CN114725612B - High-toughness lithium ion battery blending diaphragm and preparation method thereof - Google Patents
High-toughness lithium ion battery blending diaphragm and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种高韧性锂离子电池共混隔膜及其制备方法,该隔膜由具有微孔的固体材料组成,所述制备方法至少包括:增韧聚合物的预处理;固体材料在高速混合机中的混合;混合物料、增塑剂通过挤出工艺处理,然后通过拉伸工艺、萃取、热定型、收卷工艺,获得高韧性锂离子电池共混隔膜。本发明通过在共混的方法将增韧聚合物引入到隔膜体系中,通过预处理、增容剂、强机械力以及增塑剂的促进作用使增韧聚合物和聚乙烯形成均相体系。本发明获得的隔膜的耐穿刺强度高,在锂离子电池中被锂枝晶刺穿的可能性小,大大提高锂离子电池的安全性。
The invention provides a high-toughness lithium-ion battery blend separator and a preparation method thereof. The separator is composed of a solid material with micropores. The preparation method at least includes: pretreatment of toughened polymer; mixing the solid material at high speed Mixing in the machine; the mixed materials and plasticizer are processed through the extrusion process, and then through the stretching process, extraction, heat setting, and winding processes to obtain a high-tenacity lithium-ion battery blend separator. In the present invention, the toughening polymer is introduced into the separator system through a blending method, and the toughening polymer and polyethylene form a homogeneous system through the promotion of pretreatment, compatibilizer, strong mechanical force and plasticizer. The separator obtained by the invention has high puncture resistance and is less likely to be punctured by lithium dendrites in the lithium ion battery, which greatly improves the safety of the lithium ion battery.
Description
技术领域Technical field
本发明涉及锂电池技术领域,尤其涉及一种高韧性锂离子电池共混隔膜及其制备方法。The present invention relates to the technical field of lithium batteries, and in particular to a high-tenacity lithium-ion battery blend separator and a preparation method thereof.
背景技术Background technique
随着新能源行业的迅猛发展,人们对高性能储能设备的需求量日益飙升。锂离子电池具有体积小、能量密度高、循环寿命长、无记忆效应、平均输出电压高、自放电小等优点,成为目前应用最广泛的二次电池。With the rapid development of the new energy industry, people's demand for high-performance energy storage equipment is soaring. Lithium-ion batteries have the advantages of small size, high energy density, long cycle life, no memory effect, high average output voltage, and small self-discharge, and have become the most widely used secondary batteries at present.
锂离子电池的主要组成部分包括正极、负极、电解液和隔膜,其中隔膜起到分隔正负极以防电池短路、提供锂离子传输通道、储存电解液的功能。但是在锂离子电池使用过程中,由于电流不均匀、电极表面不均匀等,难以避免的会生成锂枝晶,若生成的锂枝晶将隔膜刺破,则会造成电池短路,电池温度急剧升高,容易引发火灾、爆炸等安全事故。因此,开发一种高韧性的锂离子电池隔膜,提高隔膜的耐穿刺强度对于提高电池安全性来说十分重要。The main components of a lithium-ion battery include the positive electrode, negative electrode, electrolyte and separator. The separator functions to separate the positive and negative electrodes to prevent battery short circuit, provide lithium ion transmission channels, and store electrolyte. However, during the use of lithium-ion batteries, due to uneven current and uneven electrode surfaces, lithium dendrites will inevitably be generated. If the generated lithium dendrites pierce the separator, it will cause a short circuit in the battery and the battery temperature will rise sharply. High, it is easy to cause fires, explosions and other safety accidents. Therefore, it is very important to develop a high-toughness lithium-ion battery separator and improve the puncture resistance of the separator to improve battery safety.
有鉴于此,有必要对现有技术中的锂电池隔膜予以改进,以解决上述问题。In view of this, it is necessary to improve the lithium battery separators in the prior art to solve the above problems.
发明内容Contents of the invention
本发明的目的一在于公开提供一种高韧性的锂离子电池共混隔膜,解决隔膜的耐穿刺强度低的问题,避免锂枝晶刺穿隔膜造成电池短路问题的发生。The first object of the present invention is to provide a high-tenacity lithium-ion battery blend separator to solve the problem of low puncture resistance of the separator and avoid the occurrence of battery short circuit problems caused by lithium dendrites piercing the separator.
为实现上述目的,本发明提供了一种高韧性锂离子电池共混隔膜,所述高韧性锂离子电池共混隔膜由具有微孔的固体材料组成,所述固体材料为聚乙烯、增韧聚合物和增容剂的均相混合物。In order to achieve the above object, the present invention provides a high-toughness lithium-ion battery blend separator. The high-toughness lithium-ion battery blend separator is composed of a solid material with micropores. The solid material is polyethylene, toughened polymer A homogeneous mixture of compounds and compatibilizers.
在一些实施方式中,所述固体材料的组分组成比例为:聚乙烯:74%~95%,增韧聚合物:4%~25%,增容剂:0.4~2.5%。In some embodiments, the component composition ratio of the solid material is: polyethylene: 74% to 95%, toughening polymer: 4% to 25%, and compatibilizer: 0.4 to 2.5%.
在一些实施方式中,所述聚乙烯的数均分子量介于80万g/mol~190万g/mol之间。In some embodiments, the number average molecular weight of the polyethylene is between 800,000 g/mol and 1.9 million g/mol.
在一些实施方式中,所述增韧聚合物为乙烯-醋酸乙烯酯共聚物、乙烯-辛烯共聚物中的一种或两种,所述乙烯-醋酸乙烯酯共聚物的VA含量介于8wt%~28wt%之间。In some embodiments, the toughening polymer is one or both of ethylene-vinyl acetate copolymer and ethylene-octene copolymer, and the VA content of the ethylene-vinyl acetate copolymer is between 8wt Between %~28wt%.
在一些实施方式中,所述增容剂为马来酸酐接枝聚乙烯、马来酸酐接枝聚丙烯、苯乙烯-丁二烯-苯乙烯三嵌段共聚物中的一种或几种。In some embodiments, the compatibilizer is one or more of maleic anhydride-grafted polyethylene, maleic anhydride-grafted polypropylene, and styrene-butadiene-styrene triblock copolymer.
