirring time is 1-2h.
与现有技术比较,本发明具有的有益效果:Compared with the prior art, the present invention has the beneficial effects:
(1)壳聚糖为天然多糖甲壳素脱除部分乙酰基的产物,具有生物降解性好、绿色无毒性等优点,本发明基于糖汁中色素的结构特性,定向修饰壳聚糖,引入季铵盐离子,制备糖用脱色剂吸附去除糖汁中色素,既保留了膜分离技术处理甘糖汁优越的澄清除杂优势,又克服了膜过滤无法脱除甘糖汁中小分子色素导致成品糖色值高的缺陷,相比于现有的亚硫酸法制糖,实现了制糖全过程绿色化。(1) Chitosan is the product of natural polysaccharide chitin that removes part of the acetyl group, and has the advantages of good biodegradability, green and non-toxicity, etc. The present invention is based on the structural characteristics of pigments in sugar juice, directional modification of chitosan, introduction of quaternary Ammonium salt ions are used to prepare sugar with decolorizing agent to adsorb and remove pigments in sugar juice, which not only retains the superior clarification and impurity removal advantages of membrane separation technology in sugar juice treatment, but also overcomes the inability of membrane filtration to remove small molecular pigments in sugar juice, resulting in finished sugar color. The defect of high value, compared with the existing sulfite method sugar production, realizes the greening of the whole process of sugar production.
(2)MOF(UIO-66-NH2)拥有丰富的多孔结构,接枝季铵基后带有强烈的正电荷有利于对糖汁色素(大部分带有负电荷)的摄取。改性壳聚糖在引入季铵盐后亲水性提高,导致在进一步形成壳聚糖基气凝胶过程中,蜂窝状孔结构坍塌。因此,将季铵化MOF掺杂进季铵改性的壳聚糖气凝胶中,不仅可以改善孔结构坍塌的问题,还能丰富气凝胶的孔结构,使得季铵功能化壳聚糖参杂季铵化MOF复合气凝胶的吸附效果提高。(2) MOF (UIO-66-NH 2 ) has a rich porous structure, and it has a strong positive charge after grafting with quaternary ammonium group, which is beneficial to the uptake of juice pigments (most of which have negative charges). The hydrophilicity of modified chitosan increased after the introduction of quaternary ammonium salts, resulting in the collapse of the cellular pore structure during the further formation of chitosan-based aerogels. Therefore, doping quaternized MOF into quaternary ammonium-modified chitosan aerogels can not only improve the problem of pore structure collapse, but also enrich the pore structure of aerogels, making quaternary ammonium functionalized chitosan aerogels. The adsorption effect of the doped quaternized MOF composite aerogel was improved.
(3)在现有技术中,苯乙烯(二乙烯基苯)型阴离子交换树脂对糖汁中的色素也具有一定的吸附去除效果。但苯乙烯及二乙烯基苯均已被世界卫生组织国际癌症研究机构列为2B类致癌物,对人体危害极大。而且苯乙烯及二乙烯基苯均来源于石油,原料不可再生且降解困难,对环境污染严重。本方法不使用苯乙烯(二乙烯基苯)型阴离子交换树脂,无毒、对环境友好。(3) In the prior art, the styrene (divinylbenzene) type anion exchange resin also has a certain adsorption and removal effect on the pigments in the juice. However, both styrene and divinylbenzene have been listed as 2B carcinogens by the World Health Organization International Agency for Research on Cancer, which are extremely harmful to human body. Moreover, both styrene and divinylbenzene are derived from petroleum, and the raw materials are non-renewable and difficult to degrade, causing serious environmental pollution. The method does not use styrene (divinylbenzene) type anion exchange resin, is non-toxic and environmentally friendly.
(4)本发明中季铵功能化壳聚糖参杂季铵化MOF复合气凝胶,相比于现有的无定型吸附剂网状结构更加丰富,引入的阳离子更多,使吸附剂易于和糖汁中的色素(绝大部分带有负电荷)充分接触并发生静电相互作用反应实现脱色。(4) In the present invention, the quaternary ammonium functionalized chitosan mixed with quaternized ammonium MOF composite aerogel has a richer network structure and more cations than the existing amorphous adsorbent, which makes the adsorbent easy to use. It is fully contacted with the pigments in the juice (most of them are negatively charged) and undergoes an electrostatic interaction reaction to achieve decolorization.
