CN114703913A - Mounting tool for pre-buried pipeline on undulating pavement and construction method thereof - Google Patents
Mounting tool for pre-buried pipeline on undulating pavement and construction method thereof Download PDFInfo
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- 238000010276 construction Methods 0.000 title claims abstract description 13
- 239000002689 soil Substances 0.000 claims abstract description 165
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/02—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
- E02F5/10—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with arrangements for reinforcing trenches or ditches; with arrangements for making or assembling conduits or for laying conduits or cables
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/188—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels with the axis being horizontal and transverse to the direction of travel
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/22—Component parts
- E02F3/24—Digging wheels; Digging elements of wheels; Drives for wheels
- E02F3/241—Digging wheels; Digging elements of wheels; Drives for wheels digging wheels
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/22—Component parts
- E02F3/24—Digging wheels; Digging elements of wheels; Drives for wheels
- E02F3/246—Digging wheels; Digging elements of wheels; Drives for wheels drives
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/02—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
- E02F5/12—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with equipment for back-filling trenches or ditches
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/02—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
- E02F5/14—Component parts for trench excavators, e.g. indicating devices travelling gear chassis, supports, skids
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Abstract
Description
技术领域technical field
本发明涉及预埋管线安装设备技术领域,更具体地说,本发明涉及一种起伏路面预埋管线安装工具及其施工方法。The invention relates to the technical field of pre-buried pipeline installation equipment, and more particularly, the present invention relates to a pre-buried pipeline installation tool on undulating pavement and a construction method thereof.
背景技术Background technique
预埋管是建筑工程中为后续结构及工艺施工预先埋置的管道,适用于人防,地下工程,化工,钢铁,自来水,污水处理等。Pre-embedded pipes are pre-embedded pipes for subsequent structure and process construction in construction projects, suitable for civil air defense, underground engineering, chemical industry, steel, tap water, sewage treatment, etc.
目前预埋管线在安装时,通常是采用挖掘机在原先规划好的铺设管线的路面上进行开渠,然后工作人员将管线搬运至原先开好的渠道内,这样的操作步骤比较繁琐,挖掘机在开渠的过程中,需要浪费较长的时间,同时若是土地较为松软的情况下,原先开好的渠道很容易产生塌方,需要挖掘机将塌方的泥土挖出,对渠道进行巩固;At present, when the pre-buried pipeline is installed, the excavator is usually used to open the channel on the road where the pipeline was laid, and then the staff transports the pipeline to the previously opened channel. In the process of opening the canal, it takes a long time. At the same time, if the land is relatively soft, the previously opened channel is prone to landslides, and the excavator needs to dig out the soil of the landslide to consolidate the channel;
同时挖掘机所挖出的泥土在后续管线铺设之后进行填埋时,需要将原先挖出的泥土在挖回渠道内对管线进行填埋,这样的操作过程仅较为繁琐,同时若是在交通较为繁华的底端进行铺设时,铺设装置不仅会占用大量的空间,同时会有大量的泥土残留在地面,造成地面环境不整洁,还有可能会由于泥土残留过多的原因,导致填满的泥土不够,需要重新调运泥土;At the same time, when the soil excavated by the excavator is buried after the subsequent pipeline laying, the previously excavated soil needs to be dug back into the channel to bury the pipeline. This operation process is only cumbersome. At the same time, if the traffic is more prosperous When laying the bottom end of the floor, the laying device will not only take up a lot of space, but also a lot of soil will remain on the ground, causing the ground environment to be untidy, and there may be insufficient soil filling due to excessive soil residues. , the soil needs to be relocated;