本发明的目的二在于公开一种高韧性的锂离子电池共混隔膜的制备方法,通过双向拉伸制备性能优异的锂离子电池共混隔膜。The second object of the present invention is to disclose a method for preparing a high-toughness lithium-ion battery blend separator, and prepare a lithium-ion battery blend separator with excellent performance through biaxial stretching.
为实现上述目的,本发明提供一种高韧性的锂离子电池共混隔膜的制备方法,包括以下步骤:In order to achieve the above objectives, the present invention provides a method for preparing a highly tough lithium-ion battery blend separator, which includes the following steps:
步骤一:通过挤出机将增韧聚合物、增塑剂挤出后造粒,获得增韧聚合物预处理料;Step 1: Extrude the toughened polymer and plasticizer through an extruder and then pelletize to obtain the toughened polymer pretreatment material;
步骤二:将聚乙烯、增韧聚合物预处理料、增容剂置于高速混合机中混合均匀得到混合物料;Step 2: Place polyethylene, toughened polymer pretreatment material, and compatibilizer in a high-speed mixer and mix evenly to obtain a mixed material;
步骤三:将步骤二制得的混合物料加入到挤出机中,并向挤出机中注射白油,通过T形模头挤出流延至激冷辊,获得铸片;Step 3: Add the mixed material prepared in Step 2 to the extruder, inject white oil into the extruder, and extrud and cast it through the T-shaped die to the chill roller to obtain cast flakes;
步骤四:通过同步双向拉伸机对步骤三制得的铸片进行双向拉伸,获得含油膜;Step 4: Use a synchronous biaxial stretching machine to biaxially stretch the cast sheet obtained in step 3 to obtain an oil-containing film;
步骤五:通过萃取剂对步骤四制得的含油膜进行萃取,制得湿膜;Step 5: Extract the oil-containing film obtained in Step 4 with an extraction agent to obtain a wet film;
步骤六:将步骤五制得的湿膜于室温下通风处静置,用夹持模具固定后进行热定型,最后经过收卷工艺,制得高韧性的锂离子电池共混隔膜。Step 6: Let the wet film obtained in Step 5 stand at room temperature in a ventilated place, fix it with a clamping mold and then heat-set it. Finally, go through a winding process to obtain a high-toughness lithium-ion battery blend separator.
在一些实施方式中,步骤一中,挤出温度介于100℃~140℃之间,挤出机的螺杆转速介于130rpm~150rpm之间;In some embodiments, in step one, the extrusion temperature is between 100°C and 140°C, and the screw speed of the extruder is between 130rpm and 150rpm;
步骤二中,所述高速混合机的飞刀转速介于550r/min~830r/min之间,所述高速混合机的料筒转速介于9r/min~12r/min之间,所述高速混合机的搅拌时间介于30min~45min之间;In step two, the rotating speed of the flying knife of the high-speed mixer is between 550r/min and 830r/min, and the rotating speed of the barrel of the high-speed mixer is between 9r/min and 12r/min. The mixing time of the machine is between 30min and 45min;
步骤三中,激冷辊的温度介于10℃~25℃之间;In step three, the temperature of the chill roller is between 10°C and 25°C;
步骤四中,双向拉伸温度介于115℃~125℃之间,双向拉伸拉伸倍率介于6~8倍之间;In step four, the biaxial stretching temperature is between 115°C and 125°C, and the biaxial stretching stretching ratio is between 6 and 8 times;
步骤五中,萃取时间介于2min~4min之间;In step five, the extraction time is between 2min and 4min;
步骤六中,热定型温度介于90℃~130℃之间,热定型时间介于0.5min~2min之间。In step six, the heat setting temperature is between 90°C and 130°C, and the heat setting time is between 0.5min and 2min.
在一些实施方式中,步骤一中,所述增韧聚合物预处理料的组分质量比为增韧聚合物50wt%~65wt%,增塑剂35wt%~50wt%,所述增塑剂为白油、矿物油、大豆油、甲苯、二甲苯中的一种或几种。In some embodiments, in step one, the mass ratio of the components of the toughened polymer pretreatment material is 50wt% to 65wt% of the toughened polymer and 35wt% to 50wt% of the plasticizer, and the plasticizer is One or more of white oil, mineral oil, soybean oil, toluene and xylene.
在一些实施方式中,步骤三中,所述铸片的组分质量比为固体材料18wt%~30wt%,增塑剂70wt%~82wt%,所述铸片的厚度介于700μm~1000μm之间。In some embodiments, in step three, the component mass ratio of the cast sheet is 18wt% to 30wt% of solid material, 70wt% to 82wt% of plasticizer, and the thickness of the cast sheet is between 700 μm and 1000 μm. .
在一些实施方式中,步骤五中,所述萃取剂为二氯甲烷、三氯甲烷、苯、二硫化碳、乙醇中的一种或几种。In some embodiments, in step five, the extraction agent is one or more of dichloromethane, chloroform, benzene, carbon disulfide, and ethanol.