(5)现有的吸附剂(如活性炭等)通常为无定型吸附剂,当发生吸附反应结束后,再生困难且能耗高。而本发明的吸附剂可以通过离子交换反应将色素从吸附剂上洗脱下来,大大节约经济成本,有利于可持续发展。(5) Existing adsorbents (such as activated carbon, etc.) are usually amorphous adsorbents, and when the adsorption reaction ends, regeneration is difficult and energy consumption is high. The adsorbent of the present invention can elute the pigment from the adsorbent through an ion exchange reaction, which greatly saves economic costs and is beneficial to sustainable development.
附图说明Description of drawings
图1是季铵功能化壳聚糖参杂季铵化MOF复合气凝胶对膜滤清汁的脱色效果。Figure 1 shows the decolorization effect of quaternary ammonium functionalized chitosan mixed with quaternized ammonium MOF composite aerogel on membrane filtrate juice.
具体实施方式Detailed ways
下面结合实施例对本发明进行描述。除非特别声明,本实施例中使用到的试剂均从市售中获取,壳聚糖,80%-95%脱乙酰化程度,国药控股股份有限公司;氢氧化钠、盐酸,均为分析纯,天津市科密欧化学试剂有限公司;(3-氯-2-羟丙基)三甲基氯化铵,60%(w/w),分析纯,阿拉丁试剂(上海)有限公司;戊二醛,25%(v/v),分析纯,大茂化学试剂有限公司;异丙醇,分析纯,大茂化学试剂有限公司;MOF(UIO-66-NH2)制备所需化学试剂:氯化锆,98%纯度,上海麦克林生化科技有限公司;氨基对苯二甲酸,98%纯度,上海麦克林生化科技有限公司;N,N-二甲基甲酰胺,99%纯度,国药控股股份有限公司;冰醋酸,分析纯,国药控股股份有限公司。The present invention will be described below with reference to the embodiments. Unless otherwise stated, the reagents used in this example are obtained from commercially available, chitosan, 80%-95% deacetylation degree, Sinopharm Holding Co., Ltd.; sodium hydroxide and hydrochloric acid, all of analytical grade, Tianjin Kemeiou Chemical Reagent Co., Ltd.; (3-chloro-2-hydroxypropyl)trimethylammonium chloride, 60% (w/w), analytical grade, Aladdin Reagent (Shanghai) Co., Ltd.; pentanediol Aldehyde, 25% (v/v), analytical grade, Da Mao Chemical Reagent Co., Ltd.; Isopropanol, analytical grade, Da Mao Chemical Reagent Co., Ltd.; Chemical reagents required for the preparation of MOF (UIO-66-NH 2 ): chlorine Zirconium, 98% pure, Shanghai Maclean Biochemical Technology Co., Ltd.; Aminoterephthalic acid, 98% pure, Shanghai Maclean Biochemical Technology Co., Ltd.; N,N-Dimethylformamide, 99% pure, Sinopharm Holding Co., Ltd. Co., Ltd.; Glacial acetic acid, analytical grade, Sinopharm Holding Co., Ltd.
