CN114732117A - A new process technology method for the production of bee pollen tablets at a constant temperature of 37 degrees - Google Patents

Abstract

The invention relates to the field of production technology for bee pollen products, in particular to a novel technological method for producing bee pollen tablets at a constant temperature of 37 degrees, which comprises the following steps: S1, purchasing raw materials; S2, using edible salt to electrolyze the raw materials into the factory Chlorine dioxide disinfectant is uniformly sprayed and sterilized; S3. After ten minutes, soak the raw materials with 75 degrees of edible alcohol to emulsify the raw materials, and take out granules after 72 hours; S4. The process is sterilized by ozone once, and then stored in a sealed container in a cold storage; S5, the raw ingredients are sprayed and sterilized again with edible alcohol before use; S6, the finished product is sterilized by ozone before being loaded into the inner packaging material. Under the premise of ensuring that the colony of the bee pollen product does not exceed the standard, the invention ensures that the active and functional components in the pollen are not lost, and produces a product with high activity, high quality, good effect and competitiveness; and avoids the use of radiation raw materials, Guaranteed safe use of the product.

Description

A kind of new technology and method about the production of bee pollen tablets at a constant temperature of 37 degrees

technical field

The invention relates to the technical field of production technology of bee pollen products, in particular to a novel technological method for producing bee pollen tablets at a constant temperature of 37 degrees.

Background technique

Almost all people in the food industry know that the biggest technical problem in the processing of bee pollen products is how to ensure that the microbial content of the products does not exceed the standard. Because of its extremely rich nutrition, bee pollen is praised by the World Health Organization and the International Society of Nutrition as the only complete nutritional food in nature, and it is the most perfect nutritional product in nature. However, it is precisely because of its rich nutrition that the raw materials of bee pollen are very easy to breed microorganisms. In addition, bee pollen attracts flies (fly with a large amount of E. coli), and the sanitation environment cannot be guaranteed at all when bee pollen is harvested in the wild. After many times of testing the raw materials of bee pollen placed at room temperature without microbial treatment, the microbial index doubled every week on average, so how to keep the microorganisms (bacteria, Escherichia coli) of bee pollen products from exceeding the standard is the most headache restricting the production of bee pollen crafting problems.

The method used in the prior art to solve the microbial problem is to use radioactive material cobalt 60 to irradiate the pollen material for 24-48 hours, and to dry it in an oven at a high temperature for a long time. The prior art has the following defects: 1. The radioactive raw material cobalt 60 irradiates the pollen raw material for 24-48 hours, and this process is actually equivalent to performing radiotherapy and chemotherapy on the pollen raw material. Since it is radiation sterilization, the irradiated pollen raw materials may have a half-life, which may damage the nutritional structure of the pollen. In addition, taking such processed pollen products may cause harm to the human body. 2. High temperature baking in the oven for 3-6 hours is the second quality control node in the processing of bee pollen products, but many people do not know that the reason why bee pollen has incredible magical effects is mainly due to the active protein, The role of active enzymes. Studies have found that the active ingredients in pollen are most afraid of high temperature. The active protein in the pollen will be denatured when it exceeds 37 degrees, and the active enzymes will only remain stable below 45 degrees, and will disappear when it exceeds 45 degrees. Hours will disappear completely. Therefore, high temperature will destroy the active ingredients in bee pollen and affect the efficacy of bee pollen products.

SUMMARY OF THE INVENTION

The purpose of the present invention is to solve the problems existing in the background technology, and propose a novel technological method for the production of bee pollen tablets at a constant temperature of 37 degrees, which ensures that the microorganism control of bee pollen products is qualified and the active ingredients are at high activity in the production process.

Technical scheme of the present invention: a novel process technology method for the production of bee pollen tablets at a constant temperature of 37 degrees, comprising the following steps;

S1. Purchase bee pollen raw materials;

S2. After the raw material of bee pollen enters the factory, use edible salt to electrolyze it into chlorine dioxide disinfectant to spray and sterilize it evenly.