与现有技术相比,本发明的有益效果是:本发明在隔膜体系中引入增韧聚合物,极性的增韧聚合物与非极性的聚乙烯之间难以形成均相体系,本发明通过挤出、造粒工艺对增韧聚合物进行预处理,实现增韧聚合物在增塑剂中的提前分散,为后续增韧聚合物在隔膜体系中的均匀分散提供必要基础。增容剂的非极性链段与聚乙烯之间的作用力强,增容剂的极性链段与增韧聚合物之间的作用力强,其存在促进了增韧聚合物与聚乙烯之间的相互作用。此外,在增塑剂的作用下,高速搅拌机、双螺杆挤出机的机械力作用均为实现增韧聚合物与聚乙烯之间的良好相容提供有利条件,使增韧聚合物与聚乙烯的分子链之间形成缠结,使改性后的隔膜韧性提高,从而获得较高的耐穿刺强度,断裂伸长率也有所提高。本发明制备的隔膜耐穿刺强度≥500g,断裂伸长率≥95%,隔膜不易被锂离子电池使用过程中产生的锂枝晶刺穿,从而提高锂离子电池的安全性。Compared with the prior art, the beneficial effects of the present invention are: the present invention introduces toughening polymer into the separator system, and it is difficult to form a homogeneous system between the polar toughening polymer and non-polar polyethylene. The toughened polymer is pretreated through extrusion and granulation processes to achieve early dispersion of the toughened polymer in the plasticizer, which provides the necessary foundation for the subsequent uniform dispersion of the toughened polymer in the separator system. The non-polar segment of the compatibilizer has a strong interaction with polyethylene, and the interaction between the polar segment of the compatibilizer and the toughened polymer is strong. Its existence promotes the interaction between the toughened polymer and polyethylene. interaction between. In addition, under the action of plasticizer, the mechanical force of high-speed mixer and twin-screw extruder provide favorable conditions for achieving good compatibility between toughened polymer and polyethylene, so that toughened polymer and polyethylene The entanglements are formed between the molecular chains, which improves the toughness of the modified separator, thereby obtaining higher puncture resistance and the elongation at break is also improved. The puncture resistance of the separator prepared by the invention is ≥500g, and the elongation at break is ≥95%. The separator is not easily punctured by lithium dendrites generated during the use of lithium ion batteries, thereby improving the safety of lithium ion batteries.
附图说明Description of the drawings
图1为本发明高韧性锂离子电池共混隔膜制备方法的工艺流程图。Figure 1 is a process flow chart of the preparation method of the high-toughness lithium-ion battery blend separator of the present invention.
具体实施方式Detailed ways
下面结合附图所示的各实施方式对本发明进行详细说明,但应当说明的是,这些实施方式并非对本发明的限制,本领域普通技术人员根据这些实施方式所作的功能、方法、或者结构上的等效变换或替代,均属于本发明的保护范围之内。The present invention will be described in detail below with reference to the various embodiments shown in the accompanying drawings. However, it should be noted that these embodiments do not limit the invention. Those of ordinary skill in the art may make functional, method or structural modifications based on these embodiments. Equivalent transformations or substitutions are within the scope of the present invention.
实施例1Example 1
一种高韧性锂离子电池共混隔膜,所述高韧性锂离子电池共混隔膜由具有微孔的固体材料组成,所述固体材料为聚乙烯、增韧聚合物和增容剂的均相混合物。所述固体材料的组分组成比例为:聚乙烯:74%~95%,增韧聚合物:4%~25%,增容剂:0.4~2.5%。A high-toughness lithium-ion battery blend separator. The high-toughness lithium-ion battery blend separator is composed of a solid material with micropores. The solid material is a homogeneous mixture of polyethylene, toughened polymers and compatibilizers. . The component proportions of the solid material are: polyethylene: 74% to 95%, toughening polymer: 4% to 25%, and compatibilizer: 0.4 to 2.5%.
其中,所述聚乙烯的数均分子量介于80万g/mol~190万g/mol之间。所述增韧聚合物为乙烯-醋酸乙烯酯共聚物、乙烯-辛烯共聚物中的一种或两种,所述乙烯-醋酸乙烯酯共聚物的VA含量介于8wt%~28wt%之间。所述增容剂为马来酸酐接枝聚乙烯、马来酸酐接枝聚丙烯、苯乙烯-丁二烯-苯乙烯三嵌段共聚物中的一种或几种。Wherein, the number average molecular weight of the polyethylene is between 800,000 g/mol and 1.9 million g/mol. The toughening polymer is one or both of ethylene-vinyl acetate copolymer and ethylene-octene copolymer, and the VA content of the ethylene-vinyl acetate copolymer is between 8wt% and 28wt%. . The compatibilizer is one or more of maleic anhydride-grafted polyethylene, maleic anhydride-grafted polypropylene, and styrene-butadiene-styrene triblock copolymer.
一种高韧性锂离子电池共混隔膜的制备方法,包括以下步骤:A method for preparing a high-toughness lithium-ion battery blend separator, including the following steps:
步骤一:通过挤出机将增韧聚合物、增塑剂挤出后造粒,获得增韧聚合物预处理料,挤出温度介于100℃~140℃之间,挤出机的螺杆转速介于130rpm~150rpm之间;Step 1: Extrude the toughened polymer and plasticizer through the extruder and then pelletize to obtain the toughened polymer pretreatment material. The extrusion temperature is between 100°C and 140°C. The screw speed of the extruder is Between 130rpm and 150rpm;
步骤二:将聚乙烯、增韧聚合物预处理料、增容剂置于高速混合机中混合均匀得到混合物料,所述高速混合机的飞刀转速介于550r/min~830r/min之间,所述高速混合机的料筒转速介于9r/min~12r/min之间,所述高速混合机的搅拌时间介于30min~45min之间;Step 2: Place polyethylene, toughened polymer pretreatment material, and compatibilizer in a high-speed mixer and mix evenly to obtain a mixed material. The flying knife speed of the high-speed mixer is between 550r/min and 830r/min. , the barrel speed of the high-speed mixer is between 9r/min and 12r/min, and the mixing time of the high-speed mixer is between 30min and 45min;
步骤三:将步骤二制得的混合物料加入到挤出机中,并向挤出机中注射白油,通过T形模头挤出流延至激冷辊,获得铸片,激冷辊的温度介于10℃~25℃之间;Step 3: Add the mixed material prepared in Step 2 to the extruder, inject white oil into the extruder, extrud and cast it through the T-shaped die to the chill roller, and obtain the temperature of the cast sheet and chill roller. Between 10℃~25℃;
步骤四:通过同步双向拉伸机对步骤三制得的铸片进行双向拉伸,获得含油膜,双向拉伸温度介于115℃~125℃之间,双向拉伸拉伸倍率介于6~8倍之间;Step 4: Use a synchronous biaxial stretching machine to biaxially stretch the cast sheet prepared in Step 3 to obtain an oil-containing film. The biaxial stretching temperature is between 115°C and 125°C, and the biaxial stretching stretch ratio is between 6 and 6. Between 8 times;
步骤五:通过萃取剂对步骤四制得的含油膜进行萃取,制得湿膜,萃取时间介于2min~4min之间;Step 5: Extract the oil-containing film obtained in Step 4 with an extraction agent to obtain a wet film. The extraction time is between 2 minutes and 4 minutes;
步骤六:将步骤五制得的湿膜于室温下通风处静置,用夹持模具固定后进行热定型,热定型温度介于90℃~130℃之间,热定型时间介于0.5min~2min之间,最后经过收卷工艺,制得高韧性的锂离子电池共混隔膜。Step 6: Let the wet film obtained in Step 5 stand in a ventilated place at room temperature, fix it with a clamping mold and then heat-set it. The heat-setting temperature is between 90℃~130℃, and the heat-setting time is between 0.5min~ Within 2 minutes, a high-toughness lithium-ion battery blend separator is finally produced through a winding process.