实施例1Example 1
本实施例是采用本发明的方法对糖汁脱色的一个应用实施例。季铵功能化壳聚糖参杂季铵化MOF复合气凝胶的制备按以下方法进行:This example is an application example of using the method of the present invention to decolorize sugar juice. The preparation of quaternary ammonium functionalized chitosan mixed with quaternized ammonium MOF composite aerogel is carried out as follows:
(1)将壳聚糖溶胀:将壳聚糖、浓度为30%的氢氧化钠水溶液及分析纯的异丙醇溶液按质量比为1.0:2:12的比例混合均匀,水浴加热至40℃,混合物在搅拌200min;(1) Swelling chitosan: Mix chitosan, 30% sodium hydroxide aqueous solution and analytically pure isopropanol solution in a mass ratio of 1.0:2:12, and heat to 40°C in a water bath , the mixture was stirred for 200 min;
(2)通过亲核取代反应将季铵基引入到壳聚糖链中:将60%的(3-氯-2-羟丙基)三甲基氯化铵滴加到步骤(1)的混合物中,三甲基氯化铵与步骤(1)的混合物的质量比为0.1:1,温度提高到60℃,搅拌6h;(2) Introducing quaternary ammonium groups into chitosan chains by nucleophilic substitution reaction: adding 60% (3-chloro-2-hydroxypropyl)trimethylammonium chloride dropwise to the mixture of step (1), The mass ratio of trimethylammonium chloride and the mixture of step (1) is 0.1:1, the temperature is increased to 60 ° C, and stirred for 6h;
(3)用5%的稀HCl溶液调节步骤(2)反应混合物的pH,保持pH为中性;(3) adjusting the pH of the reaction mixture in step (2) with a 5% dilute HCl solution to keep the pH neutral;
(4)过滤收集反应产物:将步骤(3)混合物反应产物用甲醇和乙醇依次洗涤数次,将湿润的季铵功能化壳聚糖产物是在70℃的真空条件下干燥24h后得到的干燥的季铵功能化壳聚糖;(4) The reaction product was collected by filtration: the reaction product of the mixture in step (3) was washed several times with methanol and ethanol in turn, and the wet quaternary ammonium functionalized chitosan product was dried under vacuum at 70°C for 24 hours. The quaternary ammonium functionalized chitosan;
(5)将MOF(UIO-66-NH2)和分析纯的异丙醇溶液按质量比为1.0:12的比例混合均匀,水浴加热至60℃,将60%的(3-氯-2-羟丙基)三甲基氯化铵滴加到MOF和异丙醇混合物中,(3-氯-2-羟丙基)三甲基氯化铵与MOF和异丙醇混合物的质量比为0.1:1,并用30%的氢氧化钠水溶液保持pH为中性,搅拌6h;(5) Mix MOF (UIO-66-NH 2 ) and analytically pure isopropanol solution in a mass ratio of 1.0:12, heat to 60° C. in a water bath, add 60% (3-chloro-2- Hydroxypropyl) trimethyl ammonium chloride was added dropwise to the mixture of MOF and isopropanol, and the mass ratio of (3-chloro-2-hydroxypropyl) trimethyl ammonium chloride to the mixture of MOF and isopropanol was 0.1 : 1, and keep the pH neutral with 30% aqueous sodium hydroxide solution, and stir for 6h;
(6)过滤收集反应产物:将步骤(5)反应产物用乙醇和蒸馏水依次洗涤数次,将湿润的季铵化产物是在40℃的真空条件下干燥24h后得到的干燥的季铵化MOF;(6) The reaction product was collected by filtration: the reaction product of step (5) was washed several times with ethanol and distilled water in turn, and the wet quaternized product was the dry quaternized MOF obtained after drying under vacuum conditions of 40° C. for 24 h. ;
(7)将季铵功能化壳聚糖、壳聚糖及季铵化MOF烯粉末按质量比为7.0:0.5:0.5的比例均匀混合至质量为季铵功能化壳聚糖、壳聚糖及季铵化MOF粉末混合物质量的4%冰醋酸中,超声1h;(7) The quaternary ammonium functionalized chitosan, chitosan and quaternized MOFene powder are uniformly mixed in a mass ratio of 7.0:0.5:0.5 to the mass of quaternary ammonium functionalized chitosan, chitosan and In 4% glacial acetic acid by mass of the quaternized MOF powder mixture, sonicated for 1 h;
(8)连续搅拌,向步骤(7)混合物中加入质量为步骤(7)混合物质量0.01倍的50%戊二醛溶液作为交联剂;(8) stirring continuously, adding a 50% glutaraldehyde solution whose mass is 0.01 times the mass of the mixture in step (7) to the mixture in step (7) as a cross-linking agent;
(9)将步骤(8)混合溶液倒入模具中,老化120min后用液氮进行迅速冷冻,冷冻样品置于冷冻干燥机冻干48h以上,得到季铵功能化壳聚糖参杂季铵化MOF复合气凝胶。(9) Pour the mixed solution in step (8) into the mold, and after aging for 120 minutes, it is rapidly frozen with liquid nitrogen, and the frozen sample is placed in a freeze dryer for freeze-drying for more than 48 hours to obtain quaternary ammonium functionalized chitosan mixed with quaternary ammonium MOF composite aerogel.
