CN114727055A - Production line plane monitoring billboard - Google Patents
Production line plane monitoring billboard Download PDFInfo
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- CN114727055A CN114727055A CN202210186862.2A CN202210186862A CN114727055A CN 114727055 A CN114727055 A CN 114727055A CN 202210186862 A CN202210186862 A CN 202210186862A CN 114727055 A CN114727055 A CN 114727055A
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- module
- production line
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- control module
- communication module
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W36/00—Hand-off or reselection arrangements
- H04W36/14—Reselecting a network or an air interface
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Signal Processing (AREA)
- Computer Networks & Wireless Communication (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Multimedia (AREA)
- General Factory Administration (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses a production line plane monitoring billboard, which comprises a master control module, wherein the master control module is respectively connected with a communication module, a data processing module, a storage module and a power management module, the communication module is wirelessly connected with production line equipment, the communication module is connected with the data processing module, the power management module is respectively connected with a first power module and a second power module, the master control module is also connected with a touch screen, man-machine interaction is realized through the touch screen, and the master control module is also connected with an alarm. The communication between the production line equipment and the production line equipment adopts a wireless communication mode, long-distance wiring is avoided, the layout design scheme is wider, the production line can be monitored at any time and any place, and real-time production line information can be known; the touch screen interface is combined with corresponding data to display by using a two-dimensional production line model, so that the monitoring effect is more visual, the equipment state can be better monitored, the productivity can be better recorded, and an alarm can be given in time when abnormality occurs, so that managers can timely make adjustment or repair.
Description
Technical Field
The invention relates to the technical field of production line signboards, in particular to a production line plane monitoring signboard.
Background
With the development of society, the production level is improved, and the requirement on the informatization level of the manufacturing industry is higher and higher, however, the informatization level of the manufacturing industry mostly stays at the upper management level, and the informatization level of the production and processing links has a great space to rise as old.
In the production and processing process, abnormalities such as equipment abnormality, personnel abnormality and the like may occur, at the moment, notification or alarm needs to be sent as soon as possible, and adjustment and repair are carried out in time, most of the existing workshop related production information utilizes an LED (light emitting diode) billboard to display some data such as target quantity, produced quantity, qualified rate and the like, the production line cannot be monitored visually in real time, the abnormality cannot be sent in time to be processed, and the production efficiency is influenced; in addition, the existing billboard transmits data by using a wired communication mode, long-distance wiring is needed, and the billboard is fixed at a certain position of a factory, cannot be moved and is inconvenient to observe and monitor.
Disclosure of Invention
The invention aims to provide a production line plane monitoring billboard aiming at the defects in the prior art.
In order to achieve the above object, the present invention provides a production line plane monitoring billboard, which comprises a main control module, wherein the main control module is respectively connected with a communication module, a data processing module, a storage module and a power management module, the communication module is wirelessly connected with production line equipment, the communication module is connected with the data processing module, the main control module directly sends data or instructions to the production line equipment through the communication module, data information received by the communication module from the production line equipment is processed by the data processing module and then transmitted to the main control module, the power management module is respectively connected with a first power module and a second power module, the power management module detects and manages parameters of the first power module and the second power module, the power management module can automatically select and switch the power of the billboard, the main control module is further connected with a touch screen, and human-computer interaction is realized through the touch screen, the main control module is further connected with an alarm, and the alarm is controlled to give an alarm when the data of the production line equipment received by the main control module is abnormal in display state.
Further, communication module includes WIFI communication module, bluetooth communication module and GPRS communication module, can carry out manual or automatic switch according to actual conditions to the communication mode, and automatic switch is controlled by host system, uses WIFI communication module communication and bluetooth communication module communication's priority level to be higher than using GPRS communication module communication, according to network state, uses WIFI communication module communication when the network is normal, uses bluetooth communication module communication under the disconnected network state.
Furthermore, the main control module is also connected with a temperature sensor and a radiator, the temperature sensor is used for detecting the temperature inside the billboard, and if the temperature reaches a set value, the main control module controls the radiator to start to radiate heat.
Furthermore, the main control module is also connected with a voice module, and voice prompts can be sent out through the voice module.
Furthermore, the main control module is also connected with a plurality of data interfaces.
Further, the data interface comprises an RS485 interface, an RJ45 interface and a CAN interface.