上述制备过程中,步骤一中所述增韧聚合物预处理料的组分质量比为增韧聚合物50wt%~65wt%,增塑剂35wt%~50wt%,所述增塑剂为白油、矿物油、大豆油、甲苯、二甲苯中的一种或几种;步骤三中,所述铸片的组分质量比为固体材料18wt%~30wt%,增塑剂70wt%~82wt%,所述铸片的厚度介于700μm~1000μm之间;步骤五中,所述萃取剂为二氯甲烷、三氯甲烷、苯、二硫化碳、乙醇中的一种或几种。In the above preparation process, the mass ratio of the components of the toughened polymer pretreatment material in step one is 50wt% to 65wt% of the toughened polymer and 35wt% to 50wt% of the plasticizer, and the plasticizer is white oil. , mineral oil, soybean oil, one or more of toluene and xylene; in step three, the component mass ratio of the cast sheet is 18wt% to 30wt% of solid material and 70wt% to 82wt% of plasticizer. The thickness of the cast piece is between 700 μm and 1000 μm; in step five, the extraction agent is one or more of methylene chloride, chloroform, benzene, carbon disulfide, and ethanol.
本实施例选用数均分子量为150万g/mol的聚乙烯,选用VA含量为9wt%的乙烯-醋酸乙烯酯共聚物,选用马来酸酐接枝聚乙烯作为增容剂,选用白油作为增塑剂,选择二氯甲烷作为萃取剂;In this embodiment, polyethylene with a number average molecular weight of 1.5 million g/mol, ethylene-vinyl acetate copolymer with a VA content of 9 wt%, maleic anhydride-grafted polyethylene as the compatibilizer, and white oil are used as the compatibilizer. Plasticizer, choose methylene chloride as the extraction agent;
按质量百分比分别称取乙烯-醋酸乙烯酯共聚物50%、白油50%,挤出机温度105℃,螺杆转速150rpm,挤出乙烯-醋酸乙烯酯共聚物-白油样条后,通过切粒机造粒,获得乙烯-醋酸乙烯酯共聚物预处理料;Weigh 50% of ethylene-vinyl acetate copolymer and 50% of white oil respectively according to mass percentage. The extruder temperature is 105°C and the screw speed is 150 rpm. After extruding the ethylene-vinyl acetate copolymer-white oil strip, cut it through Granulate with a granulator to obtain ethylene-vinyl acetate copolymer pretreatment material;
按质量百分比分别取聚乙烯20.90%,乙烯-醋酸乙烯酯共聚物预处理料2.18%,马来酸酐接枝聚乙烯0.02%,白油76.90%,将聚乙烯、乙烯-醋酸乙烯酯共聚物预处理料、增容剂于高速混合机中混合均匀,高速混合机的飞刀转速750r/min,料筒转速9r/min,搅拌时间35min,将得到的混合物料与白油通过双螺杆挤出机挤出,通过T形模头挤出流延至激冷辊,激冷辊温度18℃,获得铸片,铸片厚度750μm;According to mass percentage, take 20.90% polyethylene, 2.18% ethylene-vinyl acetate copolymer pretreated material, 0.02% maleic anhydride grafted polyethylene, and 76.90% white oil. The treatment materials and compatibilizer are mixed evenly in a high-speed mixer. The flying knife speed of the high-speed mixer is 750r/min, the barrel speed is 9r/min, and the mixing time is 35min. The obtained mixed material and white oil are passed through a twin-screw extruder. Extrusion, extrusion and casting through T-shaped die to the chill roller, the temperature of the chill roller is 18°C, to obtain a cast sheet with a thickness of 750 μm;
通过同步双向拉伸机对铸片进行双向拉伸,拉伸温度125℃,拉伸倍率6倍,获得含油膜;通过二氯甲烷对含油膜进行萃取,萃取时间2min,获得湿膜;将湿膜于室温下通风处静置,用夹持模具固定后,130℃下热定型1min,经过收卷工艺后制得高韧性的锂离子电池共混隔膜。Biaxially stretch the cast sheet through a synchronous biaxial stretching machine at a stretching temperature of 125°C and a stretching ratio of 6 times to obtain an oil-containing film; extract the oil-containing film with dichloromethane for 2 minutes to obtain a wet film; The film was allowed to stand in a ventilated place at room temperature, fixed with a clamping mold, and then heat-set at 130°C for 1 minute. After a winding process, a high-tenacity lithium-ion battery blend separator was obtained.