在季铵功能化壳聚糖参杂季铵化MOF复合气凝胶的制备方法,步骤(1)所述的壳聚糖的脱乙酰度不低于80%,步骤(1)及(2)所述的搅拌是在恒温磁力搅拌器中进行。In the preparation method of quaternized ammonium functionalized chitosan mixed with quaternized MOF composite aerogel, the deacetylation degree of chitosan described in step (1) is not less than 80%, and steps (1) and (2) The stirring is carried out in a constant temperature magnetic stirrer.
糖汁的脱色按以下进行:Decolorization of the juice is carried out as follows:
(1)将经孔径为5nm陶瓷膜过滤后的糖汁与季铵功能化壳聚糖参杂季铵化MOF复合气凝胶按质量比为50:1的比例,在糖汁箱中充分混合均匀,反应1h;(1) The sugar juice filtered through a ceramic membrane with a pore size of 5 nm and the quaternary ammonium functionalized chitosan mixed with quaternized MOF composite aerogel are fully mixed in a sugar juice box in a ratio of 50:1 by mass. uniform, react for 1h;
(2)将吸附色素后的季铵功能化壳聚糖参杂季铵化MOF复合气凝胶与糖汁进行过滤分离,得到脱色清汁;(2) filter and separate the quaternary ammonium functionalized chitosan-doped quaternary ammonium MOF composite aerogel after adsorbing the pigment from the sugar juice to obtain a decolorized clear juice;
(3)脱色清汁经蒸发浓缩及煮糖结晶后,得到白砂糖;(3) after the decolorized clear juice is evaporated and concentrated and boiled and crystallized, white granulated sugar is obtained;
(4)将吸附色素后的季铵功能化壳聚糖参杂季铵化MOF复合气凝胶依次采用0.1mol/L的氢氧化钠溶液浸泡2h及饱和食盐水浸泡12h后,用蒸馏水将其洗涤至中性,循环使用。(4) The quaternary ammonium functionalized chitosan mixed with quaternary ammonium MOF composite aerogel after adsorbing the pigment was soaked in 0.1 mol/L sodium hydroxide solution for 2 h and saturated saline for 12 h, and then soaked with distilled water. Wash until neutral and recycle.
实施例1中,糖汁经季铵功能化壳聚糖参杂季铵化MOF复合气凝胶吸附处理前后,其中的蔗糖分并无显著差异,表明壳聚糖基吸附剂不会吸附糖汁中的蔗糖分子;从图1可以看出,糖汁经壳聚糖吸附剂处理后,可大幅度降低其色值,以满足国家一级白砂糖生产的需求。In Example 1, there was no significant difference in the sucrose content of sugar juice before and after adsorption treatment with quaternary ammonium functionalized chitosan mixed with quaternized MOF composite aerogel, indicating that the chitosan-based adsorbent would not adsorb sugar juice It can be seen from Figure 1 that after the sugar juice is treated with chitosan adsorbent, its color value can be greatly reduced to meet the needs of national first-class white sugar production.