Furthermore, the data information that communication module receives from producing the line equipment is handled through data processing module and is transmitted for host system, data information includes monitoring information, equipment state, material surplus and output quantity, and host system shows the data information after handling through the touch-sensitive screen.
Furthermore, the display interface of the touch screen is divided into a model display area, an information display area and a touch button area.
Furthermore, the information displayed in the information display area comprises a calendar date and time, index information, a production plan, a produced quantity and a material allowance, the model display area displays the equipment state and the monitoring information at the corresponding position of the two-dimensional production line model, a plurality of touch buttons are arranged in the touch button area, and the touch buttons comprise a communication switching button, a refreshing button and a toolbar.
Furthermore, the two-dimensional production line model in the model display area can be amplified, reduced, translated and controlled to display/hide, and the monitoring video of the corresponding place of the position can be called out by clicking the position in the two-dimensional production line model.
Has the advantages that:
the communication between the monitoring board and the production line equipment adopts a wireless communication mode, long-distance wiring is avoided, the layout design scheme is wider, and the monitoring board is convenient to move, so that managers can monitor the production line at any time and any place and know real-time production line information.
The communication module comprises the WIFI communication module, the Bluetooth communication module and the GPRS communication module, wireless communication modes can be switched manually or automatically according to different communication distances and network conditions, unnecessary flow cost and expenditure are saved, data can be transmitted to monitor a production line when the network is disconnected, and data transmission is more stable.
The power supply adopts a dual-power design, when one power supply module is insufficient in electric quantity or has a fault, the battery management module can automatically select and switch the power supply, the service time of the billboard is prolonged, the capability of the billboard for straining the sudden condition of the power supply is increased, and the stable operation of the monitoring billboard is ensured.
According to the invention, various data information is displayed by using the touch screen, the production line is subjected to two-dimensional modeling, and the corresponding data is combined and displayed in the two-dimensional production line model, so that the monitoring effect is more visual, the equipment state can be better monitored, the productivity can be better recorded, and the alarm can be used for alarming when the equipment or personnel of the production line are abnormal, so that the manager can make adjustment or repair in time.
Drawings
Fig. 1 is a structural block diagram of a production line plane monitoring signboard according to an embodiment of the present invention;
FIG. 2 is a block diagram of a communication module according to an embodiment of the present invention;
fig. 3 is a schematic view of a display screen interface layout of a production line plane monitoring signboard according to an embodiment of the present invention.
In the figure: 1. a main control module; 2. a communication module; 3. a data processing module; 4. a storage module; 5. a power management module; 6. a first power supply module; 7. a second power supply module; 8. a touch screen; 9. a temperature sensor; 10. a voice module; 11. a heat sink; 12. an alarm; 21. a WIFI communication module; 22. a Bluetooth communication module; 23. a GPRS communication module; 81. a model display area; 82. an information display area; 83. and a touch button area.
Detailed Description
The present invention will be further illustrated with reference to the accompanying drawings and specific examples, which are carried out on the premise of the technical solution of the present invention, and it should be understood that these examples are only used for illustrating the present invention and are not used for limiting the scope of the present invention.
As shown in fig. 1 to 3, an embodiment of the present invention provides a production line plane monitoring billboard, which includes a main control module 1, where the main control module 1 is connected to a communication module 2, a data processing module 3, a storage module 4, and a power management module 5, respectively. The preferred singlechip of host system 1, storage module 4 is used for storing the data that host system 1 received, host system 1 can read the data in storage module 4, host system 1 still is connected with touch-sensitive screen 8, realize man-machine interaction through touch- sensitive screen 8, 2 wireless connection of communication module has production line equipment, it includes the production facility on the production line to produce line equipment, supervisory equipment, counting equipment etc., communication module 2 is connected with data processing module 3, host system 1 directly sends data or instruction to producing line equipment through communication module 2, data information that communication module 2 received from producing line equipment is handled through data processing module 3 and is transmitted for host system 1. The main control module 1 is further connected with an alarm 12, the alarm 12 is preferably a small audible and visual alarm, and when the data display state of the production line equipment received by the main control module 1 is abnormal, the alarm 12 is controlled to give an alarm.
The main control module 1 is further connected with a plurality of data interfaces, including but not limited to RS485 interface, RJ45 interface and CAN interface. The communication module 2 is used for communication, the communication modes of the communication module 2 are wireless communication, the billboard can move continuously during wireless communication, but for more consideration, when the billboard is fixed at one position for a long time, wired communication can be carried out by connecting a data interface.