实施例2Example 2
本实施例选用数均分子量为170万g/mol的聚乙烯,选用乙烯-辛烯共聚物作为增韧聚合物,选用马来酸酐接枝聚丙烯作为增容剂,选用矿物油作为增塑剂,选用三氯甲烷作为萃取剂;In this embodiment, polyethylene with a number average molecular weight of 1.7 million g/mol is selected, ethylene-octene copolymer is selected as the toughening polymer, maleic anhydride grafted polypropylene is selected as the compatibilizer, and mineral oil is selected as the plasticizer. , choose chloroform as the extraction agent;
按质量百分比分别称取乙烯-辛烯共聚物60%、矿物油40%,挤出机温度130℃,螺杆转速130rpm,挤出乙烯-辛烯共聚物-矿物油样条后,通过切粒机造粒,获得乙烯-辛烯共聚物预处理料;Weigh 60% of ethylene-octene copolymer and 40% of mineral oil respectively according to mass percentage. The extruder temperature is 130°C and the screw speed is 130 rpm. After extruding the ethylene-octene copolymer-mineral oil sample, pass it through the pelletizer. Granulate to obtain ethylene-octene copolymer pretreatment material;
按质量百分比分别取聚乙烯18.24%,乙烯-辛烯共聚物预处理料2.02%,马来酸酐接枝聚丙烯0.01%,矿物油79.73%,将聚乙烯、乙烯-辛烯共聚物预处理料、增容剂于高速混合机中混合均匀,高速混合机的飞刀转速800r/min,料筒转速10r/min,搅拌时间30min,将得到的混合物料与矿物油通过双螺杆挤出机挤出,通过T形模头挤出流延至激冷辊,激冷辊温度20℃,获得铸片,铸片厚度800μm;According to mass percentage, take 18.24% polyethylene, 2.02% ethylene-octene copolymer pretreated material, 0.01% maleic anhydride grafted polypropylene, and 79.73% mineral oil. Combine the polyethylene and ethylene-octene copolymer pretreated material. , the compatibilizer is mixed evenly in a high-speed mixer. The flying knife speed of the high-speed mixer is 800r/min, the barrel speed is 10r/min, and the mixing time is 30min. The obtained mixed material and mineral oil are extruded through a twin-screw extruder. , extruded and cast through a T-shaped die to the chill roller, the temperature of the chill roller is 20°C, and the cast sheet is obtained, with a thickness of 800 μm;
通过同步双向拉伸机对铸片进行双向拉伸,拉伸温度122℃,拉伸倍率7倍,获得含油膜;通过三氯甲烷对含油膜进行萃取,萃取时间3min,获得湿膜;将湿膜于室温下通风处静置,用夹持模具固定后,120℃下热定型1min,经过收卷工艺后制得高韧性的锂离子电池共混隔膜。The cast sheet was biaxially stretched using a synchronous biaxial stretching machine at a stretching temperature of 122°C and a stretching ratio of 7 times to obtain an oily film; the oily film was extracted with chloroform for 3 minutes to obtain a wet film; the wet film was obtained The film is allowed to stand in a ventilated place at room temperature, fixed with a clamping mold, and then heat-set at 120°C for 1 minute. After a winding process, a high-tenacity lithium-ion battery blend separator is obtained.
实施例3Example 3
本实施例选用数均分子量为120万g/mol的聚乙烯,选用VA含量为18wt%的乙烯-醋酸乙烯酯共聚物,选用苯乙烯-丁二烯-苯乙烯三嵌段共聚物作为增容剂,选用二甲苯作为增塑剂,选用,选用乙醇作为萃取剂;In this embodiment, polyethylene with a number average molecular weight of 1.2 million g/mol, an ethylene-vinyl acetate copolymer with a VA content of 18 wt%, and a styrene-butadiene-styrene triblock copolymer are used as the compatibilizer. Agent, choose xylene as plasticizer, choose ethanol as extraction agent;
按质量百分比分别称取乙烯-醋酸乙烯酯共聚物55%、二甲苯45%,挤出机温度115℃,螺杆转速140rpm,挤出乙烯-醋酸乙烯酯共聚物-二甲苯样条后,通过切粒机造粒,获得乙烯-醋酸乙烯酯共聚物预处理料;Weigh 55% of ethylene-vinyl acetate copolymer and 45% of xylene according to mass percentage. The extruder temperature is 115°C and the screw speed is 140 rpm. After extruding the ethylene-vinyl acetate copolymer-xylene spline, cut it through Granulate with a granulator to obtain ethylene-vinyl acetate copolymer pretreatment material;
按质量百分比分别取聚乙烯20.35%,乙烯-醋酸乙烯酯共聚物预处理料6.52%,苯乙烯-丁二烯-苯乙烯三嵌段共聚物0.03%,二甲苯73.10%,将聚乙烯、乙烯-醋酸乙烯酯共聚物预处理料、增容剂于高速混合机中混合均匀,高速混合机的飞刀转速650r/min,料筒转速10r/min,搅拌时间40min,将得到的混合物料与二甲苯通过双螺杆挤出机挤出,通过T形模头挤出流延至激冷辊,激冷辊温度15℃,获得铸片,铸片厚度800μm;According to mass percentage, take 20.35% polyethylene, 6.52% ethylene-vinyl acetate copolymer pretreated material, 0.03% styrene-butadiene-styrene triblock copolymer, and 73.10% xylene. Combine polyethylene, ethylene - Mix the vinyl acetate copolymer pretreatment material and compatibilizer evenly in a high-speed mixer. The flying knife speed of the high-speed mixer is 650r/min, the barrel speed is 10r/min, and the mixing time is 40min. The obtained mixed material is mixed with the second Toluene is extruded through a twin-screw extruder, extruded through a T-shaped die and cast to a chill roller. The chill roller temperature is 15°C to obtain a cast flake with a thickness of 800 μm;
通过同步双向拉伸机对铸片进行双向拉伸,拉伸温度120℃,拉伸倍率8倍,获得含油膜;通过乙醇对含油膜进行萃取,萃取时间3.5min,获得湿膜;将湿膜于室温下通风处静置,用夹持模具固定后,110℃下热定型1.5min,经过收卷工艺后制得高韧性的锂离子电池共混隔膜。Biaxially stretch the cast sheet through a synchronous biaxial stretching machine at a stretching temperature of 120°C and a stretching ratio of 8 times to obtain an oily film; extract the oily film with ethanol for 3.5 minutes to obtain a wet film; Let it stand in a ventilated place at room temperature. After fixing it with a clamping mold, it is heat-set at 110°C for 1.5 minutes. After a rolling process, a high-toughness lithium-ion battery blend separator is produced.