实施例2Example 2
本实施例是采用本发明的方法对糖汁脱色的另一个应用实施例。季铵功能化壳聚糖参杂季铵化MOF复合气凝胶的制备按以下方法进行:This example is another application example of decolorizing sugar juice using the method of the present invention. The preparation of quaternary ammonium functionalized chitosan mixed with quaternized ammonium MOF composite aerogel is carried out as follows:
(1)将壳聚糖溶胀:将壳聚糖、浓度为40%的氢氧化钠水溶液及分析纯的异丙醇溶液按质量比为1.2:3:16的比例混合均匀,水浴加热至50℃,混合物在搅拌250min;(1) Swelling chitosan: Mix chitosan, sodium hydroxide aqueous solution with a concentration of 40% and analytically pure isopropanol solution in a mass ratio of 1.2:3:16, and heat to 50°C in a water bath. , the mixture was stirred for 250 min;
(2)通过亲核取代反应将季铵基引入到壳聚糖链中:将60%的(3-氯-2-羟丙基)三甲基氯化铵滴加到步骤(1)混合物中,三甲基氯化铵与步骤(1)混合物的质量比为0.5:1,温度提高到70℃,搅拌7h;(2) Introducing quaternary ammonium groups into chitosan chains by nucleophilic substitution reaction: add 60% (3-chloro-2-hydroxypropyl) trimethylammonium chloride dropwise to the mixture in step (1), three The mass ratio of methylammonium chloride and the mixture in step (1) is 0.5:1, the temperature is increased to 70°C, and stirred for 7h;
(3)用10%的稀HCl溶液调节步骤(2)反应混合物的pH,保持pH为中性;(3) adjust the pH of the reaction mixture in step (2) with 10% dilute HCl solution, and keep the pH as neutral;
(4)过滤收集反应产物:将步骤(3)混合物用甲醇和乙醇依次洗涤数次,将湿润的季铵功能化壳聚糖产物是在80℃的真空条件下干燥24h后得到的干燥的季铵功能化壳聚糖;(4) The reaction product was collected by filtration: the mixture in step (3) was washed several times with methanol and ethanol in turn, and the wet quaternary ammonium functionalized chitosan product was dried under vacuum at 80° C. for 24 h. Ammonium functionalized chitosan;
(5)将MOF(UIO-66-NH2)和分析纯的异丙醇溶液按质量比为1.2:17的比例混合均匀,水浴加热至70℃,将60%的(3-氯-2-羟丙基)三甲基氯化铵滴加到MOF和异丙醇混合物中,(3-氯-2-羟丙基)三甲基氯化铵与MOF和异丙醇的混合物的质量比为0.6:1,并用40%的氢氧化钠水溶液保持pH为中性,搅拌7h;(5) Mix MOF (UIO-66-NH 2 ) and analytically pure isopropanol solution in a mass ratio of 1.2:17, heat to 70° C. in a water bath, add 60% (3-chloro-2- Hydroxypropyl) trimethyl ammonium chloride is added dropwise to the mixture of MOF and isopropanol, and the mass ratio of (3-chloro-2-hydroxypropyl) trimethyl ammonium chloride to the mixture of MOF and isopropanol is 0.6:1, and keep the pH neutral with 40% aqueous sodium hydroxide solution, and stir for 7h;
(6)过滤收集反应产物:将步骤(5)反应产物用乙醇和蒸馏水依次洗涤数次,将湿润的季铵化产物是在50℃的真空条件下干燥24h后得到的干燥的季铵化MOF;(6) The reaction product was collected by filtration: the reaction product in step (5) was washed several times with ethanol and distilled water in turn, and the wet quaternized product was the dry quaternized MOF obtained after drying under vacuum conditions at 50° C. for 24 h. ;
(7)将季铵功能化壳聚糖、壳聚糖及季铵化MOF烯粉末按质量比为8.0:1.5:1.5的比例均匀混合至质量为季铵功能化壳聚糖、壳聚糖及季铵化MOF粉末混合物质量的4.5%冰醋酸中,超声1h;(7) The quaternary ammonium functionalized chitosan, chitosan and quaternized MOFene powder are uniformly mixed in a mass ratio of 8.0:1.5:1.5 to the mass of quaternary ammonium functionalized chitosan, chitosan and 4.5% glacial acetic acid by mass of quaternized MOF powder mixture, ultrasonic for 1h;
(8)连续搅拌,向步骤(7)混合物中加入质量为步骤(7)混合物质量的0.02倍的50%戊二醛溶液作为交联剂;(8) stirring continuously, adding a 50% glutaraldehyde solution whose mass is 0.02 times the mass of the mixture in step (7) as a cross-linking agent to the mixture in step (7);
(9)将步骤(8)混合溶液倒入模具中,老化135min后用液氮进行迅速冷冻,冷冻样品置于冷冻干燥机冻干48h以上,得到季铵功能化壳聚糖参杂季铵化MOF复合气凝胶。(9) Pour the mixed solution in step (8) into the mold, and after aging for 135 minutes, it is rapidly frozen with liquid nitrogen, and the frozen sample is placed in a freeze-drying machine for freeze-drying for more than 48 hours to obtain quaternary ammonium-functionalized chitosan mixed with quaternary ammonium. MOF composite aerogel.