并且渠道开设完成之后,工人在将管线铺设在渠道内时,由于管线较长的原因,需要工作人员将管线铺在开渠之前或者开渠之后的路线上,然后在将管线铺设在开好的渠道内,然后挖掘机在将原先挖出的泥土推运至开设的渠道内,对渠道内的管线进行填埋,开渠、铺设以及填埋需要消耗大量的人力以及物力,同时需要大量的时间,这样不仅导致工作人员的劳动强度较大,降低了施工效率。And after the channel is opened, when the workers lay the pipeline in the channel, due to the long pipeline, the workers need to lay the pipeline on the route before or after the channel is opened, and then lay the pipeline on the open channel. In the channel, the excavator pushes the previously excavated soil into the opened channel, and fills the pipeline in the channel. It takes a lot of manpower and material resources to open the channel, lay it and fill it, and it also takes a lot of time. , which not only leads to greater labor intensity of the staff, but also reduces the construction efficiency.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的上述缺陷,本发明的实施例提供一种起伏路面预埋管线安装工具及其施工方法,通过整体集成式的设置,实现了对管线的开渠、铺设以及填埋同步进行,无需工作人员后续单独进行施工填埋,在提高了管线铺设效率以及效果的同时,进一步的减轻了人工成本,具有良好的实用性,以解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, the embodiments of the present invention provide an installation tool for pre-buried pipelines on undulating pavement and a construction method thereof. , it does not need the staff to carry out construction and landfill separately, while improving the efficiency and effect of pipeline laying, further reducing labor costs, and having good practicability, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种起伏路面预埋管线安装工具,包括基座,所述基座上设置有开渠机构,所述开渠机构的一侧设置有摊平压管组件,所述开渠机构上设置有传动组件;In order to achieve the above purpose, the present invention provides the following technical solutions: an installation tool for pre-embedded pipelines on undulating pavements, comprising a base, a canal opening mechanism is arranged on the base, and a flattening pressure is arranged on one side of the canal opening mechanism. a pipe assembly, the canal opening mechanism is provided with a transmission assembly;
所述开渠机构包括设置在基座顶部的排土腔室,所述基座的底部设置有第一转轴,所述第一转轴的表面且位于基座的中部设置第一开土转盘,所述第一开土转盘的一侧设置有第二开土转盘;The canal opening mechanism includes a soil-draining chamber arranged on the top of the base, a first rotating shaft is arranged at the bottom of the base, and a first soil-discharging turntable is arranged on the surface of the first rotating shaft and located in the middle of the base, so the One side of the first soil opening turntable is provided with a second soil opening turntable;
所述第一开土转盘和第二开土转盘的外侧且沿着第一开土转盘和第二开土转盘的轴心点圆周分布有多个开土齿条,所述第一开土转盘和第二开土转盘的表面两侧均设置有多个破碎齿条;A plurality of soil opening racks are distributed on the outer sides of the first and second soil opening turntables and along the circumference of the pivot point of the first and second soil opening turntables. A plurality of crushing racks are arranged on both sides of the surface of the second soil excavation turntable;
所述排土腔室的内壁顶部设置有两个对向设置的弧形导流板,所述第一开土转盘所属的开土齿条和第二开土转盘所属的开土齿条分布与两个弧形导流板的弧面相同。The top of the inner wall of the soil dumping chamber is provided with two oppositely arranged arc-shaped deflectors. The arc surfaces of the two arc deflectors are the same.
在一个优选地实施方式中,所述摊平压管组件包括设置在排土腔室表面两侧的摊平板,两个所述摊平板相对设置,两个所述摊平板的底部均卡接有支撑板。In a preferred embodiment, the flattening and pressing pipe assembly includes flattening plates arranged on both sides of the surface of the soil dumping chamber, the two flattening plates are arranged opposite to each other, and the bottoms of the two flattening plates are clamped with support plate.
在一个优选地实施方式中,两个所述支撑板之间通过轴销活动连接有下压铺设筒,所述下压铺设筒的中部直径小于下压铺设筒的两端直径。In a preferred embodiment, a lower pressure laying cylinder is movably connected between the two support plates through a shaft pin, and the middle diameter of the lower pressure laying cylinder is smaller than the diameters of both ends of the lower pressure laying cylinder.
在一个优选地实施方式中,所述传动组件包括设置在排土腔室顶部的安装架,所述安装架的中部设置有第一导管筒,所述第一导管筒的顶部且位于安装架内通过轴销活动连接有第二导管筒,所述第一导管筒和第二导管筒之间形成有空腔。In a preferred embodiment, the transmission assembly includes a mounting bracket arranged on the top of the soil removal chamber, a first conduit tube is arranged in the middle of the mounting bracket, and the top of the first conduit tube is located in the mounting bracket A second conduit barrel is movably connected through a shaft pin, and a cavity is formed between the first conduit barrel and the second conduit barrel.