实施例4Example 4
本实施例选用数均分子量为100万g/mol的聚乙烯,选用乙烯-辛烯共聚物作为增韧聚合物,选用苯乙烯-丁二烯-苯乙烯三嵌段共聚物作为增容剂,选用甲苯作为增塑剂,选用二硫化碳作为萃取剂;In this embodiment, polyethylene with a number average molecular weight of 1 million g/mol is selected, ethylene-octene copolymer is selected as the toughening polymer, and styrene-butadiene-styrene triblock copolymer is selected as the compatibilizer. Use toluene as the plasticizer and carbon disulfide as the extraction agent;
按质量百分比分别称取乙烯-辛烯共聚物65%、甲苯35%,挤出机温度135℃,螺杆转速130rpm,挤出乙烯-辛烯共聚物-甲苯样条后,通过切粒机造粒,获得乙烯-辛烯共聚物预处理料;Weigh 65% of ethylene-octene copolymer and 35% of toluene respectively according to mass percentage. The extruder temperature is 135°C and the screw speed is 130 rpm. After extruding the ethylene-octene copolymer-toluene spline, it is granulated through a pelletizer. , obtain ethylene-octene copolymer pretreatment material;
按质量百分比分别取聚乙烯20.80%,乙烯-辛烯共聚物预处理料7.96%,苯乙烯-丁二烯-苯乙烯三嵌段共聚物0.04%,甲苯71.20%,将聚乙烯、乙烯-辛烯共聚物预处理料、增容剂于高速混合机中混合均匀,高速混合机的飞刀转速600r/min,料筒转速12r/min,搅拌时间40min,将得到的混合物料与甲苯通过双螺杆挤出机挤出,通过T形模头挤出流延至激冷辊,激冷辊温度13℃,获得铸片,铸片厚度900μm;According to mass percentage, take 20.80% polyethylene, 7.96% ethylene-octene copolymer pretreated material, 0.04% styrene-butadiene-styrene triblock copolymer, and 71.20% toluene. The olefin copolymer pretreatment material and compatibilizer are mixed evenly in a high-speed mixer. The flying knife speed of the high-speed mixer is 600r/min, the barrel speed is 12r/min, and the mixing time is 40min. The obtained mixed material and toluene are passed through the twin-screw Extruded by an extruder, extruded and cast through a T-shaped die to a chill roller with a chill roller temperature of 13°C to obtain a cast sheet with a thickness of 900 μm;
通过同步双向拉伸机对铸片进行双向拉伸,拉伸温度118℃,拉伸倍率8倍,获得含油膜;通过二硫化碳对含油膜进行萃取,萃取时间4min,获得湿膜;将湿膜于室温下通风处静置,用夹持模具固定后,90℃下热定型2min,经过收卷工艺后制得高韧性的锂离子电池共混隔膜。Biaxially stretch the cast sheet through a synchronous biaxial stretching machine at a stretching temperature of 118°C and a stretching ratio of 8 times to obtain an oil-containing film; extract the oil-containing film with carbon disulfide for 4 minutes to obtain a wet film; put the wet film in Let it stand in a ventilated place at room temperature. After fixing it with a clamping mold, it is heat-set at 90°C for 2 minutes. After a rolling process, a high-toughness lithium-ion battery blend separator is produced.
实施例5Example 5
本实施例选用数均分子量为80万g/mol的聚乙烯,选用VA含量为24wt%的乙烯-醋酸乙烯酯共聚物,选用马来酸酐接枝聚丙烯作为增容剂,选用大豆油作为增塑剂,选用二氯甲烷作为萃取剂;In this embodiment, polyethylene with a number average molecular weight of 800,000 g/mol, ethylene-vinyl acetate copolymer with a VA content of 24 wt%, maleic anhydride-grafted polypropylene as the compatibilizer, and soybean oil are used. Plasticizer, use methylene chloride as the extraction agent;
按质量百分比分别称取乙烯-醋酸乙烯酯共聚物50%、大豆油50%,挤出机温度110℃,螺杆转速140rpm,挤出乙烯-醋酸乙烯酯共聚物-大豆油样条后,通过切粒机造粒,获得乙烯-醋酸乙烯酯共聚物预处理料;Weigh 50% of ethylene-vinyl acetate copolymer and 50% of soybean oil respectively according to mass percentage. The extruder temperature is 110°C and the screw speed is 140 rpm. After extruding the ethylene-vinyl acetate copolymer-soybean oil sample, cut it through Granulate with a granulator to obtain ethylene-vinyl acetate copolymer pretreatment material;
按质量百分比分别取聚乙烯21.56%,乙烯-醋酸乙烯酯共聚物预处理料12.83%,马来酸酐接枝聚丙烯0.05%,大豆油65.56%,将聚乙烯、乙烯-醋酸乙烯酯共聚物预处理料、增容剂于高速混合机中混合均匀,高速混合机的飞刀转速780r/min,料筒转速12r/min,搅拌时间35min,将得到的混合物料与大豆油通过双螺杆挤出机挤出,通过T形模头挤出流延至激冷辊,激冷辊温度18℃,获得铸片,铸片厚度850μm;According to mass percentage, take 21.56% polyethylene, 12.83% ethylene-vinyl acetate copolymer pretreated material, 0.05% maleic anhydride grafted polypropylene, and 65.56% soybean oil. The treatment materials and compatibilizer are mixed evenly in a high-speed mixer. The flying knife speed of the high-speed mixer is 780r/min, the barrel speed is 12r/min, and the mixing time is 35min. The obtained mixed material and soybean oil are passed through a twin-screw extruder. Extrusion, extrusion and casting through T-shaped die to the chill roller, the temperature of the chill roller is 18°C, to obtain a cast sheet with a thickness of 850 μm;
通过同步双向拉伸机对铸片进行双向拉伸,拉伸温度118℃,拉伸倍率7倍,获得含油膜;通过二氯甲烷对含油膜进行萃取,萃取时间3min,获得湿膜;将湿膜于室温下通风处静置,用夹持模具固定后,90℃下热定型1.5min,经过收卷工艺后制得高韧性的锂离子电池共混隔膜。Biaxially stretch the cast sheet through a synchronous biaxial stretching machine at a stretching temperature of 118°C and a stretching ratio of 7 times to obtain an oil-containing film; extract the oil-containing film with methylene chloride for 3 minutes to obtain a wet film; The film was left to stand in a ventilated place at room temperature, fixed with a clamping mold, and then heat-set at 90°C for 1.5 minutes. After a winding process, a high-toughness lithium-ion battery blend separator was obtained.