在季铵功能化壳聚糖参杂季铵化MOF复合气凝胶的制备方法,步骤(1)所述的壳聚糖的脱乙酰度不低于80%,步骤(1)及(2)所述的搅拌是在恒温磁力搅拌器中进行。In the preparation method of quaternized ammonium functionalized chitosan mixed with quaternized MOF composite aerogel, the deacetylation degree of chitosan described in step (1) is not less than 80%, and steps (1) and (2) The stirring is carried out in a constant temperature magnetic stirrer.
糖汁的脱色按以下进行:Decolorization of the juice is carried out as follows:
(1)将经孔径为50nm陶瓷膜过滤后的糖汁与季铵功能化壳聚糖参杂季铵化MOF复合气凝胶按质量比为500:1的比例,在糖汁箱中充分混合均匀,反应2h;(1) The sugar juice filtered through a ceramic membrane with a pore size of 50 nm and the quaternary ammonium functionalized chitosan mixed with quaternized MOF composite aerogel are fully mixed in a sugar juice box in a ratio of 500:1 by mass. uniform, react for 2h;
(2)将吸附色素后的季铵功能化壳聚糖参杂季铵化MOF复合气凝胶与糖汁进行过滤分离,得到脱色清汁;(2) filter and separate the quaternary ammonium functionalized chitosan-doped quaternary ammonium MOF composite aerogel after adsorbing the pigment from the sugar juice to obtain a decolorized clear juice;
(3)脱色清汁经蒸发浓缩及煮糖结晶后,得到白砂糖;(3) after the decolorized clear juice is evaporated and concentrated and boiled and crystallized, white granulated sugar is obtained;
(4)将吸附色素后的季铵功能化壳聚糖参杂季铵化MOF复合气凝胶依次采用0.1mol/L的氢氧化钠溶液浸泡2h及饱和食盐水浸泡12h后,用蒸馏水将其洗涤至中性,循环使用。(4) The quaternary ammonium functionalized chitosan mixed with quaternary ammonium MOF composite aerogel after adsorbing the pigment was soaked in 0.1 mol/L sodium hydroxide solution for 2 h and saturated saline for 12 h, and then soaked with distilled water. Wash until neutral and recycle.
实施例2中,糖汁经季铵功能化壳聚糖参杂季铵化MOF复合气凝胶吸附处理前后,其中的蔗糖分并无显著差异,表明壳聚糖基吸附剂不会吸附糖汁中的蔗糖分子;从图1可以看出,糖汁经壳聚糖吸附剂处理后,可大幅度降低其色值,以满足国家一级白砂糖生产的需求。In Example 2, there was no significant difference in the sucrose content of sugar juice before and after the adsorption treatment of quaternary ammonium functionalized chitosan mixed with quaternized MOF composite aerogel, indicating that the chitosan-based adsorbent would not adsorb sugar juice It can be seen from Figure 1 that after the sugar juice is treated with chitosan adsorbent, its color value can be greatly reduced to meet the needs of national first-class white sugar production.