在一个优选地实施方式中,所述第一导管筒的中部设置有用于驱动第一导管筒旋转的第二转轴,所述第二转轴的一侧且位于排土腔室的顶部设置有驱动马达,所述驱动马达的输出端表面和第二转轴的表面均套设有第一皮带轮,两个所述第一皮带轮的表面套设有导管皮带。In a preferred embodiment, the middle of the first conduit tube is provided with a second shaft for driving the rotation of the first conduit tube, and a drive motor is provided on one side of the second shaft and at the top of the soil removal chamber , the surface of the output end of the drive motor and the surface of the second rotating shaft are sleeved with a first pulley, and the surfaces of the two first pulleys are sleeved with a conduit belt.
在一个优选地实施方式中,所述驱动马达的输出端设置有第二皮带轮,所述第一转轴的一端设置有第三皮带轮,所述第二皮带轮和第三皮带轮的表面套设有开土皮带。In a preferred embodiment, the output end of the drive motor is provided with a second pulley, one end of the first rotating shaft is provided with a third pulley, and the surfaces of the second pulley and the third pulley are sleeved with open soil belt.
在一个优选地实施方式中,所述第二导管筒的一侧设置有用于驱动第二导管筒旋转的第一齿轮,所述第一导管筒的一侧设置有与第一齿轮相啮合用于驱动第一齿轮旋转的第二齿轮。In a preferred embodiment, one side of the second catheter barrel is provided with a first gear for driving the second catheter barrel to rotate, and one side of the first catheter barrel is provided with a first gear for meshing with the first gear. A second gear that drives the first gear to rotate.
在一个优选地实施方式中,所述基座的顶部设置有用于存放管线的管线盘,所述第二皮带轮和第三皮带轮的表面且位于排土腔室的一侧设置有用于对第二皮带轮、第三皮带轮和开土皮带进行防护的防护罩。In a preferred embodiment, the top of the base is provided with a pipeline tray for storing pipelines, and the surfaces of the second pulley and the third pulley and located on one side of the soil removal chamber are provided with a second pulley for storing pipelines. , the third pulley and the protective cover for the open soil belt.
一种起伏路面预埋管线安装工具的施工方法,具体包括以下步骤:A construction method for a pre-buried pipeline installation tool on an undulating road surface specifically includes the following steps:
步骤一;首先工作人员将本发明所制得的装置安装在用于开渠的机械设备上,在对管线进行开渠埋管时,通过外部机械设备驱动装置移动至指定的位置处,然后将管线放置在管线盘上,并将管线的一端先贯穿第一导管筒和第二导管筒之间,然后将管线抽动至下压铺设筒的底部,并经过下压铺设筒对管线进行限位;Step 1: First, the staff installs the device made by the present invention on the mechanical equipment used for canal opening. When the pipeline is opened and buried, the external mechanical equipment drives the device to move to the designated position, and then the pipeline is opened. The pipeline is placed on the pipeline plate, and one end of the pipeline is firstly penetrated between the first conduit tube and the second conduit tube, and then the pipeline is pumped to the bottom of the lower pressure laying tube, and the pipeline is limited by the lower pressure laying tube;
步骤二;在对管线进行开渠埋管时,通过驱动马达启动,驱动马达启动时,驱动马达的输出端会驱动第二皮带轮旋转,并使得开土皮带旋转,带动第三皮带轮旋转,而第三皮带轮旋转时会使得第一转轴旋转,继而使得第一开土转盘与第二开土转盘同时旋转;Step 2: When the pipeline is opened and buried, the drive motor is started. When the drive motor is started, the output end of the drive motor will drive the second pulley to rotate, and make the soil opening belt rotate, which will drive the third pulley to rotate, and the first pulley will rotate. When the three pulleys rotate, the first rotating shaft will rotate, and then the first and second soil opening turntables will rotate at the same time;