实施例6Example 6
本实施例选用数均分子量为180万g/mol的聚乙烯,选用VA含量为28wt%的乙烯-醋酸乙烯酯共聚物,选用马来酸酐接枝聚乙烯作为增容剂,选用白油作为增塑剂,选用苯作为萃取剂;In this embodiment, polyethylene with a number average molecular weight of 1.8 million g/mol, ethylene-vinyl acetate copolymer with a VA content of 28 wt%, maleic anhydride-grafted polyethylene as the compatibilizer, and white oil are used as the compatibilizer. For plasticizers, benzene is used as the extraction agent;
按质量百分比分别称取乙烯-醋酸乙烯酯共聚物55%、白油45%,挤出机温度115℃,螺杆转速150rpm,挤出乙烯-醋酸乙烯酯共聚物-白油样条后,通过切粒机造粒,获得乙烯-醋酸乙烯酯共聚物预处理料;Weigh 55% of ethylene-vinyl acetate copolymer and 45% of white oil respectively according to mass percentage. The extruder temperature is 115°C and the screw speed is 150 rpm. After extruding the ethylene-vinyl acetate copolymer-white oil sample, cut it through Granulate with a granulator to obtain ethylene-vinyl acetate copolymer pretreatment material;
按质量百分比分别取聚乙烯22.50%,乙烯-醋酸乙烯酯共聚物预处理料13.57%,马来酸酐接枝聚乙烯0.07%,白油63.86%,将聚乙烯、乙烯-醋酸乙烯酯共聚物预处理料、增容剂于高速混合机中混合均匀,高速混合机的飞刀转速820r/min,料筒转速12r/min,搅拌时间30min,将得到的混合物料与白油通过双螺杆挤出机挤出,通过T形模头挤出流延至激冷辊,激冷辊温度20℃,获得铸片,铸片厚度950μm;According to mass percentage, take 22.50% polyethylene, 13.57% ethylene-vinyl acetate copolymer pretreated material, 0.07% maleic anhydride grafted polyethylene, and 63.86% white oil. The treated materials and compatibilizer are mixed evenly in a high-speed mixer. The flying knife speed of the high-speed mixer is 820r/min, the barrel speed is 12r/min, and the mixing time is 30min. The obtained mixed material and white oil are passed through a twin-screw extruder. Extrusion, extrusion and casting through T-shaped die to the chill roller, the temperature of the chill roller is 20°C, to obtain a cast sheet with a thickness of 950 μm;
通过同步双向拉伸机对铸片进行双向拉伸,拉伸温度120℃,拉伸倍率7倍,获得含油膜;通过苯对含油膜进行萃取,萃取时间3.5min,获得湿膜;将湿膜于室温下通风处静置,用夹持模具固定后,100℃下热定型1min,经过收卷工艺后制得高韧性的锂离子电池共混隔膜。Biaxially stretch the cast sheet through a synchronous biaxial stretching machine at a stretching temperature of 120°C and a stretching ratio of 7 times to obtain an oil-containing film; extract the oil-containing film with benzene for 3.5 minutes to obtain a wet film; Let it stand in a ventilated place at room temperature, fix it with a clamping mold, and heat set it at 100°C for 1 minute. After a rolling process, a high-toughness lithium-ion battery blend separator is produced.
对比例1Comparative example 1
选用数均分子量为150万g/mol的聚乙烯,选用白油作为增塑剂,选用二氯甲烷作为萃取剂;将聚乙烯与白油通过双螺杆挤出机挤出,其中聚乙烯占总质量的23%,白油占总质量的77%,通过T形模头挤出流延至激冷辊,激冷辊温度18℃,获得铸片,铸片厚度750μm;通过同步双向拉伸机对铸片进行双向拉伸,拉伸温度125℃,拉伸倍率6倍,获得含油膜;通过二氯甲烷对含油膜进行萃取,萃取时间2min,获得湿膜;将湿膜于室温下通风处静置,用夹持模具固定后,130℃下热定型1min,经过收卷工艺后制得锂离子电池隔膜。Polyethylene with a number average molecular weight of 1.5 million g/mol is selected, white oil is selected as the plasticizer, and methylene chloride is selected as the extractant; the polyethylene and white oil are extruded through a twin-screw extruder, in which polyethylene accounts for the total 23% of the mass, and white oil accounts for 77% of the total mass. It is extruded through a T-shaped die and cast to the chill roller. The temperature of the chill roller is 18°C to obtain a cast sheet with a thickness of 750 μm; it is processed through a synchronous biaxial stretching machine. The cast sheet is biaxially stretched at a stretching temperature of 125°C and a stretching ratio of 6 times to obtain an oil-containing film; the oil-containing film is extracted with dichloromethane for 2 minutes to obtain a wet film; the wet film is allowed to stand in a ventilated place at room temperature. Place it, fix it with a clamping mold, heat set it at 130°C for 1 minute, and then go through a rolling process to prepare the lithium-ion battery separator.