实施例3Example 3
本实施例是采用本发明的方法对糖汁脱色的又一个应用实施例。季铵功能化壳聚糖参杂季铵化MOF复合气凝胶的制备按以下方法进行:This embodiment is another application embodiment of decolorizing sugar juice by adopting the method of the present invention. The preparation of quaternary ammonium functionalized chitosan mixed with quaternized ammonium MOF composite aerogel is carried out as follows:
(1)将壳聚糖溶胀:将壳聚糖、浓度为50%的氢氧化钠水溶液及分析纯的异丙醇溶液按质量比为1.5:5:20的比例混合均匀,水浴加热至60℃,混合物在搅拌300min;(1) Swelling chitosan: Mix chitosan, 50% sodium hydroxide aqueous solution and analytically pure isopropanol solution in a mass ratio of 1.5:5:20, and heat to 60°C in a water bath , the mixture was stirred for 300 min;
(2)通过亲核取代反应将季铵基引入到壳聚糖链中:将60%的(3-氯-2-羟丙基)三甲基氯化铵滴加到步骤(1)混合物中,三甲基氯化铵与步骤(1)混合物的质量比为1.0:1.0,温度提高到80℃,搅拌8h;(2) Introducing quaternary ammonium groups into chitosan chains by nucleophilic substitution reaction: add 60% (3-chloro-2-hydroxypropyl) trimethylammonium chloride dropwise to the mixture in step (1), three The mass ratio of methylammonium chloride to the mixture in step (1) is 1.0:1.0, the temperature is increased to 80°C, and stirred for 8h;
(3)用15%的稀HCl溶液调节步骤(2)反应混合物的pH,保持pH为中性;(3) adjusting the pH of the reaction mixture in step (2) with a 15% dilute HCl solution to keep the pH neutral;
(4)过滤收集反应产物:将步骤(3)混合物用甲醇和乙醇依次洗涤数次,将湿润的季铵功能化壳聚糖产物是在90℃的真空条件下干燥24h后得到的干燥的季铵功能化壳聚糖;(4) The reaction product was collected by filtration: the mixture in step (3) was washed several times with methanol and ethanol in turn, and the wet quaternary ammonium functionalized chitosan product was dried under vacuum at 90 ° C for 24 h. Ammonium functionalized chitosan;
(5)将MOF(UIO-66-NH2)和分析纯的异丙醇溶液按质量比为1.5:20的比例混合均匀,水浴加热至80℃,将60%的(3-氯-2-羟丙基)三甲基氯化铵滴加到MOF和异丙醇混合物中,(3-氯-2-羟丙基)三甲基氯化铵与MOF和异丙醇混合物的质量比为1.0:1.0,并用30%~50%的氢氧化钠水溶液保持pH为中性,搅拌8h;(5) Mix MOF (UIO-66-NH 2 ) and analytically pure isopropanol solution in a mass ratio of 1.5:20, heat to 80° C. in a water bath, add 60% (3-chloro-2- Hydroxypropyl) trimethyl ammonium chloride was added dropwise to the mixture of MOF and isopropanol, and the mass ratio of (3-chloro-2-hydroxypropyl) trimethyl ammonium chloride to the mixture of MOF and isopropanol was 1.0 : 1.0, and use 30%-50% sodium hydroxide aqueous solution to keep the pH neutral, and stir for 8h;
(6)过滤收集反应产物:将步骤(5)反应产物用乙醇和蒸馏水依次洗涤数次,将湿润的季铵化产物是在60℃的真空条件下干燥24h后得到的干燥的季铵化MOF;(6) The reaction product was collected by filtration: the reaction product of step (5) was washed several times with ethanol and distilled water in turn, and the wet quaternized product was the dry quaternized MOF obtained after drying under vacuum conditions of 60° C. for 24 h. ;
(7)将季铵功能化壳聚糖、壳聚糖及季铵化MOF烯粉末按质量比为9.0:2.0:2.0的比例均匀混合至质量为季铵功能化壳聚糖、壳聚糖及季铵化MOF粉末混合物质量的5%冰醋酸中,超声1h;(7) The quaternary ammonium functionalized chitosan, chitosan and quaternized MOFene powder are uniformly mixed in a mass ratio of 9.0:2.0:2.0 to the mass of quaternary ammonium functionalized chitosan, chitosan and 5% glacial acetic acid by mass of the quaternized MOF powder mixture, sonicated for 1 h;
(8)连续搅拌,向步骤(7)混合物中加入质量为步骤(7)混合物质量0.05倍的50%戊二醛溶液作为交联剂;(8) stirring continuously, adding a 50% glutaraldehyde solution whose mass is 0.05 times the mass of the mixture in step (7) to the mixture in step (7) as a cross-linking agent;
(9)将步骤(8)混合溶液倒入模具中,老化150min后用液氮进行迅速冷冻,冷冻样品置于冷冻干燥机冻干48h以上,得到季铵功能化壳聚糖参杂季铵化MOF复合气凝胶。(9) Pour the mixed solution of step (8) into the mold, and after aging for 150 minutes, quickly freeze with liquid nitrogen, and place the frozen sample in a freeze-drying machine for freeze-drying for more than 48 hours to obtain quaternary ammonium-functionalized chitosan mixed with quaternary ammonium. MOF composite aerogel.