S3. After ten minutes, soak the raw material with 75 degree edible alcohol to emulsify it, and take it out for granulation after 72 hours;

S4. Extreme dehumidification and drying, use ozone to sterilize once in the dehumidification and drying process, and then put it into a sealed container for cold storage;

S5. The raw ingredients are sprayed and sterilized with edible alcohol again before use;

S6. Ozone sterilization once again before the finished product is loaded into the inner packaging material.

Preferably, in S1, acquiring bee pollen raw material comprises the following steps:

S11. Sign an agreement with beekeepers to cover with gauze when the beekeepers are drying pollen to prevent flies from crawling;

S12. Purchase raw materials from beekeepers in time to shorten the storage time of raw materials in the hands of beekeepers;

S13. The raw materials should be sterilized and extremely dried in time before entering the factory and put into storage, and the treated raw materials should be placed in the cold storage;

S14. Sterilize again when using raw materials;

S15. Perform multiple extreme sterilization treatments on packaging materials, production tools, staff and production space environment before production.

Preferably, in S12, the microorganisms of the pollen raw material will double every 7 days when the pollen raw material is placed at room temperature, and the purchased raw material will be stored in the hands of the beekeeper for no more than 7 days.

Preferably, in S2, the chlorine dioxide electrolyzed by the edible salt will be reduced to salt and water in the air after disinfection, and there is no residual hazard.

Preferably, in steps S2-S6, the production ambient temperature is 37 degrees.

Compared with the prior art, the present invention has the following beneficial technical effects: on the premise that the colony of the bee pollen product does not exceed the standard, the high-temperature baking is not used to ensure that the active and functional components in the pollen are not lost, and high-activity, High-quality, effective and competitive products; and do not use radiation technology with radioactive hazards, avoid the use of radiation raw materials, and ensure the safety of products.

Description of drawings

1 is a flowchart of an embodiment of the present invention;

Fig. 2 is the flow chart of purchasing bee pollen raw material.

Detailed ways

Example 1

As shown in Figure 1, a kind of novel technology method about the constant temperature production of bee pollen sheet at 37 degrees proposed by the present invention comprises the following steps;

S1. Purchase bee pollen raw materials;

S2. After the raw bee pollen enters the factory, use edible salt electrolyzed into chlorine dioxide disinfectant to spray and sterilize it evenly. Reduced to salt and water, no residual hazard;

S3. After ten minutes, soak the raw material with 75 degree edible alcohol to emulsify it, and take it out for granulation after 72 hours;

S4. Extreme dehumidification and drying, use ozone to sterilize once in the dehumidification and drying process, and then put it into a sealed container for cold storage;

S5. The raw ingredients are sprayed and sterilized with edible alcohol again before use;

S6. Ozone sterilization once again before the finished product is loaded into the inner packaging material. In steps S2-S6, the production ambient temperature is all 37 degrees.

In this example, it is found that high temperature will destroy the active ingredients in bee pollen, and the temperature affects the active enzyme at 45 degrees, and when the temperature exceeds 45 degrees, the active enzymes in the pollen begin to disappear. But temperature is more sensitive to the effect of protein. Studies have found that 38 degrees will lead to protein denaturation. After protein denaturation, the molecular structure is loose, unable to form crystals, and easily hydrolyzed by protease. The denaturation of protein is mainly due to the destruction of the internal structure of the protein molecule, so 37 degrees is the upper limit selection point of this process method. At the same time, the study found that low temperature (below 37 degrees) will inhibit the activity of proteins in bee pollen. Generally speaking, the activity of active enzymes and active proteins is weak at low temperature. And the lower the temperature, the weaker the activity. Therefore, in order to keep the protein in the pollen at the highest active state, and at the same time not cause the protein activity to be lost due to temperature, 37 degrees was selected as the best temperature point for producing highly active pollen. Under the premise of ensuring that the colony of the bee pollen product does not exceed the standard, high temperature baking is not used to ensure that the active and functional components in the pollen are not lost, and a product with high activity, high quality, good effect and competitiveness is produced; and Do not use radiation technology with radioactive hazards, avoid the use of radiation materials, and ensure the safety of products.