对比例2Comparative example 2
选用数均分子量为170万g/mol的聚乙烯,选用乙烯-辛烯共聚物作为增韧聚合物,选用马来酸酐接枝聚丙烯作为增容剂,选用矿物油作为增塑剂,选用三氯甲烷作为萃取剂;将聚乙烯、乙烯-辛烯共聚物、马来酸酐接枝聚丙烯与矿物油通过挤出机挤出,其中聚乙烯占总质量的18.24%,乙烯-辛烯共聚物预处理料2.02%,马来酸酐接枝聚丙烯0.01%,矿物油占总质量的79.73%,通过T形模头挤出流延至激冷辊,激冷辊温度20℃,获得铸片,铸片厚度800μm;通过同步双向拉伸机对铸片进行双向拉伸,拉伸温度122℃,拉伸倍率7倍,获得含油膜;通过三氯甲烷对含油膜进行萃取,萃取时间3min,获得湿膜;将湿膜于室温下通风处静置,用夹持模具固定后,120℃下热定型1min,经过收卷工艺后制得高韧性的锂离子电池共混隔膜。Polyethylene with a number average molecular weight of 1.7 million g/mol was selected, ethylene-octene copolymer was selected as the toughening polymer, maleic anhydride grafted polypropylene was selected as the compatibilizer, mineral oil was selected as the plasticizer, and three Methyl chloride is used as the extraction agent; polyethylene, ethylene-octene copolymer, maleic anhydride-grafted polypropylene and mineral oil are extruded through an extruder, in which polyethylene accounts for 18.24% of the total mass, and ethylene-octene copolymer Pretreatment material 2.02%, maleic anhydride grafted polypropylene 0.01%, mineral oil accounting for 79.73% of the total mass, extruded through a T-shaped die and cast to the chill roller, the temperature of the chill roller is 20°C, and the cast piece is obtained. The thickness of the sheet is 800 μm; the cast sheet is biaxially stretched using a synchronous biaxial stretching machine at a stretching temperature of 122°C and a stretching ratio of 7 times to obtain an oily film; the oily film is extracted with chloroform for 3 minutes to obtain a wet film. film; let the wet film stand in a ventilated place at room temperature, fix it with a clamping mold, heat set it at 120°C for 1 minute, and then go through a winding process to obtain a high-toughness lithium-ion battery blend separator.
对比例3Comparative example 3
选用数均分子量为120万g/mol的聚乙烯,选用VA含量为18wt%的乙烯-醋酸乙烯酯共聚物,选用二甲苯作为增塑剂,选用乙醇作为萃取剂;按质量百分比分别称取乙烯-醋酸乙烯酯共聚物55%、二甲苯45%,挤出机温度115℃,螺杆转速140rpm,挤出乙烯-醋酸乙烯酯共聚物-二甲苯样条后,通过切粒机造粒,获得乙烯-醋酸乙烯酯共聚物预处理料;按质量百分比分别取聚乙烯20.35%,乙烯-醋酸乙烯酯共聚物预处理料6.55%,二甲苯73.10%,将聚乙烯、乙烯-醋酸乙烯酯共聚物预处理料于高速混合机中混合均匀,高速混合机的飞刀转速650r/min,料筒转速10r/min,搅拌时间40min,将得到的混合物料与二甲苯通过双螺杆挤出机挤出,通过T形模头挤出流延至激冷辊,激冷辊温度15℃,获得铸片,铸片厚度800μm;通过同步双向拉伸机对铸片进行双向拉伸,拉伸温度120℃,拉伸倍率8倍,获得含油膜;通过乙醇对含油膜进行萃取,萃取时间3.5min,获得湿膜;将湿膜于室温下通风处静置,用夹持模具固定后,110℃下热定型1.5min,经过收卷工艺后制得高韧性的锂离子电池共混隔膜。Select polyethylene with a number average molecular weight of 1.2 million g/mol, ethylene-vinyl acetate copolymer with a VA content of 18 wt%, xylene as the plasticizer, and ethanol as the extraction agent; weigh the ethylene separately according to mass percentage. - Vinyl acetate copolymer 55%, xylene 45%, extruder temperature 115°C, screw speed 140rpm, after extruding ethylene-vinyl acetate copolymer-xylene spline, pelletize through a pelletizer to obtain ethylene - Vinyl acetate copolymer pretreatment material; take 20.35% polyethylene, 6.55% ethylene-vinyl acetate copolymer pretreatment material, and 73.10% xylene according to mass percentage. The treated materials are mixed evenly in a high-speed mixer. The flying knife speed of the high-speed mixer is 650r/min, the barrel speed is 10r/min, and the mixing time is 40min. The obtained mixed material and xylene are extruded through a twin-screw extruder. The T-shaped die is extruded and cast to the chill roller. The chill roller temperature is 15°C to obtain a cast sheet with a thickness of 800 μm. The cast sheet is biaxially stretched through a synchronous biaxial stretching machine at a stretching temperature of 120°C. The oil-containing film is obtained at a magnification of 8 times; the oil-containing film is extracted with ethanol for 3.5 minutes to obtain a wet film; the wet film is left to stand in a ventilated place at room temperature, fixed with a clamping mold, and heat set at 110°C for 1.5 minutes. , a high-toughness lithium-ion battery blend separator is produced after a winding process.
表1各实施例制备的隔膜性能对比Table 1 Comparison of performance of separators prepared in various embodiments
由表1可以看出,本发明制得的隔膜的耐穿刺强度、拉伸强度、断裂伸长率与对比例制得的隔膜的耐穿刺强度、拉伸强度、断裂伸长率相比均有所提升,通过在隔膜体系中添加增韧聚合物、对增韧聚合物进行预处理、添加增容剂,均可以提高隔膜的韧性,获得高韧性的锂离子电池共混隔膜,获得较高的耐穿刺强度。It can be seen from Table 1 that the puncture resistance, tensile strength, and elongation at break of the separator prepared by the present invention are better than those of the separator prepared by the comparative example. As a result, by adding toughening polymers to the separator system, pretreating the toughened polymers, and adding compatibilizers, the toughness of the separator can be improved, and a high-toughness lithium-ion battery blend separator can be obtained. Puncture resistance.
将本发明制得的隔膜应用于锂离子电池中,可以降低隔膜被锂枝晶刺穿的风险,提高锂离子电池的安全性。Applying the separator prepared by the present invention to a lithium-ion battery can reduce the risk of the separator being punctured by lithium dendrites and improve the safety of the lithium-ion battery.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions of feasible implementations of the present invention. They are not intended to limit the protection scope of the present invention. Any equivalent implementations or implementations that do not depart from the technical spirit of the present invention are not intended to limit the protection scope of the present invention. All changes should be included in the protection scope of the present invention.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description of the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole. , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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