步骤三;而当第一开土转盘和第二开土转盘在进行旋转时,会同时使得第一开土转盘和第二开土转盘外侧的开土齿条旋转,泥土会根据开土齿条的斜面,同时经过第一开土转盘和第二开土转盘旋转时的扭力抛出,同时经过破碎齿条的设置,使得第一开土转盘和第二开土转盘中间残留的泥土也能够进行粉碎,并经过开土齿条的弧形向上排出;Step 3: When the first and second soil opening turntables are rotating, the soil opening racks outside the first and second soil opening turntables will rotate simultaneously, and the soil will rotate according to the soil opening racks. At the same time, it is thrown out by the torsion force when the first and second excavating turntables rotate, and at the same time, through the setting of the crushing rack, the residual soil between the first excavating turntable and the second excavating turntable can also be removed. Crushed, and discharged upward through the arc of the excavating rack;
步骤四;而泥土在根据开土齿条弧形向上排出的过程中会与弧形导流板相接触,经过弧形导流板的斜面以及泥土被第一开土转盘和第二开土转盘旋转时排出的扭力相互配合作用下,泥土会由弧形导流板的斜面排送至排土腔室的外侧,并经过摊平板的限位,使得被排出的泥土能够位于第一开土转盘和第二开土转盘开采出的渠道两侧;
步骤五;并且当驱动马达启动时,会同时使得驱动马达输出端的第一皮带轮旋转,并通过导管皮带带动第二转轴上的第一皮带轮旋转,从而使得第二转轴旋转,而第二转轴在旋转的同时会使得第一导管筒带动第二齿轮旋转,而第二齿轮旋转时会由于第二齿轮和第一齿轮相互啮合的原因使得第一齿轮旋转,继而使得第一导管筒和第二导管筒对向旋转,第一导管筒和第二导管筒对向旋转时,会与第一导管筒和第二导管筒之间的管线相摩擦,对管线进行传送,并经过下压铺设筒的限位,管线会被铺设至渠道内;
步骤六;然后通过外部机械设备带动装置位移,装置会沿着机械设备位移的行程对地面进行开渠,而装置在位移的过程中,渠道两侧的泥土会经过摊平板的斜面,向摊平板的中部聚拢,继而使得原先被刨出的泥土能够对铺设在渠道内的管线进行填埋。Step 6: Then drive the device to move through the external mechanical equipment, the device will open the ground along the displacement stroke of the mechanical equipment, and during the displacement process of the device, the soil on both sides of the channel will pass through the slope of the flat plate and move toward the flat plate. The middle of the channel is gathered, so that the previously planed soil can be buried in the pipeline laid in the channel.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1、本发明当管线在铺设时,通过驱动马达启动,会使得第一转轴旋转,继而使得第一开土转盘与第二开土转盘同时旋转,会同时使得开土齿条旋转,泥土会根据开土齿条的斜面,经过第一开土转盘和第二开土转盘旋转时的扭力抛出,方便对泥土进行开渠,增加开渠时的效率以及便捷性,同时经过破碎齿条的设置,使得第一开土转盘和第二开土转盘中间残留的泥土也能够进行粉碎,并经过开土齿条的弧形向上排出;1. In the present invention, when the pipeline is being laid, the first rotating shaft will rotate by starting the driving motor, and then the first soil opening turntable and the second soil opening turntable will rotate at the same time, and the soil opening rack will be rotated at the same time, and the soil will rotate according to the The inclined surface of the excavation rack is thrown out by the torsion force when the first excavation turntable and the second excavation turntable rotate, which facilitates the opening of the soil and increases the efficiency and convenience when opening the canal. At the same time, through the setting of the crushing rack , so that the residual soil between the first soil opening turntable and the second soil opening turntable can also be pulverized and discharged upward through the arc of the soil opening rack;
2、本发明在开渠的过程中,泥土在根据开土齿条弧形向上排出的过程中会与弧形导流板相接触,经过弧形导流板的斜面以及泥土被第一开土转盘和第二开土转盘旋转时排出的扭力相互配合作用下,泥土会由弧形导流板的斜面排送至排土腔室的外侧,并经过摊平板的限位,使得被排出的泥土能够位于第一开土转盘和第二开土转盘开采出的渠道两侧,无需对开渠产生的泥土进行转移,同时还能避免渠道塌陷,避免泥土洒落在渠道内;2. In the process of opening the canal in the present invention, the soil will be in contact with the arc deflector in the process of discharging upward according to the arc of the excavation rack, and the soil will be first opened through the slope of the arc deflector and the soil. Under the interaction of the torsion force discharged when the turntable and the second soil opening