Embodiment 2

As shown in Figure 2, the present invention proposes a novel process technology method about the production of bee pollen tablets at a constant temperature of 37 degrees, compared to Embodiment 1, in S1, the acquisition of bee pollen raw materials includes the following steps:

S11. Sign an agreement with beekeepers to cover with gauze when the beekeepers are drying pollen to prevent flies from crawling;

S12. Purchase raw materials from beekeepers in time to shorten the storage time of raw materials in the hands of beekeepers; the microorganisms of pollen raw materials will double every 7 days when placed at room temperature, and the storage time of purchased raw materials in the hands of beekeepers does not exceed 7 days;

S13. The raw materials should be sterilized and extremely dried in time before entering the factory and put into storage, and the treated raw materials should be placed in the cold storage;

S14. Sterilize again when using raw materials;

S15. Perform multiple extreme sterilization treatments on packaging materials, production tools, staff and production space environment before production.

In this example, it is not difficult to produce pollen at a constant temperature of 37 degrees, but it is difficult to use 37 degrees to produce pollen products to ensure that the microorganisms are qualified. Cover, shorten the storage time of raw materials, sterilize and dry the raw materials, store them in cold storage and sterilize the production environment to ensure that the microorganisms in the raw materials do not exceed the standard, which is conducive to the subsequent production of high-quality bee pollen products. Although multiple processes are added, which increases the production cost to a certain extent, it can produce high-quality finished products. High-quality products are convenient for opening up sales channels and retaining consumers, thereby improving profitability.

The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and within the scope of knowledge possessed by those skilled in the art, various Variety.

Claims (5)

1. A novel technological method for producing bee pollen tablet at constant temperature of 37 deg.C comprises the following steps;

s1, purchasing bee pollen raw materials;

s2, electrolyzing bee pollen raw material into chlorine dioxide disinfectant by using edible salt after the bee pollen raw material enters a factory, and uniformly spraying and sterilizing the bee pollen raw material, wherein the spraying humidity is limited by hand-grasping to form a cluster;

s3, after ten minutes, soaking the raw materials in 75-degree edible alcohol to emulsify the raw materials, and taking out and granulating the raw materials after 72 hours;

s4, performing extreme dehumidification and drying, sterilizing once by using ozone in the dehumidification and drying process, and then placing into a sealed container refrigerator for storage;

s5, spraying edible alcohol for sterilization before the raw materials are mixed for use;

s6, ozone sterilizing once again before the finished product is filled into the inner packaging material.

2. The novel process technical method for 37-degree constant temperature production of bee pollen tablet according to claim 1, wherein in S1, purchasing bee pollen raw material comprises the following steps:

s11, signing an agreement with the bee farmer, covering the bee farmer with a gauze when airing pollen to prevent the bee farmer from biting and crawling;

s12, purchasing raw materials from the beekeeper in time, and shortening the storage time of the raw materials in the beekeeper;

s13, sterilizing and extremely drying the raw materials in time before the raw materials enter a factory for storage, and placing the processed raw materials in a refrigeration house;

s14, sterilizing again when the raw materials are used;

and S15, carrying out limit sterilization treatment on the packing material, the production tool, the worker and the production space environment for multiple times before production.

3. The novel process for 37-degree constant temperature production of bee pollen tablet as claimed in claim 2, wherein in S12, the microorganism of pollen material is doubled every 7 days at room temperature, and the purchased material is stored in beekeeper for no more than 7 days.

4. The novel process for 37-degree constant temperature production of bee pollen tablet as claimed in claim 1, wherein in S2, chlorine dioxide generated by electrolysis of edible salt is reduced to salt and water in air without residual harm.

5. The novel process for 37-degree constant temperature production of bee pollen tablet as claimed in claim 1, wherein the ambient temperature of production is 37 degrees in steps S2-S6.

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