在季铵功能化壳聚糖参杂季铵化MOF复合气凝胶的制备方法,步骤(1)所述的壳聚糖的脱乙酰度不低于80%,步骤(1)及(2)所述的搅拌是在恒温磁力搅拌器中进行。In the preparation method of quaternized ammonium functionalized chitosan mixed with quaternized MOF composite aerogel, the deacetylation degree of chitosan described in step (1) is not less than 80%, and steps (1) and (2) The stirring is carried out in a constant temperature magnetic stirrer.
糖汁的脱色按以下进行:Decolorization of the juice is carried out as follows:
(1)经孔径为50nm陶瓷膜过滤后的糖汁与季铵功能化壳聚糖参杂季铵化MOF复合气凝胶按质量比为300:1的比例,在糖汁箱中充分混合均匀,反应1h;(1) The sugar juice and quaternary ammonium functionalized chitosan mixed with quaternary ammonium MOF composite aerogel after filtration through a ceramic membrane with a pore size of 50nm are fully mixed in a sugar juice box in a ratio of 300:1 by mass. , the reaction is 1h;
(2)将吸附色素后的季铵功能化壳聚糖参杂季铵化MOF复合气凝胶与糖汁进行过滤分离,得到脱色清汁;(2) filter and separate the quaternary ammonium functionalized chitosan-doped quaternary ammonium MOF composite aerogel after adsorbing the pigment from the sugar juice to obtain a decolorized clear juice;
(3)脱色清汁经蒸发浓缩及煮糖结晶后,得到白砂糖;(3) after the decolorized clear juice is evaporated and concentrated and boiled and crystallized, white granulated sugar is obtained;
(4)将吸附色素后的季铵功能化壳聚糖参杂季铵化MOF复合气凝胶依次采用0.1mol/L的氢氧化钠溶液浸泡2h及饱和食盐水浸泡12h后,用蒸馏水将其洗涤至中性,循环使用。(4) The quaternary ammonium functionalized chitosan mixed with quaternary ammonium MOF composite aerogel after adsorbing the pigment was soaked in 0.1 mol/L sodium hydroxide solution for 2 h and saturated saline for 12 h, and then soaked with distilled water. Wash until neutral and recycle.
实施例3中,糖汁经季铵功能化壳聚糖参杂季铵化MOF复合气凝胶吸附处理前后,其中的蔗糖分并无显著差异,表明壳聚糖基吸附剂不会吸附糖汁中的蔗糖分子;从图1可以看出,糖汁经壳聚糖吸附剂处理后,可大幅度降低其色值,以满足国家一级白砂糖生产的需求。In Example 3, there was no significant difference in the sucrose content of sugar juice before and after adsorption treatment with quaternary ammonium functionalized chitosan mixed with quaternized MOF composite aerogel, indicating that the chitosan-based adsorbent would not adsorb sugar juice It can be seen from Figure 1 that after the sugar juice is treated with chitosan adsorbent, its color value can be greatly reduced to meet the needs of national first-class white sugar production.
应当注意的是,以上实施例中异丙醇溶液采用的是分析纯的浓度,其目的在于将使壳聚糖发生溶胀,并不意味着仅当异丙醇为分析纯的时候才能实施。It should be noted that in the above examples, the isopropanol solution adopts an analytically pure concentration, and the purpose is to swell chitosan, which does not mean that it can only be implemented when the isopropanol is analytically pure.
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