turntable rotate, the soil will be discharged from the inclined surface of the arc deflector to the outside of the soil discharge chamber, and will pass the limit of the spreading plate, so that the discharged soil It can be located on both sides of the channel excavated by the first excavation carousel and the second excavation carousel, and there is no need to transfer the soil generated by the excavation of the channel, and at the same time, it can avoid the collapse of the channel and the soil from spilling into the channel;
3、本发明在驱动马达启动的同时,会使得驱动马达输出端的第一皮带轮旋转带动第二转轴并使得第一导管筒带动第二齿轮旋转,继而使得第一导管筒和第二导管筒对向旋转,会对第一导管筒和第二导管筒之间的管线进行传送,并经过下压铺设筒的限位,管线会被铺设至渠道内,使得管线在安装以及转移的过程中更为便捷;3. When the drive motor is started, the present invention will make the first pulley at the output end of the drive motor rotate to drive the second shaft and make the first conduit tube drive the second gear to rotate, so that the first conduit tube and the second conduit tube face each other. The rotation will transfer the pipeline between the first conduit tube and the second conduit tube, and the pipeline will be laid into the channel through the limit of the lower pressure laying tube, which makes the installation and transfer of the pipeline more convenient. ;
4、本发明装置会沿着机械设备位移的行程对地面进行开渠,而装置在位移的过程中,渠道两侧的泥土会经过摊平板的斜面,向摊平板的中部聚拢,继而使得原先被刨出的泥土能够对铺设在渠道内的管线进行填埋;4. The device of the present invention will open the ground along the displacement stroke of the mechanical equipment, and during the displacement process of the device, the soil on both sides of the channel will pass through the slope of the flat plate, and gather towards the middle of the flat plate, thereby making the original surface of the flat surface. The excavated soil can fill the pipeline laid in the channel;
综上所述,通过各个结构的相应配合使用,管线在铺设时的开渠效率开,效果好,同时还能避免渠道塌陷,避免泥土洒落在渠道内,整体集成式的设置,实现了对管线的开渠、铺设以及填埋同步进行,无需工作人员后续单独进行施工填埋,在提高了管线铺设效率以及效果的同时,进一步的减轻了人工成本,具有良好的实用性。To sum up, through the corresponding use of various structures, the pipeline opening efficiency during laying is high, the effect is good, and at the same time, it can avoid the collapse of the channel, and prevent the soil from spilling into the channel. The canal opening, laying and landfilling of the pipeline are carried out simultaneously, and there is no need for the staff to carry out the subsequent construction and landfilling separately, which not only improves the efficiency and effect of pipeline laying, but also further reduces the labor cost and has good practicability.
附图说明Description of drawings
图1为本发明的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的整体结构侧视图。Figure 2 is a side view of the overall structure of the present invention.
图3为本发明的整体结构仰视图。Figure 3 is a bottom view of the overall structure of the present invention.
图4为本发明的整体结构俯视图。FIG. 4 is a top view of the overall structure of the present invention.
图5为本发明开渠机构的主视图。FIG. 5 is a front view of the canal opening mechanism of the present invention.
图6为本发明开渠机构的爆炸图。6 is an exploded view of the canal opening mechanism of the present invention.
图7为本发明传动组件的主视图。FIG. 7 is a front view of the transmission assembly of the present invention.
图8为本发明摊平板、支撑板和下压铺设筒的主视图。Fig. 8 is a front view of the screed plate, the support plate and the lower pressure laying drum of the present invention.