Data information received by the communication module 2 from the production line equipment includes but is not limited to monitoring information, equipment states, material allowance and produced quantity, the monitoring information includes video monitoring to a certain part of the production line, progress monitoring to product production, the equipment states include starting states of the equipment on the production line, fault states, the material allowance is material allowance required by production, the produced quantity is product quantity produced by the production line, the data processing module 3 processes the data information, necessary calculation, classification, arrangement, packaging and the like are carried out, and the main control module 1 displays the processed data information through the touch screen 8.
The display interface of the touch screen 8 is divided into a model display area 81, an information display area 82 and a touch button area 83. The information displayed in the information display area 82 includes, but is not limited to, calendar date and time, index information, production schedule, quantity produced, and material balance; the model display area 81 displays the equipment state and the monitoring information at the corresponding position of the two-dimensional production line model, the two-dimensional production line model in the model display area 81 can be amplified, reduced, translated and controlled to display/hide, the monitoring video of the corresponding place of the position can be called out by clicking the position in the two-dimensional production line model, and when the condition of needing to give an alarm occurs at a certain position in the production line, the red light flickers at the corresponding position in the two-dimensional production line model; touch button area 83 has a plurality of touch buttons, including but not limited to a communication switch button, a refresh button, and a toolbar.
The power management module 5 is respectively connected with a first power module 6 and a second power module 7, the first power module 6 and the second power module 7 are lithium batteries, power is supplied to each module, the power management module 5 detects and manages parameters of the first power module 6 and the second power module 7, the detected parameters comprise voltage parameters and temperature parameters, the state of charge (SOC) of the battery can be estimated, and the phenomena of overcharge, overdischarge and even reversal are prevented when the residual electric quantity is known. The billboard is supplied with power by the independent power supply module when working normally, when the electric quantity of one power supply module is insufficient or breaks down, the power supply management module 5 can automatically select and switch the power supply of the billboard, and the two power supply modules enable the billboard to be used even if one power supply module breaks down, so that the service time of the billboard is prolonged, and the capability of the billboard for changing the emergency of the power supply is increased.
The main control module 1 is further connected with a temperature sensor 9 and a radiator 11, the temperature sensor 9 is used for detecting the temperature inside the billboard, and if the temperature reaches a set value, the main control module 1 controls the radiator 11 to be started for radiating. The main control module 1 is further connected with a voice module 10, and voice prompt can be sent through the voice module 10, for example, when the yield reaches the value of the production plan, voice notification is carried out.
The communication between the production line equipment and the management personnel is in a wireless communication mode, so that long-distance wiring is avoided, the movement is convenient, and the management personnel can monitor the production line at any time and any place; the communication module 2 comprises a WIFI communication module 21, a Bluetooth communication module 22 and a GPRS communication module 23, wireless communication modes can be switched manually or automatically corresponding to different communication distances and network conditions, unnecessary flow cost is saved, and data can be transmitted to monitor a production line when a network is disconnected; the touch screen 8 displays various data information, the production line is subjected to two-dimensional modeling, corresponding data are combined to be displayed in a two-dimensional production line model, the monitoring effect is more visual, the equipment state can be better monitored, the productivity can be better recorded, and the alarm 12 is utilized to give an alarm when the equipment or personnel in the production line are abnormal, so that managers can timely make adjustment or repair.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that other parts not specifically described are within the prior art or common general knowledge to those of ordinary skill in the art. Without departing from the principle of the invention, several improvements and modifications can be made, and these improvements and modifications should also be construed as the scope of the invention.
Claims (10)
1. A production line plane monitoring billboard is characterized by comprising a master control module, wherein the master control module is respectively connected with a communication module, a data processing module, a storage module and a power management module, the communication module is wirelessly connected with production line equipment, the communication module is connected with the data processing module, the master control module directly sends data or instructions to the production line equipment through the communication module, data information received by the communication module from the production line equipment is processed through the data processing module and then transmitted to the master control module, the power management module is respectively connected with a first power module and a second power module, the power management module detects and manages parameters of the first power module and the second power module, the power management module can automatically select and switch the power of the billboard, the master control module is also connected with a touch screen to realize man-machine interaction through the touch screen, the main control module is further connected with an alarm, and the alarm is controlled to give an alarm when the data of the production line equipment received by the main control module is abnormal in display state.