附图标记为:1、基座;2、排土腔室;3、第一转轴;4、第一开土转盘;5、第二开土转盘;6、开土齿条;7、破碎齿条;8、弧形导流板;9、摊平板;10、支撑板;11、下压铺设筒;12、安装架;13、第一导管筒;14、第二导管筒;15、第二转轴;16、驱动马达;17、第一皮带轮;18、第二皮带轮;19、第三皮带轮;20、开土皮带;21、导管皮带;22、第一齿轮;23、第二齿轮;24、管线盘;25、防护罩。The reference signs are: 1. Base; 2. Soil dumping chamber; 3. First rotating shaft; 4. First soil opening turntable; 5. Second soil opening turntable; bar; 8. Arc deflector; 9. Flat plate; 10. Support plate; 11. Laying tube under pressure; 12. Mounting frame; 13. First conduit tube; 14. Second conduit tube; 15. Second Rotary shaft; 16, drive motor; 17, first pulley; 18, second pulley; 19, third pulley; 20, open soil belt; 21, conduit belt; 22, first gear; 23, second gear; 24, Pipeline tray; 25. Protective cover.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如附图1-8所示的一种起伏路面预埋管线安装工具,包括基座1,基座1上设置有开渠机构,开渠机构的一侧设置有摊平压管组件,开渠机构上设置有传动组件;As shown in Figures 1-8, an installation tool for pre-embedded pipelines on undulating pavement includes a
开渠机构包括设置在基座1顶部的排土腔室2,基座1的底部设置有第一转轴3,第一转轴3的表面且位于基座1的中部设置第一开土转盘4,第一开土转盘4的一侧设置有第二开土转盘5;The canal opening mechanism includes a soil-draining
第一开土转盘4和第二开土转盘5的外侧且沿着第一开土转盘4和第二开土转盘5的轴心点圆周分布有多个开土齿条6,第一开土转盘4和第二开土转盘5的表面两侧均设置有多个破碎齿条7;A plurality of
排土腔室2的内壁顶部设置有两个对向设置的弧形导流板8,第一开土转盘4所属的开土齿条6和第二开土转盘5所属的开土齿条6分布与两个弧形导流板8的弧面相同。The top of the inner wall of the
参照附图1、8所示,摊平压管组件包括设置在排土腔室2表面两侧的摊平板9,两个摊平板9相对设置,两个摊平板9的底部均卡接有支撑板10,两个摊平板9相对设置,能够使得摊平板9在位移的过程中,渠道两侧的泥土经过摊平板9的斜面被导入渠道内,对铺设的管线进行填埋,增加装置在使用时的便捷性,而支撑板10则能够起到支撑的作用,增加结构安装时的稳定性。Referring to Figures 1 and 8, the flattening and pressing pipe assembly includes flattening
参照附图1、8所示,两个支撑板10之间通过轴销活动连接有下压铺设筒11,下压铺设筒11的中部直径小于下压铺设筒11的两端直径,下压铺设筒11能够对管线起到限位的作用,方便管线进行铺设,而下压铺设筒11的中部直径小于下压铺设筒11的两端直径,使得下压铺设筒11能够对管线起到限位的作用,避免管线在铺设时发生偏移。Referring to Figures 1 and 8, a lower
参照附图1、2、3、7所示,传动组件包括设置在排土腔室2顶部的安装架12,安装架12的中部设置有第一导管筒13,第一导管筒13的顶部且位于安装架12内通过轴销活动连接有第二导管筒14,第一导管筒13和第二导管筒14之间形成有空腔,安装架12能够起到支撑的作用,方便工作人员安装第一导管筒13和第二导管筒14,增加第一导管筒13和第二导管筒14安装时的稳定性,而空腔则方便管线设置于第一导管筒13和第二导管筒14之间,方便管线铺设。Referring to Figures 1, 2, 3, and 7, the transmission assembly includes a mounting
参照附图1、2、3、7所示,第一导管筒13的中部设置有用于驱动第一导管筒13旋转的第二转轴15,第二转轴15的一侧且位于排土腔室2的顶部设置有驱动马达16,驱动马达16的输出端表面和第二转轴15的表面均套设有第一皮带轮17,两个第一皮带轮17的表面套设有导管皮带21,驱动马达16驱动时,驱动马达16的输出端会使得第一皮带轮17旋转,通过导管皮带21继而使得第二转轴15上的第一皮带轮17旋转,方便驱动第一导管筒13旋转,方便对管线进行传送。1 , 2 , 3 , and 7 , the middle of the
参照附图1、2、3、7所示,驱动马达16的输出端设置有第二皮带轮18,第一转轴3的一端设置有第三皮带轮19,第二皮带轮18和第三皮带轮19的表面套设有开土皮带20,驱动马达16启动时,会驱动第二皮带轮18旋转,并通过开土皮带20驱动第三皮带轮19旋转,从而使得第一转轴3旋转,使得第一开土转盘4和第二开土转盘5旋转,方便对泥土进行开渠。Referring to Figures 1, 2, 3, and 7, the output end of the
参照附图2、3所示,第二导管筒14的一侧设置有用于驱动第二导管筒14旋转的第一齿轮22,第一导管筒13的一侧设置有与第一齿轮22相啮合用于驱动第一齿轮22旋转的第二齿轮23,第一齿轮22与第二齿轮23的相互配合使用,方便第一导管筒13驱动第二齿轮23旋转时,继而使得第一齿轮22旋转,从而使得第二导管筒14旋转,便于使得第一导管筒13和第二导管筒14进行对向旋转,增加管线在进行传送时的稳定性,以及效率。Referring to FIGS. 2 and 3 , one side of the
参照附图1、2、4所示,基座1的顶部设置有用于存放管线的管线盘24,第二皮带轮18和第三皮带轮19的表面且位于排土腔室2的一侧设置有用于对第二皮带轮18、第三皮带轮19和开土皮带20进行防护的防护罩25,管线盘24方便工作人员将待安装的管线放置在装置上,而防护罩25的设置则能够对第二皮带轮18、第三皮带轮19和开土皮带20起到防护的作用,避免外来物力使得第二皮带轮18、第三皮带轮19和开土皮带20损坏,同时增加了装置在使用时的安全性。Referring to Figures 1, 2 and 4, the top of the
一种起伏路面预埋管线安装工具的施工方法,具体包括以下步骤:A construction method for a pre-buried pipeline installation tool on an undulating road surface specifically includes the following steps:
步骤一;首先工作人员将本发明所制得的装置安装在用于开渠的机械设备上,在对管线进行开渠埋管时,通过外部机械设备驱动装置移动至指定的位置处,然后将管线放置在管线盘24上,并将管线的一端先贯穿第一导管筒13和第二导管筒14之间,然后将管线抽动至下压铺设筒11的底部,并经过下压铺设筒11对管线进行限位;Step 1: First, the staff installs the device made by the present invention on the mechanical equipment used for canal opening. When the pipeline is opened and buried, the external mechanical equipment drives the device to move to the designated position, and then the pipeline is opened. The pipeline is placed on the
步骤二;在对管线进行开渠埋管时,通过驱动马达16启动,驱动马达16启动时,驱动马达16的输出端会驱动第二皮带轮18旋转,并使得开土皮带20旋转,带动第三皮带轮19旋转,而第三皮带轮19旋转时会使得第一转轴3旋转,继而使得第一开土转盘4与第二开土转盘5同时旋转;Step 2: When the pipeline is drilled and buried, the driving
步骤三;而当第一开土转盘4和第二开土转盘5在进行旋转时,会同时使得第一开土转盘4和第二开土转盘5外侧的开土齿条6旋转,泥土会根据开土齿条6的斜面,同时经过第一开土转盘4和第二开土转盘5旋转时的扭力抛出,同时经过破碎齿条7的设置,使得第一开土转盘4和第二开土转盘5中间残留的泥土也能够进行粉碎,并经过开土齿条6的弧形向上排出;
步骤四;而泥土在根据开土齿条6弧形向上排出的过程中会与弧形导流板8相接触,经过弧形导流板8的斜面以及泥土被第一开土转盘4和第二开土转盘5旋转时排出的扭力相互配合作用下,泥土会由弧形导流板8的斜面排送至排土腔室2的外侧,并经过摊平板9的限位,使得被排出的泥土能够位于第一开土转盘4和第二开土转盘5开采出的渠道两侧;
步骤五;并且当驱动马达16启动时,会同时使得驱动马达16输出端的第一皮带轮17旋转,并通过导管皮带21带动第二转轴15上的第一皮带轮17旋转,从而使得第二转轴15旋转,而第二转轴15在旋转的同时会使得第一导管筒13带动第二齿轮23旋转,而第二齿轮23旋转时会由于第二齿轮23和第一齿轮22相互啮合的原因使得第一齿轮22旋转,继而使得第一导管筒13和第二导管筒14对向旋转,第一导管筒13和第二导管筒14对向旋转时,会与第一导管筒13和第二导管筒14之间的管线相摩擦,对管线进行传送,并经过下压铺设筒11的限位,管线会被铺设至渠道内;
步骤六;然后通过外部机械设备带动装置位移,装置会沿着机械设备位移的行程对地面进行开渠,而装置在位移的过程中,渠道两侧的泥土会经过摊平板9的斜面,向摊平板9的中部聚拢,继而使得原先被刨出的泥土能够对铺设在渠道内的管线进行填埋。Step 6: Then drive the device to displace through the external mechanical equipment, the device will open the ground along the displacement of the mechanical equipment, and during the displacement process of the device, the soil on both sides of the channel will pass the slope of the spreading