2. The production line plane monitoring billboard of claim 1, wherein the communication module comprises a WIFI communication module, a bluetooth communication module and a GPRS communication module, and manual or automatic switching of communication modes can be performed according to actual conditions, the automatic switching is controlled by the main control module, the priority of communication using the WIFI communication module and communication using the bluetooth communication module is higher than that of communication using the GPRS communication module, and according to a network state, the network uses the WIFI communication module for communication when normal, and uses the bluetooth communication module for communication in a disconnected state.
3. The production line plane monitoring billboard of claim 1, wherein the master control module is further connected to a temperature sensor and a heat sink, the temperature sensor detects the temperature inside the billboard, and if the temperature reaches a set value, the master control module controls the heat sink to start for heat dissipation.
4. The production line plane monitoring billboard of claim 1, wherein the master control module is further connected to a voice module, and voice prompts can be issued via the voice module.
5. The production line plane monitoring billboard of claim 1, wherein the master control module is further connected to a plurality of data interfaces.
6. The production line level monitoring billboard of claim 5, wherein the data interface comprises an RS485 interface, an RJ45 interface, and a CAN interface.
7. The production line plane monitoring billboard of claim 1, wherein data information received by the communication module from production line equipment is processed by the data processing module and transmitted to the main control module, the data information comprises monitoring information, equipment status, material balance and output quantity, and the main control module displays the processed data information through the touch screen.
8. The production line plane monitoring billboard of claim 1, wherein a display interface of the touch screen is divided into a model display area, an information display area, and a touch button area.
9. The production line plane monitoring billboard of claim 8, wherein the information displayed in the information display area includes calendar date and time, index information, production plans, quantity produced, and material balance, the model display area displays equipment status and monitoring information at a location corresponding to a two-dimensional production line model, the touch button area is provided with a plurality of touch buttons, and the touch buttons include a communication switching button, a refresh button, and a toolbar.
10. The production line plane monitoring billboard of claim 9, wherein the two-dimensional production line model in the model display area can be enlarged, reduced, translated, controlled to display/hide, and clicking a position in the two-dimensional production line model can also call out a monitoring video of a location corresponding to the position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210186862.2A CN114727055A (en) | 2022-02-28 | 2022-02-28 | Production line plane monitoring billboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210186862.2A CN114727055A (en) | 2022-02-28 | 2022-02-28 | Production line plane monitoring billboard |
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| Publication Number | Publication Date |
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| CN114727055A true CN114727055A (en) | 2022-07-08 |
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| CN202210186862.2A Pending CN114727055A (en) | 2022-02-28 | 2022-02-28 | Production line plane monitoring billboard |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102857243A (en) * | 2012-09-08 | 2013-01-02 | 无锡中科苏惠自动化技术有限公司 | Wireless data acquisition and communication device |
| CN105759751A (en) * | 2015-12-31 | 2016-07-13 | 青岛美光机械有限公司 | Corrugated board production line intelligent control system |
| CN107085863A (en) * | 2017-04-19 | 2017-08-22 | 国网山东省电力公司临邑县供电公司 | Substation monitoring method and device |
| CN112437040A (en) * | 2020-10-26 | 2021-03-02 | 北京珞安科技有限责任公司 | Industrial network security firewall boundary protection system |
| CN214479739U (en) * | 2021-03-19 | 2021-10-22 | 南京恩瑞杰综合能源服务有限公司 | Light stores up all-in-one |
-
2022
- 2022-02-28 CN CN202210186862.2A patent/CN114727055A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102857243A (en) * | 2012-09-08 | 2013-01-02 | 无锡中科苏惠自动化技术有限公司 | Wireless data acquisition and communication device |
| CN105759751A (en) * | 2015-12-31 | 2016-07-13 | 青岛美光机械有限公司 | Corrugated board production line intelligent control system |
| CN107085863A (en) * | 2017-04-19 | 2017-08-22 | 国网山东省电力公司临邑县供电公司 | Substation monitoring method and device |
| CN112437040A (en) * | 2020-10-26 | 2021-03-02 | 北京珞安科技有限责任公司 | Industrial network security firewall boundary protection system |
| CN214479739U (en) * | 2021-03-19 | 2021-10-22 | 南京恩瑞杰综合能源服务有限公司 | Light stores up all-in-one |
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