本发明工作原理:首先工作人员将本发明所制得的装置安装在用于开渠的机械设备上,在对管线进行开渠埋管时,通过外部机械设备驱动装置移动至指定的位置处,然后将管线放置在管线盘24上,并将管线的一端先贯穿第一导管筒13和第二导管筒14之间,然后将管线抽动至下压铺设筒11的底部,并经过下压铺设筒11对管线进行限位,在对管线进行开渠埋管时,通过驱动马达16启动,驱动马达16启动时,驱动马达16的输出端会驱动第二皮带轮18旋转,并使得开土皮带20旋转,带动第三皮带轮19旋转,而第三皮带轮19旋转时会使得第一转轴3旋转,继而使得第一开土转盘4与第二开土转盘5同时旋转;The working principle of the present invention: First, the staff installs the device made by the present invention on the mechanical equipment used for canal opening. Then place the pipeline on the
而当第一开土转盘4和第二开土转盘5在进行旋转时,会同时使得第一开土转盘4和第二开土转盘5外侧的开土齿条6旋转,泥土会根据开土齿条6的斜面,同时经过第一开土转盘4和第二开土转盘5旋转时的扭力抛出,同时经过破碎齿条7的设置,使得第一开土转盘4和第二开土转盘5中间残留的泥土也能够进行粉碎,并经过开土齿条6的弧形向上排出,而泥土在根据开土齿条6弧形向上排出的过程中会与弧形导流板8相接触,经过弧形导流板8的斜面以及泥土被第一开土转盘4和第二开土转盘5旋转时排出的扭力相互配合作用下,泥土会由弧形导流板8的斜面排送至排土腔室2的外侧,并经过摊平板9的限位,使得被排出的泥土能够位于第一开土转盘4和第二开土转盘5开采出的渠道两侧;And when the first
并且当驱动马达16启动时,会同时使得驱动马达16输出端的第一皮带轮17旋转,并通过导管皮带21带动第二转轴15上的第一皮带轮17旋转,从而使得第二转轴15旋转,而第二转轴15在旋转的同时会使得第一导管筒13带动第二齿轮23旋转,而第二齿轮23旋转时会由于第二齿轮23和第一齿轮22相互啮合的原因使得第一齿轮22旋转,继而使得第一导管筒13和第二导管筒14对向旋转,第一导管筒13和第二导管筒14对向旋转时,会与第一导管筒13和第二导管筒14之间的管线相摩擦,对管线进行传送,并经过下压铺设筒11的限位,管线会被铺设至渠道内;And when the driving
然后通过外部机械设备带动装置位移,装置会沿着机械设备位移的行程对地面进行开渠,而装置在位移的过程中,渠道两侧的泥土会经过摊平板9的斜面,向摊平板9的中部聚拢,继而使得原先被刨出的泥土能够对铺设在渠道内的管线进行填埋。Then, the external mechanical equipment drives the device to displace, and the device will open the ground along the displacement stroke of the mechanical equipment. During the displacement of the device, the soil on both sides of the channel will pass through the slope of the
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last points to be noted are: First of all, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, and may be mechanical connection. or electrical connection, or internal communication between two components, or direct connection, "up", "down", "left", "right", etc. are only used to indicate relative positional relationship, when the absolute position of the object being described changes, the relative positional relationship may change;
其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures involved in the embodiments of the present disclosure are involved, other structures may refer to the general design, and the same embodiment and different embodiments of the present invention can be combined with each other under the condition of no conflict;
最后:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: the above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the present invention. within the scope of protection.
Claims (9)
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